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TRACE ELLIOT
SERVICE MANUAL
DATE : Product Code: Model Number : December 29, 1999 T0606/T0611 GP12 500 WATT 12 band series

Issued by: Trace Elliot Limited Blackwater Trading Estate The Causeway Maldon Essex England CM4 4GG

cd0099x2.sch-1 - Sun Dec 12 10:15:26 1999

cd0099x2.sch-2 - Sun Dec 12 10:15:36 1999

cd0099x2.sch-3 - Sun Dec 12 10:15:46 1999

cd0118x1.sch-1 - Tue Dec 21 16:03:17 1999

cd0125x1.sch-1 - Tue Dec 21 16:14:09 1999

C11-PC00125-12 issue 1
MIDI BOARD FOR USE ON 12 BAND RANGE
Description
PCB A.I. MACHINE 1/4W resistor 1/4W resistor 1/4W resistor 1/4W resistor 100V axial capacitor 100V axial capacitor 100V axial capacitor diode

Part Code
72-PCB-PC00125

Qty
1

ISSUE 1 21/1/99 PS Where Used
ISSUE 1

220R 470R 4K7 47K 33p 1n0 100n 1N4148

72-RM220R 72-RM470R 72-RM4K7 72-RM47K 72-C33P-100VCA 72-C1N0-100VCA 72-C100N-100VCA 72-D-IN4148

3 6 1 5 2 3 5 4

R2 R5 R3 R9 R4 R20 - R24 C5 C6 C4 C7 C3 C9 D2 D3

R6 R13

C8 C11 C12 C13 D4 D5

2nd STAGE 100R SIL 8/4 resistor pack 4K7 SIL 9/8 resistor pack 470K SIL 9/8 resistor pack 4n7 1KV ceramic capacitor 1u0 35V tantalum capacitor 10u 63V radial capacitor 12MHz Crystal Red LED 3mm INTERGRATED CIRCUITS Opto-isolator Schmitt hex invertor 40 pin DIL IC holder E2PROM Octal bus transceiver tri-state Octal darlington driver TTL SWITCHES Piano Style DIP switch Push Switch Momentary CONNECTORS 12 way 0.1" 5 pin DIN SKT PCB MICROPROCESSOR 80C51 Preprogrammed by KENTON

72-RSIL100R-8/4 72-RSIL4K7-9/8 72-RSIL470K-9/8 72-C4700P-1KVCD 72-C1-35VT 72-C10-63VER 72-XTAL-12MHZ 72-LED-RED-3MM

1 1 1 1 1 1 1 1

R1 R7 R8 C1 C10 C2 X1 D1

72-IC-6N136 72-IC-74HC14 72-SOCKET-40W 72-IC-93C66 72-IC-74HC245 72-IC-ULN2803A

1 1 1 1 1 1

IC1 IC2 IC3 IC4 IC5 IC6

73-SWT-DIP-4W
73-SWT-F2UEE-MOM

1 1

SW2 SW3 on TOP of PCB

72-HEAD-12W 72-SKT-DIN-5PIN

1 2

PL1 SK2 SK3

72-IC-80C51-K-1

1

IC3

C12-PC00099x3.

GP12-98 MAIN PCB - PC0099x2

AE ­ 25/4/99

ISSUE 3 INSERTION LIST. DONE ON 4/1/00 (R46-49 & R88 FROM 4K7 TO 1K) Part Name Part Code Qty Reference PCB 73-PCB-PC00099 1 ISSUE 2 DIODE 1N4002 72-D-IN4002 4 D8-11 DIODE 1N4007 72-D-IN4007 4 D2-5 DIODE 1N4148 72-D-IN4148 14 D1 D6-7 D12-22 DIODE OA90 72-D-OA90-05 4 D23-26 R1/4W,100K 72-RM100K 25 R10 R13-15 R19-20 R24 R28 R34-35 R45 R69 R99 R115 R122 R137138 R141-142 R144-145 R148-149 R151-152 R8 R1-2 R12 R16-17 R22 R30-31 R37 R39 R41 R52-53 R76-77 R80 R104 R110 R114 R118 R128-129 R132 R140 R57 R59 R106 R135 R6-7 R11 R44 R46-R49 R58 R81 R88 R108-109 R124 R157 R120 R42 R136 R23 R25 R50-51 R68 R121 R126-127 R133 R71 R131 R61-62 R89 R92 R103 R123 R54 R56 R139 R143 R146 R150 R153 R36 R26 R29 R60 R70 R75 R83 R94 R98 R107 R117 R130 R102 R85 R78-79 R18 R21 R119 R9 R27 R43 R3-5 R33 R63-65 R72-74 R82 R84 R86 R90 R93 R95-96 R100 R105 R112-113 R134 R147

R1/4W,100R R1/4W,10K

72-RM100R 72-RM10K

1 24

R1/4W,15K R1/4W,1K

72-RM15K 72-RM1K

4 15

R1/4W,1K5 R1/4W,1M R1/4W,220K R1/4W,220R R1/4W,22K R1/4W,2K2 R1/4W,330K R1/4W,33K

72-RM1K5 72-RM1M 72-RM220K 72-RM220R 72-RM22K 72-RM2K2 72-RM330K 72-RM33K

1 2 9 2 6 7 1 11

R1/4W,3K3 R1/4W,3K9 R1/4W,3M9 R1/4W,470K R1/4W,470R R1/4W,47K

72-RM3K3 72-RM3K9 72-RM3M9 72-RM470K 72-RM470R 72-RM47K

1 1 2 3 3 25

PC0099x2 ­ ISSUE 3

1

R1/4W,4K7

72-RM4K7

10

R1/4W,68K R1/4W,6K8 R1W,100R CAPCA,100n

72-RM68K 72-RM6K8 72-RM100R-1WATT 72-C100N-100VCA

1 3 1 21

CAPCA,100p CAPCA,10n CAPCA,1n CAPCA,220n CAPCA,22n CAPCA,2n2 CAPCA,330n CAPCA,33n CAPCA,33p CAPCA,4n7 CAPTANT,1u CAPTANT,2u2 CAPCER,4n7 CAPE1,4u7 63V CAPE1,10u 63V CAPE3,1000u 25v CAPE3,470u 16v CAPE4,22u 450v CAPP4,22n 250V 4013B 4049B SSM2024 TL072 LM13700 LM833 BC549 J112 J175

72-C100P-100VCA 72-C10N-100VCA 72-C1N-100VCA 72-C220N-50VCA 72-C22N-100VCA 72-C2N2-100VCA 72-C330N-50VCA 72-C33N-100VCA 72-C33P-100VCA 72-C4N7-100VCA 72-C1-35VT 72-C2.2-35VT 72-C4N7-400VP 72-C4.7-63VER 72-C10-63VER 72-C1000-25VER 72-C470-16VER 72-C22-450VER 72-C22N-400VP 72-IC-4013B 72-IC-4049B 72-IC-SSM2024 72-IC-TL072 72-IC-LM13700 72-IC-LM833 72-TBC549C 72-FET-J-112 72-FET-J-175

7 6 2 15 2 1 1 3 3 3 9 7 4 1 9 3 3 2 3 3 1 1 10 1 1 4 1 9

R154 R156 R32 R38 R40 R55 R87 R91 R97 R101 R111 R125 R155 R66-67 R116 R158 C2 C6-8 C17 C27 C2930 C32 C37 C39 C41 C54 C56 C74-75 C79 C85 C88 C91-92 C38 C43 C48-49 C62 C70 C72 C4 C47 C71 C73 C76 C83 C3 C34 C19-21 C23-24 C95-104 C59 C93 C16 C22 C57-58 C78 C53 C60 C82 C35-36 C84 C52 C55 C63 C67 C69 C77 C80 C89 C94 C44-46 C50 C66 C81 C90 C11-14 C1 C5 C18 C25 C42 C51 C61 C64-65 C68 C33 C40 C105 C26 C28 C31 C9-10 C15 C86-87 IC1-3 IC8 IC20 IC4-5 IC7 IC13-16 IC18 IC19 IC6 IC17 TR15-16 TR18-19 TR4 TR1-3 TR5-6 TR8-9 TR11-12

PC0099x2 ­ ISSUE 3

2

ZTX614 0.1" 2 WAY HEADER 0.1" 3 WAY HEADER

72-TZTX614 72-HEAD-2W 72-HEAD-3W-2

5 1 2

0.1" 5 WAY HEADER 72-HEAD-5W-2 2mm 10 WAY HEADER 72-HEAD-10W-TEG 0.1" 12 WAY HEADER 72-HEAD-12W LED 3mm ORANGE LED 3mm YELLOW LED 3mm GREEN LED 3mm BLUE LED 3mm RED 7805 7812 7815 7915 SMALL HEATSINK M3 X 12 SCREW M3 NUT M3 SP WASHER B9A VALVE BASE ECC83 PCBFUSECLIP 20mm T1A FUSE 20mm T250Ma FUSE PCB SPADE PUSH SW LATCHING PUSH SW MOMENTARY JACKMONO BNBG POTDUAL,B50K POTDUAL,B5K POTSINGLE,B50K 72-LED-ORG-3MM 72-LED-YEL-3MM 72-LED-GRN-3MM 72-LED-BLU-3MM 72-LED-RED-3MM 72-IC-7805-REG 72-IC-7812-REG 72-IC-7815-REG 72-IC-7915-REG 71-HS-TEG 71-SCR-M3X12PPB 71-NUT-M3ZINC 71-WAS-M3INTSP 73-VAL-SOCKET 73-VAL-ECC83 72-FUS-HLD-PCB-4 72-FUS-1A-T-UK 72-FUS-250MA-T 72-CRIMP-PCB-TAB 73-SWT-F2UEE 73-SWT-F2UEE-MOM 72-SKT-JCKBNBG 73-POT-50K-DG 73-POT-B5K-DG 73-POT-50KB

1 3 1 1 1 1 1 1 1 1 1 1 4 4 4 4 1 1 6 2 1 2 3 5 2 2 2 1

TR7 TR10 TR13-14 TR17 PL8 PL2 PL4 N.B. FOR ISSUE 2 PCBs PLEASE FIT PL4 THE WRONG WAY ROUND FOR USE WITH THE SCREENED CABLES FROM NC98 PL7 PL3 PL5-6 PL1 L1 L5 L2 L4 L3 IC9 IC10 IC12 IC11 IC9-12 FOR HEATSINKS FOR HEATSINKS FOR HEATSINKS V1 V1 FS1-3 FS2-3 FS1 HT1-2 N.B. do not fit the GND1 spade. SW1 SW6 SW8 SW2-5 SW7 SK1-2 RV2 RV4 RV3 RV5 RV1

LED LEGS BENT AT RT ANGLES 6MM FROM BODY AND MOUNTED OVER EDGE OF PCB FROM UNDERSIDE.

PC0099x2 ­ ISSUE 3

3

C12-PC00100x2. GP12_98 FRONT PCB - PC0100x1 CLIVE BUTTON ­ 18/2/99
VERSION 2 (LED SPACERS) Description IN4148 R1/4W,100k R1/4W,15k R1/4W,1k3 R1/4W,1k5 R1/4W,220k R1/4W,4k7 R1/4W,560R R1/4W,56k R1/4W,6k8 CAPCA,100n CAPCA,10n CAPCA,150n CAPCA,15n CAPCA,1n5 CAPCA,220n CAPCA,220p CAPCA,22n CAPCA,330p CAPCA,33n CAPCA,3n3 CAPCA,47n CAPCA,680p CAPCA,68n CAPCA,6n8 CAPE2,10u CAPE3,220u CAPTANT,.47u CAPTANT,.68u CAPTANT,1u5 CAPTANT,2u2 CAPTANT,3u3 M5289P BC549 150mm 10WAY JUMPER LINK LED SPACERS LED5mm RED Part Code 72-D-IN4148 72-RM100K 72-RM15K 72-RM1K3 72-RM1K5 72-RM220K 72-RM4K7 72-RM560R 72-RM56K 72-RM6K8 72-C100N-100VCA 72-C10N-100VCA 72-C150N-100VCA 72-C15N-100VCA 72-C1N5-100VCA 72-C220N-50VCA 72-C220P-100VCA 72-C22N-100VCA 72-C330P-100VCA 72-C33N-100VCA 72-C3N3-100VCA 72-47N-100VCA 72-680P-100VCA 72-68N-100VCA 72-6N8-100VCA 72-C10-35VEA 72-C220-35VEA 72-C0.47-35VT 72-C0.68-35VT 72-C1.5-35VT 72-C2.2-35VT 72-C3.3-35VT 72-IC-M5289P 72-TBC549C 72-LK-10W150TEG 71-SPA-PCB-3.2MM 72-LED-RED Qty 3 2 8 1 1 1 1 1 2 2 3 2 3 1 2 2 1 1 3 2 1 2 1 1 3 1 1 1 1 1 3 1 2 7 1 3 1 Where Used D2-3 D6 R8-9 R3-4 R11-13 R17-19 R7 R15 R14 R6 R16 R1 R5 R2 R10 C2 C16 C21 C8 C14 C9 C25 C29 C3 C20 C32 C7 C12 C18 C24 C30 C34 C36 C11 C19 C6 C5 C27 C4 NEW PART C15 NEW PART C17 C22 C33 C1 C35 C23 C10 C26 C13 C31 C37 C28 IC1-2 TR1-7 PL1 FIT TO BACK OF PCB FOR L1-L3 L3 FIT WITH 3mm

PC0100x1 - VERSION A

1

C12-PC00108x1. PC00108 ISSUE 1 AH500 BACK PCB's CLIVE BUTTON 15/1/99
VERSION 1 Part Name DIODE 1N4148 ZENER 6V2 R1/4W,100K R1/4W,10K Part Code 72-D-1N4148 72-D-BZX55C6V2 72-RM100K 72-RM10K Qt y 4 1 4 19 Reference D1-4 Z1 R5 R18 R34 R57 R3-4 R8-9 R12 R21-23 R26 R28-30 R32-33 R35-37 R41 R56 R24 R25 R1-2 R6-7 R10 R27 R31 R38 R11 R43 R47-48 R51-52 R55 R44 R46 R49-50 R53-54 R14-17 R19-20 R39-40 R42 R45 R13 C7-8 C12 C9-11 C1-2 C5-6 TR1-9 IC1-4 C3-4 C13-18 C19 PL3 PL1 GND1 GND2 PL4 PL2 PL5 SK10 SK1-6 SK11-14 RV1-2 SW1-2 SK7-9 2 PART PCB

R1/4W,1K R1/4W,1M R1/4W,22K R1/4W,2K2 R1/4W,470R R1/4W,47K R1/4W,4K7 CAPCA,100n CAPCA,100p CAPCA,33p CAPTANT,1u J175 TL072 CAPE2,10u CAPE2,1u 0.1" 6 WAY HEADER 2mm 10 WAY HEADER PCB SPADE 10 WAY 100MM JUMPER 10 WAY 400MM JUMPER DIN 8PIN SOCKET SLIMJACK POTDUAL,B50K PUSH SWITCH FO2UEE XLR MALE PCB PC00102 ISSUE 1

72-RM1K 72-RM1M 72-RM22K 72-RM2K2 72-RM470R 72-RM47K 72-RM4K7 72-C100N-100VCA 72-C100P-100VCA 72-C33P-100VCA 72-C1-35VT 72-FET-J-175 72-IC-TL072 72-C10-63VER 72-C1-63VER 72-HEAD-6W-2 72-HEAD-10W-TEG 72-CRIMP-PCB-TAB 72-LK-10W100TEG 72-LK-10W400TEG 72-SKT-DIN-8PIN 72-SKT-JCKBBB-SM 73-POT-50K-DG 73-SWT-F2UEE 73-XLR-PCB-M

1 1 8 7 6 12 1 3 3 2 2 9 4 8 1 1 1 2 1 2 1 10 2 2 3 1

C12-PC00104x5.
AH500/V-TYPE 600 POWER STAGE USING PC00104x1 - C BUTTON ­ 5/1/99
VERSION 3 P.S. 13/7/99 VERSION 4 A.E. 14/10/99 Fuse-holders VERSION 5 A.E. 1/12/99 D1 & D2 Description Part Code ZENER1,12V 72-D-BZX55C12V IN4148 72-D-IN4148 IN4007 72-D-IN4007 IN4002 72-D-IN4002 R1/4W,100k R1/4W,10k R1W,15k R1/4W,1k R1/4W,220R R1/4W,470R R1/4W,470k R1/4W,47k R1/4W,4k7 R1/4W,68k R1W,2K2 R1W,22K R4W,4R7 CAPCER,10p CAPCER,220p CAPCER,47p CAPP1,100n CAPP1,10n CAPE2,10uF CAPE2,1uF CAPE2,47uF CAPE3,22Uf 160v CAPE3,1000uF CAPE6,4700uF CAPP5,220n CAPP6,1uF BF422 BF423 J112 ZTX614 72-RM100K 72-RM10K 72-RM15K-1WATT 72-RM1K 72-RM220R 72-RM470R 72-RM470K 72-RM47K 72-RM4K7 72-RM68K 72-RM2K2 72-RM22K 72-RWW4R7-4W 72-C10P-500VCD 72-C220P-100VCD 72-C47P-100VCD2 72-C100N-100VP 72-C10N-100VP 72-C10-63VER 72-C1-63VER 72-C47-63VER 72-C22-160VER 72-C1000-25VER 72-CAP-4700100V 72-C0.22-250VP 72-C1-250VP 72-TBF422 72-TBF423 72-FET-J-112 72-TZTX614

Qty 2 3 2 6 1 2 1 1 9 1 1 1 3 1 1 2 1 0 1 3 2 1 3 1 1 1 1 4 3 1 2 3 1 1

Where Used Z1-2 D9-11 D1 D2 D3-8 R3 R2 R24 R15 R17 R13-14 R16 R18-23 R9 R4 R1 R6-8 R10 R11 R5 R12 R25

C9 C11 C19-20 C5 C27 C18 C3-4 C14 C8 C10 C12 C13 C1-2 C16-17 C6 C15 C28 C7 TR6-7 TR3-5 TR1 TR2

PC00104X1

1

PRESET,220R 2 WAY TERMINAL BLOCK 0.1" 6 WAY HEADER PCBFUSECLIP, 32MM FUSE T10A PCB FUSE CLIP 20MM FUSE T1A BRIDGE RECT 25A 400V PCB SPADE BUZ901P BUZ906P TRANSISTOR CLIP HEATSINK 80MM TALL 200MM LONG HEATSINK FIXINGS RLYSPDT-G2R, 48V TRIP,100C N/C

72-PRESET-220R 73-TERM-PCB-2WAY 72-HEAD-6W-2 72-FUS-HLD-PCB-4 72-FUS-16AT32SP 72-FUS-HLD-PCB-5 72-FUS-1A-T-UK 72-BRIDGE-A 72-CRIMP-PCB-TAB 72-MOS-BUZ901P 72-MOS-BUZ906P 74-HS-KR70-CLIP1 71-HS-KR200-2 71-SCR-M3X8PP/TT 73-REL-48V-G2R1 73-SWT-THERM-2

1 2 1 2 2 4 1 1 6 3 3

RV1 FAN1 PL1 PL2 FS2 FS1 FS3 FS1 & FS3 FS2 DR1 LS1 AC1-3 GND1 TR8-10 TR11-13

6 1 1

TRIP,70C N/O PCB MOUNT

73-SWT-THERM-6

1

HEATSINK TO PCB RL1 SW1 FIT TO HEATSINK & WIRE TO PCB 7/02 WIRE SW2

PC00104X1

2

C12-PC00109x2. PC00109 ISSUE 2 AH500 SPEAKER PCB CLIVE BUTTON 15/1/99 P.S. 31/8/99
VERSION 1 (GOLD JACKS) Part Name JACK MONO PCB BNB SPADE TAG XLR FEMALE PCB PC00109x1 Part Code 72-SKT-JCKBNBG 72-CRIMP-PCB-TAB 73-XLR-PCB-F Qty 1 2 1 1 Reference SK1 J1 - J2 SK2

C12-PC00110x2. PC00110x1 GP12_98 SOFT START BOARD CLIVE BUTTON 15/1/99 ANDY EWEN 19/10/99 (AH500-100V)
VERSION 1 Part Name THERMISTOR THERMISTOR Part Code 72-THERMISTER-2 72-THERMISTER-2 Qty 2 2 Reference SS1 SS2 SS3 SS4 FIT ONLY FOR AH1000 ­ 100V & 110V UNITS AND RAH/AH500 100V J1 & J2

PCB SPADE TAGS PC00110x1

72-CRIMP-PCB-TAB

2 1

N.B. THIS BOARD IS USED ON ALL GP12 PRODUCTS EXCEPT THE GP12X RACK PRE-AMP.

C12-PC00117x2. PC0117x1 GP12_98 INVERTER PCB CLIVE BUTTON ­ 3/3/99
ISSUE 2 INSERTION LIST (R1 CHANGED TO 22K)

Part Name R1/4W,47K CAPE1,10u 63V CAPE1,1u 63V 0.1" 2 WAY HEADER

Part Code 72-RM22K 72-C10-63VER 72-C1-63VER 72-HEAD-2W-2 Screened cable 300mm long hard wired to PCB

Qty 1 1 1 1 1

Reference R1 R2 NOT FITTED C1 C2 PL2 PL1 Screen to go to bottom pin on overlay to reduce hum PL3 Length = 150mm EL1 TR1

2 X 7/02 WIRES TO 2 WAY IDC SOCKET 3 PIN INVERTER 600Hz 100V ZTX614 PCB PC00117x1

72-SKT-IDC-2W

1

73-INVERTER-12V 72-TZTX614 73-PC00117

1 1 1

GP12
Part Name DIODE 1N4148 ZENER1,6V2 R1/4W,100K R1/4W,10K R1/4W,680R R1/4W,220R R1/4W,470K R1/4W,47K R1/4W,4K7 R2.5W,10K 4013B CA3059 TRIAC,Z0103DA CAPP1,100n 100V CAPP1,10n 100V CAPP1,220n 100V CAPTANT,1u 35V 0.1" 2 WAY HEADER CONNECTION TO FRONT PANEL FOR GP12 PCBFUSECLIP 20MM FUSE F100mA CAPE2,100u 16V

C12-PC00118x5.

PARTS INSERTION LIST FOR PC00118 ISSUE 2 GP12 EL PANEL AC SUPPLY CURRENT LIMITER PCB
Part Code 72-D-IN4148 72-D-BZX55C6V2 72-RM100K 72-RM10K 72-RM680R 72-RM220R 72-RM470K 72-RM47K 72-RM4K7 72-RWW10K-2.5W 72-IC-4013B 72-IC-CA3059 72-TRIAC-Z0103DA 72-C100N-100VP 72-C10N-100VP 72-C220N-100VP 72-C1-35VT 72-HEAD-2W Screened cable 300mm long hard wired to PCB with 72HEAD-2W on other end. 72-FUS-HLD-PCB-4 72-FUS-100MA-SW 72-C100-16VER NOT USED Qty 1 1 1 2 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 Reference D1 Z1 R9 R2 R5 R3 R8 R6 R10 R7 R1 R4 IC2 IC1 SC1 C4 C2 C5 C6 C3 PL1 PL2

2 1 1

F1 F1 C1 PL3