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harman/kardon

Model FL8350
5 Disc Compact Disc Changer

SERVICE MANUAL

CONTENTS
LASER BEAM/SAFETY PRECAUTIONS ............... 2 SPECIFICATIONS ..................... ...................... 4 FRONT PANEL CONTROLS.................................. 6 REAR PANEL CONNECTIONS.............................7 REMOTE CONTROL...........................................8 TROUBLE SHOOTING GUIDE .............................. 9 DISASSEMBLY INSTRUCTIONS ......................... 10 MAIN UNIT EXPLODED VIEW.............. .............. 15 EXPLODED VIEW PARTS LIST.............. ............ 16 CAROUSEL/MECHANISM EXPLODED VIEW....... 17 CAROUSEL/MECHANISM PARTS LIST.............. . 18 SERVICE BULLETIN H/K9901.............................. 20 SERVICE BULLETIN H/K2000-09............................ 21 ADJUSTMENT PROCEDURES ...............................22 AUDIO TEST PROCEDURE.....................................27 CIRCUIT DESCRIPTIONS .......................................29 I.C. SPECIFICATIONS ......................................... 40 ELECTRICAL PARTS LIST ..................................... 61 MECHANICAL PARTS LIST .................................... 70 TROUBLESHOOTING FLOW CHARTS................... 72 BLOCK DIAGRAM ................................................... 77 PCB LAYOUTS .........................................................78 SCHEMATIC DIAGRAMS ........................................ 90 PACKING............................................................ 96

harman/kardon, Inc. 250 Crossways Park Dr. Woodbury, New York 11797

Rev0 ­ 11/2002

LASER BEAM SAFETY PRECAUTIONS

CLASS 1 LASER PRODUCT CAUTION Invisible laser radiation when the unit is open. Do not stare into beam.
CAUTION: USE OF ANY CONTROLS, ADJUSTMENT, OR PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.

This compact disc player uses a pickup that emits a laser beam. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 1 foot away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.

CAUTION:
Using controls and adjustment, or doing procedures other than those specified herein, may result in hazardous radiation exposure.

2

SAFETY PRECAUTIONS
This symbol is intended to alert the user to the presence of uninsulated "dangerous voltage" within the product's enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons. This symbol is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the appliance.

Caution:

To prevent electric shock do not use this (polarized) plug with an extension cord, receptacle or other outlet unless the blades can be fully inserted to prevent blade exposure.

WARNING To prevent fire or shock hazard, do not expose the unit to rain or moisture.

Attention: Pour prevenir les chocs electriques ne pas utiliser cetre fiche polarisee avec un prolongateur, une prise de courant ou une autre sortie de courant, sauf si les lames prevent etre inserees a fond-sans en laisser aucune partie a decouvert.

HANDLING LASER PICKUP
The laser diode in the optical system of this player can be damaged by electrostatic discharge from your clothes or your body. Proper electrostatic grounding for service personal is required during servicing.

BEFORE REPAIRING THE COMPACT DISC PLAYER
Preparation Human Body Grounding: Many of the components used in this compact disc player, including the laser pickup, are sensitive to electrostatic discharge. Service personal should be grounded with an electrostatic armband (1 Mohm). Caution: Static charge on clothing does not escape through a body grounding wrist band. Be careful not to contact the pickup or electrical components with your clothing. Workbench and Tool Grounding: A properly-grounded electroconductive plate (1Mohm) or metal sheet should be fitted to the workbench surface. Tools and instruments (such as soldering irons and scopes) should be grounded to prevent AC leakage.

Note: Laser diodes are so susceptible to damage from static electricity that, even if a static discharge does not ruin a diode, it can shorten its life or cause it to work improperly.

3

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Specification and Features
Specifications

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Features

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Remote Control Feature

Front Panel Controls
21 20
FL 8350
PROGRAM RANDOM ALL 1 DISCS REPEAT 1A-B

FL8350
19 17 18
1
1
DISC TRACK

15 16
Skip

13 14
Play Pause

12

2

3

2

3
INTRO

4
MIN

5
SEC

1 6 11 16

2 3 7 8 12 13 17 18

4 5 9 10 14 15 19 20

4

5

Disc Skip

Search

Stop

Random

Open/Close

Power

Phones

Phones Level

Time

Repeat

Intro

Clear

Program

1

2

3

4

5

6

7

8

9

10

11 15 Stop Button: Press this button to stop the disc currently being played. 16 Skip Button: Press either side of this button to move to the next track or to move back to the previous track on the disc being played. 17 Search Button: Press either side of this button to search forward or backwards through a disc to locate a particular portion of the selection of the disc being played. 18 Disc Skip Button: Press this button to change to the next disc. If a disc position is empty, the FL8350 will automatically search for the next position that contains a disc. 19 Disc Select Buttons: Press one of these buttons to select the disc in a specific position in the CD drawer. 20 Information Display: This display provides details about the operation of the FL8350. 21 Remote Sensor: The sensor behind this window receives commands from the remote control. Keep this area clear if you wish to use the FL8350 with a remote control.
,

1 Power Switch: Press this switch to change the FL8350 from STANDBY to ON. When the unit is first connected to AC power, the Status Mode Indicator 2 will turn Amber (STANDBY mode). Press this switch to turn the unit ON; indicator will Green and the Information Display 20 will illuminate. Press the switch again to turn the unit off, in STANDBY mode. When the FL8350 is connected to a switched AC outlet, such as those found on the back of many audio products, when power is applied it will return to whatever state it was left in previously, whether ON or STANDBY. In this case, when always left ON, further use of the power switch is not needed. 2 Status Mode Indicator: When the FL8350 is in the ON mode, this indicator will glow green. When the unit is off, the indicator will glow amber, indicating that the unit is still connected to the AC mains supply. 3 Headphones Jack: Connect a set of standard headphones to this jack for private listening. 4 Headphones Level: Turn this knob to increase or decrease the volume level for headphones connected to the FL8350's Headphones Jack 3 . Note that changing this level will not change the sound level for the unit's main output, as that remains constant. 5 CD Drawer: This drawer holds the discs that will be played. Press the Open/ Close button 11 1 to open the drawer so that discs may be inserted. 6 Time Button: In normal operation, this display will show the running time of the track being played. Press the button once to check the time remaining for the track in play. Press

this button again to view the total play time remaining for the disc in play.

7 Repeat Button: Press this button once to constantly repeat the track currently being played. Press it a second time to repeat the entire disc. 8 Intro Button: Press this button to put the FL8350 in the Intro Scan mode. When you press the button, the unit will play the first 10 seconds of each track on the disc, and then move to the next track. Press the button again to defeat the function and continue full play of the current track. 9 Clear Button: Press this button to remove tracks from a programmed sequence. Each press of the button will remove one track, starting with the last track programmed to play. 10 Program Button: This button is used to program the playback of a disc in a particular order. 11 Open/ Close: Press this button to open or close the disc drawer. DO NOT push the drawer to close it, or damage to the transport mechanism may result. 12 Random Button: Press this button to put a disc into play, and to have all of the tracks played in a random order. 13 Pause Button: Press this button once to momentarily pause a disc. When the button is pressed again, the disc will resume play at the point it was paused. 14 Play Button: Press this button to start the playback of a CD. If the CD drawer is open, pressing this button will automatically close the drawer.

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5

Rear Panel Connections
1 2 3 4 5

FL8350

IN

LEFT

CAUTION
RISK OF ELECTRIC SHOCK DO NOT OPEN

OUT

RIGHT

MODEL NO: FL8350 HARMAN KARDON NORTHRIDGE CALIFORNIA, U.S.A. MADE IN CHINA

DIGITAL OUTPUT

REMOTE

AUDIO OUTPUT

SHOCK HAZARD : DO NOT OPEN. SHOCKHAZARD : DO NOT OPEN. AVIS:RISQUE DE CHOC ELECTRIQUE-NE PAS OUVRIR. AVIS:RISQUE DE CHOC ELECTRIQUE-NE PAS OUVRIR.

SERIAL NO.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

AC INPUT AC 117V / 60Hz 20W

WARNING: "TO REDUCE THE RISK OF FIRE OR

ELECTRIC SHOCK, DO NOT EXPOSE THIS APPLIANCE TO RAIN OR MOISTURE."

NRTL/C LR46800 CSA 22.2 UL 1270

PRODUCT COMPLIES WITH DHHS RULES 21CFR SUBCHAPTER J, APPLICABLE AT DATE MANUFACTURED: (YCL).

AC Power Cord 1 Connect this plug to an AC outlet. If the outlet is switch is controlled, make certain that the switch is in the ON position.
2 Coaxial Digital Output Connect this jack to the coaxial digital input of an external digital-to-analog converter for direct access to the digital signals of the FL8350. DO NOT connect this jack to the standard audio inputs of any device.

Remote Control Input 3 Connect the output of a remote infrared sensor or the remote control output of another compatible Harman Kardon product. This will enable the remote control system to operate even when the front panel Remote Sensor 21 is blocked. It will also allow use of the FL8350 with optional, external control systems.
4 Remote Control Output Connect this jack to the input of another compatible Harman Kardon remote controlled device to have the remote sensor on the FL8350 provide signals to other products. 5 Fixed Audio Outputs Connect these jacks to the CD audio inputs of your receiver, surround processor or preamplifier.

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Remote Control Functions
1
.1

FL8350
Open/ Close Button: Press this button to open or close the disc drawer. The drawer may also be closed by pressing the Play button 14 8 . DO NOT push the drawer, as damage to the transport mechanism may result. select the disc in a specific position in the CD drawer. Numeric Buttons: Press these buttons to select a specific track on a disc. The FL8350 will immediately search for the track and begin to play it. For tracks 1 through 10 on a disc, you need only press the desired number. For tracks 10 and above, press the 10+ button 4 to select the first digit of the track number, and then press the second digit from these numeric buttons. These buttons are also used to enter track numbers into the memory for pre-programmed play lists. +10 Button: Press this button to select the first digit of a track number above 10. Each press of the button increases the first digit one increment. Press it once to start accessing tracks 10 through 19 twice to start accessing tracks 20 through 29, and so forth. For example, to select track 22, press the +10 button twice, and then press the 2 button 3 . or backwards through a disc to locate a particular portion of the selection being played.

2 Disc Select Buttons: Press one of these buttons to
1 DISC NO. 2 3 DISC SKIP OPEN/ CLOSE

2

16
REPEAT

3

4

5

15
1 2 3 PROGRAM

14
4 5 6 CLEAR

3

13
7 8 9 TIME

12
10 +10 INTRO

4

4 5 6

11
SEARCH RANDOM

SKIP

10 9 8 7

5 Search Buttons: Press these buttons to search forward

6

Skip Buttons: Press one of these buttons to move to the next track , or to move back to the previous track on the disc being played. being played.

FL 8350

7 Stop Button: Press this button to stop the disc currently 8 Play Button: Press this button to start the playback of a
CD. If the CD drawer is open, pressing this button will automatically close the drawer. and to have all of the tracks played in a random order.

9 Random Button: Press this button to put a disc into play, 10 Pause Button: Press this button once to momentarily

stop a disc. When the button is pressed again, the disc will resume play at the point it was stopped.

11 Intro Button: Press this button to put the FL8350 into the Intro Scan mode. When you press this button, the unit will

play the first 15 seconds of each track on the disc, and then move to the next track. Press the button again to defeat the function and continue full play of the current track. Time Button: Press this button to select the time display. In normal operation, the display will show the running time of the track being played. Press the button once to check the time remaining for the track in play. Press the button a third time to view the total play time remaining for the disc in play. Clear Button: Press this button to remove tracks from a programmed sequence. Each press of the button will remove one track, starting with the last track programmed to play. Program Button: This button is used to program the playback of a disc in a particular order. Repeat Button: Press this button once to constantly repeat the track currently being played. Press it a second time to repeat the entire disc. Disc Skip Button: Press this button to change to the next disc. If a disc position is empty, the FL8350 will automatically search for the next position that contains a disc.

12

13 14 15 16

8

6

Troubleshooting
FL8350
Troubleshooting Guide
SYMPTOM
No lights on Front Panel Remote does not appear to operate

harman/kardon

CAUSE
· No AC power · Main Power Switch turned off · Weak batteries · Blocked sensor

SOLUTION
· Make certain that the AC power cord is plugged into a live outlet. · Turn on Main Power Switch. · Install fresh batteries, observing polarity indications. · Remove obstructions from the front panel sensor or connect a remote sensor to the Remote In jack on the rear panel. · Reload disc with label side facing up. · Leave the unit turned ON for 30 minutes to allow moisture to evaporate. · Make certain connections are secure and made to the correct (e.g., CD) input. · Select CD source on receiver or preamp. · Try another disc. · Isolate the unit from vibration by placing it on a firm surface or move it further away from speakers. · Make certain that the FL8350 is connected to a linelevel audio input, NOT a digital audio or phono input.

Front panel lights, but CD does not play Play indicator lights, but no sound is heard Sound skips or stutters during play Sound is continually distorted

· Disc upside down · Moisture inside unit · Poor connections · Wrong source selected · Disc may be damaged · Surface vibrations · Incorrect input

9

FL8350

10

FL8350

11

FL8350

12

FL8350

13

FL8350

14

FL8350
15

harman/kardon

17

FL8350

harman/kardon

harman/kardon
Service bulletin # H/K9901 Rev1 November 2002 To: All harman/kardon Service Centers Models: FL8350/FL8550 Subject: "No disc" reading in display

Service Bulletin
Warranty Labor Rate: Major Repair

When a CD is in the carousel at the play position, Infra red light emitted by IR LED D3 is reflected onto IR Photo sensor D2. D3 and D2 are on the PCB located underneath the carousel. When the amount of IR light received by D2 is insufficient, D2 will not saturate and the display will read "No disc". In the event you receive an FL8350 or FL8550 with the complaint: Display reads "No disc" but a disc is in the tray, perform the modification as listed below: 1) Lay the unit on a padded surface. 2) Remove the (7) Black Philips screws holding the Top Cover on; remove cover. 3) Lay unit on its side and remove (5) Black screws on bottom which hold front panel to chassis. 4) Lay unit upright, remove (2) Black screws at top front section holding front panel to the front tray retainer brackets. 5) Pull front panel away, cut plastic cable ties if necessary, and lay the front panel face down on the table. 6) Remove (4) tray retainer brackets, (1) Plated screw each. (Bracket on left side may have a ground terminal). 7) Pull the carousel tray up and out of the unit; turn upside-down to expose the sensor board. 8) Remove the (2) Plated screws holding the sensor board to tray. 9) Lift the board and unplug either molex connector CN1 or CN2 to be able to turn board upside-down. 10) Locate R1 and change from a 470W to a 750W resistor - h/k part# 1007-501316-000. 11) Locate R2 and change from a 750W to a 470W resistor - h/k part# 1004-701316-000. Alternately, the two above parts may just be "swapped", as this will result in the correct values. 12) Locate D3 and replace with new infra-red LED - h/k part# 3100-204000-002.
REASSEMBLY: 13) Replace sensor board, screws, and CN1 or CN2 connectors. 14) Turn the carousel tray over and replace back in the track; tray must be positioned all the way at the rear of the unit. When placed correctly, tray should not glide back & forth on the track. 15) Replace and attach the (4) tray retainer brackets with single screws - ground wire (if present) is re-attached to left front bracket. 16) Replace the front panel, both with the (5) bottom screws and the (2) screws at the top. Note: Make sure any washers that were present between the various brackets and the chassis are reinstalled. Replace cable ties as necessary. 17) Test the player by inserting one or more compact discs, assure unit reads discs in all slots. 18) Locate MCU board, which is mounted vertically on right side of unit. Connect DC Multimeter to Pin 8 (gray wire) of CN705 (10 pin plug, labeled 'DSNS'), and Pin 2 (red wire) of CN701 (2 pin plug). While playing a disc, DC Multimeter reading must be between 4.7 V and 5.0 V. 19) Replace top cover and screws.
Model FL8350 FL8550 FL8350 FL8550 Serial number (120V) YC0001-01001 to YC0001-37014 YC0003-01001 to YC0003-08666 YC0001-37015 and above YC0003-08667 and above Serial number (230V) YC0002-01001 to YC0002-16673 YC0004-01001 to YC0004-04884 YC0002-16674 and above YC0004-04885 and above Status Needs Modification Action Replace: R1 with 750 W R2 with 470 W D3 Changed by factory NONE REQUIRED

20

harman/kardon
Service bulletin # H/K2000-09 November 2000 To: All harman/kardon Service Centers Models: FL8350/FL8550 Subject: Carousel does not stop

Service Bulletin
This is considered a Minor Repair

In the event you receive an FL8350 or FL8550 with the complaint: "The carousel does not stop at a given disc position, ...or passes disc positions intermittently", perform the modification listed below: 1) 2) 3) 4) 5) Lay the unit on a padded surface. Remove the (7) Black Philips screws holding the Top Cover on; remove cover. In the center of the carousel are a single screw and plated washer; remove these. Underneath the larger plated washer are two smaller fiber washers. These are to be removed permanently. Examine the larger plated washer carefully. Upon replacement of the larger plated washer and screw, make sure the slightly sharper, stamped edge of the washer is facing upwards. 6) Test the player by inserting one or more compact discs, assure the unit reads discs in all slots, and stops at all positions.
IF THIS MODIFICATION DOES NOT CORRECT THE PROBLEM

7) Lay unit on its side and remove (5) Black screws on the bottom, which hold the front panel to the chassis. 8) Lay unit upright, remove (2) Black screws at top front section holding front panel to the front tray retainer brackets. 9) Pull front panel away, cut plastic cable ties if necessary, and lay the front panel face down on the table. 10) In the center of the carousel, once again remove the single screw and plated washer. 11) Lift the carousel up and off the chassis, towards the front of the unit. 12) Turn the carousel upside-down; in the center is a hollow plastic post. Remove any excess lubricant with a clean dry cloth or paper towel, saving it for re-application. The end of this post must be filed down approximately 0.020" (0.5mm) with a file, Dremel tool, or similar tool. Be sure not to remove too much material and keep the surface even (flat). Remove any debris or shavings when finished. 13) Spread and replace the saved lubricant on the new surface of the center post.
REASSEMBLY:

14) Replace the carousel and mounting screw + washer. 15) Replace the front panel, both with the (5) bottom screws and the (2) screws at the top. Note: Make sure any washers that were present between the various brackets and the chassis are reinstalled. Replace cable ties as necessary. Replace the top cover. 16) Test the player by inserting one or more compact discs, assure unit reads discs in all slots, and stops at all positions.

Model
FL8350 FL8550

Serial number (120V)
All Serial numbers affected

Serial number (230V)
All Serial numbers affected

Status
May need modification

Action
Remove small fiber washers in center screw of carousel; if necessary file center post down 0.020" (0.5mm)

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Audio Characteristics Test Procedure
Test Equipment

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Procedure
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FL8350

harman/kardon

Part Number 1. 5000-835001-000 2. 5206-500160-050 3. 5200-230321-030-01 4. 5100-835000-100 5. 2611-310009-000 6. 5200-100180-030 7. 9805-030000-051 8. 9. 5200-600600-040 10. 5013-835001-0001

Description Polyfoam, FL8350 E.P.E. Sheet Polybag For Manual Owner's Manual IM Audio Cable Polybag For Audio Cord FL8350 Remote Control FL8350 Main Unit Polybag 600x600x40 mm FL8350 Outer Carton

Qty 2 1 1 1 1 1 1 1 1 1

97