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Colour Television
Chassis
TPM4.1E
LA
18850_000_100107.eps 100209
Contents
1. 2. 3. 4. 5. 6. 7. 8. 9.
Page
Contents
SSB: T-CON TGMA , Level-Shifter SSB: T-CON Mini-LVDS I/F IR/LED Board 11. Styling Sheets Styling Sheet 32" Styling Sheet 42"
Page
(B18) 57 (B19) 58 (J) 61 63 64 59-60 59-60 62
Revision List 2 Technical Specifications, Connections 2 Precautions, Notes, and Abbreviation List 5 Mechanical Instructions 9 Service Modes, Error Codes, and Fault Finding 14 Alignments 18 Circuit Descriptions 20 IC Data Sheets 24 Block Diagrams Wiring Diagram (32") 29 Wiring Diagram (42") 30 Block Diagram 31 10. Circuit Diagrams and PWB Layouts Drawing Power Board: Power, 32" (A01) 32 Power Board: Inverter, 32" (A02) 33 Power Board: Power, 42" (A01) 36 Power Board: Inverter, 42" (A02) 37 SSB: D-Sub Input (B01) 40 SSB: REAR I/O (B02) 41 SSB: Scart (B03) 42 SSB: SIDE Input (B04) 43 SSB: CVBS/ Audio Out (B05) 44 SSB: Tuner (B06) 45 SSB: HDMI Input (B07) 46 SSB: WT6703F (Stand-by MCU) (B08) 47 SSB: MTK8222 (B09) 48 SSB: DDR1 Memory (B10) 49 SSB: KEYBOARD, IR/LED & ComPair I/F (B11) 50 SSB: Audio Switch (B12) 51 SSB: AUDIO Preamplifier (B13) 52 SSB: Audio Amplifier (B14) 53 SSB: DC/DC Power (B15) 54 SSB: T-CON, LCD Panel I/F (B16) 55 SSB: T-CON DC/DC (B17) 56
PWB 34-35 34-35 38-39 38-39 59-60 59-60 59-60 59-60 59-60 59-60 59-60 59-60 59-60 59-60 59-60 59-60 59-60 59-60 59-60 59-60 59-60
© Copyright 2011 Koninklijke Philips Electronics N.V. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by WEP/WS 1161 BU TV Consumer Care, the Netherlands
Subject to modification
EN 3122 785 18873 2011-Jan-21
EN 2
1.
TPM4.1E LA
Revision List
1. Revision List
Manual xxxx xxx xxxx.0 · First release. Manual xxxx xxx xxxx.1 · Added "/60" models to Table 6-3. Manual xxxx xxx xxxx.2 · Chapter 4: added information on returning a defect LCD panel. · Chapter 6: updated Option code overview. Manual xxxx xxx xxxx.3 · Added 32PFL3205/12 to the manual.
2. Technical Specifications, Connections
Index of this chapter: 2.1 Technical Specifications 2.2 Directions for Use 2.3 Connections 2.4 Chassis Overview Notes: · Figures can deviate due to the different set executions. · Specifications are indicative (subject to change).
2.2
Directions for Use
Directions for use can be downloaded from the following websites: http://www.philips.com/support http://www.p4c.philips.com
2.1
Technical Specifications
For on-line product support please use the links in. Here is product information available, as well as getting started, user manuals, frequently asked questions and software & drivers. Table 2-1 Described Model Numbers: Model Number 32PFL3205/12 32PFL3605/12 32PFL3605/60 42PFL3605/12 42PFL3605/60 Styling Dali Dali Dali Dali Dali Published in 3122 785 18873 3122 785 18870 3122 785 18870 3122 785 18870 3122 785 18870
Note: The given Model Numbers are subject to change.
2011-Jan-21
Technical Specifications, Connections 2.3 Connections
TPM4.1E LA
2.
EN 3
1 4 6
8
9
2 10 3
11
5
7
18870_001_100107.eps 100308
Figure 2-1 Connection overview Note: The following connector colour abbreviations are used (acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, Gy= Grey, Rd= Red, Wh= White, Ye= Yellow. 2.3.1 Side Connections 1 - Cinch: Video CVBS - In, Audio - In Ye - Video CVBS 1 VPP / 75 Rd - Audio R 0.5 VRMS / 10 k Wh - Audio L 0.5 VRMS / 10 k 2 - HDMI: Digital Video, Digital Audio - In
19 18 1 2
15 16 17 18 19 20
- DDC_SCL - DDC_SDA - Ground - +5V - HPD - Ground
DDC clock DDC data Gnd Hot Plug Detect Gnd
j jk H j j H
jq jq jq
3 - USB2.0
1
2
3
4
10000_022_090121.eps 090121
Figure 2-3 USB (type A) 1 2 3 4 j H j j H j j H j j H j 2.3.2 - +5V - Data (-) - Data (+) - Ground k jk jk H
10000_017_090121.eps 090428
Figure 2-2 HDMI (type A) connector 1 2 3 4 5 6 7 8 9 10 11 12 13 14 - D2+ - Shield - D2- D1+ - Shield - D1- D0+ - Shield - D0- CLK+ - Shield - CLK- n.c. - n.c. Data channel Gnd Data channel Data channel Gnd Data channel Data channel Gnd Data channel Data channel Gnd Data channel
Gnd
Rear Connections 4 - TV ANTENNA - In Signal input from an antenna, cable or satellite. 5 - Audio - Out: Left / Right Wh - Audio - L 0.5 VRMS / 10 k Rd - Audio - R 0.5 VRMS / 10 k
kq kq
2011-Jan-21
EN 4
2.
TPM4.1E LA
Technical Specifications, Connections
Wh - Audio - L Rd - Audio - R 0.5 VRMS / 10 kW 0.5 VRMS / 10 kW jq jq
6 - EXT1 - 2: Video RGB/YC - In, CVBS - In/Out, Audio In/Out
20 2
8 - Audio - In: Left / Right, VGA Gn - Audio L/R in 0.5 VRMS / 10 kW
21
10000_001_090121.eps 090121
jq
1
9 - PC IN:VGA
1 6 11 5 10 15
Figure 2-4 SCART connector 1 2 3 4 5 6 7 8 - Audio R - Audio R - Audio L - Ground Audio - Ground Blue - Audio L - Video Blue/C-out - Function Select 0.5 VRMS / 1 k 0.5 VRMS / 10 k 0.5 VRMS / 1 k Gnd Gnd 0.5 VRMS / 10 k 0.7 VPP / 75 0 - 2 V: INT 4.5 - 7 V: EXT 16:9 9.5 - 12 V: EXT 4:3 Gnd 0.7 VPP / 75 Gnd Gnd 0.7 VPP / 75 0 - 0.4 V: INT 1 - 3 V: EXT / 75 Gnd Gnd 1 VPP / 75 1 VPP / 75 Gnd k j k H H j jk j H j H H j j H H k j H
10000_002_090121.eps 090127
Figure 2-5 VGA connector 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 - Video Red - Video Green - Video Blue - n.c. - Ground - Ground Red - Ground Green - Ground Blue - +5VDC - Ground Sync - Ground Red - DDC_SDA - H-sync - V-sync - DDC_SCL 0.7 VPP / 75 0.7 VPP / 75 0.7 VPP / 75 Gnd Gnd Gnd Gnd +5 V Gnd Gnd DDC data 0-5V 0-5V DDC clock j j j H H H H j H H j j j j
9 10 11 12 13 14 15 16 17 18 19 20 21
- Ground Green - n.c. - Video Green - n.c. - Ground Red - Ground P50 - Video Red/C - Status/FBL - Ground Video - Ground FBL - Video CVBS - Video CVBS/Y - Shield
10 - Service / UART 1 - Ground 2 - UART_TX 3 - UART_RX
Gnd Transmit Receive
H k j
7 - EXT3: Video YPbPr - In, Audio - In Gn - Video - Y 1 VPP / 75 W Bu - Video - Pb 0.7 VPP / 75 W Rd - Video - Pr 0.7 VPP / 75 W
jq jq jq
11 - HDMI 1: Digital Video, Digital Audio - In See 2 - HDMI: Digital Video, Digital Audio - In.
2.4
Chassis Overview
Refer to 9. Block Diagrams for PWB/CBA locations.
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Precautions, Notes, and Abbreviation List
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EN 5
3. Precautions, Notes, and Abbreviation List
Index of this chapter: 3.1 Safety Instructions 3.2 Warnings 3.3 Notes 3.4 Abbreviation List · Where necessary, measure the waveforms and voltages with (D) and without (E) aerial signal. Measure the voltages in the power supply section both in normal operation (G) and in stand-by (F). These values are indicated by means of the appropriate symbols.
3.1
Safety Instructions
Safety regulations require the following during a repair: · Connect the set to the Mains/AC Power via an isolation transformer (> 800 VA). · Replace safety components, indicated by the symbol h, only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard. Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points: · Route the wire trees correctly and fix them with the mounted cable clamps. · Check the insulation of the Mains/AC Power lead for external damage. · Check the strain relief of the Mains/AC Power cord for proper function. · Check the electrical DC resistance between the Mains/AC Power plug and the secondary side (only for sets that have a Mains/AC Power isolated power supply): 1. Unplug the Mains/AC Power cord and connect a wire between the two pins of the Mains/AC Power plug. 2. Set the Mains/AC Power switch to the "on" position (keep the Mains/AC Power cord unplugged!). 3. Measure the resistance value between the pins of the Mains/AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 M and 12 M. 4. Switch "off" the set, and remove the wire between the two pins of the Mains/AC Power plug. · Check the cabinet for defects, to prevent touching of any inner parts by the customer.
3.3.2
Schematic Notes · All resistor values are in ohms, and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 k). Resistor values with no multiplier may be indicated with either an "E" or an "R" (e.g. 220E or 220R indicates 220 ). All capacitor values are given in micro-farads ( 10-6), nano-farads (n 10-9), or pico-farads (p 10-12). Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF). An "asterisk" (*) indicates component usage varies. Refer to the diversity tables for the correct values. The correct component values are listed on the Philips Spare Parts Web Portal.
· · · · ·
3.3.3
Spare Parts For the latest spare part overview, consult your Philips Spare Part web portal.
3.3.4
BGA (Ball Grid Array) ICs Introduction For more information on how to handle BGA devices, visit this URL: http://www.atyourservice-magazine.com. Select "Magazine", then go to "Repair downloads". Here you will find Information on how to deal with BGA-ICs. BGA Temperature Profiles For BGA-ICs, you must use the correct temperature-profile. Where applicable and available, this profile is added to the IC Data Sheet information section in this manual.
3.3.5
Lead-free Soldering Due to lead-free technology some rules have to be respected by the workshop during a repair: · Use only lead-free soldering tin. If lead-free solder paste is required, please contact the manufacturer of your soldering equipment. In general, use of solder paste within workshops should be avoided because paste is not easy to store and to handle. · Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able: To reach a solder-tip temperature of at least 400°C. To stabilize the adjusted temperature at the solder-tip. To exchange solder-tips for different applications. · Adjust your solder tool so that a temperature of around 360°C - 380°C is reached and stabilized at the solder joint. Heating time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C, otherwise wear-out of tips will increase drastically and flux-fluid will be destroyed. To avoid wear-out of tips, switch "off" unused equipment or reduce heat. · Mix of lead-free soldering tin/parts with leaded soldering tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If this cannot be avoided, carefully clear the solder-joint from old tin and re-solder with new tin.
3.2
Warnings
· All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential. Be careful during measurements in the high voltage section. Never replace modules or other components while the unit is switched "on". When you align the set, use plastic rather than metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable.
· · ·
3.3
3.3.1
Notes
General · Measure the voltages and waveforms with regard to the chassis (= tuner) ground (H), or hot ground (I), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the Service Default Mode with a colour bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and picture carrier at 475.25 MHz for PAL, or 61.25 MHz for NTSC (channel 3).
3.3.6
Alternative BOM identification It should be noted that on the European Service website, "Alternative BOM" is referred to as "Design variant".
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EN 6
3.
TPM4.1E LA
Precautions, Notes, and Abbreviation List 3.4 Abbreviation List
0/6/12 SCART switch control signal on A/V board. 0 = loop through (AUX to TV), 6 = play 16 : 9 format, 12 = play 4 : 3 format Automatic Aspect Ratio Adaptation: algorithm that adapts aspect ratio to remove horizontal black bars; keeps the original aspect ratio Automatic Channel Installation: algorithm that installs TV channels directly from a cable network by means of a predefined TXT page Analogue to Digital Converter Automatic Frequency Control: control signal used to tune to the correct frequency Automatic Gain Control: algorithm that controls the video input of the feature box Amplitude Modulation Asia Pacific Aspect Ratio: 4 by 3 or 16 by 9 Auto Screen Fit: algorithm that adapts aspect ratio to remove horizontal black bars without discarding video information Advanced Television Systems Committee, the digital TV standard in the USA See Auto TV A hardware and software control system that measures picture content, and adapts image parameters in a dynamic way External Audio Video Audio Video Controller Audio Video Input Processor Monochrome TV system. Sound carrier distance is 5.5 MHz Business Display Solutions (iTV) Board-Level Repair Broadcast Television Standard Committee. Multiplex FM stereo sound system, originating from the USA and used e.g. in LATAM and AP-NTSC countries Blue TeleteXT Centre channel (audio) Consumer Electronics Control bus: remote control bus on HDMI connections Constant Level: audio output to connect with an external amplifier Component Level Repair Computer aided rePair Connected Planet / Copy Protection Customer Service Mode Color Transient Improvement: manipulates steepness of chroma transients Composite Video Blanking and Synchronization Digital to Analogue Converter Dynamic Bass Enhancement: extra low frequency amplification Data Communication Module. Also referred to as System Card or Smartcard (for iTV). See "E-DDC" Monochrome TV system. Sound carrier distance is 6.5 MHz Dynamic Frame Insertion
The third digit in the serial number (example: AG2B0335000001) indicates the number of the alternative B.O.M. (Bill Of Materials) that has been used for producing the specific TV set. In general, it is possible that the same TV model on the market is produced with e.g. two different types of displays, coming from two different suppliers. This will then result in sets which have the same CTN (Commercial Type Number; e.g. 28PW9515/12) but which have a different B.O.M. number. By looking at the third digit of the serial number, one can identify which B.O.M. is used for the TV set he is working with. If the third digit of the serial number contains the number "1" (example: AG1B033500001), then the TV set has been manufactured according to B.O.M. number 1. If the third digit is a "2" (example: AG2B0335000001), then the set has been produced according to B.O.M. no. 2. This is important for ordering the correct spare parts! For the third digit, the numbers 1...9 and the characters A...Z can be used, so in total: 9 plus 26= 35 different B.O.M.s can be indicated by the third digit of the serial number. Identification: The bottom line of a type plate gives a 14-digit serial number. Digits 1 and 2 refer to the production centre (e.g. AG is Bruges), digit 3 refers to the B.O.M. code, digit 4 refers to the Service version change code, digits 5 and 6 refer to the production year, and digits 7 and 8 refer to production week (in example below it is 2006 week 17). The 6 last digits contain the serial number.
MODEL : 32PF9968/10
MADE IN BELGIUM 220-240V ~ 50/60Hz 128W VHF+S+H+UHF
AARA
ACI
ADC AFC
AGC
AM AP AR ASF
ATSC
PROD.NO: AG 1A0617 000001
S
ATV Auto TV
BJ3.0E LA
10000_024_090121.eps 100105
Figure 3-1 Serial number (example) 3.3.7 Board Level Repair (BLR) or Component Level Repair (CLR) If a board is defective, consult your repair procedure to decide if the board has to be exchanged or if it should be repaired on component level. If your repair procedure says the board should be exchanged completely, do not solder on the defective board. Otherwise, it cannot be returned to the O.E.M. supplier for back charging! 3.3.8 Practical Service Precautions · It makes sense to avoid exposure to electrical shock. While some sources are expected to have a possible dangerous impact, others of quite high potential are of limited current and are sometimes held in less regard. Always respect voltages. While some may not be dangerous in themselves, they can cause unexpected reactions that are best avoided. Before reaching into a powered TV set, it is best to test the high voltage insulation. It is easy to do, and is a good service precaution.
AV AVC AVIP B/G BDS BLR BTSC
B-TXT C CEC
CL CLR ComPair CP CSM CTI
·
CVBS DAC DBE DCM
DDC D/K DFI
2011-Jan-21
Precautions, Notes, and Abbreviation List
DFU DMR DMSD DNM DNR DRAM DRM DSP DST Directions For Use: owner's manual Digital Media Reader: card reader Digital Multi Standard Decoding Digital Natural Motion Digital Noise Reduction: noise reduction feature of the set Dynamic RAM Digital Rights Management Digital Signal Processing Dealer Service Tool: special remote control designed for service technicians Digital Transmission Content Protection; A protocol for protecting digital audio/video content that is traversing a high speed serial bus, such as IEEE-1394 Digital Video Broadcast - Cable Digital Video Broadcast - Terrestrial Digital Versatile Disc Digital Visual Interface (d= digital only) Enhanced Display Data Channel (VESA standard for communication channel and display). Using E-DDC, the video source can read the EDID information form the display. Extended Display Identification Data (VESA standard) Electrically Erasable and Programmable Read Only Memory Electro Magnetic Interference Electronic Program Guide Erasable Programmable Logic Device Europe EXTernal (source), entering the set by SCART or by cinches (jacks) Full Dual Screen (same as FDW) Full Dual Window (same as FDS) FLASH memory Field Memory or Frequency Modulation Field-Programmable Gate Array Flat TeleVision Giga bits per second Green TeleteXT H_sync to the module High Definition Hard Disk Drive High-bandwidth Digital Content Protection: A "key" encoded into the HDMI/DVI signal that prevents video data piracy. If a source is HDCP coded and connected via HDMI/DVI without the proper HDCP decoding, the picture is put into a "snow vision" mode or changed to a low resolution. For normal content distribution the source and the display device must be enabled for HDCP "software key" decoding. High Definition Multimedia Interface HeadPhone Monochrome TV system. Sound carrier distance is 6.0 MHz Inter IC bus Inter IC Data bus Inter IC Sound bus Intermediate Frequency Infra Red Interrupt Request The ITU Radio communication Sector (ITU-R) is a standards body subcommittee of the International Telecommunication Union relating to radio communication. ITU-656 (a.k.a.
TPM4.1E LA
3.
EN 7
ITV LS
DTCP
DVB-C DVB-T DVD DVI(-d) E-DDC
LATAM LCD LED L/L'
EDID EEPROM EMI EPG EPLD EU EXT FDS FDW FLASH FM FPGA FTV Gb/s G-TXT H HD HDD HDCP
LPL LS LVDS Mbps M/N MHEG
MIPS
MOP MOSFET MPEG MPIF MUTE MTV NC NICAM
NTC NTSC
NVM O/C OSD OAD
HDMI HP I I2 C I2 D I2 S IF IR IRQ ITU-656
OTC P50 PAL
SDI), is a digitized video format used for broadcast grade video. Uncompressed digital component or digital composite signals can be used. The SDI signal is self-synchronizing, uses 8 bit or 10 bit data words, and has a maximum data rate of 270 Mbit/s, with a minimum bandwidth of 135 MHz. Institutional TeleVision; TV sets for hotels, hospitals etc. Last Status; The settings last chosen by the customer and read and stored in RAM or in the NVM. They are called at start-up of the set to configure it according to the customer's preferences Latin America Liquid Crystal Display Light Emitting Diode Monochrome TV system. Sound carrier distance is 6.5 MHz. L' is Band I, L is all bands except for Band I LG.Philips LCD (supplier) Loudspeaker Low Voltage Differential Signalling Mega bits per second Monochrome TV system. Sound carrier distance is 4.5 MHz Part of a set of international standards related to the presentation of multimedia information, standardised by the Multimedia and Hypermedia Experts Group. It is commonly used as a language to describe interactive television services Microprocessor without Interlocked Pipeline-Stages; A RISC-based microprocessor Matrix Output Processor Metal Oxide Silicon Field Effect Transistor, switching device Motion Pictures Experts Group Multi Platform InterFace MUTE Line Mainstream TV: TV-mode with Consumer TV features enabled (iTV) Not Connected Near Instantaneous Compounded Audio Multiplexing. This is a digital sound system, mainly used in Europe. Negative Temperature Coefficient, non-linear resistor National Television Standard Committee. Color system mainly used in North America and Japan. Color carrier NTSC M/N= 3.579545 MHz, NTSC 4.43= 4.433619 MHz (this is a VCR norm, it is not transmitted off-air) Non-Volatile Memory: IC containing TV related data such as alignments Open Circuit On Screen Display Over the Air Download. Method of software upgrade via RF transmission. Upgrade software is broadcasted in TS with TV channels. On screen display Teletext and Control; also called Artistic (SAA5800) Project 50: communication protocol between TV and peripherals Phase Alternating Line. Color system mainly used in West Europe (color carrier= 4.433619 MHz) and South America (color carrier PAL M=
2011-Jan-21
EN 8
3.
TPM4.1E LA
Precautions, Notes, and Abbreviation List
SVHS SW SWAN SXGA TFT THD TMDS TS TXT TXT-DW UI uP UXGA V VESA VGA VL VSB WYSIWYR Super Video Home System Software Spatial temporal Weighted Averaging Noise reduction 1280 × 1024 Thin Film Transistor Total Harmonic Distortion Transmission Minimized Differential Signalling Transport Stream TeleteXT Dual Window with TeleteXT User Interface Microprocessor 1600 × 1200 (4:3) V-sync to the module Video Electronics Standards Association 640 × 480 (4:3) Variable Level out: processed audio output toward external amplifier Vestigial Side Band; modulation method What You See Is What You Record: record selection that follows main picture and sound 1280 × 768 (15:9) Quartz crystal 1024 × 768 (4:3) Luminance signal Luminance (Y) and Chrominance (C) signal Component video. Luminance and scaled color difference signals (B-Y and R-Y) Component video
PCB PCM PDP PFC PIP PLL
POD
POR PSDL PSL PSLS
PTC PWB PWM QRC QTNR QVCP RAM RGB
RC RC5 / RC6 RESET ROM RSDS R-TXT SAM S/C SCART
SCL SCL-F SD SDA SDA-F SDI SDRAM SECAM
SIF SMPS SoC SOG SOPS SPI
S/PDIF SRAM SRP SSB SSC STB STBY SVGA
2011-Jan-21
3.575612 MHz and PAL N= 3.582056 MHz) Printed Circuit Board (same as "PWB") Pulse Code Modulation Plasma Display Panel Power Factor Corrector (or Preconditioner) Picture In Picture Phase Locked Loop. Used for e.g. FST tuning systems. The customer can give directly the desired frequency Point Of Deployment: a removable CAM module, implementing the CA system for a host (e.g. a TV-set) Power On Reset, signal to reset the uP Power Supply for Direct view LED backlight with 2D-dimming Power Supply with integrated LED drivers Power Supply with integrated LED drivers with added Scanning functionality Positive Temperature Coefficient, non-linear resistor Printed Wiring Board (same as "PCB") Pulse Width Modulation Quasi Resonant Converter Quality Temporal Noise Reduction Quality Video Composition Processor Random Access Memory Red, Green, and Blue. The primary color signals for TV. By mixing levels of R, G, and B, all colors (Y/C) are reproduced. Remote Control Signal protocol from the remote control receiver RESET signal Read Only Memory Reduced Swing Differential Signalling data interface Red TeleteXT Service Alignment Mode Short Circuit Syndicat des Constructeurs d'Appareils Radiorécepteurs et Téléviseurs Serial Clock I2C CLock Signal on Fast I2C bus Standard Definition Serial Data I2C DAta Signal on Fast I2C bus Serial Digital Interface, see "ITU-656" Synchronous DRAM SEequence Couleur Avec Mémoire. Color system mainly used in France and East Europe. Color carriers= 4.406250 MHz and 4.250000 MHz Sound Intermediate Frequency Switched Mode Power Supply System on Chip Sync On Green Self Oscillating Power Supply Serial Peripheral Interface bus; a 4wire synchronous serial data link standard Sony Philips Digital InterFace Static RAM Service Reference Protocol Small Signal Board Spread Spectrum Clocking, used to reduce the effects of EMI Set Top Box STand-BY 800 × 600 (4:3)
WXGA XTAL XGA Y Y/C YPbPr
YUV
Mechanical Instructions
TPM4.1E LA
4.
EN 9
4. Mechanical Instructions
Index of this chapter: 4.1 Cable Dressing 4.2 Service Positions 4.3 Assy/Panel Removal 32" 4.4 Assembly/Panel Removal 42" 4.5 Returning a defect LCD panel 4.6 Set Re-assembly Notes: · Figures below can deviate slightly from the actual situation, due to the different set executions.
4.1
Cable Dressing
18870_101_100204.eps 100204
Figure 4-1 Cable dressing (32")
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EN 10
4.
TPM4.1E LA
Mechanical Instructions
18870_100_100107.eps 100308
Figure 4-2 Cable dressing (42")
4.2
Service Positions
For easy servicing of a TV set, the set should be put face down on a soft flat surface, foam buffers or other specific workshop tools. Ensure that a stable situation is created to perform measurements and alignments. When using foam bars take care that these always support the cabinet and never only the display. Caution: Failure to follow these guidelines can seriously damage the display! Ensure that ESD safe measures are taken.
5. Take out the SSB together with its shielding. 6. Remove the screws near the HDMI and L/R audio connectors. 7. The SSB can now be shifted sidewards away from the side connector cover and take out of the shielding. Caution: be careful not to damage the thermal pad between the SSB and shielding. 4.3.3 Power Supply Unit (PSU) Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the PSU. 1. Unplug power connector from the SSB. 2. Unplug all other connectors from the PSU. 3. Remove all fixation screws from the PSU. 4. The PSU can now be taken out of the set. When defective, replace the whole unit.
4.3
4.3.1
Assy/Panel Removal 32"
Rear Cover Warning: Disconnect the mains power cord before removing the rear cover. 1. Remove the fixation screws that secure the rear cover. 2. Lift the rear cover from the TV. Make sure that wires and flat foils are not damaged while lifting the rear cover from the set.
4.3.2
Small Signal Board (SSB) Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the SSB. 1. Release the clips from both the LVDS Flat Foil connectors. Caution: be careful, as these are very fragile connectors! Take the flat foils out of their connectors. 2. Unplug all other connectors. 3. Release the tape near the bottom side of the set from the LCD panel. 4. Remove all other fixation screws from the SSB.
2011-Jan-21
Mechanical Instructions
4.3.4 Stand removal See Figure 4-3. Caution: it is mandatory to remount all different screws at their original position during re-assembly. Be sure to put the set in the Service Position. 1. Remove the SSB as described earlier up till step 5 and including step 5. 2. Remove the fixation screws [1], (M3). 3. Remove the fixation screws [2], (M4). 4. Remove the fixation screws [3], (Parker). 5. Take out the stand.
TPM4.1E LA
4.
EN 11
5. Remove the bezel from the set. 6. Unplug the connectors from the IR/LED board. 7. See Figure 4-4, unplug the connector [1] from the Keyboard Control Panel. 8. Release the clips that secure the Keyboard Control Panel [2]. When defective, replace the whole unit.
1
2
1 2 3 2
1
18850_104_100203.eps 100203
Figure 4-4 Keyboard Control Panel (32") 4.3.9
18850_102_100203.eps 100203
LCD Panel Remove the SSB as described earlier. Remove the PSU as described earlier. Remove the speaker as described earlier. Remove the stand as described earlier. Remove the Stand support as described earlier. Remove the clips at the bottom that secure the LCD panel with the bezel. 7. Remove the fixation screws that secure the LCD panel with the bezel. 8. Lift the LCD Panel from the bezel. When defective, replace the whole unit. 1. 2. 3. 4. 5. 6.
Figure 4-3 Stand (32") 4.3.5 Speakers 1. Unplug the speaker connector from the SSB and remove the wire wrap from this cable. 2. Remove the fixation screws from the speaker. 3. Take the speaker out. When defective, replace the whole unit. 4.3.6 Stand support plate 1. Release the IR/LED/Keyboard Control cable from its clamps and put it aside. 2. Remove the SSB as described earlier. 3. Remove the PSU as described earlier. 4. Remove the Stand as described earlier. 5. Release the tape and take out of the set. 4.3.7 IR/LED Board 1. Release the IR/LED/Keyboard Control cable from its clamps. 2. Remove the fixation screw in the middle-bottom of the stand that secures the stand with the bezel, see Figure 4-3 [3]. 3. Remove the clips at the bottom that secure the LCD panel with the bezel. 4. Remove the fixation screws that secure the LCD panel with the bezel. 5. Remove the bezel from the set. 6. Unplug the connectors from the IR/LED board. 7. Release the clips that hold the board and take it from the bezel. When defective, replace the whole unit. 4.3.8 Keyboard Control Panel 1. Release the IR/LED/Keyboard Control cable from its clamps. 2. Remove the fixation screw in the middle-bottom of the stand that secures the stand with the bezel, see Figure 4-3 [3]. 3. Remove the clips at the bottom that secure the LCD panel with the bezel. 4. Remove the fixation screws that secure the LCD panel with the bezel. 4.4.2
4.4
4.4.1
Assembly/Panel Removal 42"
Rear Cover Warning: Disconnect the mains power cord before removing the rear cover. 1. Remove the fixation screws that secure the rear cover. 2. Lift the rear cover from the TV. Make sure that wires and flat foils are not damaged while lifting the rear cover from the set. Small Signal Board (SSB) Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the SSB. 1. Release the clips from both the LVDS Flat Foil connectors. Caution: be careful, as these are very fragile connectors! Take the flat foils out of their connectors. 2. Unplug all other connectors. 3. Release the tape near the tuner from the LCD panel. 4. Release the tape near the processor shielding from the LCD panel. 5. Remove the fixation screw that connects the ground cable. 6. Remove all other fixation screws from the SSB. 7. Take out the SSB together with its shielding. 8. Remove the screws near the HDMI and L/R audio connectors. 9. The SSB can now be shifted sidewards away from the side connector cover and take out of the shielding. Caution: be careful not to damage the thermal pad between the SSB and shielding.
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4.4.3
4.
TPM4.1E LA
Mechanical Instructions
4. Remove the clips that secure the LCD panel with the bezel. 5. Remove the fixation screws that secure the LCD panel with the bezel. 6. Lift the LCD Panel from the bezel. 7. Unplug the connector [1] from the Keyboard Control Panel. 8. Release the clips that secure the Keyboard Control Panel [2]. When defective, replace the whole unit.
Power Supply Unit (PSU) Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the PSU. 1. Unplug power connector from the SSB and take the cable out of the cable clamp. 2. Unplug all other connectors from the PSU. 3. Remove all fixation screws from the PSU. 4. The PSU can now be taken out of the set. When defective, replace the whole unit.
1
2
4.4.4
Stand removal See Figure 4-5. Caution: it is mandatory to remount all different screws at their original position during re-assembly. Be sure to put the set in the Service Position. 1. Remove the fixation screws [1], (Parker). 2. Remove the fixation screws [2], (M4). 3. Take out the stand. 4.4.9
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Figure 4-6 Keyboard Control Panel (42") LCD Panel 1. 2. 3. 4. 5. 6. 7. Remove the stand as described earlier. Remove the speakers as described earlier. Remove the SSB as described earlier. Remove the PSU as described earlier. Remove the Stand support as described earlier. Remove the clips that secure the LCD panel with the bezel. Remove the fixation screws that secure the LCD panel with the bezel. 8. Lift the LCD Panel from the bezel. When defective, replace the whole unit.
1
2
2
1
1
1
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Figure 4-5 Stand (42") 4.4.5 Speakers 1. Unplug the speaker connector from the SSB. 2. Remove the stand, as described earlier. 3. Take the speakers out together with their casing. When defective, replace the whole unit. 4.4.6 Stand support plate 1. 2. 3. 4. Remove the stand as described earlier. Remove the SSB as described earlier. Remove the PSU as described earlier. Remove all fixation screws from the stand support plate and take it out of the set.
4.5
Returning a defect LCD panel
To return a defect LCD panel to the factory, all boards, cabling, mechanical supports, shieldings, clamps, spacers, the bezel and tapes have to be removed from the panel, see Figure 4-7. Be sure to carefully pack the area's of the panel that are visible during normal use.
4.4.7
IR/LED Board Remove the stand as described earlier. Remove the speakers as described earlier. Remove the SSB as described earlier. Remove the clips at the bottom that secure the LCD panel with the bezel. 5. Remove the fixation screws that secure the LCD panel with the bezel. 6. Lift the LCD Panel from the bezel. 7. Unplug the connectors from the IR/LED board. 8. Release the clips that hold the board and take it from the bezel. When defective, replace the whole unit. 1. 2. 3. 4.
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Figure 4-7 LCD panel
4.4.8
Keyboard Control Panel See Figure 4-6. 1. Remove the stand as described earlier. 2. Remove the speakers as described earlier. 3. Remove the SSB as described earlier.
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Mechanical Instructions 4.6 Set Re-assembly
To re-assemble the whole set, execute all processes in reverse order. Notes: · While re-assembling, make sure that all cables are placed and connected in their original position. See Figure 4-1 and Figure 4-2. · Pay special attention not to damage the EMC foams on the SSB shields. Ensure that EMC foams are mounted correctly.
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5.
TPM4.1E LA
Service Modes, Error Codes, and Fault Finding
5. Service Modes, Error Codes, and Fault Finding
Index of this chapter: 5.1 Service Modes 5.2 Service Tools 5.3 Software Upgrading 5.4 Error Codes 5.5 Fault Finding and Repair Tips
5.1
Service Modes
The Customer Service Mode (CSM) is used for communication between the call centre and the customer, while the Service Alignment Mode (SAM) offers several features for the service technician. This chassis also offers the option of using ComPair, a hardware interface between a computer and the TV chassis. It offers the abilities of structured troubleshooting, error code reading, and software version read-out for all chassis.
18870_211_100310.eps 100310
Figure 5-2 CSM Menu [2/3]
5.1.1
Customer Service Mode (CSM) Purpose The Customer Service Mode shows error codes and information on the TV's operation settings.The call centre can instruct the customer (by telephone) to enter CSM in order to identify the status of the set.This helps the call centre to diagnose problems and failures in the TV set before making a service call. The CSM is a read-only mode; therefore, modifications are not possible in this mode. How to Activate CSM Key in the code "123654" via the standard RC transmitter. Note: Activation of the CSM is only possible if there is no (user) menu on the screen! Figure 5-3 CSM Menu [3/3] How to Navigate By means of the "CURSOR-DOWN/UP" knob (or the scroll wheel) on the RC-transmitter, can be navigated through the menus. General · 1.1 Set Type NVM read/write (max. 16 characters). · 1.2 Production code NVM read/write (max. 16 characters). · 1.4 Option Code Store in NVM (set feature grouping as option) panel code. · 1.5 Codes Error code Layer 2. Store in NVM. 10 error buffers: 000 = No problem, 011 = I2C bus error, 012 = tuner error, 013 = panel. · 1.6 SSB 12NC NVM read/write (12 characters). · 1.7 Display 12NC NVM read/write (12 characters). · 1.8 PSU 12NC NVM read/write (12 characters). · 2.1 Current Main SW Detects and displays software version. · 2.4 NVM version Detects and displays software version. · 3.1 Signal Quality/Present analog/digital signal strength. · 3.2 TV lock Detects and displays. · 3.3 HDCP keys Detects and displays. · 3.6 HDMI audio format input stream Per supported format e.g. Dolby TrueHD, DTS-HD Master Audio, MPCM. · 3.7 HDMI video format input stream Per Supported format. e.g. 576i 50 Hz, 576p 50 Hz, 720p 50 Hz, 1080i 50 Hz, 1080p 50 Hz How to Exit CSM Press "MENU" on the RC-transmitter.
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Figure 5-1 CSM Menu [1/3]
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Service Modes, Error Codes, and Fault Finding
5.1.2 Service Alignment Mode (SAM) How to enter To enter the factory mode, use the following method: · Press the following key sequence on the remote control transmitter: "062596" directly followed by the "INFO" button. After entering the factory mode, the following screen is visible on the top and right of the panel.
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Figure 5-4 Example of SAM Table 5-1 Contents of SAM
Action Items Range 32" Scaler Brand Date Panel type Panel ID Current source Auto color Gain 0 - 255 MT8222T PHILIPS Jan 26 2010 LG LC320WUY-SCA1 117 TV GO R0G0B0 MT8222T PHILIPS Jan 26 2010 LG LC420WUY-SCA1 116 TV GO R0G0B0 Default Value 42" Scaler IC type Set brand example of released Software date Panel type number Panel ID identify Selected source PC: any pattern has black and white YPbPr: SMPTE bar (colour bar), any timing. Analogue to Digital Converter Gain for each colour, AutoColor affects this and it value is depends on the input Analogue to Digital Converter Offset for each colour, AutoColor affects this and it value is depends on the input colour temperature settings, normal, cool, or warm Back-End Scaler R G B Gain NVM hasYPbPr NORMAL, WARM, COOL, CUSTOMER four sets. Other source use offset with hardcoding Resets the set to manufacturer's mode Resets the EEPROM to initial mode Setsthe backlight time Resets the PBS setting Example of an NVM address Example of an NVM value Stores the NVM setting Use this to copy the NVM data from the TV to the USB Use this to copy the NVM data from the USB to the TV Resets the set to its initial status ACI "On" or "Off" ATS "On" or "Off" Description
Offset
0 - 255
R0G0B0
R0G0B0
Color temp Gain 0 - 255
Normal R 127 G 124 B119
Normal R 127 G 126 B113
Burn in EEPROM init Backlight time Reset PBS setting NVM address value store NVM copy
Off GO 1 hr(s) GO 0 77 GO Copy to USB Copy from USB
Off GO 1 hr(s) GO 0 77 GO Copy to USB Copy from USB Off On On
Virgin mode ACI ATS V - Com adjust
Off On On Press OK V-Com adjust Pattren White GAM1 862 35E GMA2 821 335 GMA3 754 2F2 GMA4 638 27E GMA5 390 186 GMA6 270 10E GMA7 205 CD GMA8 162 A2 VCOM 455 1C7 Store Default init Yes Exit Press OK
V-Com adjust Pattren White GAM1 879 36F GMA2 Adjusts the V-Com setting 834 342 GMA3 768 300 GMA4 649 289 GMA5 388 184 GMA6 261 105 GMA7 195 C3 GMA8 151 97 VCOM 417 1A1 Store Default init Yes Exit Exit from factory mode
Exit
How to Navigate With the up/down cursor keys can be used to navigate through the menu, while with the Left/Right cursor the values can be changed. How to EXIT Choose "EXIT", and press the "OK" button.
5.2
5.2.1
Service Tools
ComPair Introduction ComPair (Computer Aided Repair) is a Service tool for Philips Consumer Electronics products. and offers the following:
1. ComPair helps to quickly get an understanding on how to repair the chassis in a short and effective way. 2. ComPair allows very detailed diagnostics and is therefore capable of accurately indicating problem areas. No knowledge on I2C or UART commands is necessary, because ComPair takes care of this. 3. ComPair speeds up the repair time since it can automatically communicate with the chassis (when the uP is working) and all repair information is directly available. 4. ComPair features TV software upgrade possibilities. Specifications ComPair consists of a Windows based fault finding program and an interface box between PC and the (defective) product. The ComPair II interface box is connected to the PC via an USB cable. For the TV chassis, the ComPair interface box and
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5.
TPM4.1E LA
Service Modes, Error Codes, and Fault Finding
5.3.2 Check the current TV software version Before starting the software upgrade procedure, it is advised to check that what the current TV software: 1. Press the "Menu" button on your remote control. 2. Select "Setup" and press "OK", then select [Software update] > [Current software]. If the current software version of your TV is the same as the latest update file found on http://www.philips.com/support, it is not necessary to update the TV software. 5.3.3
TO UART SERVICE CONNECTOR
the TV communicate via a bi-directional cable via the service connector(s). The ComPair fault finding program is able to determine the problem of the defective television, by a combination of automatic diagnostics and an interactive question/answer procedure. How to Connect This is described in the chassis fault finding database in ComPair.
TO TV
TO UART SERVICE CONNECTOR TO I2C SERVICE CONNECTOR
Download the latest software 1. Point your web browser to http://www.philips.com/support. 2. Find information and software related to your TV. 3. Select the latest software update file and download it to your PC. 4. Insert a USB flash drive into one of the USB ports of your PC. 5. Decompress the downloaded ZIP file and copy the "autorun.upg" to the root directory of the USB flash drive.
ComPair II RC in RC out
Multi function
Optional Power Link/ Mode Switch Activity
I2C
RS232 /UART
PC
5.3.4
Update the TV software 1. Power off your TV and disconnect all memory devices. 2. Insert the USB flash drive that contains the software update file. 3. Switch on your TV, and TV will display the Main Menu upon detection of USB portable. 4. Select [Setup] and press OK. See Figure 5-6. Note:If the USB flash drive is not detected after power up, disconnect it and re-insert it. 5. Select [Software update] > [Local updates] and press OK. See Figure 5-7 and Figure 5-8. 6. When prompted, select [Cancel] or [OK] and press OK. See Figure 5-9. 7. To proceed, In next menu select [Start] and press OK to start software updates. See Figure 5-10. 8. Upgrading will now begins and the status of the updating progress will be displayed. See Figure 5-11. 9. When the TV software is updated, the TV automatically restarts and the TV starts up with the new software.
ComPair II Developed by Philips Brugge Optional power 5V DC
HDMI I2C only
10000_036_090121.eps 091118
Figure 5-5 ComPair II interface connection Caution: It is compulsory to connect the TV to the PC as shown in the picture above (with the ComPair interface in between), as the ComPair interface acts as a level shifter. If one connects the TV directly to the PC (via UART), ICs will be damaged! How to Order ComPair II order codes: · ComPair II interface: 3122 785 91020. · Programming software can be downloaded from the Philips Service portal. · ComPair UART interface cable for TPM4.1x xx. 3122 785 90630. Note: While having problems, contact the local support desk.
5.3
5.3.1
Software Upgrading
Introduction Philips continuously tries to improve its products, and we recommend that you update the TV software when updates are available. Software update files can be obtained from your dealer or can be downloaded from the following websites: http://www.philips.com/support Preparing a portable memory for software upgrade You require the following: 1. A personal computer connected to the Internet. 2. An archive utility that supports the ZIP-format (e.g. WinZip for Windows or Stufflt for Mac OS). 3. A USB flash drive (preferably empty). Note: 1. Only FAT/DOS-formatted flash drives are supported. 2. Only use software update files that can be found on the http://www.philips.com/support web site.
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Figure 5-6 Update the TV software [1/6]
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Service Modes, Error Codes, and Fault Finding
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Figure 5-7 Update the TV software [2/6]
Figure 5-11 Update the TV software [6/6] Notes: · Do not remove the USB flash drive during the software update. · If a power failure occurs during the update, do not remove the USB flash drive from the TV. The TV will continue the software update as soon as power comes back. · If an error occurs during the update retry the procedure or contact your dealer. · We do not recommend downgrading to an older version. · Once the upgrade is finished, use your PC to remove the TV software from your USB portable memory.
5.4
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Error Codes
The error code buffer contains all errors detected since the last time the buffer was erased. The buffer is written from left to right. When an error occurs that is not yet in the error code buffer, it is displayed at the left side and all other errors shift one position to the right. Basically there are three kinds of error codes: Error Code 000 011 012 Event No problem I2C bus error Tuner error
Figure 5-8 Update the TV software [3/6]
5.5
5.5.1
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Fault Finding and Repair Tips
Speakers Make sure that the volume is set to minimum during disconnecting the speakers in the ON-state of the TV. The audio amplifier can be damaged by disconnecting the speakers during ON-state of the set!
Figure 5-9 Update the TV software [4/6]
5.5.2
Tuner Attention: In case the tuner is replaced, always check the tuner options.
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Figure 5-10 Update the TV software [5/6]
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Alignments
6. Alignments
Index of this chapter: 6.1 General Alignment Conditions 6.2 Hardware Alignments 6.3 TV Mode display adjust 6.4 PC mode display adjustment 6.5 Gamma upload and V-com adjustment 6.6 Option Settings 6.7 Serial Number Definition Note: The Service Alignment Mode (SAM) are described in chapter 5. Service Modes, Error Codes, and Fault Finding. Menu navigation is done with the CURSOR UP, DOWN, LEFT or RIGHT keys of the remote control transmitter. values. This is the next best solution. The default values are average values coming from production. · Select a COLOUR TEMPERATURE (e.g. COOL, NORMAL, or WARM). · Set the RED, GREEN and BLUE default values according to the values in Table 6-2 · When finished press OK on the RC, then press STORE (in the SAM root menu) to store the aligned values to the NVM. · Restore the initial picture settings after the alignments. Table 6-2 White tone default settings Screen size 32" 42" Perform all electrical adjustments under the following conditions: · Power supply voltage: 195 - 264 VAC, 50/60 ± 3 Hz. · Connect the set to the mains via an isolation transformer with low internal resistance. · Allow the set to warm up for approximately 15 minutes. · Measure voltages and waveforms in relation to correct ground. Caution: It is not allowed to use heatsinks as ground. · Test probe: Ri > 10 M, Ci < 20 pF. · Use an isolated trimmer/screwdriver to perform alignments. Cool Warm 32" 42" 32" 42" Colour temperature Red 127 127 119 125 127 127 Green 124 126 114 121 114 118 Blue 119 113 127 127 73 72
Picture mode
6.1
General Alignment Conditions
Normal
Luminance >400 cd/m2 in the centre of the screen when "stand" picture at contrast 50, Video contrast 50 and brightness 100, with temp color "cool". Note: This group setting about colour temp is also applied in TV/EX1/EX2/EXT3/VGA/HDMI/HDMI SIDE/AV SIDE. It means that TV/EX1/EX2/EXT3/VGA/HDMI/HDMI SIDE/ AV SIDE use one same setting.
6.2
Hardware Alignments
Not applicable.
6.4
6.4.1
PC mode display adjustment
AUTO colour adjustment Set Brightness 100, Contrast 50, and apply 1024 × 768 @ 60Hz mode with 50 Black and 50 White pattern at the factory mode. Activate AUTO-COLOR function for auto ADC offset and gain setup. See Figure 6-1.
6.3
6.3.1
TV Mode display adjust
White balance adjustment Equipment Requirements: Quantum Data Pattern Generator 801GD or 802G or 802R; Apply 720P/60 at the pattern TVBAR100. Alignment method: Set Smart picture as "personal" (Brightness = 50, Contrast = 50, Video contrast = 50, Colour = 50); Access to SAM first, then to enable AUTO_COLOR to get HD ADC OFFSET and HD ADC GAIN. Check whether 32 gray scales are distinguishable.
6.3.2
Colour Temperature Alignment Apply full white pattern, select smart setting to be Personal (Brightness = 50, Contrast = 50, Video contrast = 50, and Colour = 50). Adjust SCALER GAIN R G B to reach W/D and luminance in SAM mode as below. Select Color Temp in the SAM OSD. The 1931 CIE chromaticity (X, Y) coordinates must be adjusted according to Table 6-1. Figure 6-1 50-Black 50-White Table 6-1 Reading with Minolta CA-110 Picture Temp Normal Cool Warm x 0.287 0.005 0.276 0.005 0.313 0.005 y 0.296 0.005 0.282 0.005 0.329 0.005
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6.5
6.5.1
Gamma upload and V-com adjustment
Gamma Upload Press Remote control "123789+Info" Key, Gamma data will be load in IC MAX9668ETP by FW
If you do not have a colour analyser, you can use the default
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Alignments
6.5.2 V-com adjustment Press Remote control "147852+info" Key, or press "062596+Info" for TV V-com adjustment, enter the V-com adjustment mode with a pattern (Green 2) as shown in Figure 6-2.
R G B R G B R G B R G B R G B
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EN 19
Row 1
Row 2
Row 3
127 gray
Row 4
0 gray
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Figure 6-2 1920 × 1080 @ 60 Hz, Pixel ON/OFF pattern Press up/down key of remote control to select V-com in the OSD. Press the right/left buttons on the remote control to fine-tune V-com untill minimum or no flicker is detected. Press the "Store" key to save the aligned VCOM data into NVM. Note: Make sure you get the optimum result before saving. This data is saved in the NVM of the IC MAX9668ETP (U7401). This device can only be rewritten 100 times!
6.6
6.6.1
Option Settings
Reset Options In SAM, after reset "Reset option code", restart the set immediately.
6.6.2
Option Code Overview Table 6-3 Option code overview
CTN_ALT BOM# 32PFL3205/12_1 32PFL3605/12_1 42PFL3605/12_1 32PFL3605/60_1 42PFL3605/60_1 Panel Type LG LC320WUY-SCB1 LG LC320WUY-SCB1 LG LC420WUY-SCB1 LG LC320WUY-SCB1 LG LC420WUY-SCB1 Panel ID 117 117 116 117 116
6.7
Serial Number Definition
Table 6-4 BOM Code
Panel Supplier AU CPT LPL (LG) QDI CMO HSD SVA Code 1 2 3 4 5 6 7
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TPM4.1E LA
Circuit Descriptions
7. Circuit Descriptions
Index of this chapter: 7.1 Introduction 7.2 Power Architecture 7.3 T-CON Architecture Notes: · Only new circuits (circuits that are not published recently) are described. · Figures can deviate slightly from the actual situation, due to different set executions. · For a good understanding of the following circuit descriptions, please use the wiring, block (see chapter 9. Block Diagrams) and circuit diagrams (see chapter 10. Circuit Diagrams and PWB Layouts).Where necessary, you will find a separate drawing for clarification.
7.1
Introduction
The TPM4.1E LA chassis is using the MT8222 for main processing.
7.1.1
Implementation A key component of this chassis is the TCON TL2428MC
7.1.2
TPM4.1E LA Architecture Overview · For details about the chassis diagrams refer to chapter 10. Circuit Diagrams and PWB Layouts. An overview of the TPM4.1E LA architecture can be found in Figure 7-1.
TV_CVBS (CVBS 0P)
MM Tuner
HDMI 1 HDMI 2
24C32 NVRAM
24C02 DSUB EDID
24C02 DVI EDID
SIF_P
I2C
WT6703 STDBY MCU
SPI Flash ROM / 4M
SPI
I2C
D-SUB Side AV Side S -Video
RP,GP,BP
DDR
CVBS1P
TV OUT
Tcon
Audio out(AR2, AL2)
TTL/LVDS
SCART 1
Audio In
MAX9728
CVBS2P
MT8222
Y,Pb,Pr 1 UART1
TL2428 MC
LCD Panel
YPbPr 1
CVBS3P
Com Pair Cloning
(iTV-1) Audio out(AR3, AL3) (5P)
AR1,AL1
YPbPr 1 Audio AV IN YPbPr 2
Monitor Out
Y,Pb,Pr 2 CVBS out MAX9728
Video I/F
(iTV-2)
DAC
(7P) (3P)
IR Board Key Board LIPS/PS control
CVBS_SC0 AUDR, AUDL
SCART 2 Side AV Audio AV Audio PC Audio
CS4334
Audio In
74HC4052D MUX
MAX9728
10P
HP
Side USB TPA3110D
YPbPr 2 Audio Remark : Reserve only for iTV function
2 × (2P)
L-R Speaker
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Figure 7-1 Architecture of TPM4.1E LA
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Circuit Descriptions
7.1.3 SSB Cell Layout
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DC - DC CONVERSION
TUNER
ANALOG I/O
SERVICE CONNECTOR
TCON DIGITAL I/O
MTK8222
AUDIO CLASS - D
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Figure 7-2 SSB layout cells (top view)
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7.
TPM4.1E LA
Circuit Descriptions
Power Architecture
Refer to figure Figure 7-3 for the power architecture of this platform.
+5V_STBY TPS62203 U7101
+3.3V_STBY
WT6703F U4101 +5V G973 U7106
FLASH U4104 +3V3 24C32 U4103 LDO G912T63U 1A/1.2V U7104 AV12 DV10
MT8222 U4201
AME5106 U7105 SI4835 Q7106 5V_PWR_SW
OPTION
+5V_ON
G9084T43U U7102 LP2996 U5102 VTT +1.25V DDR U5101
DDRV
+12V
OPTION
SI4835 Q7102
PANEL_VCC
OPTION OPTION
TUNER TU1601
PANEL_PWR_CTL
7805 U1602
+5V_TUNER
CS4344 U4203
Audio switch U6101 U6102 +24V SI4835 Q7106 AUD_PWR_SW TPA3110 U6301 AMP_EN Audio OP U1501 U1502 U6202
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Figure 7-3 Power Architecture TPM4.1E LA platform 7.2.1 Power Supply Unit 1. +5V: It will transform 3.3V, DV 1.0V,5V on. 2. 3.3V: it can't be controlled by MCU. It transform AV1.2 V for analog core power. 3. DV1.0V: It is digital core power. 4. 5V on: it can be controlled by MCU. It transform 2.6V V for DDR power. 5. 12V: it is for panel power, it can be controlled by MCU. 6. 24V: it is for audio power, it can be controlled by MCU.
2011-Jan-21
Circuit Descriptions 7.3 T-CON Architecture
Refer to figure Figure 7-4 for the power architecture of this platform.
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EN 23
EEPROM 24C32 P-Gamma/V com
Gamma
V-com buffer
Mini LVDS
LVDS from Scaler chip
T-con chip TL2428MC
GCLK Level shifter
Panel Module
DC to DC (HVDD)
Panel Vcc
DC to DC (VGH/VDD/VCC/VGL)
18870_404_100211.eps 100308
Figure 7-4 T-CON Architecture TPM4.1E platform 7.3.1 T-CON Unit The T-CON section includes the T-CON IC, a Level shift IC, a DC to DC conversion IC and a correction Gamma IC. The T-CON IC will transform the LVDS signal into a mini-LVDS signal with a 6 pairs Level shifter IC. This is a 9 channel level-shifter intended for use in LCD display applications such as TVs and monitors. The device converts the logic-level signals generated by the Timing Controller (T-CON) to the high-level signals used by the display panel. The gamma IC outputs eight voltage references for gamma correction in TFT LCDs and one voltage reference for VCOM. Each gamma reference voltage has its own 10-bit digital-to-analog converter (DAC) and buffer to ensure a stable voltage. The VCOM reference voltage has its own 10-bit DAC and an amplifier to ensure a stable voltage when critical levels and patterns are displayed. The DC to DC IC multiple-output power-supply controller generates all the supply rails for thin-film transistor (TFT) liquid-crystal display (LCD) panels in TVs and monitors operating from a regulated 12 V input. It includes a step-down and a step-up regulator, a positive and a negative charge pump, a dual-mode logic controlled high-voltage switch control block, and an adjustable timing power-good output. The positive and negative charge-pump regulators provide the TFT gate driver supply voltages.
2011-Jan-21
EN 24
8.
TPM4.1E LA
IC Data Sheets
8. IC Data Sheets
This section shows the internal block diagrams and pin configurations of ICs that are drawn as "black boxes" in the electrical diagrams (with the exception of "memory" and "logic" ICs).
8.1
Diagram B09 SSB: MTK8222, MTK8222TMMU/B LQFP256 (IC U4201)
Block diagram
Analog Front End CVBS / SV
(8 ×)
(Customer) External Switches YPbPr
ADC ADC
3D TVD HDTVD
8032
Main Path
(2 ×)
VGA HDMI × 3
MDDi DS
PIP Path
MUX
ADC ADC
VGAD
DRAM
MDDi DS
Digital Path
OSD
Merge Color Color
Control Signal (GPIO,...)
US US DSP
18870_300_100211.eps 100616
LVDS
LVDS Tx
Gamma Dithering
Figure 8-1 Internal block diagram
2011-Jan-21
IC Data Sheets
TPM4.1E LA
8.
EN 25
Pinning information
18870_301_100211.eps 100305
Figure 8-2 Pin configuration
2011-Jan-21
EN 26 8.2
8.
TPM4.1E LA
IC Data Sheets
Diagram B16 SSB: T-CON, LCD Panel I/F, TL2428MC LQPF-176 (IC U7201)
Block diagram
LLV0~6P/M
14 2
14
RLV0~6P/M
SOE,POL
LVDS Input 1RxA~E 2RxA~E 1RxCLK 2RxCLK
Source Driver 1 Internal SSIC
Source Driver 2
Source Driver 5
Source Driver 8
OPC + ODC TCON mini-LVDS
Frame Memory SDRAM (16Mbit)
VST Gate Driver 1 Gate in panel 1
CLK1(FLK), ... , GCLK3(GSC), ... , GCLK6
Gate Driver 2
Gate in panel 2
TFT LCD ARRAY
SCL
EEPROM (LUT) 16Kbit or 32Kbit
SDA
Gate Driver n
Gate in panel n
Pinning information
132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 XIN XOUT EOVDD EOVSS OPT_N H_CONV EOVDD EOVSS POL SOE CVDD CGND EOVDD EOVSS CVDD CGND EIVSS EIVDD I2C_EN NC WP EOVSS EOVDD OVDD OGND CVDD CGND WPWM REFMODE LEDON EOVDD EOVSS REVERSE CVDD CGND OVDD OGND EOVSS EOVDD SDA SCL DISM OVDD OGND 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 OGND OVDD RBF FSEL BIT_SEL CVDD CGND R2EP R2EM R2DP R2DM LGND R2CLKP R2CLKM R2CP R2CM LVDD R2BP R2BM R2AP R2AM R1EP R1EM R1DP R1DM LGND R1CLKP R1CLKM R1CP R1CM LVDD R1BP R1BM R1AP R1AM LVDD LGND CGND CVDD OPC_EN PWM_TOUT PWM_TIN OVDD OGND 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 TESTB TESTA CGND CVDD EEP_SIZE NC GCLK6 GCLK5 NC NC OGND OVDD GCLK4(OPT_P) GCLK3 GCLK2 GCLK1(GSP_R) CGND CVDD VDD_EVEN(GOE) VDD_ODD(GSC) VST(GSP) EIVSS EIVDD FLK1 DPM CGND CVDD EIVSS EIVDD RESET EIVSS EIVSS VCORES TEST D TEST C OGND OVDD CGND CVDD EIVDD EIVSS ODC_BYPASS MODE[ 1] MODE[ 0] GIP_EN MPVSS MPVDD RLV0+ RLV0MLVDD RLV1+ RLV1MLVSS RLV2+ RLV2RLV3+ RLV3MLVDD RLV4+ RLV4RLV5+ RLV5MLVSS RLV6+ RLV6MLVDD LLV0+ LLV0MLVSS LLV1+ LLV1LLV2+ LLV2MLVDD LLV3+ LLV3LLV4+ LLV4MLVSS LLV5+ LLV5LLV6+ LLV6MLVDD MLVSS RMLVDS MPVSS MPVDD
18850_305_100107.eps 100223
Figure 8-3 Internal block diagram and pin configuration
2011-Jan-21
IC Data Sheets 8.3 Diagram B17 SSB: T-CON DC/DC, TPS65192RHDR QFN-28 (IC U7402)
TPM4.1E LA
8.
EN 27
Block diagram
FLK1 FLK2 VGH1 FLK3 RE IN1 IN2 IN3 IN4 IN5 IN6 IN7 VSENSE V REF GND VGH2 + OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7
DISCHARGE
VGL
IN8 IN9
OUT8 OUT9
FLK 2
28
26
25
27
24
RE
IN9 IN8 IN7 IN6 IN5 IN4 IN3
23
22
21 20 19
D IS C H A R G E
Pinning information
V S E NS E FLK 1 FLK 3 G ND
1 2 3 4 5 6 7
OUT9
OUT8 OUT7 OUT6 OUT5 OUT4 OUT3
Exposed
18 17 16 15
11
12
V G H1
10
OUT 1
IN 1
13
V G H2
OUT 2
IN 2
VGL
14
8
9
18850_306_100107.eps 100223
Figure 8-4 Internal block diagram and pin configuration
2011-Jan-21
EN 28 8.4
8.
TPM4.1E LA
IC Data Sheets
Diagram B17 SSB: T-CON DC/DC, MAX9668ETP+ TQFN-EP-20 (IC U7401)
Block diagram
AVDD 10 10 10-BIT DAC
GMA1
10
10
10-BIT DAC
GMA2
10
10
10-BIT DAC
GMA3
10 MTP MEMORY I2C REGISTERS 10
10
10-BIT DAC
GMA4
REGISTERS 10
10-BIT DAC
GMA5
10
10
10-BIT DAC
GMA6
10
10
10-BIT DAC
GMA7
10
10
10-BIT DAC 10-BIT DAC
GMA8 AVDD_AMP VCOM VCOM_FB GND_AMP
10
10
DVDD SDA SCL A0
I2C INTERFACE
MAX9668
GND
Pinning information
GMA5 GMA4 GMA6 15 AVDD 16 N.C. 17 14 13 GMA3 12 GMA2 11 10 GMA1 9 N.C. AVDD AVDD_AMP VCOM_FB
MAX9668
GMA7 18 GMA8 19 SCL 20 + EP* 6 2 A0 3 DVDD 4 AGND_AMP 5 VCOM 8 7
1 SDA
18850_307_100107.eps 100223
Figure 8-5 Internal block diagram and pin configuration
2011-Jan-21
Block Diagrams
TPM4.1E LA
9.
EN 29
9. Block Diagrams
Wiring Diagram (32")
WIRING DIAGRAM 32"
Board Level Repair Component Level Repair Only For Authorized Workshop
13. LED_ON_OUT 12. +5V_STBY 11. +5V_STBY 10. STANDBY 9. +24V 8. +24V 7. GND 6. GND 5. GND 4. +12V 3. +12V 2. BRIGHTNESS_PWM 1. INVERTER_ON_OFF
CN7101
CN902 CN803 1. HV2 2. HV2 3. HV2
1. ENA 2. DIM 3. +12V 4. +12V 5. GND 6. GND 7. GND 8. +24V 9. +24V 10. S/B 11. +5V 12. +5V 13. 14. INV_OK
DANGEROUS HIGH VOLTAGE DANGEROUS HIGH VOLTAGE
KEYBOARD CONTROL PANEL
CN802 1. HV2 2. HV2 3. HV2
CN5401
13.GND 12.LIGHT_SENSOR 11.+5V_ON 10.DC_ON_OFF 9. KEY2 8. KEY1 7. GND 6. +3V3 5. +3V3 4. GND 3. RC_IR_5V 2. LED1_ON 1. LED_2STBY
8807
MAIN POWER SUPPLY
A
(1054)
8802
CN7501
1. GND 2. GMA1 3. GMA3 4. GMA4 5. GMA6 6. GMA7 7. GMA9 8. GMA10 ... 62. GND
B
SSB (1053)
8006
CN7502
1. GND 2. Z_OUT 3. CLK1 4. CLK2 5. CLK3 6. CLK4 7. CLK5 8. CLK6 ... 62. GND
8803
TO BACKLIGHT
CN1
1. N 2. L
CN6301
1. ROUT2. ROUT+ 3. LOUT4. LOUT+
INLET
1172
LCD DISPLAY (1050)
IR LED BOARD
CN0201
8P
CN0202
4P
J
18870_400_100107.eps 100308
2010-Jan-21
Block Diagrams
TPM4.1E LA
9.
EN 30
Wiring Diagram (42")
WIRING DIAGRAM 42"
Board Level Repair Component Level Repair Only For Authorized Workshop
13. LED_ON_OUT 12. +5V_STBY 11. +5V_STBY 10. STANDBY 9. +24V 8. +24V 7. GND 6. GND 5. GND 4. +12V 3. +12V 2. BRIGHTNESS_PWM 1. INVERTER_ON_OFF
CN7101
CN903 CN803 1. HV2 2. HV2 3. HV2
1. ENA 2. DIM 3. +12V 4. +12V 5. GND 6. GND 7. GND 8. +24V 9. +24V 10. S/B 11. +5V 12. +5V 13. 14. POK
DANGEROUS HIGH VOLTAGE DANGEROUS HIGH VOLTAGE
KEYBOARD CONTROL PANEL
CN802 1. HV2 2. HV2 3. HV2
CN5401
13.GND 12.LIGHT_SENSOR 11.+5V_ON 10.DC_ON_OFF 9. KEY2 8. KEY1 7. GND 6. +3V3 5. +3V3 4. GND 3. RC_IR_5V 2. LED1_ON 1. LED_2STBY
8807
MAIN POWER SUPPLY
A
(1054)
CN7501
1. GND 2. GMA1 3. GMA3 4. GMA4 5. GMA6 6. GMA7 7. GMA9 8. GMA10 ... 62. GND
8803
B
SSB (1053)
CN7502
1. GND 2. Z_OUT 3. CLK1 4. CLK2 5. CLK3 6. CLK4 7. CLK5 8. CLK6 ... 62. GND
8006
TO BACKLIGHT
CN1
1. N 2. L
8802
CN6301
1. ROUT2. ROUT+ 3. LOUT4. LOUT+
INLET
1172
LCD DISPLAY (1050)
IR/LED BOARD
CN0201
8P
CN0202
4P
J
RIGHT SPEAKER
RIGHT SPEAKER
18870_401_100107.eps 100308
2010-Jan-21
Block Diagrams
TPM4.1E LA
9.
EN 31
Block Diagram
TV_CVBS (CVBS 0P)
MM Tuner
HDMI 1 HDMI 2
24C32 NVRAM
24C02 DSUB EDID
24C02 DVI EDID
SIF_P
I2C
WT6703 STDBY MCU
SPI Flash ROM / 4M
SPI
I2C
D-SUB Side AV Side S -Video
RP,GP,BP
DDR
CVBS1P
TV OUT
Tcon
Audio out(AR2, AL2)
TTL/LVDS
SCART 1
Audio In
MAX9728
CVBS2P
MT8222
Y,Pb,Pr 1 UART1
TL2428 MC
LCD Panel
YPbPr 1
CVBS3P
Com Pair Cloning
(iTV-1) Audio out(AR3, AL3) (5P)
AR1,AL1
YPbPr 1 Audio AV IN YPbPr 2
Monitor Out
Y,Pb,Pr 2 CVBS out MAX9728
Video I/F
(iTV-2)
DAC
(7P) (3P)
IR Board Key Board LIPS/PS control
CVBS_SC0 AUDR, AUDL
SCART 2 Side AV Audio AV Audio PC Audio
CS4334
Audio In
74HC4052D MUX
MAX9728
10P
HP
Side USB TPA3110D
YPbPr 2 Audio Remark : Reserve only for iTV function
2 × (2P)
L-R Speaker
18870_403_100107.eps 100308
2010-Jan-21
Circuit Diagrams and PWB Layouts
TPM4.1E LA
10.
EN 32
10. Circuit Diagrams and PWB Layouts
Power Board: Power, 32"
1 2 3 4 5
A01 Power
!
B+ D917 FB906
C904 2200PF/250V
A01
C905 2200PF/250V_NC
HOT
12
C909 1uF/520V Q911 PBHV9040T_NC 3 2
A
COLD
C938 1.5NF/1KV R955 R956
R971 0R
L906 CC-011310
R972 100K_NC
+
C907 120uF 450V
1
31DF6 ZD911 P6KE200A
C924 0.0022uF/500V
!
1
!
T901
C925 470PF/1KV
A
4 8 7 6
5
1 7 8 2 9 10 3 5 11 12 1
+ R932 100 OHM R933 100 OHM C928 470PF/1KV ZD906 P6KE13A 12V + C930 47uF/50V R930 D910 100 OHM HER303G-18 100 OHM R931 L903 0.8uH C926 R934 470uF 35V 47R 24V + C927 47uF/50V R953 1.2K OHM 1W_NC
R954
1
R973 3.3M_NC
Q905 BC857C
2
1
R958 R957 18.7K 620R 1/8W 1%
FB904 BEAD
1M 1/4W 1% 1M 1/4W 1% C946
1MOHM +-1% 1/4W HQ904
D909 UF1007 D908 RGP10D
R974 3.3M_NC
R917 10K
C919 0.01uF
C948 330N 50V
2 1
R920 1.5K 1/4W
2U2 25V
R961 47KOHM +-5% 1/8W Q904 FMV11N60ES R963 4R7 1/8W 5%
C917 330P 50V
R975 3.3M_NC
2
C942 560PF
C920 47UF 50V_NC
ZD905 BZX79-B18
+
1 2
C944 1U 25V
FB Comp Mult CS
SG6961
Vcc Driver GND ZCD
8 7 6 5
R962 47R D914
IC902
1
IC909
Q910 PMBTA45_NC
POWER ER-28 Q901 TO-220F FQPF3N80C HQ901
1
C947 220PF/1KV_NC
Skip/latch FB CS GND
HV NC VCC DRV
8 7 6 5
LL4148 D907 R922 10 OHM
D911 SR310-24
+
L904 0.8uH C929 1000uF/16V
2
R976 33K_NC
3 4
R960 39K
C923 100P 50V
1N4148
4
R923 22K +-5% 1/8W
R964 22K
3
C943 330N 25V
NCP1271D65R2G
R921 100 OHM +-5% 1/8W
B
R959 33K
ZD912 MTZJ T-72 3.3B_NC R965 330R C945 10N 50V
!
BD901 TS4B06G
1
R924 1K 1/8W D906 RGP10D C918 1N 50V
!
4 1
R937 4.7K OHM 1/8W IC903 EL817MA
R966 0R15 1W 1%
3
2
C922 1U 25V
2
3
-
2
Vdd-S C921 22uF/50V +
ZD909 BZX79-C20
R9