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PDP-TELEVISION
Chassis : F51A(P_Europe_HD)_Carnelian
Model : PS42A416C1DXXC
PS50A416C1DXXC
SERVICE Manual
PDP-TELEVISION CONTENTS
1. Precaution
2. Product Specification
3. Disassembly & Reassembly
4. Troubleshooting
5. Exploded View & Part List
6. Wiring Diagram
PS42A416C1D
PS50A416C1D
Refer to the service manual in the GSPN (see the rear cover) for the more information.
GSPN (Global Service Partner Network)
Area Web Site
North America service.samsungportal.com
Latin America latin.samsungportal.com
CIS cis.samsungportal.com
Europe europe.samsungportal.com
China china.samsungportal.com
Asia asia.samsungportal.com
Mideast & Africa mea.samsungportal.com
This Service Manual is a property of Samsung Electronics Co.,Ltd. © Samsung Electronics Co., Ltd. Apr. 2008
Any unauthorized use of Manual can be punished under applicable Printed in Korea
International and/or domestic law. AA82-05162A
Table of Contents
Chapter 1 Precaution
1-1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-2 Servicing Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-3 Static Electricity Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-4 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Chapter 2 Product Specification
2-1 Product Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-2 Specifications Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Chapter 3 Disassembly & Reassembly
3-1 Overall Disassembly & Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Chapter 4 Troubleshooting
4-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-2 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-3 Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Chapter 5 Exploded View & Part List
5-1 PS42A416C1DXXC Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-2 PS50A416C1DXXC Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5-3 PS42A416C1DXXC Service Item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5-4 PS50A416C1DXXC Service Item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Chapter 6 Wiring Diagram
6-1 Overall Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Precaution
1. Precaution
To avoid possible damage, electric shocks or exposure to radiation, follow the instructions below with regard to safety, installa-
tion, service and ESD.
1-1 Safety Precautions
1. Make sure all protective devices are properly installed 5. Warning for Engineering Changes:
including non-metallic handles and compartment covers Never make any changes or additions to the circuit
when installing or re-installing the chassis or chassis design or the internal part for this product.
assemblies. Ex: Do not add any audio or video accessory
connectors. This might cause physical damage.
2. Make sure that no gaps exist between the cabinets for Furthermore, any changes or additions to the original
children to insert their fingers in to prevent children from design/engineering will invalidate the warranty.
receiving electric shocks. Gaps mentioned above include
ventilation holes between the PDP module and the cabi- 6. Warning - Hot Chassis:
net mask, and the improper installation of the rear cabi- Some TV chassis are directly connected to one end of
net. the AC power cord for electrical reasons.
Without insulated transformers, the product can only be
Errors may occur when the resistance is below 1.0 or repaired safely when the chassis is connected to the
over 5.2 . earth end of the AC power source.
In these cases, make sure that the device is repaired
before sending it back to the customer. To make sure the AC power cord is properly connected,
follow the instructions below. Use the voltmeter to
3. Check for Electricity Leakage (Figure 1-1) measure the voltage between the chassis and the
Warning: Do not use an insulated transformer for check- earth ground. If the measurement is over 1.0V, unplug
ing the leakage. Use only those current leakage testers the AC power cord and change the polarity before re-
or mirroring systems that comply with ANSIC 101.1 and inserting it. Measure the voltage between the chassis
the Underwriter Laboratory's specifications (UL1410, and the ground again.
59.7).
7. Some TV chassis are shipped with an additional sec-
ondary grounding system. The secondary system is
(READING SHOULD adjacent to the AC power line. These two grounding
LEAKAGE NOT BE ABOVE
0.5mA)
systems are separated in the circuit using an unbreak-
DEVICE CURRENT
UNDER TESTER able/unchangeable insulation material.
TEST
TEST ALL
EXPOSED METAL 8. When any parts, material or wiring appear overheated or
SURFACES
damaged, replace them with new immediately. When
2-WIRE CORD any damage or overheating is detected, correct this
ALSO TEST WITH immediately and make a regular check of possible
PLUG REVERSED
(USING AC ADAPTER EARTH
errors.
PLUG AS REQUIRED) GROUND
9. Check for the original shape of the lead, especially that
Fig. 1-1 AC Leakage Test of the antenna wiring, any sharp edges, the AC power
and the high voltage power. Carefully check if the wiring
4. A high voltage is maintained within the specified limits is too tight, incorrectly placed or loose. Never change the
using safety parts, calibration and tolerances. When space between the part and the printed circuit board.
voltage exceeds the specified limits, check each special Check the AC power cord for possible damages. Keep
part. the part or the lead away from any heat-emitting
materials.
Samsung Electronics 1-1
Precaution
10. Safety Indication:
Some electrical circuits or device related materials
require special attention to their safety features, which
cannot be viewed by the naked eye. If an original part is
replaced with another irregular one, the safety or
protective features will be lost even if the new one has a
higher voltage or more watts.
Critical safety parts should be bracketed with ( ! ).
Use only regular parts for replacements (in particular,
flame resistance and dielectric strength specifications).
Irregular parts or materials may cause electric shock or
fire.
1-2 Samsung Electronics
Precaution
1-2 Servicing Precautions
Warning 1: First carefully read the "Safety Instruction" in this service manual.
When there is a conflict between the service and the safety instructions, follow the safety instruction at all times.
Warning 2: Any electrolytic capacitor with the wrong polarity will explode.
1. The service instructions are printed on the cabinet, and 7. Any B+ interlock should not be damaged.
should be followed by any service personnel. If the metal heat sink is not properly installed, no
connection to the AC power should be made.
2. Make sure to unplug the AC power cord from the power
source before starting any repairs. 8. Make sure the grounding lead of the tester is connected
(a) Remove or re-install parts or assemblies. to the chassis ground before connecting to the positive
(b) Disconnect the electric plug or connector, if any. lead. The ground lead of the tester should be removed
(c) Connect the test part in parallel with the electrolytic last.
capacitor.
9. Beware of risks of any current leakage coming into
3. Some parts are placed at a higher position than the contact with the high-capacity capacitor.
printed board. Insulated tubes or tapes are used for this
purpose. The internal wiring is clamped using buckles to 10. The sharp edges of the metal material may cause
avoid contact with heat emitting parts. These parts are physical damage, so protect yourself by wearing gloves
installed back to their original position. during the repair.
4. After the repair, make sure to check if the screws, parts 11. Due to the nature of plasma display panels, partial after-
or cables are properly installed. Make sure no damage is images may appear if a still picture is displayed on the
caused to the repaired part and its surroundings. screen for a long period of time.
This is caused by brightness deterioration due to the
5. Check for insulation between the blade of the AC plug storage effect of the panel, and to prevent this from
and that of any conductive materials (i.e. the metal happening, we recommend that the brightness and con-
panel, input terminal, earphone jack, etc). trast are reduced.
(e.g.) Contrast: 25, Brightness: 50
6. Insulation Check Process: Unplug the power cord from
the AC source and turn the switch on. Connect the insu-
lating resistance meter (500v) to the AC plug blade.
The insulating resistance between the blade of the AC
plug and that of the conductive material should be more
than 1 .
Samsung Electronics 1-3
Precaution
1-3 Static Electricity Precautions
1. Some semi-conductive ("solid state") devices are 6. Use only anti-static solder removal devices.
vulnerable to static electricity. These devices are known Most solder removal devices do not support an
as ESD. ESD includes the integrated circuit and the field anti-static feature. A solder removal device without an
effect transistor. To avoid any materials damage from anti-static feature can store enough static electricity to
electrostatic shock, follow the instructions described cause damage to the ESD.
below.
7. Do not remove the ESD from the protective box until the
2. Remove any static electricity from your body by replacement is ready. Most ESD replacements are
connecting the earth ground before handling any covered with lead, which will cause a short to the entire
semi-conductive parts or assemblies. Alternatively, unit due to the conductive foam, aluminum foil or other
wear a dischargeable wrist-belt. conductive materials.
(Make sure to remove any static electricity before
connecting the power source - this is a safety instruction 8. Remove the protective material from the ESD
for avoiding electric shock) replacement lead immediately after connecting it to the
chassis or circuit assembly.
3. Remove the ESD assembly and place it on a conductive
surface such as aluminum foil to prevent accumulating 9. Take extreme caution in handling any uncovered ESD
static electricity. replacements. Actions such as brushing clothes or lifting
your leg from the carpet floor can generate enough static
4. Do not use any Freon-based chemicals. electricity to damage the ESD.
Such chemicals will generate static electricity that
causes damage to the ESD.
5. Use only grounded-tip irons for soldering purposes.
CAUTION
These servicing instructions are for use by
qualified service personnel only.
To reduce the risk of electric shock do not
perform any servicing other than that contained in the
operating instructions unless you are qualified to do so.
1-4 Samsung Electronics
Precaution
1-4 Installation Precautions
1. For safety reasons, more than two people are required 6. Keep the antenna far away from any high-voltage cables
for carrying the product. and install it firmly. Contact with the high-voltage cable or
the antenna falling over may cause fire or electric shock.
7. When connecting the RF antenna, check for a DTV
receiving system and install a separate DTV reception
antenna for areas with no DTV signal.
8. When installing the product, leave enough space (4")
2. Keep the power cord away from any heat emitting between the product and the wall for ventilation
devices, as a melted covering may cause fire or electric purposes.
shock. A rise in temperature within the product may cause fire.
3. Do not place the product in areas with poor ventilation 9. When moving a PDP with removable speakers, detach
such as a bookshelf or closet. The increased internal the speakers first before moving the main body.
temperature may cause fire. Moving the PDP main body without separating the
speakers may cause the speakers to detach, possibly
4. Bend the external antenna cable when connecting it to causing damage or injury.
the product. This is a measure to protect it from being
exposed to moisture. Otherwise, it may cause a fire or
electric shock.
5. Make sure to turn the power off and unplug the power
cord from the outlet before repositioning the product.
Also check the antenna cable or the external connectors
if they are fully unplugged. Damage to the cord may
cause fire or electric shock.
Samsung Electronics 1-5
MEMO
1-6 Samsung Electronics
Product Specification
2. Product Specification
2-1 Product Specification
Features
Block Specification Major IC Remark
RF Tuner TDHG6-K10A ALPS
PDP Module Samsung SDI W3 42"HD/50"HD SAMSUNG SDI
Power Input Voltage: AC 100~240V, 50/60Hz
Scaler
Video A7MD186B MSTAR
Video Decoder
Sound AMP NTP3100 Neo Fidelity
Sound
Audio CODEC UPD61211GM
Cabinet P450 Design
Specification
Model PS42A416C1D PS50A416C1D
Screen Size 42 Inches (16:9) 50 Inches (16:9)
Dimensions (WxHxD) 1055 x 759 x 316 mm (With Stand) 1231 x 848.5 x 316 mm (With Stand)
Weight 40.0 kg (With Stand) 44.0 kg (With Stand)
Voltage AC 100~240V, 50/60Hz
Colour System PAL, SECAM, NTSC4.43, NTSC 3.58
Sound System BG, DK, I, M
PC Resolution 1024 x 768 @ 85Hz 1365 x 768 @ 60Hz
ANTENNA input AIR IN (75 unbalanced)
SCART1, SCART2
AV, S-VIDEO
VIDEO input COMPONENT IN (480i/P, 576i/P, 720P, 1080i)
PC IN (MINI D-SUB 15P)
HDMI1, HDM2 (480P 60Hz, 576P 50Hz, 720P 50/60Hz, 1080i/P 50/60Hz)
SCART1, SCART2
Component
AUDIO input
PC
DVI
Audio Output AUDIO (L/R), Headphone
Speaker Output 10W + 10W
Samsung Electronics 2-1
Product Specification
2-2 Specifications Analysis
: application, X: non-application
450P 410C
Items SubItems
PS50A416C1D PS42A416C1D PS-50C67HD (Lily2-50HD) PS-42C67HD (Lily2-42HD)
Design
Inch 50" 42" 50" 42"
Basic Info Chassis Name F51A F51A F33B F33B
Cabinet Name P450 P450 C9 C9
IDTV / Ready IDTV IDTV IDTV IDTV
Motion Judder Canceller No No No No
Speaker Type (Hidden/Side/Array) 2/1 2/1 1/0 1/0
USB spec (Side) No No No No
F. Memory No No No No
UI Smart Smart Smart Smart
DCM No No No No
DLNA No No No No
RSS No No No No
Woofer No No No No
Wi-Fi No No No No
Optical Link No No No No
Wheel Key No No No No
Additional 3D No No No No
Feature ACE2 Yes Yes No No
100Hz Yes Yes No No
1080p (24Hz) Input Yes Yes No No
H.264 No No No No
Finland Cable DTV No No No No
HDMI-CEC Yes Yes No No
HDMI Version (1,2/1.3) 1.2 1.2 1.2 1.2
HDMI Rear / Side 2/0 2/0 2/0 2/0
SORT TBD TBD TBD TBD
Picture Size(WSS) TBD TBD TBD TBD
Clone Remote Controller Yes Yes Yes Yes
Auto-Wallmount Support Yes Yes Yes Yes
Analog audio Out (L/R) 1 1 1 1
Remote Controller (Model Code) TM96 TM96 TM95 TM95
Screen Size(inches) 50" 42" 50" 42"
Resolution(Number of Pixels) 1365 x 768 1024 x 768 1365 x 768 1024 x 768
Brightness 1500cd/m2 1500cd/m2 1500cd/m2 1500cd/m2
Ultra FilterBright No No No No
Anti Reflection Yes Yes No No
Contrast Ratio 15000:1 15000:1 15000:1 15000:1
Screen Aspect Ratio(16:9/4:3) 16:9 16:9 16:9 16:9
Video Viewing Angle over 175o (H/V) over 175o (H/V) over 175o (H/V) over 175o (H/V)
DNIe Yes Yes Yes Yes
Number of colors(expressed) 281T 281T 281T 281T
Grey Level(Gradation) 65536 65536 65536 65536
Cinema Progressive (Film mode) Yes Yes Yes Yes
Digital Comb Filter 3D 3D 3D 3D
Digital Noise Reduction Yes Yes Yes Yes
Low Noise Amplifier No No No No
Sound Effect System SRS TruSurround XT SRS TruSurround XT SRS TruSurround XT SRS TruSurround XT
Audio Speaker TBD TBD TBD TBD
Sound output (RMS) 10W x 2 10W x 2 10W x 2 10W x 2
2-2 Samsung Electronics
Product Specification
Yes (APS, All white, Yes (APS, All white, Yes (APS, All white, Yes (APS, All white,
Anti Burn-in Technology
Signal pattern) Signal pattern) Signal pattern) Signal pattern)
"Yes (Off / High / Middle / "Yes (Off / High / Middle / "Yes (Off / High / Middle / "Yes (Off / High / Middle /
Power Saving
Low)Multi Brightness Mode Low)Multi Brightness Mode Low)Multi Brightness Mode Low)Multi Brightness Mode
Picture-In-Picture Yes Yes Yes Yes
Clock & On/Off Timer Yes Yes Yes Yes
Sleep Timer Yes (Max 180Min) Yes (Max 180Min) Yes (Max 180Min) Yes (Max 180Min)
Teletext(TTX) 1.5(1000P) 1.5(1000P) 1.5(1000P) 1.5(1000P)
V-Chip No No No No
Feature Blue Screen On/Off No No No No
Melody On-Off Yes Yes Yes Yes
Plug & Play Yes Yes Yes Yes
Absent Power Off Yes Yes Yes Yes
Auto Power Off Yes (15Min after No Signal) Yes (15Min after No Signal) Yes (15Min after No Signal) Yes (15Min after No Signal)
OSD Language 21-Language 21-Language 21-Language 21-Language
Favorite Channel List No No No No
Still Picture No No No No
Sports Mode / Game mode Yes Yes Yes Yes
TDHG6-K10A,TDHG6-K10A TDHG6-K10A,TDHG6-K10A,
,DVB-T,181CH,38.9MHz, DVB-T,181CH,38.9MHz,
NTSC 4.43, PAL-B/G, D/K, I, I/I', NTSC 4.43, PAL-B/G, D/K, I, I/I',
Tuners 2.5V,75 ohm,75 2.5V,75 ohm,75
System SECAM-B/G, D/K, L/L`, AV Multi SECAM-B/G, D/K, L/L`, AV Multi
ohm,DIN,ASYMM,5V,TR, ohm,DIN,ASYMM,5V,TR,
38.9MHz,33V 38.9MHz,33V
POD (Digital Cable Ready) No No No No
Composite (AV) 1 1 0 0
Y/C (S-Video) 1 1 0 0
Headphone(Earphone) 1 1 0 0
Input & Output
WISELINK (Multi Memory Slot) No No No No
(sid0e)
WISELINK (USB) No No No No
(HDMI) 1 1 0 0
PictBridge No No No No
RF input 1 1 1 1
RF output No No No No
Composite (AV) No No No No
S-Video No No No No
Component (Y/Pb/Pr) 1 1 1 1
Euro Scart 2 2 2 2
Input & Output
PC input (D-sub) 1 1 1 1
(back)
HDMI 2 2 1 1
Motorized Mount Control Yes Yes Yes Yes
Video Monitor Out No No No No
Audio Monitor Out 1 1 1 1
Digital Audio (Coaxial) No No No No
Digital Audio (Optical) Yes Yes Yes Yes
Power Supply 220~240V (50/60Hz) 220~240V (50/60Hz) 220~240V (50/60Hz) 220~240V (50/60Hz)
Operation Power Consumption TBD TBD TBD TBD
Power Stand-By Power Consumption UNDER 3W UNDER 3W UNDER 3W UNDER 3W
Master S/W TBD TBD TBD TBD
Energy Star Yes Yes Yes Yes
Panel Life Time 60,000 hrs 60,000 hrs 60,000 hrs 60,000 hrs
Remote Control TM95 TM95 TM96 TM96
RF Cable No No No No
User Manual Yes Yes Yes Yes
Accessory Battery 2EA(AAA) 2EA(AAA) 2EA(AAA) 2EA(AAA)
Power Cable Yes Yes Yes Yes
Stand Yes Yes Yes Yes
Speaker Integraded Integraded Integraded Integraded
Samsung Electronics 2-3
Product Specification
2-3 Accessories
Accessories Item Item code Remark
Remote Control BN59-00705A
Batteries 4301-000103
Power Cord 3903-000145
Supplied Accessories
Owner's Instructions BN68-01419A Samsung Service center
Warranty Card BN68-00514E
Registration Card AA68-03575D
Safety Guide Manual AA68-03242K
Ferrite Core for
3301-001305
S-VIDEO/Power Cord
HDMI Cable
BN39-00641A
3000mm
HDMI/DVI cable
BN39-00643A
3000mm
Accessories that can be purchased
Component Cables BN39-00279A
additionally
Electronics Store/
Scart Cable None
Internal shopping mall
PC Cable 1830mm
PC Audio Cable BN39-00115A
Antenna Cable 2000mm
2-4 Samsung Electronics
Disassembly & Reassembly
3. Disassembly & Reassembly
3-1 Overall Disassembly & Reassembly
Notice
- Be sure to separate the power cord before disassembling the unit.
- Discharge the capacitors first when separating PCB's with high capacity capacitors such as SMPS, X Main Board, Y Main
Board, etc. (A spark may be generated by the electric charge, and there is danger of electronic shock.)
- Check that the cables are properly connected referring to the circuit diagram when disassembling or assembling the unit
taking care not to damage the cables.
- Take care not to scratch the Glass Filter in the front.
- Assemble the boards in the reverse order of the disassembly.
- The plasma must be layed down on a flat padded surface for disassembly and reassembly.
3-1-1 Separation of ASSY COVER P-REAR
Part Name Description Description Photo
Cover Remove 4 screws. ( )
Rear : M8,L16,ZPC(BLK),SWRCH18A,WP
Remove 11 screws. ( )
: BH,+,B,M4,L3,ZPC(BLK)
Remove 6 screws. ( )
: PH,+,WSP,S,M4,L35,ZPC(BLK)
Remove 3 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)
Remove the Cover Rear.
: Please lay the PDP unit face down on a
soft surface when removing the stand.
3-1-2 Separation of ASSY PCB MISC-MAIN
Part Name Description Description Photo
Main Detach all connectors from the Main
Board Board.
Remove 6 screws.
: PH,+,WWP,M3,L8,NI PLT
Remove the Main Board.
Samsung Electronics 3-1
Disassembly & Reassembly
3-1-3 Separation of FILTER-EMI AC LINE
Part Name Description Description Photo
FILTER- Detach connector from Main SMPS.
EMI
AC LINE Remove 1 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)
Remove FILTER-EMI AC LINE.
3-1-4 Separation of BRACKET-PCB
Part Name Description Description Photo
Bracket Remove 2 screw. ( )
PCB : BH,+,B,M4,L3,ZPC(BLK)
Remove 1 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)
Remove 1 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)
Remove the BRACKET-PCB.
3-2 Samsung Electronics
Disassembly & Reassembly
3-1-5 Separation of BRACKET-PCB
Part Name Description Description Photo
Bracket Remove 2 screw. ( )
PCB : BH,+,B,M4,L3,ZPC(BLK)
Remove 2 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)
Remove 2 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)
Remove 2 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)
Samsung Electronics 3-3
Disassembly & Reassembly
3-1-6 Separation of ASSY BRACKET P-WALL
Part Name Description Description Photo
42" Remove 2 screws. ( )
Wall : BH,+,B,M4,L3,ZPC(BLK)
Bracket
Remove 2 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)
Remove 4 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)
Remove Wall Bracket.
: Please lay the PDP panel face down
on a soft surface when separating front
cover.
50" Remove 2 screws. ( )
Wall : BH,+,B,M4,L3,ZPC(BLK)
Bracket
Remove 2 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)
Remove 4 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)
Remove Wall Bracket.
: Please lay the PDP panel face down
on a soft surface when separating front
cover.
3-4 Samsung Electronics
Disassembly & Reassembly
3-1-7 Separation of ASSY SPEAKER P
Part Name Description Description Photo
42" Remove 4 screws.
Speaker : BH,+,WP,B,M4.0,L3,ZPC(BLK),
SWRCH18A
Remove the Speaker.
50" Remove 4 screws.
Speaker : BH,+,WP,B,M4.0,L3,ZPC(BLK),
SWRCH18A
Remove the Speaker.
3-1-8 Separation of ASSY BLUE P
Part Name Description Description Photo
42" Detach all connectors from the
Assy Blue p.
Disconnect
50" Detach all connectors from the
Assy Blue p.
Samsung Electronics 3-5
Disassembly & Reassembly
3-1-9 Separation of SMPS-PDP TV
Part Name Description Description Photo
42"/50" Detach all connectors from the SMPS.
SMPS
Remove 8 screws.
: PH,+,WWP,M3,L8,NI PLT
Remove the SMPS.
: Wear gloves when handling the power
board as there may be some remaining
electrical charge in the capacitor.
Specifically, avoid touching any part of
the capacitor.
3-1-10 Separation of ASSY PDP MODULE P-LOGIC MAIN BOARD
Part Name Description Description Photo
42" Detach all connectors from the Logic
Logic Main Board.
Board
Remove 4 screws.
: WSP,PH,+,M3,L8,NI PLT
Remove the Logic Main Board.
50" Detach all connectors from the Logic
Logic Main Board.
Board
Remove 4 screws.
: WSP,PH,+,M3,L8,NI PLT
Remove the Logic Main Board.
3-6 Samsung Electronics
Disassembly & Reassembly
3-1-11 Separation of ASSY PDP MODULE P-X MAIN BOARD
Part Name Description Description Photo
Flat Cable Detach all Connectors from the X-Main
Board.
To separate the Flat Cable of the
X-Board, press the upper and the lower
sides of the connector.
42" Remove 6 screws.
X-Main : PH,+,WWP,M3,L8,NI PLT
Board
Remove the X-Main Board.
50" Remove 7 screws.
X-Main : PH,+,WWP,M3,L8,NI PLT
Board
Remove the X-Main Board.
Samsung Electronics 3-7
Disassembly & Reassembly
3-1-12 Separation of ASSY PDP MODULE P-Y MAIN BOARD
Part Name Description Description Photo
Flat Cable Detach the 6 scan board connectors
from the panel by pulling the holder from
both the top and bottom ends.
42" Remove 3 screws.
Y-Scan : PH,+,WWP,M3,L8,NI PLT
Board
50" Remove 5 screws.
Y-Scan : PH,+,WWP,M3,L8,NI PLT
Board
3-8 Samsung Electronics
Disassembly & Reassembly
Part Name Description Description Photo
50" Remove 9 screws.
Y-Main : PH,+,WWP,M3,L8,NI PLT
Board
Detach all connectors from the Y-Main Board.
42" Remove 4 screws.
Y-Main : PH,+,WWP,M3,L8,NI PLT
Board
Detach all connectors from the Y-Main Board.
Samsung Electronics 3-9
Disassembly & Reassembly
3-1-13 Separation of ASSY PDP MODULE P-ADDRESS BUFFER BOARD
Part Name Description Description Photo
42" Remove 4 screws.
Still Bar : PH,+,WWP,M3,L8,NI PLT
Remove the Still Bar.
50" Remove 3 screws.
Still Bar : PH,+,WWP,M3,L8,NI PLT
Remove the Still Bar.
42" Detach the all connectors from the
Buffer buffer board.
Board
Remove 7 screws.
: PH,+,WWP,M3,L8,NI PLT
Remove the E-Board and F-Board.
50" Detach the all connectors from the
Buffer buffer board.
Board
Remove 7 screws.
: PH,+,WWP,M3,L8,NI PLT
Remove the E-Board and F-Board.
3-10 Samsung Electronics
Disassembly & Reassembly
3-1-14 Separation of ASSY PANEL BRACKETS
Part Name Description Description Photo
Panel Remove 4 screws. ( )
Brackets : BH,+,B,M4,L3,ZPC(BLK)
Remove 3 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)
Remove the Side Panel Brackets.
3-1-15 Separation of ASSY PCB FUNCTION
Part Name Description Description Photo
Function Remove 2 screws.
Board : BH,+,B,M4,L3,ZPC(BLK)
Remove the Function Board.
Samsung Electronics 3-11
MEMO
3-12 Samsung Electronics
Troubleshooting
4. Troubleshooting
4-1 Troubleshooting
4-1-1 First Checklist for Troubleshooting
1. Check the various cable connections first.
- Check to see if there is a burnt or damaged cable.
- Check to see if there is a disconnected or loose cable connection.
- Check to see if the cables are connected according to the connection diagram.
2. Check the power input to the Main Board.
3. Check the voltage in and out between the SMPS Main Board, between the SMPS X, Y Main Board, and between the
Logic Boards.
Samsung Electronics 4-1
Troubleshooting
4-1-2 Checkpoints by Error Mode
No Power
- The LEDs on the front panel do not work when connecting the power cord.
Symptom - The SMPS relay does not work when connecting the power cord.
- The unit appears to be dead.
The SMPS relay or the LEDs on the front panel does not work when connecting the power cord if the cables
are improperly connected or the Main Board or SMPS is not functioning. In this case, check the following:
- Check the internal cable connection.
Major Checklist
- Check the fuses.
- Check the output voltage of the SMPS.
- Replace the Main Board.
Troubleshooting
Procedures
Is the AC IN socket connector and No The AC IN socket connector and
the Main SMPS CN800 connected? the Main SMPS CN800 connected
Yes
Is the Fuse (F801S) of the Main Yes
SMPS Power Input Part blown?
Replace Fuse (F801S)
Yes
CN801 No
Check the STD5V vOLTAGE
Check PS_ON voltage if it is 0V
Replace the Main SMPS
Yes
Replace the Main Board
4-2 Samsung Electronics
Troubleshooting
When the unit is repeatedly turning on and off
Symptom - The SMPS relay is repeatedly turning on and off.
In general, the SMPS relay repeatedly turns on and off by the protection function due to a defect on a board
connected to the SMPS.
- Disconnect all cables from the SMPS, operate the SMPS alone and check if the SMPS works properly and if
Major Checklist each voltage output is correct.
- If the symptom continues even when SMPS is operated alone, replace the SMPS.
- If the symptom is not observed when operating the SMPS alone, find any defective assemblies by connecting
the cables one by one.
Troubleshooting
Procedures
Does the symptom continue when No Replace the Y Main Board
connecting the power after removing
CN810 from the SMPS?
Yes
Does the symptom continue when
connecting the power after removing
No
Replace the X Main Board
CN809 from the SMPS?
Yes
Does the symptom continue when No
connecting the power after removing
CN807 from the SMPS?
Replace the Logic Board
Yes
Replace the SMPS
When separating and connecting the cables such as CN810, CN809, CN808, CN807 of the Main SMPS, CN4701
Caution of the X Main Board, and CN5707 of the Y Main Board, a spark may be generated by the electric charge of the
high capacity capacitor. Therefore, wait some time after disconnecting the power cord from the unit.
Samsung Electronics 4-3
Troubleshooting
No Picture (When audio is normal)
Symptom - Audio is normal but no picture is displayed on the screen.
- This may happen when the Main Board is functioning but the X, Y Main Board, Logic Board, or Y Buffer
Boards are not.
Major Checklist
- The output voltage of the Main SMPS.
- This may happen when the LVDS cable connecting the Main Board and the Logic Board is disconnected.
Troubleshooting
Procedures
Are the Vs and Va voltages normal after No Replace the SMPS
removing all cables from the SMPS?
(CN810, CN809, CN808, CN807)
Yes
No
Did problem improve? Replace the Y Main Board
Yes
No
Did problem improve? Replace the X Main Board
Yes
No
Did problem improve? Replace the Logic Board
Yes
No
Did problem improve? Replace the Y Scan Board
When separating and connecting the cables such as CN810, CN809, CN808, CN807 of the Main SMPS, CN4701
Caution of the X Main Board, and CN5707 of the Y Main Board, a spark may be generated by the electric charge of the
high capacity capacitor. Therefore, wait some time after disconnecting the power cord from the unit.
4-4 Samsung Electronics
Troubleshooting
No Sound
Symptom - Video is normal but there is no sound.
- When the speaker connectors are disconnected or damaged.
Major Checklist - When the sound processing part of the Main Board is not functioning.
- Speaker defect.
Troubleshooting
Procedures
Is the cable connection between the No
Main Board and the speaker
properly connected?
Connect the cable properly or
replace the cable, if necessary.
Yes
Is the output voltage of SMPS normal?
(CN801 #13)
No
Replace the SMPS
Yes
Is the speaker output terminal No
of the Main Board normal? Replace the Main Board
Yes
Replace the Speaker
Samsung Electronics 4-5
Troubleshooting
No Video
Symptom - A normal/cable network analog broadcast screen is blank or abnormal but OSD is OK.
- Check the antenna connection settings (Air: NTSC / ATSC, Cable: NTSC)
Major Checklist - Check the CVBS cable connection.
- Check the power input of the Main board.
Troubleshooting
Procedures
Is the antenna connection setting No
properly configured? Configure properly
Yes
No
Check CN6002_P pin2 for +33V Replace the SMPS
Yes
Replace the Main Board
4-6 Samsung Electronics
Troubleshooting
SMPS Troubleshooting
Power ON
Abnormal
STD_5V Check the ICB802, DB864, FB801, F801S
Normal PS-ON
Abnormal
VA Check the SUB2, QX801,QX802
Check the
Abnormal 5.3V : ICX808, QX806
Multi 12V : ICX803
VG : ICX805
18Vamp : ICX804
Normal VS-ON
Abnormal
VS Check the SUB1,QS801,QS802
Normal
Check the Other board (Image Board or Driver Board) or Cable.
Samsung Electronics