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K Service Source
LaserWriter 10/600 A3+
This printer is an Asia-only product.
Table of Contents
Section 1 Introduction Section 2 Specifications Section 3 Parts Lists Section 4 Removal and Replacement Procedures (RRP) Section 5 Principle of Operation Section 6 General Procedures and Information Section 7 Fault Isolation Procedures Section 8 Installation and Removal
LaserWriter 10/600 A3+
Section 1 Introduction
Section Contents 1. About This Manual
1.1 How This Manual Is Organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.2 Revision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1.3 Notational Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1.4 OEM-Specific Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1.5 Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2. Associated Documents 3. Safety Information
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
3.1 Safety Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 3.2 Laser Beam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 3.3 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 3.4 Driving Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 3.5 High Temperature Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 3.6 Warning / Caution Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 3.6.1 Laser Warning Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 3.6.2 High Temperature Caution Label. . . . . . . . . . . . . . . . . . . . . . . . . 1-7 3.6.3 High Voltage Caution Label . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
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1. ABOUT THIS MANUAL
This document serves as a standard service manual of Fuji Xerox Co., Ltd, which contains the knowledge and information for the maintenance of this printer. This document was prepared for OEM customers of Fuji Xerox either as a service manual or as material for preparing their own service manuals of this printer. Other uses of this document are prohibited. No portion of this document may be reproduced or used for other purposes without prior consent of Fuji Xerox.
1.1 How This Manual Is Organized
This manual has eight sections. The contents of the sections are briefly explained below; Section 1 Introduction describes general information on this manual such as the organization of this manual, related documents, and safety information.
Section 2 Specifications describes the specifications of this printer, consumable, periodic replacement parts, and the optional devices. Section 3 Parts List shows the exploded drawings of the printer with lists of the part names. Section 4 Removal and Replacement Procedures (RRP) explains the procedures for the removal and replacement of parts. Section 5 Principles of Operation describes the basic information of this printer such as print process and the functions of the major components of the printer. Section 6 General Procedures and Information describes the functions for giving assistance in locating the cause of trouble and the operations for using them, and also provides useful information for troubleshooting such as the location of the connector (plug/jack) and electrical wiring. Section 7 Fault Isolation Procedures explains the procedures for analysis of trouble to resolve it and the maintenance information. Section 8 Installation and Removal explains the installation and removal of the printer.
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1.2 Revision
The revision of this manual is made in the following manner, and the revised manual is sent when revisions are made. (Method of Revision) s When the entire manual is subject to be revised, the issue number printed on the cover is increased as Issue 1, Issue 2, Issue 3 and so on. s Partial revision is made by pages. s Revised new pages replace old pages or are added to the manual. The modified, added or deleted parts on the revised pages are clearly indicated with a black bar called "change bar".
| :This mark is put at the left of the modified, added or deleted parts in the text.
s When a previously revised page is revised again, the change bars of the previous revision are deleted, and the parts altered by the latest revision are indicated with new change bars.
1.3 Notational Conventions
The following terms are used to indicate the notes during maintenance or added information for the text. Warning : Indicates an operating or maintenance procedure, if not strictly observed, it could result in injury or loss of life. Caution : Appears before a procedure or work which, if not observed, could result in personal injury or destruction of equipment. Note : Emphasizes specific procedure, work, rule, and so on. Memo : Contains additional information set off from the text.
1.4 OEM-Specific Specification
The OEM customer specific specifications are described on separate pages added after the this manual.
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1.5 Abbreviations
This manual contains general and other abbreviations specific for this manual as follows;
ASSY = Assembly BCR = Bias Charge Roll CM Blade = Charging & Metering Blade CRU = Customer Replaceable Unit DB = Development Bias DTS = Detack Saw EP = Electrophotography H/R = Heat Roll I/F = Interface LVPS = Low Voltage Power Supply MSI = Multi Sheet Inserter N/P = No Paper P/H = Paper Handling PPM = Prints Per Minute REGI. = Registration SOS = Start Of Scan TR = Transfer Roll AUX = Auxiliary BTR = Bias Transfer Roll CR = Charge Roll CST = Cassette dpi = Dots per inch ELEC. = Electric ESS = Electronic Subsystem HVPS = High Voltage Power Supply LD = Laser Diode MCU = Machine Control Unit N/F = Normal Force OPC = Organic Photo Conductor P/R = Pressure Roll PWB = Printed Wiring Board ROS = Raster Output Scanner TEMP. = Temperature TRANS. = Transport
2. Associated Documents
There are documents associated with this manual as follows;
s Operator Manual (Standard Manual) Describes the operation and handling of this printer. s Performance Specifications Contains the detailed specifications of this printer. (If some contents of this manual do not agree with the Performance Specifications, follow the Performance Specifications.) s Video Interface Specifications Describes the video interface specifications of this printer. s Spare Parts List Provides the information on the spare parts of this printer.
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3. Safety Information
To prevent an accident while working on the printer, strictly observe warnings and cautions described in this manual. Never conduct dangerous operations or operations not in this manual. There may be several dangerous things other than those described below, always work with extreme caution for safety reasons.
3.1 Safety Components
This printer has safety components to protect from accidents to occur (fuse, thermostat, interlock switches and so on) and safety component for user operation (cover, panel and so on). They must be kept in their operational state. Never modify the printer (especially of the safety components).
3.2 Laser Beam
To avoid exposure to the laser beam, this printer is equipped with the two safety switches; Interlock Switch and CRU Switch in the CRU Sensor Assembly. The Interlock Switch turns OFF when opening covers and stops supply of the power. The CRU Switch cuts the circuit when the EP Cartridge is removed and stops power supply to the circuit of the output of the laser beam. Caution : 1. Direct eye exposure to the laser beam may cause eye injury or blindness. 2. Never open the covers in which a warning label on the laser beam is sealed. 3. Switch OFF the printer power when you perform removal and reinstallation of the printer. 4. Be sure to follow the procedure described in this manual when you work on the printer during its operation. 5. Remove the EP Cartridge before you press the Interlock Switch by hand or tools during maintenance operation. (Do not turn on the Interlock Switch and CRU Switch at the same time.) 6. Recognize the character of the laser beam and the dangers that are involved that can inflict harm to the human body, and take precaution when handling the laser beam in order to avoid injury to you and those around you. Note : The laser beam is characterized by a very small range of wave lengths and the similar phase of waves, in contrast with other light (the light of the sun and that of an electric lamp, for example). Therefore, the laser beam is monochromatic and has a high focusability, and can reach long distance in a thin beam. The thin laser beam has a very high energy density and high temperature and can inflict injury to the human body. Memo : The laser beam used for this printer is invisible and you cannot see it.
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3.3 Power
When working on the printer, be sure to switch off the printer power and unplug the power cord to avoid electric shock, burn or injury. When it is necessary to work with the power on such as when measuring the voltage, conduct the work with great care to avoid an electric shock and follow the procedures described in this manual. Warning : Do not touch live parts other than those necessary to do so when working on the printer when power on. The power switch/inlet section (LVPS Assembly) is supplied with power even if the power is switched OFF, therefore never touch the live parts.
3.4 Driving Sections
When working on the driving sections such as gears, to avoid injury, make sure to switch the power OFF, disconnect the power cord, and rotate gears by hand (hand crank). Warning : Never touch the gears while the printer is in operation.
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3.5 High Temperature Sections
When working on the high temperature sections such as fuser component, to avoid burn or injury, make sure to switch the power OFF, disconnect the power cord, and begin to work after the temperature of the component has gone down significantly. Caution : The temperature is high just after the printer operates, therefore begin to work after letting the component cool down.
3.6 Warning / Caution Labels
Warning and caution labels are sealed on dangerous parts in the printer to warn and prevent accident. Check whether these labels are firmly sealed in place and are not soiled when performing maintenance or repair. 3.6.1 Laser Warning Label To avoid direct exposure of the laser beam to the engineer, a laser warning label is sealed on top of the laser output unit (ROS Assembly).
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3.6.2 High Temperature Caution Label To avoid burn of customers, caution labels are sealed on top of the fuser unit (Fuser Assembly).
3.6.3 High Voltage Caution Label To reduce the risk of electric shocks to the engineer, caution labels are sealed on top of the frame (Main Frame Assembly) which is on top of the high voltage power supply (HVPS) .
LaserWriter 10/600 A3+
Section 2 Specifications
Section Contents 1. Specifications
1.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 1.1.1 Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 1.1.2 Functional Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 1.2 Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 1.2.1 Method of Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 1.2.2 Method of Exposing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 1.2.3 Method of Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 1.2.4 Continuous Printing Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 1.2.5 Resolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 1.2.6 Warm-up Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 1.2.7 Maximum Paper Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 1.2.8 Maximum Printing Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 1.2.9 Maximum Paper held in Output Tray. . . . . . . . . . . . . . . . . . . . . . .2-3 1.2.10 Means for Feeding Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 1.2.11 Maximum Sheets of Feeding Paper . . . . . . . . . . . . . . . . . . . . . . .2-3 1.2.12 Paper Weight Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4 1.2.13 Types of Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4 1.2.14 Standard Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4 1.2.15 Paper Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4 1.3 Electric Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6 1.3.1 Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6 1.3.2 Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6 1.4 Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6 1.4.1 Dimensions and Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6 1.4.2 Space Requirements (Minimum Installation Space) . . . . . . . . . . . . . . .2-6 1.5 Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7 1.5.1 Temperature & Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7 1.5.2 Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7 1.5.3 Horizontal Bias . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7 1.5.4 Noise(when the front tray is closed) . . . . . . . . . . . . . . . . . . . . . . .2-7 1.6 Printing Accuracy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
LaserWriter 10/600 A3+
Section 2 Specifications
2. Consumable
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 . . . . . . . . . . . . . 2-8
3. Parts which require Periodical Replacement .
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1. Specifications
1.1 Configuration
1.1.1 Basic Configuration The LaserWriter 10/600 A3+ laser printer has two types of configurations; · Basic configuration 1 = Base engine + EP cartridge · Basic configuration 2 = Base engine + EP cartridge + Paper feeder + Paper cassette Note: The basic configuration 2 includes options.
1.1.2 Functional Configuration Functional configuration of this printer consists of the engine, controller, and control panel.
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1.2 Functional Specifications
1.2.1 Method of Printing Electrophotographic printing
1.2.2 Method of Exposing Scanning done by light beam of a semiconductor laser 1.2.3 Method of Fusing Fusing by heat and pressure
1.2.4 Continuous Printing Speed The speed of printing varies depending on the size of paper. · LETTER(LEF), A4(LEF), EXECUTIVE(LEF), B5(LEF), A5(LEF), STATEMENT(LEF), Postcard(SEF), MONARCH(SEF) ....................................... 10.3PPM · A4(SEF), LETTER(SEF), B5(SEF), C5(SEF), COM-10(SEF), DL(SEF) ............... 8.1PPM · B4(SEF), LEGAL14"(SEF), LEGAL13"(SEF) ........................................................ 6.8PPM · LEDGER(SEF), A3(SEF).......................................................................................... 5.9PPM · Nonstandard size The speed of printing determined by the specification of the nonstandard size paper is as follows : Nonstandard size 1 : 5.2PPM Nonstandard size 2 : 3.0PPM Note : 1. The specification for nonstandard size is determined by the OEM contract with Fuji Xerox. The nonstandard size 1 is standard specification, and the nonstandard size 2 is a special optional specification which is usually not available. 2. SEF is the abbreviation for Short Edge Feed which means feeding of paper with the short edge (side) facing the front, and LEF for Long Edge Feed which means feeding of paper with the long edge (side) facing the front. When neither SEF nor LEF is indicated, the orientation of paper is SEF. Memo : PPM stands for Prints Per Minute, that is, the number of paper sheets the printer can print per minute. 1.2.5 Resolution · 600 dpi (23.62 dot/mm) Memo : "dpi" is the abbreviation of dots per inch, that is, the number of dots per inch.
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1.2.6 Warm-up Time The warm-up time consists of the time from when the printer power is turned on to when the printer is ready to print. Within 65 seconds when the nominal voltage is applied. Memo : The Main Motor will start to rotate when the warm-up begins and will stop when the warm-up is completed. 1.2.7 Maximum Paper Size · For standard paper, maximum printable paper size is either LEDGER or A3. · For nonstandard size paper, maximum printable paper size is selected by the specification as follows (provided that only printing operation is possible); Nonstandard size 1 : Max. 297.0mm x 508.0 mm Nonstandard size 2 : Max 297.0mm x 900.00mm Note : The specification for nonstandard size is determined by the OEM contract with Fuji Xerox. The nonstandard size 1 is standard specification, and the nonstandard size 2 is special optional specification which is usually not available. 1.2.8 Maximum Printing Area 4.0 millimeters in from all four sides of the standard paper. 1.2.9 Maximum Paper held in Output Tray 250 sheets of A4 Fuji Xerox standard paper type L at the ambient temperature of 22 oC and humidity of 55%RH. 1.2.10 Means for Feeding Paper This printer has two types of paper feeds : · Front tray feeding Multi-sheet manual feeding from the front tray at the front of the printer. · Cassette feed (optional) Feeding from paper cassette installed on the paper feeder. Note : Maximum of two cassettes can be installed on the paper feeder. Feeding is available with maximum of three cassettes or trays. 1.2.11 Maximum Sheets of Feeding Paper · Front tray feeding Standard paper = 150 sheets, Postcard=75 sheets, Specified envelope=20 sheets Specified label = 75 sheets, Specified OHP film(transparencies)=75 sheets · Cassette feeding
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- Universal Cassette Standard paper = 250 sheets,Specified label = 20 sheets, Specified OHP film (transparencies)=20 sheets 1.2.12 Paper Weight Limitations · Front tray feeding Normal paper60~135g/m2 Postcards190g/m2 · Cassette feeding Normal paper60~90g/m2
1.2.13 Types of Paper Standard paper (cut sheets), postcards, specified envelopes, specified labels and specified OHP films(transparencies) 1.2.14 Standard Paper Fuji Xerox L paper (size A4 and A3), XEROX 4024DP (Letter) 1.2.15 Paper Size Available paper size is selected by the specification of standard paper and the nonstandard paper. Specifications for standard size : For front tray feeding, all specified paper sizes are available. Cassette feed can be used for up to eight types of paper. · Front tray feeding (19 types of standard size + nonstandard size) LEDGER(SEF), A3(SEF), B4(SEF), LEGAL14"(SEF), LEGAL13"(SEF), A4(SEF), LETTER(SEF), LETTER(LEF), A4(LEF), B5(SEF), EXECUTIVE(LEF), B5(LEF), A5(LEF), STATEMENT(LEF) Postcard (SEF), C5(SEF), COM-10(SEF), DL(SEF), MONARCH(SEF) Nonstandard size(See the "Specification for nonstandard size") · Cassette feeding - Universal Cassette (8 types) A3(SEF), B4(SEF), LEGAL14"(SEF), A4(SEF), LETTER(LEF), A4(LEF), B5(LEF), A5(LEF) Memo : The dimensions for each paper type are shown below ; (unit : mm) Standard paper : LEDGER [279.4 x 431.8], A3[297.0 x 420.0], B4 [257.0 x 364.0],LEGAL14"[215.9 x 355.6], LEGAL13"[215.9 x 330.2] A4[210.0 x 297.0], LETTER[215.9 x 279.4] EXECUTIVE [184.2 x 266.7], B5 [182.0 x 257.0] A5[149.0 x 210.0], STATEMENT[139.7 x 215.9]
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Postcard
:
Postal card [100.0 x 148.0]
Specifications for nonstandard size : There are two specifications according to the combination of the nonstandard size 1 and 2, that is, "only nonstandard size 1" and "nonstandard size 1 and 2". The paper size for nonstandard is determined by the specifications. · Nonstandard size 1 : · Nonstandard size 2 : Laser beam scanning direction : 86mm~305mm, Paper feed direction : 90mm~508mm Laser beam scanning direction : 86mm~305mm, Paper feed direction : 90mm~900mm
Note : 1. The specification for nonstandard size is determined by the OEM contract with Fuji Xerox. The nonstandard size 1 is standard specification, and the nonstandard size 2 is a special optional specification which is usually not available. 2. This printer can print on nonstandard size paper, while the print quality and the reliability of feeding are out of the scope of the specification.
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1.3 Electric Specifications
1.3.1 Power Source Power supply specifications are listed below: · 220V mode Voltage : 220/240VAC (198~264VAC), Frequency : 50/60 Hz (47~63Hz) 1.3.2 Power Consumption The maximum power consumption of the LaserWriter 10/600 A3+ laser printer (not including the Printer Controller and associated components) during printing and during the Sleep Mode (stops the power supply to the fuser) are as follows; · Operating voltage 100VAC · Operating voltage 120VAC: · Operating voltage 240VAC: : Printing ................... 550 watts or less Sleep mode ............. 15watts or less Printing ................... 650 watts or less Sleep mode ............. 5 watts or less Printing ................... TBD watts or less Sleep mode ............. TBD watts or less
1.4 Mechanical Specifications
1.4.1 Dimensions and Weight EP cartridge, Printer Controller, and their attached parts are not included. · For Basic configuration 1(Only front tray feeding) Width : 466 + 5mm,Depth : 386 + 5mm,Height : 257 + 5mm,Weight : 14 + 1Kg · For Basic configuration 2 (with the 1st cassette feeding) Width : 466 + 5mm,Depth : 497 + 5mm,Height : 324 + 5mm,Weight : 18.5 + 1Kg 1.4.2 Space Requirements (Minimum Installation Space) 400mm minimum overhead clearance .
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1.5 Operating Environment
1.5.1 Temperature & Humidity 5 ~ 35oC / 15 ~ 85%RH (with no dew condensation)
1.5.2 Altitude 0 ~ 2500m 1.5.3 Horizontal Bias Less than 5oC off level
1.5.4 Noise (when the front tray is closed) · Machine running : 49.8 dB
· Machine in standby : 32.0 dB
1.6 Printing Accuracy
Memo : For more information, read "How to read Printing Accuracy" in Section 6 of this manual. · Lead Edge Registration · Side Edge Registration · Skew · Vertical Accuracy · Horizontal Accuracy · Linearity in the direction of paper trave · Magnification accuracy in the direction of paper trave : + 2.0mm or less : + 2.5mm or less : + 2.0mm or less (at a width of 245mm) : + 1.3mm or less (at a width of 210mm) : + 2.0mm or less (at a width of 245mm and a height of height of 390mm) : + 1.0mm or less (at a width of 390mm) : 100 + 0.8% or less (at a width of 390mm)
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2. Consumable
Usually customers can replace consumable. When a consumable causes a trouble, or when trouble is resolved by the replacement of a consumable, customer engineer may replace it. · Paper See paper specification mentioned in this section. · EP cartridge EP cartridge is an integrated unit which includes photoreceptor, black toner, charger, developer, and cleaner. Note : EP cartridge has an average life of 6000 prints (A4 size (LEF) with 5% image coverage). The life varies depending on the sensitivity of the photoreceptor and the contents of the image.
3.Parts which require Periodical Replacement
To avoid trouble, the following units are recommended to be replaced when the printer reaches a specified number of prints. · Fuser Assembly · Pick Up Roll · Retard Pad Assembly : Life=100000 prints ( Standard paper of A4(LEF) ) : Life=100000 prints ( Standard paper of A4(LEF) ) : Life=100000 prints ( Standard paper of A4(LEF) )
Note : The life is the number of the prints on standard paper of A4(LEF). Life may decrease by half when printing on nonstandard size paper or A3 paper. Memo : The following rollers and parts are considered to wear off with paper; BTR Assembly, Trans. Chute Assembly, Feed Roll, Turn Roll Assembly
LaserWriter 10/600 A3+
Section 3 Parts Lists
Section Contents 1. Parts Lists 1.1 Notes on using Parts Lists
. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
PL1 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 PL2 Fuser & Paper Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 PL3 Paper Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 PL4 Multi Sheet Inserter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 PL5 Drive & Xerographic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 PL6 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 PL7 250 Feeder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 PL9 250 Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
2. Parts Reference
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
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1. Parts Lists
This printer is divided into 10 plates(PL) as shown below according to the specification. This section provides illustrations for assembly and corresponding part names. · PL1 Cover · PL2 Fuser & Paper Exit · PL3 Paper Transportation · PL4 Multi Sheet Inserter · PL5 Drive & Xerographics · PL9 250 Cassette · PL6 Electrical · PL7 250 Feeder
1.1 Notes on using Parts Lists
1. The numbers in illustration correspond to item numbers in the list to find the names of parts. 2. "PLX.Y" indicates that the part is shown as item Y in plate X. 3. The alphabet characters in the illustration represents types of screws or clips ,etc. as follows: E=Ering, S=Screw ,N=Hexagonal nutt,K=KL clip. 4. The mark t represents the items of assembly parts in the illustration. 5. A circled alphabet character with a line in the illustration indicates the cut of the line at that point. It is connected to the point of the same alphabet character. 6. "With(2-5)",which is labeled on the assembly part in illustration or list, indicates it includes item 2,3,4,and 5 of the specific plate. "With(2-5),PL6.7"means it includes item 2,3,4,and 5 of the specific plate and item 7 of the plate 6. 7. Items with $ are recommended parts(recommended spare parts)which principally can be supplied.(Other items need to be discussed to supply.) 8. Parts with * in the list have "note" or "memo" for reference described on the same page. 9. "(J1-J2,P3)"which is labeled on the harness or wire, etc., indicates one terminal of the harness or wire is the J1 of the connector and another terminal is jack 2 and plug 3 of the connector. (For the location of connector (P/J),see"Section6.4.Connector Locations.") 10. "High Assembly" in the list indicates upper assembly parts which include the specific parts.
Note : 1. For information on spare parts, see "Spare parts lists" issued separately. 2. According to the specification of OEM, configuration may differ and some parts may not exist.(Especially for "PL5 Electrical", major difference may exist according to the specification.)
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PL1 Covers
Parts Lists -- LaserWriter 10/600 A3+
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PL1 Covers
Item 1 2 3 4 5 6 10 11 12 13 14 15 16 17 20 21 22 30 31 32 33 40 $ 50 Parts Name High Assembly
REAR FRAME ASSEMBLY (with2-4) .......................................... ---REAR FRAME................................................................................. PL1.1 PUSH LEVER .................................................................................. PL1.1 LEVER HOLDER ............................................................................ PL1.1 LEFT COVER .................................................................................. ---RIGHT COVER ............................................................................... ---POP UP ASSEMBLY (with11-17) .................................................. ---POP UP COVER .............................................................................. PL1.10 LATCH BUTTON............................................................................ PL1.10 LATCH ASSEMBLY....................................................................... PL1.10 LATCH SPRING.............................................................................. PL1.10 CRU STOPPER................................................................................ PL1.10 STOPPER SPRING.......................................................................... PL1.10 POP UP SPRING.............................................................................. PL1.10 TOP COVER ASSEMBLY (with21,22) ......................................... ---TOP COVER .................................................................................... PL1.20 TOP TRAY....................................................................................... PL1.20 FRONT COVER ASSEMBLY (with31-33) .................................... ---FRONT COVER............................................................................... PL1.30 TRAY LATCH ................................................................................. PL1.30 GUIDE COVER ............................................................................... PL1.30 FRONT TRAY ................................................................................ ---CONSOLE ASSEMBLY ................................................................. ----
Parts Lists -- LaserWriter 10/600 A3+
34
PL2 Fuser & Paper Exit
Parts Lists -- LaserWriter 10/600 A3+
35
PL2 Fuser & Paper Exit
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 50 Parts Name High Assembly
FUSER ASSEMBLY (with2-50)*1 ................................................. ---FUSER FRAME ASSEMBLY......................................................... PL2.1 FUSER COVER L............................................................................ PL2.1 FUSER COVER R............................................................................ PL2.1 FUSER TOP COVER ASSEMBLY ................................................ PL2.1 EXIT ELIMINATOR ....................................................................... PL2.1 ELIMINATOR BRACKET L .......................................................... PL2.1 ELIMINATOR BRACKET R .......................................................... PL2.1 HEATER ROD ................................................................................. PL2.1 LAMP GUIDE.................................................................................. PL2.1 THERMAL FUSE ............................................................................ PL2.1 THERMOSTAT ............................................................................... PL2.1 TEMPERATURE SENSOR ASSEMBLY ...................................... PL2.1 HEAT ROLL .................................................................................... PL2.1 H/R RING......................................................................................... PL2.1 H/R BEARING L ............................................................................. PL2.1 H/R BEARING R ............................................................................. PL2.1 H/R DIODE ...................................................................................... PL2.1 PRESSURE ROLL ........................................................................... PL2.1 P/R BEARING ................................................................................. PL2.1 NIP SPRING..................................................................................... PL2.1 NIP LEVER L .................................................................................. PL2.1 NIP LEVER R .................................................................................. PL2.1 P/R ELIMINATOR .......................................................................... PL2.1 P/R EARTH PLATE L ..................................................................... PL2.1 P/R EARTH PLATE R..................................................................... PL2.1 FUSER INLET CHUTE................................................................... PL2.1 H/R GEAR........................................................................................ PL2.1 H/R IDLER GEAR........................................................................... PL2.1 H/R IDLER SHAFT ......................................................................... PL2.1 EXIT IDLER GEAR ........................................................................ PL2.1 EXIT IDLER SHAHT ...................................................................... PL2.1 EXIT GEAR ..................................................................................... PL2.1 EXIT BEARING .............................................................................. PL2.1 EXIT ROLL ASSEMBLY ............................................................... PL2.1 EXIT SENSOR................................................................................. PL2.1 EXIT HARNESS (J152-J153).......................................................... PL2.1 EXIT ACTUATOR .......................................................................... PL2.1 EXIT TORSION SPRING................................................................ PL2.1 EXIT CHUTE................................................................................... PL2.1 FINGER BRACKET ........................................................................ PL2.1 FINGER SPRING............................................................................. PL2.1 H/R FINGER .................................................................................... PL2.1 EXIT CHUTE ROLL ....................................................................... PL2.1 EXIT COVER................................................................................... PL2.1
*1 : Periodic Replacement Parts
Parts Lists -- LaserWriter 10/600 A3+
36
PL3 Paper Transportation
Parts Lists -- LaserWriter 10/600 A3+
37
PL3 Paper Transportation
Item $ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 $ 30 40 Parts Name High Assembly
TRANSPORT CHUTE ASSEMBLY (with2-17) ............................ ---TRANSPORT SUB ASSEMBLY.................................................... PL3.1 REGISTRATION SENSOR............................................................. PL3.1 REGISTRATION ACTUATOR ...................................................... PL3.1 REGISTRATION SPRING.............................................................. PL3.1 REGISTRATION SENSOR HARNESS (P122-J123)..................... PL3.1 BTR BEARING................................................................................ PL3.1 BTR SPRING L................................................................................ PL3.1 BTR SPRING R................................................................................ PL3.1 RUBBER REGISTRATION ROLL................................................. PL3.1 METAL REGISTRATION ROLL................................................... PL3.1 REGISTRATION IN GEAR ............................................................ PL3.1 REGISTRATION OUT GEAR ........................................................ PL3.1 REGISTRATION FRONT BEARING ............................................ PL3.1 REGISTRATION BACK BEARING .............................................. PL3.1 REGISTRATION ROLL SPRING L ............................................... PL3.1 REGISTRATION ROLL SPRING R............................................... PL3.1 CHUTE PLATE ............................................................................... ---BTR ASSEMBLY ........................................................................... ---BTR STOPPER *1 .......................................................................... ----
*1 : This keeps the BTR ASSEMBLY attached with the Transport Sub Assembly during transportation. Remove it during installation.
Parts Lists -- LaserWriter 10/600 A3+
38
PL4 Multi Sheet Inserter
Parts Lists -- LaserWriter 10/600 A3+
39
PL4 Multi Sheet Inserter
Item 1 2 3 4 $ 10 11 12 $ 13 14 15 16 17 18 19 20 $ 21 22 30 $ 31 32 33 35 Parts Name High Assembly
FRONT IN TRAY ............................................................................ ---FRONT BOTTOM TRAY ............................................................... ---MSI N/F SPRING............................................................................. ---BOTTOM TRAY STUD .................................................................. ---MSI CHUTE ASSEMBLY (with11-22) .......................................... ---MSI CHUTE..................................................................................... PL4.10 PICK UP ROLL ASSEMBLY (with13-16) ..................................... PL4.10 PICK UP ROLL *1........................................................................... PL4.12 CORE ROLL .................................................................................... PL4.12 PICK UP CAM................................................................................. PL4.12 PICK UP SHAFT ............................................................................. PL4.12 TRANSPORT BEARING ................................................................ PL4.10 PICK UP GEAR ............................................................................... PL4.10 PICK UP SPRING............................................................................ PL4.10 PICK UP SOLENOID ...................................................................... PL4.10 RETARD PAD ASSEMBLY *1...................................................... PL4.10 RETARD SPRING ........................................................................... PL4.10 SENSOR BRACKET ....................................................................... ---MSI NO PAPER SENSOR............................................................... ---MSI N/P ACTUATOR ..................................................................... ---CLAMP S ......................................................................................... ---CLAMP M........................................................................................ ----
*1 : Periodic Replacement Parts
Parts Lists -- LaserWriter 10/600 A3+
3 10
PL5 Drive & Xerographics
Parts Lists -- LaserWriter 10/600 A3+
3 11
PL5 Drive & Xerographics
Item 1 2 3 $ 10 11 12 13 $ $ 20 21 22 23 24 $ 30 31 32 40 41 Parts Name High Assembly
MAIN FRAME ASSEMBLY .......................................................... ---CLAMP P ......................................................................................... ---FRAME BRACKET......................................................................... ---ROS ASSEMBLY (with11-13) ........................................................ ---ROS SUB ASSEMBLY ................................................................... PL5.10 SCANNER ASSEMBLY ................................................................. PL5.10 SOS HARNESS (J111-J113)............................................................ PL5.10 DRIVE ASSEMBLY........................................................................ ---REGISTRATION CLUTCH ASSEMBLY...................................... ---REGISTRATION DRIVE GEAR .................................................... ---DRIVE BEARING L........................................................................ ---DRIVE BEARING R........................................................................ ---CRU SENSOR ASSEMBLY ........................................................... ---CRU GUIDE ASSEMBLY L........................................................... ---CRU GUIDE ASSEMBLY R........................................................... ---BASE PLATE *1.............................................................................. ---EP CARTRIDGE *2......................................................................... ----
*1 : This is only for basic configuration 1. This part is removed when Feeder 250 is installed for use. *2 : Consumable
Parts Lists -- LaserWriter 10/600 A3+
3 12
PL6 Electrical
Parts Lists -- LaserWriter 10/600 A3+
3 13
PL6 Electrical
Item $ $ $ $ $ 1 2 3 4 5 6 10 11 12 13 14 15 16 17 20 21 22 23 24 30 31 32 33 34 35 36 37 Parts Name High Assembly
LVPS ASSEMBLY .......................................................................... ---HVPS ................................................................................................ ---KNOB VOLUME............................................................................. ---MCU PWB ....................................................................................... ---FAN .................................................................................................. ---INTERLOCK SWITCH ................................................................... ---LVPS HARNESS (J10-J101) ........................................................... ---HVPS HARNESS (J13-J131)........................................................... ---ROS HARNESS (J11-J112,J114)..................................................... ---FUSER HARNESS (J15-J151,J154)................................................ ---P/H HARNESS (J12-J121,J122,J124,P125) .................................... ---CRU HARNESS (J16-J161)............................................................. ---TRAY HARNESS (J17-J171) .......................................................... ---HARNESS ASSEMBLY LED (J127-J128)..................................... ---BUSH................................................................................................ ---EDGE SADDLE............................................................................... ---CLAMP L ......................................................................................... ---CONNECTOR 2PW......................................................................... ---CONNECTOR 3PB.......................................................................... ---HARNESS SHIELD......................................................................... ---ELECTRIC SHIELD........................................................................ ---REAR PANEL.................................................................................. ---SHIELD ASSEMBLY (with34,35).................................................. ---CONTROLLER SHIELD................................................................. PL6.33 OPTION SHIELD ............................................................................ PL6.33 ESS HARNESS (J106-J142) ............................................................ ---ESS PWB.......................................................................................... ----
Parts Lists -- LaserWriter 10/600 A3+
3 14
PL7 250 Feeder
Parts Lists -- LaserWriter 10/600 A3+
3 15
PL7 250 Feeder
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 50 Parts Name High Assembly
$ $
$
$
$ $ $
$
FEEDER ASSEMBLY 250 (with2-34)............................................ ---FEEDER FRAME 250 ..................................................................... PL7.1 FEED ROLL ASSEMBLY (with4,5)............................................... PL7.1 FEED SHAFT ASSEMBLY ............................................................ PL7.3 FEED ROLL..................................................................................... PL7.3 TURN ROLL ASSEMBLY.............................................................. PL7.1 FEED BEARING ............................................................................. PL7.1 TRANSPORT BEARING ................................................................ PL7.1 FEED SPRING ................................................................................. PL7.1 FEED SOLENOID ........................................................................... PL7.1 FEED GEAR .................................................................................... PL7.1 FEED IDLER GEAR........................................................................ PL7.1 ELECTRIC CLUTCH ..................................................................... PL7.1 TURNTURN IDLER GEAR............................................................ PL7.1 IN GEAR .......................................................................................... PL7.1 OUT GEAR ...................................................................................... PL7.1 SIZE GEAR...................................................................................... PL7.1 FEEDER PWB ................................................................................. PL7.1 PWB BRACKET.............................................................................. PL7.1 CASSETTE SENSOR ...................................................................... PL7.1 CST NO PAPER SENSOR .............................................................. PL7.1 HARNESS GUIDE........................................................................... PL7.1 CASSETTE HARNESS (J175-J271,J272,J273) .............................. PL7.1 TRAY UPPER HARNESS (P171-J173).......................................... PL7.1 TRAY LOWER HARNESS (J174-J171)......................................... PL7.1 CONNECTOR BRACKET .............................................................. PL7.1 OUTER CHUTE ASSEMBLY ........................................................ PL7.1 FEED HOUSING L.......................................................................... PL7.1 FEED HOUSING R.......................................................................... PL7.1 FEEDER EARTH PLATE ............................................................... PL7.1 FEEDER TIE PLATE ...................................................................... PL7.1 HOUSING CAP ............................................................................... PL7.1 FEEDER EARTH WIRE.................................................................. PL7.1 FEEDER JOINT ............................................................................... ----
Parts Lists -- LaserWriter 10/600 A3+
3 16
PL9 250 Cassette
Parts Lists -- LaserWriter 10/600 A3+
3 17
PL9 250 Cassette
Item 1 10 11 12 13 14 15 16 17 18 19 20 21 Parts Name High Assembly
UNIVERSAL CASSETTE (with10-21)........................................... PL9.1 CASSETTE HOUSING ................................................................... PL9.1 BOTTOM PLATE ASSEMBLY...................................................... PL9.1 CST N/F SPRING ............................................................................ PL9.1 CST LATCH L ................................................................................. PL9.1 CST LATCH R................................................................................. PL9.1 CST LATCH SPRING ..................................................................... PL9.1 INNER CHUTE................................................................................ PL9.1 INNER SPRING............................................................................... PL9.1 EXTENSION HOUSING................................................................. PL9.1 END GUIDE..................................................................................... PL9.1 END GUIDE LOWER ..................................................................... PL9.1 CASSETTE COVER........................................................................ PL9.1
Parts Lists -- LaserWriter 10/600 A3+
1 18
2. Parts Reference
[A] END GUIDE ....................................... PL 9.19 FUSER COVER R .............................. PL 2. 4 ACTUATOR HOLDER.......................PL 4.33 END GUIDE LOWER ........................ PL 9.20 FUSER FRAME ASSEMBLY............ PL 2. 2 [B] BASE PLATE............................... ......PL5.40 EP CARTRIDGE ................................ PL 5.50 FUSER HARNESS ............................. PL 6.13 ESS HARNESS................................... PL 6.36 FUSER INLET CHUTE ..................... PL 2.27
BOTTOM PLATE ASSEMBLY..........PL 9.11 ESS PWB ............................................ PL 6.37 FUSER TOP COVER ASSEMBLY ..... PL 2. 5 BOTTOM TRAY STUD .....................PL 4. 4 EXIT ACTUATOR .............................. PL 2.38 BTR ASSEMBLY ...............................PL 3.30 EXIT BEARING................................. PL 2.34 [G] BTR BEARING ..................................PL 3. 7 EXIT CHUTE ..................................... PL 2.40 GUIDE COVER.................................. PL 1.33 BTR SPRING L ..................................PL 3. 8 BTR SPRING R ..................................PL 3. 9 EXIT CHUTE ROLL .......................... PL 2.44 [H] EXIT COVER ..................................... PL 2.50 H/R BEARING L................................ PL 2.16 H/R BEARING R ............................... PL 2.17
BTR STOPPER ...................................PL 3.40 EXIT ELIMINATOR .......................... PL 2. 6
BUSH ..................................................PL 6.20 EXIT GEAR........................................ PL 2.33 H/R DIODE ........................................ PL 2.18 EXIT HARNESS ................................ PL 2.37 H/R FINGER ...................................... PL 2.43 [C] CASSETTE COVER...........................PL 9.21 EXIT IDLER GEAR ........................... PL 2.31 H/R GEAR .......................................... PL 2.28 CASSETTE HARNESS ......................PL 7.24 EXIT IDLER SHAFT ......................... PL 2.32 H/R IDLER GEAR ............................. PL 2.29 CASSETTE HOUSING ......................PL 9.10 EXIT ROLL ASSEMBLY................... PL 2.35 H/R IDLER SHAFT ........................... PL 2.30 CASSETTE SENSOR.........................PL 7.21 EXIT SENSOR ................................... PL 2.36 H/R RING ........................................... PL 2.15 CHUTE PLATE...................................PL 3.20 EXIT TORSION SPRING .................. PL 2.39 HARNESS ASSEMBLY LED............ PL 6.17 CLAMP L............................................PL 6.22 EXTENSION HOUSING ................... PL 9.18 HARNESS GUIDE ............................. PL 7.25 CLAMP M...........................................PL 4.35 [F] CLAMP P ............................................PL 5. 2 FAN ..................................................... PL 6. 5 HARNESS SHIELD ........................... PL 6.30 HEAT ROLL ....................................... PL 2.14 HEATER ROD .................................... PL 2. 9
CLAMP S ............................................PL 4.34 FEED BEARING ................................ PL 7. 7
CONNECTOR 2PW............................PL 6.23 FEED GEAR....................................... PL 7.11 HOUSING CAP.................................. PL 7.33 CONNECTOR 3PB.............................PL 6.24 FEED HOUSING L ............................ PL 7.29 HVPS .................................................. PL 6. 2 CONNECTOR BRACKET .................PL 7.27 FEED HOUSING R ............................ PL 7.30 HVPS HARNESS ............................... PL 6.11 CONSOLE ASSEMBLY.....................PL 1.50 FEED IDLER GEAR .......................... PL 7.12 [I] CONTROLLER SHIELD ...................PL 6.34 FEED ROLL ....................................... PL 7. 5 CORE ROLL .......................................PL 4.14 FEED ROLL ASSEMBLY.................. PL 7. 3 CRU GUIDE ASSEMBLY L ..............PL 5.31 FEED SHAFT ASSEMBLY ............... PL 7. 4 IN GEAR ............................................ PL 7.16 INNER CHUTE .................................. PL 9.16 INNER SPRING ................................. PL 9.17
CRU GUIDE ASSEMBLY R ..............PL 5.32 FEED SOLENOID.............................. PL 7.10 INTERLOCK SWITCH...................... PL 6. 6 CRU HARNESS..................................PL 6.15 FEED SPRING.................................... PL 7. 9 [K] CRU SENSOR ASSEMBLY...............PL 5.35 FEEDER ASSEMBLY 250 ................. PL 7. 1 KNOB VOLUME................................ PL 6. 3 CRU STOPPER...................................PL 1.15 FEEDER EARTH PLATE................... PL 7.31 [L] CST LATCH L ....................................PL 9.13 FEEDER EARTH WIRE .................... PL 7.34 LAMP GUIDE .................................... PL 2.10 CST LATCH R ....................................PL 9.14 FEEDER FRAME 250........................ PL 7. 2 LATCH ASSEMBLY .......................... PL 1.13 CST LATCH SPRING ........................PL 9.15 FEEDER JOINT.................................. PL 7.50 LATCH BUTTON............................... PL 1.12 CST N/F SPRING ...............................PL 9.12 FEEDER PWB .................................... PL 7.19 LATCH SPRING ................................ PL 1.14 CST NO PAPER SENSOR .................PL7.22 [D] FEEDER TIE PLATE.......................... PL 7.32 LEFT COVER..................................... PL 1. 5 FINGER BRACKET........................... PL 2.41 LEVER HOLDER .............................. PL 1. 4
DRIVE ASSEMBLY ...........................PL 5.20 FINGER SPRING ............................... PL 2.42 LVPS ASSEMBLY ............................. PL 6. 1 DRIVE BEARING L ..........................PL 5.23 FRAME BRACKET .......................... PL 5. 3 LVPS HARNESS ................................ PL 6.10 DRIVE BEARING R ..........................PL 5.24 FRONT BOTTOM TRAY................... PL 4. 2 [E] [M] FRONT COVER ................................. PL 1.31 MAIN FRAME ASSEMBLY ............. PL 5. 1 EDGE SADDLE .................................PL 6.21 FRONT COVER ASSEMBLY............ PL 1.30 MCU PWB.......................................... PL 6. 4 ELECTRIC CLUTCH.........................PL 7.13 FRONT IN TRAY ............................... PL 4. 1 METAL REGISTRATION ROLL ...... PL 3.11 ELECTRIC SHIELD...........................PL 6.31 FRONT TRAY .................................... PL 1.40 MSI CHUTE ....................................... PL 4.11 ELIMINATOR BRACKET L..............PL 2. 7 FUSER ASSEMBLY........................... PL 2. 1 MSI CHUTE ASSEMBLY ................. PL 4.10 ELIMINATOR BRACKET R..............PL 2. 8 FUSER COVER L............................... PL 2. 3
Parts Lists
MSI N/F SPRING................................PL 4. 3
[R]
[S] SCANNER ASSEMBLY ....................PL 5.12 SENSOR BRACKET ..........................PL 4.30
MSI N/P ACTUATOR ........................PL 4.32 REAR FRAME....................................PL 1. 2 MSI NO PAPER SENSOR ..................PL 4.31 REAR FRAME ASSEMBLY..............PL 1. 1 [N]
REAR PANEL.....................................PL 6.32 SHIELD ASSEMBLY .........................PL 6.33 SIZE HANDLE ...................................PL 7.18
NIP LEVER L .....................................PL 2.22 REGISTRATION ACTUATOR...........PL 3. 4
SOS HARNESS ..................................PL 5.13 NIP LEVER R .....................................PL 2.23 REGISTRATION BACK BEARING......PL 3.15 STOPPER SPRING.............................PL 1.16 NIP LEVER SPRING..........................PL 2.21 REGISTRATION [T] [O] CLUTCH ASSEMBLY......PL 5.21 TEMPERATURE OPTION SHIELD ...............................PL 6.35 REGISTRATION DRIVE GEAR .......PL 5.22 SENSOR ASSEMBLY .....PL 2.13 OUT GEAR .........................................PL 7.17 REGISTRATION THERMAL FUSE...............................PL 2.11 OUTER CHUTE ASSEMBLY............PL 7.28 FRONT BEARING......PL 3.14 THERMOSTAT...................................PL 2.12 [P] REGISTRATION IN GEAR ...............PL 3.12 P/H HARNESS....................................PL 6.14 REGISTRATION OUTGEAR ............PL 3.13 TOP COVER .......................................PL 1.21 TOP COVER ASSEMBLY .................PL 1.20 P/R BEARING ....................................PL 2.20 REGISTRATION ROLL SPRING L......PL 3.16 TOP TRAY ..........................................PL 1.22 P/R EARTH PLATE L.........................PL 2.25 TRANSPORT BEARING ...................PL 4.17 P/R EARTH PLATE R ........................PL 2.26 REGISTRATION ROLL SPRING R......PL 3.17 TRANSPORT BEARING ...................PL 7. 8 P/R ELIMINATOR ..............................PL 2.24 PICK UP CAM....................................PL 4.15 REGISTRATION SENSOR ................PL 3. 3 PICK UP GEAR ..................................PL 4.18 REGISTRATION SENSOR HARNESS......PL 3. 6 PICK UP ROLL...................................PL 4.13 REGISTRATION SPRING .................PL 3. 5 PICK UP ROLL ASSEMBLY .............PL 4.12 RETARD PAD ASSEMBLY ...............PL 4.21 PICK UP SHAFT ................................PL 4.16 RETARD SPRING ..............................PL 4.22 PICK UP SOLENOID .........................PL 4.20 RIGHT COVER ..................................PL 1. 6 PICK UP SPRING...............................PL 4.19 ROS ASSEMBLY................................PL 5.10 POP UP ASSEMBLY ..........................PL 1.10 ROS HARNESS ..................................PL 6.12 POP UP COVER .................................PL 1.11 ROS SUB ASSEMBLY .......................PL 5.11 POP UP SPRING.................................PL 1.17 RUBBER REGISTRATION PRESSURE ROLL ..............................PL 2.19 ROLL......PL 3.10 PUSH LEVER .....................................PL 1. 3 PWB BRACKET .................................PL 7.20 TRANSPORT CHUTE ASSEMBLY .....PL 3. 1 TRANSPORT SUB ASSEMBLY .......PL 3. 2 TRAY HARNESS ...............................PL 6.16 TRAY LATCH.....................................PL 1.32 TRAY LOWER HARNESS ................PL 7.26 TURN IDLER GEAR .........................PL 7.15 TURN ROLL ASSEMBLY .................PL 7. 6 [U] UNIVERSAL CASSETTE .................PL 9. 1
LaserWriter 10/600 A3+
4i
Section 4 Removal and Replacement Procedures
Section Contents
1. Introduction 1.1 Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 1.2 Notations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
RRP1 Covers
RRP1.1 Left Cover (PL1.4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 RRP1.2 Top Cover Assembly (PL1.20) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 RRP1.3 Front Cover Assembly (PL1.30) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 RRP1.4 Right Cover (PL1.6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 RRP1.5 Pop Up Assembly (PL1.10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 RRP1.6 Rear Frame Assembly (PL1.1) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 RRP1.7 Front Tray (PL1.40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 RRP1.8 Console Assembly (PL1.50) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
RRP2 Fuser & Paper Exit
RRP2.1 Fuser Assembly (PL2.1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20 RRP2.2 Fuser Cover L (PL1.3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 RRP2.3 Fuser Cover R (PL1.4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24 RRP2.4 Fuser Top Cover Assembly (PL2.5). . . . . . . . . . . . . . . . . . . . . . . . 4-26 RRP2.5 Exit Chute (PL2.40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28 RRP2.6 Exit Sensor (PL2.36) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30 RRP2.7 Exit Actuator (PL2.38) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32 RRP2.8 H/R Finger (PL2.43) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34 RRP2.9 Heater ROD (PL2.9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36 RRP2.10 Thermostat (PL2.12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38 RRP2.11 Temperature Sensor Assembly (PL2.13) . . . . . . . . . . . . . . . . . . . . 4-40 RRP2.12 Pressure Roll (PL2.19). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42 RRP2.13 Heat Roll (PL2.14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44 RRP2.14 Exit Roll Assembly (PL2.35) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46
RRP3 Paper Transportation
RRP3.1 BTR Assembly (PL3.30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48 RRP3.2 Transport Chute Assembly (PL3.1) . . . . . . . . . . . . . . . . . . . . . . . . 4-50 RRP3.3 Registration Actuator (PL3.4) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52 RRP3.4 Registration Sensor (PL3.3). . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54
LaserWriter 10/600 A3+
4 ii
Section 4 Removal and Replacement Procedures
RRP4 Multi Sheet Inserter
RRP4.1 MSI N/P Actuator (PL4.32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56 RRP4.2 MSI No Paper Sensor (PL4.31) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-58 RRP4.3 Toner Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-60 RRP4.4 MSI Chute Assembly (PL4.10) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-62 RRP4.5 Pick Up Roll (PL4.13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64 RRP4.6 Pick Up Solenoid (PL4.20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-66 RRP4.7 Retard Pad Assembly (PL4.21) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-68 RRP4.8 Front IN Tray (PL4.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-70 RRP4.9 Front Bottom Tray(PL4.2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-72
RRP5 Drive & Xerographic
RRP5.1 CRU Sensor Assembly (PL5.30) . . . . . . . . . . . . . . . . . . . . . . . . . 4-74 RRP5.2 ROS Assembly (PL5.10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-76 RRP5.3 Scanner Assembly (PL5.12). . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-78 RRP5.4 CRU Guide Assembly L (PL5.31) . . . . . . . . . . . . . . . . . . . . . . . . 4-80 RRP5.5 CRU Guide Assembly R (PL5.32) . . . . . . . . . . . . . . . . . . . . . . . . 4-82 RRP5.6 Drive Assembly (PL5.20), Registration Clutch Assembly (PL5.21) . . . . . . . 4-84
RRP6 Electrical
RRP6.1 Rear Panel (PL6.32). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-86 RRP6.2 Fan (PL6.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-88 RRP6.3 LVPS Assembly (PL6.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-90 RRP6.4 Shield Assembly (PL6.33) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-92 RRP6.5 ESS PWB (PL6.37) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-94 RRP6.6 Electric Shield (PL6.31). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-96 RRP6.7 MCU PWB (PL6.4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-98 RRP6.8 HVPS (PL6.2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-100 RRP6.9 Interlock Switch (PL6.6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-102
RRP7 Feeder
RRP7.1 Feeder Assembly 250 (PL7.1). . . . . . . . . . . . . . . . . . . . . . . . . . 4-104 RRP7.2 Feed Roll Assembly (PL7.3) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-106 RRP7.3 Feed Roll (PL7.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-108 RRP7.4 Turn Roll Assembly (PL7.6), Electric Clutch (PL7.13). . . . . . . . . . . . . 4-110
LaserWriter 10/600 A3+
4 iii
Section 4 Removal and Replacement Procedures
RRP7.5 Feed Solenoid (PL7.10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-112 RRP7.6 Feeder PWB (PL7.19). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-114 RRP7.7 Cassette Sensor (PL7.21) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-116 RRP7.8 CST No Paper Sensor (PL7.22) . . . . . . . . . . . . . . . . . . . . . . . . . 4-118 RRP7.9 Feed Housing L (PL7.29) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-120 RRP7.10 Feed Housing R (PL7.30) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-122
Removal and Replacement Procedures -- LaserWriter 10/600 A3+
41
1. Introduction
This section explains the removal and replacement procedures of the major parts of the printer, grouping the parts in the same order as the Parts List. · RRP1-Covers · RRP2-Fuser and Paper Exit · RRP3-Paper Transportation · RRP4-Multi Sheet Inserter Note : 1. Observe how parts are secured in place when removing the parts which are listed as spare parts by the removal procedures but are not explained in this section before you begin. 2. The procedure of the optio