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DAB Micro System

MCB279/05

TABLE OF CONTENTS
Page PCBs Location & Version Variations..................................... 1-2 Specifications ....................................................................... 1-3 Measurement Setup ............................................................. 1-4 Service Aids, Safety Instruction, etc ...........................1-5 to 1-7 Software Version Checking ..................................................... 2 Set Block Diagram ................................................................... 3 Set Wiring Diagram ................................................................. 4 Main Board .............................................................................. 5 MCU Board .............................................................................. 6 Key Board ................................................................................ 7 Power AMP Board ................................................................... 8 CD Board ................................................................................. 9 Headphone & Motor & Door Switch Board ............................ 10 Set Mechanical Exploded View & Parts List .......................... 11

©

Copyright 2008 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

CLASS 1 LASER PRODUCT

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips. Published by SL 0821 Service Audio Printed in The Netherlands Subject to modification

© 3141 785 32860

Version 1.0

1-2

PCBS LOCATION
MOTOR BOARD POWER AMP BOARD

HEADPHONE BOARD

MCU BOARD CD BOARD MAIN BOARD

KEY BOARD

VERSION VARIATIONS
Type /Versions: Board in used: MCB279
/12 /05 /55 /58 /61 /98

Service policy

MAIN BOARD CD BOARD POWER AMP BOARD KEY BOARD HEADPHONE BOARD DAB MODULE MOTOR BOARD MCU BOARD
Type /Versions: Features in used: Aux in / CDR in Line Out Video Out Subwoofer Out Digital Out Karaoke Features Voltage Selector ECO Power Standby (LCD Display Off) USB Direct x x

C C C C C M C C
MCB279 /05 x /12 /58

Feature diffrence

* TIPS : C -- Component Lever Repair. M -- Module Lever Repair x -- Used

1-3

SPECIFICATIONS

AMPLIFIER Output power ................................................ 30 W RMS Signal-to-noise ratio ....................................... 65 dBA Frequency response ............. 100 ­ 18kHz, ± 3 dB Input sensitivity AUX ....................... 0.5 V (max. 1 V) Impedance loudspeakers ..................................... 6 Impedance headphones .................... 32 -1000 .................................................................................... <15 mW CD PLAYER Frequency range ...................................... 100 ­ 18 kHz Signal-to-noise ratio ............................................ 65 dBA TUNER FM wave range ................................... 87.5 ­ 108 MHz MW wave range ................................ 531 ­ 1602 kHz Number of presets ........................................................ 40 Antenna FM .................................................................... 75 wire

USB PLAYER USB ......................................................................... V2.0/ V1.1 ......................................... support MP3 and WMA files Number of albums/ folders ............. maximum 999 Number of tracks/titles ...................... maximum 999 SPEAKERS Bass reflex system Dimensions (w x h x d) .. 158 x 250x 185 (mm) GENERAL INFORMATION AC Power ......................... 110 ­ 240 V, 50 Hz/60 Hz Dimensions (w x h x d, with/without the stand) ............... 211 x 250 x 160/211 x 250 x 126 (mm) Weight(with/without speakers) ......... 3.7 / 1.33 kg Standby power consumption ............................ <2 W Eco power standby ............................................... <1 W

Specifications and external appearance are subject to change without notice.

1-4

MEASUREMENT SETUP
Tuner FM
DUT RF Generator
e.g. PM5326

Bandpass 250Hz-15kHz
e.g. 7122 707 48001

LF Voltmeter
e.g. PM2534

Ri=50

S/N and distortion meter
e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)
DUT
Bandpass 250Hz-15kHz
e.g. 7122 707 48001

LF Voltmeter
e.g. PM2534

RF Generator
e.g. PM5326

S/N and distortion meter
e.g. Sound Technology ST1700B

Ri=50

Frame aerial
e.g. 7122 707 89001

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

CD
Use Audio Signal Disc (replaces test disc 3) SBC429 4822 397 30184

DUT
L R

S/N and distortion meter
e.g. Sound Technology ST1700B

LEVEL METER
e.g. Sennheiser UPM550 with FF-filter

1-5

SERVICE AIDS
GB

WARNING

ESD

All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.

GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used Safety components are marked by the symbol
!

CLASS 1 LASER PRODUCT

.

Lead free

1-6

INSTRUCTIONS ON CD PLAYABILITY
Customer complaint
"CD related problem"

Set remains closed!
check playability

1

playability ok ?
Y

N

"fast" lens cleaning check playability

3

For flap loaders (= access to CD drive possible) cleaning method 4 is recommended

playability ok ?
Y

N

Play a CD for at least 10 minutes check playability

playability ok ?
Y

N

add Info for customer "SET OK" 2

Exchange CDM

return set

1 - 4 For description - see following pages

1-7

INSTRUCTIONS ON CD PLAYABILITY

1
PLAYABILITY CHECK LIQUID LENS CLEANING

4
Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens. Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use "Cleaning Solvent

For sets which are compatible with CD-RW discs use CD-RW Printed Audio Disc ....................7104 099 96611 TR 3 (Fingerprint) TR 8 (600µ Black dot) maximum at 01:00 · playback of these two tracks without audible disturbance playing time for: Fingerprint 10seconds Black dot from 00:50 to 01:10 · jump forward/backward (search) within a reasonable time

For all other sets use CD-DA SBC 444A..................................4822 397 30245 TR 14 (600µ Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000µ wedge)

The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (don't press too hard) with a soft and clean cotton bud moistened with the special lens cleaner. The direction of cleaning must be in the way as indicated in the picture below.

· playback of all these tracks without audible disturbance playing time for: 1000µ wedge 10seconds Fingerprint 10seconds Black dot from 01:05 to 01:25 · jump forward/backward (search) within a reasonable time

2
CUSTOMER INFORMATION
It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method 3) should be mentioned in the addendum sheet. The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations.

2-1

2-1

SOFTWARE VERSION CHECKING

Software checking: 1) MCU version : at standby mode, press and hold "SOURCE" & "PLAY" buttons at the same time. e.g. V2.01 JT3

3-1

3-1

SET BLOCK DIAGRAM

4-1

4-1

SET WIRING DIAGRAM

5-1

5-1

CIRCUIT DIAGRAM - MAIN BOARD DAB PART

5-2

5-2

CIRCUIT DIAGRAM - MAIN BOARD SUB MCU PART

5-3

5-3

CIRCUIT DIAGRAM - MAIN BOARD TUNER PART

5-4

5-4

CIRCUIT DIAGRAM - MAIN BOARD INTERFACE PART

5-5

5-5

LAYOUT DIAGRAM - MAIN BOARD TOP VIEW

5-6

5-6

LAYOUT DIAGRAM - MAIN BOARD BOTTOM VIEW

6-1

6-1

CIRCUIT DIAGARM - KEY BOARD

6-2

6-2

LAYOUT DIAGARM - KEY BOARD TOP VIEW

6-3

6-3

LAYOUT DIAGARM - KEY BOARD BOTTOM VIEW

7-1

7-1

CIRCUIT DIAGARM - MCU BOARD PART 1

7-2

7-2

CIRCUIT DIAGARM - MCU BOARD MEMORY PART

7-3

7-3

LAYOUT DIAGARM - MCU BOARD TOP VIEW

7-4

7-4

LAYOUT DIAGARM - MCU BOARD BOTTOM VIEW

8-1

8-1

CIRCUIT DIAGARM - POWER AMP BOARD PART 1

8-2

8-2

CIRCUIT DIAGARM - POWER AMP BOARD PART 2

8-3

8-3

LAYOUT DIAGARM - POWER AMP BOARD TOP VIEW

8-4

8-4

LAYOUT DIAGARM - POWER AMP BOARD BOTTOM VIEW

9-1

9-1

CIRCUIT DIAGRAM - CD BOARD PART 1

9-2

9-2

CIRCUIT DIAGRAM - CD BOARD HP AMP PART

9-3

9-3

CIRCUIT DIAGRAM - CD BOARD LCD PART

9-4

9-4

LAYOUT DIAGRAM - CD BOARD TOP VIEW

9-5

9-5

LAYOUT DIAGRAM - CD BOARD BOTTOM VIEW

10 - 1

10 - 1

LAYOUT DIAGRAM - HEADPHONE BOARD TOP VIEW

LAYOUT DIAGRAM - HEADPHONE BOARD BOTTOM VIEW

CIRCUIT DIAGRAM - HEADPHONE BOARD

10 - 2

10 - 2

CIRCUIT DIAGRAM - MOTOR BOARD TOP VIEW

CIRCUIT DIAGRAM - MOTOR BOARD BOTTOM VIEW

CIRCUIT DIAGRAM - MOTOR BOARD

10 - 3

10 - 3

CIRCUIT DIAGRAM - DOOR SWITCH BOARD TOP VIEW

CIRCUIT DIAGRAM - DOOR SWITCH BOARD BOTTOM VIEW

CIRCUIT DIAGRAM - DOOR SWITCH BOARD

11 - 1

11 - 1

SET MECHANICAL EXPLODED VIEW

6

27

8

11

9 23-26

18 15 16

29 17 12

2

10

14

13

22

19 20 21

31 30

1

3

11 - 2

MECHANICAL & ACCESSORIES PARTS LIST
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 CDM 996510016420 996510016421 996510016422 996510016423 996510001906 996510016424 996510016442 996510016425 996510016426 996510016427 996510016428 996510003940 996510003909 996510003921 996510003923 996510003924 996510003926 996510016429 996510016430 996510016431 996510016432 996510016433 996510016434 996510016435 996510016436 996510016437 996510016446 996510016438 996510016439 996510016440 996510016441 996510003766 996510016412 LIGHT GUIDE DISPLAY LENS CABINET REAR STAND BASE WOODEN SPEAKER (L+R) AUX STEREO CORD BLACK CD DOOR LENS CD AMBI LIGHT GUIDE LENS SLIDE CD DOOR ROTATED CD DOOR CONTROL PANEL COVER ROTATED CD DOOR DOOR MOTOR RF-500TB-14415 FF/FW BUTTON COVER PLAY BUTTON GEAR WHEEL A GEAR WHEEL B PULLEY SERVO MOTOR CABINET FRONT BUTTON POWER BUTTON SET FUNCTION A BUTTON SET FUNCTION B BUTTON SET NAVIGATION FRAME COSMETIC TOP LEFT FRAME COSMETIC BOTTOM LEFT FRAME COSMETIC BOTTOM RIGHT FRAME COSMETIC TOP RIGHT FRAME LCD GEAR HOLDER BRACKET A GEAR HOLDER BRACKET B RACK HOLDER BRACKET A RACK HOLDER BRACKET B ANT WIRE ASSEMBLY L2500MM CD MECHANISM M93BGP-BF AC CORD 0.71M BS TYPE SW MODE POWER SUPPLY 19V REMOTE CONTROL 20P FFC CABLE L220MM P1.0MM Note: Only these parts mentioned in the list are normal service parts. W2 W3 5: 996510016415 5: 996510016414 20P FFC CABLE L200MM P1.0MM 18P FFC CABLE L200MM P1.0MM 16P FFC CABLE 60MM P1.0MM

ANT2 5: 996510016413

ACCO ! 996510003937 ADAPT! 996510016418 REMOTE996510016417 W1 996510016416

11 - 3

ELECTRICAL PARTS LIST
C812 CN552 D460 D461 D462 D463 D466 D801 D802 996510016408 996510003885 996510010774 996510010774 996510010774 996510003726 996510003726 996510010774 996510010770 E. CAP. 3300UF 35V 16X36MM USB SOCKET DIODE 1N4148 FDLL4148 DIODE 1N4148 FDLL4148 DIODE 1N4148 FDLL4148 BARRIER DIODE PRLL5817 BARRIER DIODE PRLL5817 DIODE 1N4148 FDLL4148 RECTIFIER DIODE 1N5822 DAB TUNER MODULE 6.5MM DC JACK (DJ32-2) STEREO HEADPHONE JACK IC PROGRAMMED FOR MCB279 IC LP2950ACZ-3.3 TO-92 Q801 Q802 Q803 Q806 Q808 Q809 Q810 Q811 Q814 Q815 Q816 996510010777 996510010777 996510010777 996510016407 996510003718 996510012793 996510012793 996510012793 996510012793 996510003718 996500039268 TRANSISTOR BC847C FREE TRANSISTOR BC847C FREE TRANSISTOR BC847C FREE TRANSISTOR BC817-40 SOT23 TRANSISTOR KTC-8550C TRANSISTOR BC847B TRANSISTOR BC847B TRANSISTOR BC847B TRANSISTOR BC847B TRANSISTOR KTC-8550C TRANSISTOR KTC-8050C TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH DOOR SWITCH DTS-03-KL H:8.5M DOOR SWITCH DTS-03-KL H:8.5M

DAB601 996510003725 DCJ HPJ IC460 IC461 996510001054 994000001456 996510016411 996510003845

SW551 996500039269 SW552 996500039269 SW553 996500039269 SW554 996500039269 SW560 996500039269 SW561 996500039269 SW562 996500039269 SW563 996500039269 SW564 996500039269 SW565 996500039269 SW566 996500039269 SW567 996500039269 SW568 996500039269 SW569 996500039269 SW570 996500039269 SW790 996510016419

IC531 IC601
IC602 IC660 IC701 IC702 IC703 IC801

996510016296 IC YD7000 996510003732 IC TB2132FNG
994000003215 996510003731 996510003730 994000005753 996510003896 996510016406 RDS IC SAA6581T IC V REGULATOR LD1117-3.3 IC SAA7824HL/M1A 557 IC D9258PH IC TA7291S(M) (MOTOR DRIVER) IC TDA8932T

IC802 IC803
IC804 IC806 IC902 IR501 LCD

996510016406 IC TDA8932T 996510003731 IC V REGULATOR LD1117-3.3
996510003844 996510005007 996510003846 996510011311 996510016445 IC VOLTAGE REGULATOR IC LM2576 T-5.0 TO-220 IC SC7314 SELECTOR & E_VOL LCD DISPLAY FOR MCB279 LED INDICATOR WHITE LED INDICATOR BLUE LED INDICATOR BLUE PUSH TERMINAL JACK PST-418 TRANSISTOR BC847B TRANSISTOR BC847B TRANSISTOR BC847B TRANSISTOR BC847B TRANSISTOR S8550 SMD TYPE TRANSISTOR BC847B

INFRA REM CONTROL RECEIVER SW791 996510016419

LED501 996510003894 LED502 996510001422 LED503 996510001422 LED551 996510003893 PTJ Q601 Q602 Q603 Q660 Q661 Q662 996510000380 996510012793 996510012793 996510012793 996510012793 996510002323 996510012793

U1 U2 U3 U4

996510003740 IC WM8725ED 14-PIN SOIC 996510016409 IC SST39VF800A-70 PROGRAM 996510003733 IC UTCLD1117/A 1.8V SOT-223 996510016299 IC HY57V641620FTP-7 64M SD
996510003739 IC TCC760

LED INDICATOR RED EL-204HD 3MU5

U7 996510003738 IC MAX809STR SOT-23 VD601 996510003727 DIODE 1SV262
VD602 X460 X601 X602 X701 996510003727 996510003839 996510003724 994000003209 994000005742 DIODE 1SV262 X'TAL 32.768KHZ 12.5PF X'TAL 75KHZ 20PF +/-20PPM X'TAL 4.332MHZ HC-49/S X'TAL 8.4672 MHZ 20PF

11 - 4

ELECTRICAL PARTS LIST
Y1 ZD601 ZD804 ZD805 996510003735 996510016410 994000005744 996510012835 X'TAL 24.000MHZ 20PF +/-20PPM DIODE BZX79-C3V3 SOD27 ZENER DIODE 5V1 1/2W ZENER DIODE 5V6 1/2W (TC5V6)

Note: Only these parts mentioned in the list are normal service parts.