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Ordering number : ENN7731
SANYO Semiconductors
DATA SHEET
Thick-Film Hybrid IC
STK404-140S
Overview
One-Channel Class AB Audio Power Amplifier IC 120W
The STK404-000S series products are audio power amplifier hybrid ICs that consist of optimally-designed discrete component power amplifier circuits that have been miniaturized using SANYO's unique insulated metal substrate technology (IMST). The adoption of a newly-developed low thermal resistance substrate allows this series of devices to be provided in miniature packages significantly more compact than earlier Sanyo products with similar specifications.
Features
· Series of pin compatible power amplifiers ranging from 45W to 180W (10%/1kHz) devices. The same printed circuit board can be used depending on the output power grade. · Miniature packages -- 30W to 40W (THD=0.4%, f=20Hz to 20kHz); 44.0mm × 25.6mm × 8.5mm * -- 50W to 80W (THD=0.4%, f=20Hz to 20kHz); 46.6mm × 25.5mm × 8.5mm * -- 100W to 120W (THD=0.4%, f=20Hz to 20kHz); 59.2mm × 25.5mm × 8.5mm * *: Not including the pins. · Output load impedance: RL=6 · Allowable load shorted time: 0.3 seconds · Built-in thermal protection circuit · Supports the use of standby, muting, and load shorting protection circuits. Series Organization These products are organized as a series based on their output capacity.
Item Output 1 (0.4%/20Hz to 20kHz) Output 2 (10%/1kHz) Maximum supply voltage (6) Recommended supply voltage (6) Remarks Package Type No. STK404-050S 30W 45W ±37V ±26V -- 44.0mm × 25.6mm × 8.5mm STK404-070S 40W 60W ±43V ±30V STK404-090S 50W 80W ±46V ±32V STK404-100S 60W 90W ±51V ±35V STK404-120S 80W 120W ±59V ±41V STK404-130S 100W 150W ±64V ±45V STK404-140S 120W 180W ±73V ±51V
Built-in thermal protection circuit 46.6mm × 25.5mm × 8.5mm 59.2mm × 25.5mm × 8.5mm
Any and all SANYO products described or contained herein do not have specifications that can handle applications that require extremely high levels of reliability, such as life-support systems, aircraft's control systems, or other applications whose failure can be reasonably expected to result in serious physical and/or material damage. Consult with your SANYO representative nearest you before using any SANYO products described or contained herein in such applications. SANYO assumes no responsibility for equipment failures that result from using products at values that exceed, even momentarily, rated values (such as maximum ratings, operating condition ranges, or other parameters) listed in products specifications of any and all SANYO products described or contained herein.
SANYO Electric Co.,Ltd. Semiconductor Company
TOKYO OFFICE Tokyo Bldg., 1-10, 1 Chome, Ueno, Taito-ku, TOKYO, 110-8534 JAPAN
52004TN (OT) No.7731-1/5
STK404-140S Specifications
Maximum Ratings at Ta = 25°C
Parameter Maximum supply voltage (No signal) Maximum supply voltage Thermal sensor maximum voltage Thermal sensor maximum current Thermal resistance Junction temperature IC substrate operating temperature Thermal sensor operating temperature *2 Storage temperature Allowable load shorted time *4 Symbol VCC max(0) VCC max(1) Vp Ip j-c Tj max Tc max Tp max Tstg ts VCC=±51.0V, RL=6, f=50Hz, PO=120W RL=6 Between pins 1 and 2 Between pins 1 and 2 Per power transistor Both the Tj max and the Tc max conditions must be met. Conditions Ratings ±78 ±73 16 30 1.2 150 125 145 30 to +125 0.3 Unit V V V mA °C/W °C °C °C °C s
Operating Characteristics at Tc=25°C, RL=6 (noninductive load), Rg=600, VG=30dB
Parameter Output power Frequency characteristics Input impedance Output noise voltage *3 Quiescent current Neutral voltage Thermal sensor resistance Thermal sensor temperature Symbol PO (1) PO (2) fL, fH ri VNO ICCO VN Rp Tp Conditions*1 VCC (V) ±51.0 ±51.0 ±51.0 ±51.0 ±62.0 ±62.0 ±62.0 Tp=25°C, between pins 1 and 2 Rp=4.7k, between pins 1 and 2 1k f (Hz) 20 to 20k 1k 1.0 1.0 Rg=10k No loading 100 0 470 145 PO (W) THD (%) 0.4 10 +0 3 dB min 120 180 20 to 20k 55 1.2 50 +100 Ratings typ max Unit W Hz k mVrms mA mV °C
Notes: 1. Unless otherwise noted, use a constant-voltage supply for the power supply used during inspection. 2. The thermal sensor temperature (+125 to +145°C) is designed to prevent incorrect operation, but does not guarantee continued operation of the hybrid IC. The total integrated time this device spends operating in the temperature range +125 to +145°C must not exceed 12 hours. 3. The output noise voltage values shown are peak values read with a VTVM. However, an AC stabilized (50Hz) power supply should be used to minimize the influence of AC primary side flicker noise on the reading. 4. Use the transformer power supply circuit shown in the figure below for allowable load shorted time measurement and output noise voltage measurement.This IC is designed assuming that applications will provide a load-shorting protection function that operates within 0.3 seconds of the load being shorted and that either cuts off power to the IC or eliminates the load-shorted state in some other manner. DBA40C 10000µF + 500 + 500 10000µF --VCC +VCC
Designated Transformer Power Supply (MG-250 equivalent) Package Dimensions
unit : mm 4205
59.2 52.0 8.5
5.6
16.0
25.5
3.6
1 2.54
13 0.5 4.0 2.9 0.4 5.5
(10.76)
12×2.54=30.48
11.0
SANYO : SIP13
20.8
No.7731-2/5
STK404-140S
Internal Equivalent Circuit
7
8
11
Bias Power STAGE
3
Pre DRIVER 13
12
4
SUB 5 6 2 1 9 10
ITF02365
Sample Application Circuit
STK404-140S
1 1k IN 470pF 2 + 2.2µF 56k 3 10µF 1.8k 4 5 100µF 6 7 8 9 10 11 + + 12 0.22 13 0.22 +12V +VCC --VCC 4.7 / 1W OUT 0.1µF 2.2µH 4.7 / 1W
10µF
+ 100µF + 4.7k
+
56k
47µF
3pF
+ 4.7k
10µF
100 / 1W
RL
ITF02238
No.7731-3/5
STK404-140S
Thermal Design Example If we define Pd, the total power dissipation on the board when this hybrid IC is in operation, the heat sink thermal resistance, c-a, is determined as follows: Condition 1: The hybrid IC substrate temperature Tc must not exceed 125°C. Pd × c-a + Ta < 125°C ... (1) Ta: Guaranteed ambient temperature for the end product. Condition 2: The junction temperature of each transistor must not exceed 150°C. Pd × c-a + Pd/N × j-c + Ta < 150°C ... (2) N: Number of power transistors j-c: Thermal resistance per power transistor We take the power dissipation in the power transistors to be Pd evenly distributed across those N power transistors. If we solve for c-a in equations (1) and (2), we get the following inequalities: c-a < (125 Ta)/Pd ... (3) c-a < (150 Ta)/Pd j-c/N ... (4) Values that satisfy both these inequalities at the same time are the required heat sink thermal resistance values. Example: For actual music signals, it is usual to use a Pd of 1/8 of POmax, which is the power estimated for continuous signals in this manner. (Note that depending on the particular safety standard used, a value somewhat different from the value of 1/8 used here may be used.) When VCC = ±51V and RL = 6, we get the following expression for the total power dissipation on the board, Pd: Pd = 57 W (when 1/8 POmax is 15 W) ... (5) The number, N, of power transistors in the hybrid IC's audio amplifier block is 2. Since the thermal resistance, j-c, per transistor is 1.2°C/W, the required heat sink thermal resistance, c-a, for a guaranteed ambient temperature of 50°C will be as follows: From inequality (3): c-a < (125 50)/57=1.31 ... (6) From inequality (4): c-a < (150 50)/57 1.2/2=1.15 ... (7) Therefore, the thermal resistance that satisfies both these expressions (6,7) at the same time is 1.15°C/W. Note that this thermal design example assumes the use of a constant-voltage power supply, and is only provided as an example for reference purposes. Thermal designs must be tested in an actual end product.
No.7731-4/5
STK404-140S
Total device power dissipation, Pd -- W
10 7 5
THD -- PO
VCC = ±51 V RL = 6 VG = 30 dB Tc = 25°C Rg = 600
100 90 80 70 60 50 40 30 20 10 0 0.1 2 3 5 7 1.0 2
Pd -- PO
VCC = ±51 V RL = 6 VG = 30 dB Tc = 25°C Rg = 600
Total harmonic distortion, THD -- %
3 2 1.0 7 5 3 2 0.1 7 5 3 2 0.01 7 5
20 k
20
1k
Hz
Hz
Hz
3 2 0.01 2 3 5 7 0.1
2 3 5 7 1.0
2 3 5 7 10
Output power, PO -- W
360 340 320 300 280 260 240 220 200 180 160 140 120 100 80 60 40 20 0 0
2 3 5 7100 2 3 ITF02243
3
5 7 10
2
3
Output power, PO -- W
300
5 7 100 2 3 ITF02244
PO -- VCC
RL=6 VG=30dB Rg=600 Tc=25°C
kH z, Hz THD = ,T HD 10% =0 .4%
PO -- f
VCC = ±51 V RL = 6 VG = 30 dB Rg = 600 Tc = 25°C THD = 10%
Output power, PO -- W
Output power, PO -- W
250
200
f=1
1k
f=
THD = 0.4%
150
±10
±20
±30
±40
±50
±60
±70
±80
100 10
2
3
5 7 100
2
3
5 7 1k
2
3
Supply voltage, VCC -- V
ITF02362
Frequency, f -- Hz
5 7 10k 2 3 ITF02246
Specifications of any and all SANYO products described or contained herein stipulate the performance, characteristics, and functions of the described products in the independent state, and are not guarantees of the performance, characteristics, and functions of the described products as mounted in the customer's products or equipment. To verify symptoms and states that cannot be evaluated in an independent device, the customer should always evaluate and test devices mounted in the customer's products or equipment. SANYO Electric Co., Ltd. strives to supply high-quality high-reliability products. However, any and all semiconductor products fail with some probability. It is possible that these probabilistic failures could give rise to accidents or events that could endanger human lives, that could give rise to smoke or fire, or that could cause damage to other property. When designing equipment, adopt safety measures so that these kinds of accidents or events cannot occur. Such measures include but are not limited to protective circuits and error prevention circuits for safe design, redundant design, and structural design. In the event that any or all SANYO products(including technical data,services) described or contained herein are controlled under any of applicable local export control laws and regulations, such products must not be expor ted without obtaining the expor t license from the author ities concerned in accordance with the above law. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or any information storage or retrieval system, or otherwise, without the prior written permission of SANYO Electric Co., Ltd. Any and all information described or contained herein are subject to change without notice due to product/technology improvement, etc. When designing equipment, refer to the "Delivery Specification" for the SANYO product that you intend to use. Information (including circuit diagrams and circuit parameters) herein is for example only ; it is not guaranteed for volume production. SANYO believes information herein is accurate and reliable, but no guarantees are made or implied regarding its use or any infringements of intellectual property rights or other rights of third parties. This catalog provides information as of May, 2004. Specifications and information herein are subject to change without notice.
PS No.7731-5/5