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Test Instructions
- mechanical -
XperiaTM active
ST17i, ST17a
1249-2430 Rev 6 Sony Ericsson Mobile Communications AB Company Internal
Test Instruction (mech)
CONTENTS
1 Pre-Test Preparations .................................................................... 4
1.1 Process flow Water Resistant Test (WRT) for incoming units ....... 4 1.2 Hardware............................................................................................... 5
1.2.1 1.3.1 Water indicator inspection.......................................................................... 5 Software update ........................................................................................... 6
1.3 Software ................................................................................................ 6
2
Tests ................................................................................................ 7
2.1 Service Test Mode ................................................................................ 7 2.2 Service Tests ........................................................................................ 8
2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 2.2.8 2.2.9 2.2.10 2.2.11 2.2.12 2.2.13 2.2.14 2.2.15 2.2.16 2.2.17 2.2.18 2.2.19 2.2.20 2.2.21 2.2.22 2.2.23 2.2.24 2.2.25 2.2.26 2.2.27 2.2.28 2.2.29 2.2.30 2.2.31 2.2.32 2.2.33 2.2.34 Keyboard & Switch ...................................................................................... 8 Touch Screen ............................................................................................... 8 Display .......................................................................................................... 8 LED/Illumination .......................................................................................... 9 Speaker......................................................................................................... 9 Stereo speaker ............................................................................................. 9 Earphone .................................................................................................... 10 Microphone ................................................................................................ 10 Secondary Microphone ............................................................................. 10 Vibrator ....................................................................................................... 11 Camera ....................................................................................................... 11 Secondary Camera .................................................................................... 11 Flash LED ................................................................................................... 12 Bluetooth .................................................................................................... 12 WLAN .......................................................................................................... 12 GPS ............................................................................................................. 13 Compass .................................................................................................... 13 Accelerometer ............................................................................................ 14 Ambient Light Sensor ............................................................................... 15 Proximity switch ........................................................................................ 15 Pressure Sensor ........................................................................................ 15 Water Proof test ......................................................................................... 16 Real time clock .......................................................................................... 19 Total call time ............................................................................................. 19 External Memory ........................................................................................ 19 Security ...................................................................................................... 20 FM radio...................................................................................................... 20 Battery test ................................................................................................. 20 Battery Health test ..................................................................................... 21 Flip slider counter ..................................................................................... 21 Verify certificates ....................................................................................... 21 IrDA Test..................................................................................................... 22 HDMI Test ................................................................................................... 22 Connector Ground Test ............................................................................ 22
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2.3 Manual Tests ...................................................................................... 23
2.3.1 2.3.2 2.3.3 2.3.4 2.4.1 2.4.2 SIM .............................................................................................................. 23 On/Off key test ........................................................................................... 23 Home key test ............................................................................................ 23 Charging via USB (Charger or Computer) .............................................. 24 On-the-air call to mobile (no UMTS network available) .......................... 25 On-the-air call to mobile (UMTS network available) ............................... 25
2.4 Network Test....................................................................................... 25
3
Revision History ........................................................................... 26
For general information about test procedures, refer to 1220-1333: Generic Repair Manual - mechanical
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1
1.1
Pre-Test Preparations
Process flow
Water Resistant Test (WRT) for incoming units
This process flow is a complement to the process flow in the 1220-1333 Generic Repair Manual. 1. Unpack and handle the unit according to your local instruction and check of warranty. 2. Try to determine whether the unit has been exposed to abuse by doing a close general visual inspection, according to chapter 4 1220-1333 Generic Repair Manual. 3. General condition inspection of the red sealings at the Cap Audio, Cap USB and Cover Battery. Check the water indicator. This check up will give you an indication whether the unit has been in contact with liquid. 4. Perform a water resistant test to verify if the unit is water resistant or not. 5. The unit must be rejected if the visual inspection or the water resistant test shows any kind of abuse of the unit. 6. Otherwise shall the unit be handled in the ordinary repair flow.
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Test Instruction (mech)
Pre-Test Preparations
1.2
Hardware
1.2.1 Water indicator inspection
Before starting any tests, make a general inspection of the unit. If the water indicators has been affected or the unit indicates any kind of water damaged, perform the WRT test to confirm if the unit still is water resistant, see chapter 1.1 The indicators are located as shown in these pictures after the Battery Cover and the Inner Frame is removed.
If the water indicators are affected (red color) and the WRT test proves that the unit is water resistant then handle the phone according to your local directives. If the water indicators isnt affected or the WRT test prove that the unit isn't water resistant, proceed to the ,,Pre-Test Preparation below.
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Pre-Test Preparations
1.3
1.3.1.1
Software
Software version verification
1.3.1 Software update
Check the software version of the phone for fault verification, you find latest improvements on the support pages under the support news http://www.sonyericsson.com/cws/marketingurlportal?pageid=key.SupportZone.Overview Start up the phone Make sure the phone is in call setup. Press keypad combination: *#*#7378423#*#* Select ,,Service info Select ,,Software info Check the software file revisions and, if needed, update as described below For more information, refer to 1220-1333: Generic Repair Manual - mechanical
1.3.1.2
Software version update
Mandatory first repair action! Use the Micro USB to USB cable for this purpose! Insert a fully charged battery, ensure the phone is powered off and proceed as follows: Open the Emma application and log in. Press and keep the Volume Down key down on the phone, connect the phone to the USB cable and then release the Volume Down key. Select the appropriate service and follow the on-screen instructions.
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2
2.1
Tests
Service Test Mode
Sony Ericsson Sony Ericsson Sony Ericsson
Note: Please make sure the phone is in call setup when pressing these touching keypads to get into the Service menu. Start up the phone and enter the service menus: press the keypad combination: *#*#7378423#*#*
1 4 7 *
2 5 8 0
3 6 9 #
Sony Ericsson Sony Ericsson
Service
select ,,Service tests select one of the tests and follow the test instructions as described below to stop the test and return to the ,,Service tests menu, press the Back key For more information, refer to 1220-1333: Generic Repair Manual - mechanical
Service info Service Settings Service test Customization Settings
The pictures to follow will show a simplified basic phone for a general visualization of the service tests.
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Tests
2.2
Service Tests
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2.2.1 Keyboard & Switch
Note: The Home Key and On/Off key is not part of the keyboard test, which are in Manual tests. To return to the Service Test Menu, wait for 8 seconds. Press all keys on the: -Back key -Menu key -Auto Focus key -Volume Down key -Volume Up key
Keyboard test. press any key
To return to the Service Test Menu, wait 8 seconds. Note: The Home Key and On/Off Key is not part of the Keyboard test
Sony Ericsson Touch Screen
2.2.2 Touch Screen
Move your finger across the Display, a line will be drawn as you touch the Display. Press Back key to return to Service Test Menu.
2.2.3 Display
Minor variations in display brightness and color may occur between phones. There may be tiny bright dots on the display, so called defective pixels and occur when individual dots have malfunctioned and cannot be adjusted. Two defective pixels are considered to be acceptable. Touch display using finger, the display will show six test patterns of White, Black, Red, Green, Blue and Rainbow colors on full screen. Make sure that there are no missing segments and that the colors and contrast are OK. Press Back key to return to Service Test Menu.
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2.2.4 LED/Illumination
Check that the: - Display backlight illumination goes from low to high strength back to low again. - Notification LED on top left corner is changed, showing four colors in the sequence; Red, Green, Blue, and Off. - Back, Home and Menu key backlight illuminations. Press Back key to return to Service Test Menu.
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LED/illumination
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2.2.5 Speaker
Do not hold the phone close to your ear during this test. Make sure that the sound from the Speaker port on the middle top of the phone is emitted loud and clear and that the test include maximum volume. Press the volume up and down key to adjust the volume. Press Back key to return to Service Test Menu.
Speaker
Media Volume
Speaker
Stereo speaker
2.2.6 Stereo speaker
Not applicable. This product does only have one speaker. Press Back key to return to Service Test Menu.
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Left channel is speaking
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2.2.7 Earphone
Do not hold the phone close to your ear during this test. Make sure that the sound from the Earphone port on the top of the phone is emitted loud and clear and that the test include maximum volume. Press the volume up and down key to adjust the volume. Press Back key to return to Service Test Menu.
Earphone
Media Volume
Earphone
2.2.8 Microphone
The previous test `Speaker' should have been successfully carried out before doing this test. The phone will start to record and after approximately ten seconds the sound is played back through the Speaker. Speak into the main Microphone during the ,,Microphone Recording phase. Check the quality by listening to the recording from the Speaker during the ,,Playing recorded sound phase at maximum volume. Press Back key to return to Service Test Menu.
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2.2.9 Secondary Microphone
The previous test `Speaker' should have been successfully carried out before doing this test. The phone will start to record and after approximately ten seconds the sound is played back through the Speaker. Speak into the Secondary Microphone during the ,,Microphone Recording phase. Check the quality by listening to the recording from the Speaker during the ,,Playing recorded sound phase at maximum volume. Press Back key to return to Service Test Menu.
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Stereo speaker
Media Volume
Microphone test: Microphone recording
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2.2.10 Vibrator
It is possible to modify the duration off this test. Press the Menu key or Side keys to start the vibrator test. Press Back key to return to Service Test Menu.
Test vibrating alert. Enter time to vibrate in ms and press Menu key or side keys. 3000
2.2.11 Camera
Minor variations in image appearance may occur between phones, but is not uncommon and should not be regarded as an indication of a defective camera module. Aim the camera (located back of the phone) at an object and check the quality of the image shown in the display. Press the ,,Camera key to preview the photos quality about auto focus. Photos is taken but not saved during this test. Press Back key to return to Service Test Menu.
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Stereo speaker Earphone Microphone
2.2.12 Secondary Camera
Not applicable.
Secondary Microphone Vibrator Camera Secondary Camera
Chat Camera is not supported for this Device.
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Tests: Service Tests
2.2.13 Flash LED
Check the Flash LED at the back of phone whether its turned on. Press Back key to return to Service Test Menu.
XPERIA
2.2.14 Bluetooth
During this test, the distance between the phone and the target Bluetooth device must be 1.5 to 5 meters. Make sure the target Bluetooth device is enabled and visible always. The Bluetooth test will be done in following sequences: Step 1: Enable Bluetooth; wait 4-5 seconds, shows OK; Step 2: Searching; Step 3: Device Found list; Step 4: Select the Target Bluetooth Device, and Type PIN code to Pair; Step 5: Type the Pairing PIN code on Target Bluetooth Device also, when succeeded, it shows "Test Complete". Press Back key to return to Service Test Menu.
Distance: 1.5 to 5meters
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Bluetooth Enable Bluetooth OK Enable Bluetooth OK Searching Searching Devices found Devices found Test Complete Test Complete
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Bluetooth Enable Bluetooth OK Enable Bluetooth OK Searching Searching Devices found Devices found Test Complete Test Complete
2.2.15 WLAN
Make sure there's WLAN network before performing this test. The WLAN test will be done in following sequences: Step 1: Enable WLAN; wait 4-5 seconds, shows OK; Step 2: Searching; Step 3: Access points Found list; Step 4: Select the Target WLAN network, and Type Password to get connection; Step 5: Enter a web address (ex. google.com) Step 6: When Connection succeeded, it shows "Test Complete". Press Back key to return to Service Test Menu.
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WLAN Enable WLAN OK Searching Access points found Connect to ..... Connection successfully setup Enter WEB address to connect to Connect to http:// .... Test Complete
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GPS
2.2.16 GPS
Enter GPS Location Test, wait some time to get GPS location data. Press Back key to return to Service Test Menu. For GPS testing, refer to 1220-1333: Generic Repair Manual - mechanical
GPS Location Test GPS Test Settings Purge assistance data
2.2.17 Compass
Do calibration with hand movements as shown in the phone, and then check The actual direction with measured value. (Yaw:0=North, 90=East, 180=South, 270=West) Press Back key to return to Service Test Menu.
(Yaw: 0=North 90=East 180=South 270=West) Do calibration in the following procedures
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Sony Ericsson Compass Yaw: 250.2 Pitch: 4.1 Roll: 3.5
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2.2.18 Accelerometer
The accelerometer test displays the actual position of the phone as a 3D coordinate X:Y:Z.
Accelerometer X: 0,1234 Y: 6,7890 Z: 0,1234
+Y
-Y
By tilting the phone in various directions, the X: Y: Z values will change in size and polarity depending on angle and direction as shown in the adjacent picture. Check by tilting the phone that the X: Y: Z values shown in the display are in accordance with the tilting shown in the picture. Press Back key to return to Service Test Menu.
+Z
-Z
LEFT SIDE VIEW
Front +X BOTTOM VIEW - X
-Z
+Z
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Front
-Y
LEFT SIDE VIEW
+Y
-X
Front
+X
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2.2.19 Ambient Light Sensor
The Ambient light test states a value. Check that the value is higher when the Window gets more light and decrease when the Window gets less light. Press Back key to return to Service Test Menu.
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Ambient Light Sensor Value:45
2.2.20 Proximity switch
The previous test `Speaker' should have been successfully carried out before doing this test! Make sure the phone is not in `silent mode' before performing this test. The screen shows "Proximity switch OFF" when the test is entered. Move your hand over the proximity switch area, the screen will show "Proximity switch ON" and a tone is emitted. A different type of tone will be emitted when you remove your hand. The test has failed if you have to be closer that 3 cm to get the tone. Press Back key to return to Service Test Menu.
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Proximity switch ON
2.2.21 Pressure Sensor
The Pressure Sensor test will check the atmospheric pressure around the phone and states a value. When you put the phone on the floor, read the value. When you raise the phone up as high as you can, the value should decrease about 0.2Millibars. If the value shouldnt be static. Press Back key to return to Service Test Menu.
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Pressure Sensor Pressure:997.80Millibar
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2.2.22 Water Proof test
The previous test `Pressure Sensor' should have been successfully carried out before doing this test. It is mandatory to verify that the unit is water resistant if you disassemble the unit or suspect abuse, (i.e. not for No Trouble found or Software problems). This test is done with air, therefore do you have to seal the two microphones, USB Connector and Audio Jack.
Seal the primary microphone with tack-it. Disassemble Cap USB and Cap Audio from the Cover Back and use the Caps to seal respective opening. (It will not work to seal the primary microphone with tape due the shape of the anti shatter foil on the Cover Front.) Seal the secondary microphone with tape.
How to assemble the Water Resistance Test equipment?
How to run the Water Resistance Test - WRT
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Level Meter
Deviation Pa
Enter the Water proof test after sealing openings of the primary microphone and the secondary microphone. The Water Proof test initial status is a yellow bar graph with a 10 seconds countdown. Assembly the Generic Clamp over the ventilation hole as shown in the instruction movie How to run the Water Resistance Test WRT.
Max Min
Count down 10sec
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Level Meter
Deviation Pa
Max
Count down 10sec
It should take minimum 10 seconds to generate the underpressure with the syringe. When you hit the area between Max & Min value, the bar graph will turn to green and the Start button will appear on the left hand side.
Start
Min
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Level Meter
Deviation Pa
Max Min
Count down 10sec
If you produce too much underpressure, the bar graph turns to red and is below the Min level.
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Sony Ericsson Level Meter Deviation -28Pa Text OK Count down 0sec
Max
After a 10 second count down the test result is shown on phones screen. If the phone passed the Water Proof test, the display will show a yellow or green bar graph. The background turns to green and shows Test OK on the left top of the display. A green background indicates that the test has passed.
Start
Min
Sony Ericsson Level Meter Text OK Count down 0sec Deviation -28Pa
Max Min
Sony Ericsson Level Meter Deviation -677Pa Text Not OK Count down 0sec
Max Start Min
If the phone failed the Water Proof test, the display will show a yellow or green bar graph. The background turns to red and shows Test Not OK on the left top of the display. A red background indicates that the test has failed.
Sony Ericsson Level Meter Text Not OK Max Min Deviation -677Pa
Count down 0sec
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Level Meter Repeat Test ! Max
Deviation Pa
Count down 0sec
If the pressure isnt stable enough during the test, the display will show a red text Repeat Test! on the top left of the bar graph.
Start
Min
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2.2.23 Real time clock
During the actual test the text ,,Real time clock test is displayed, then followed by a message stating whether the test was OK or not. Press Back key to return to Service Test Menu.
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Real time clock OK
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2.2.24 Total call time
The total call time is displayed in the format HH:MM:SS (hours: minutes: seconds). Press Back key to return to Service Test Menu.
Total call time 00:01:07
2.2.25 External Memory
A memory card should be inserted in the phone before the start of this test. The phone should detect that the memory card is inserted. Press Back key to return to Service Test Menu.
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Memory card status: Inserted
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Sony Ericsson SEMC_TEST [Key OK][Active] VIACCESS_TEST [Key OK][Not active] MARLIN_TEST [Key OK][Active]
2.2.26 Security
The DRM keys are shown in the display. There may be some different content showed based on the different market software versions. Press Back key to return to Service Test Menu.
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2.2.27 FM radio
Verify that the phone can detect a radio station: Connect a headset and then set your local radio station in Hz! Secure that the reception and sound quality is normal. Press Back key to return to Service Test Menu.
FM Radio ( example: 98000 Hz )
1 2
98000 Set
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2.2.28 Battery test
Do not use. Press Cancel to return to Service Test Menu.
Start level(%): Curr level(%): Min Level(%) Voltage(mV): Temp(C): Plug Type: Warning Status: Batt type: test will take several hours Battery Health: Cancel Time: OK Pow cons(mA): New battery(mAh): Result:
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Actual Batt (uAh):1200000 Batt Health Status: Good, no need to replace it
2.2.29 Battery Health test
Do not use. Press Back key to return to Service Test Menu.
2.2.30 Flip slider counter
Not applicable. Press Back key to return to Service Test Menu.
Using dummy applications
2.2.31 Verify certificates
Not applicable. Press Back key to return to Service Test Menu.
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No data
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External Memory Security FM Radio
2.2.32 IrDA Test
Not applicable.
Battery test Flip slider counter Verify certificates IrDA Test
IrDA Test app doesn't exist
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HDMI On
2.2.33 HDMI Test
Not applicable. Press Back key to return to Service Test Menu.
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HDMI Settings
Security FM Radio Battery test
2.2.34 Connector Ground Test
Not applicable.
Flip slider counter Verify certificates IrDA Test
Ground Connector Unavailable
Connector Ground Test
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2.3
Manual Tests
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2.3.1 SIM
Verify that the phone can detect a SIM card: Insert a SIM card, install a battery and start the phone. If the SIM card is detected by the phone, the start-up procedure will continue. Pull down the Status Bar (put your finger next to the receiver and drag down the menu from the Status Bar) to see SIM card operator name. If not detected, the message ,,No Service will be displayed instead in the pull down Status Bar. Press Back key to return to Standby Menu.
Operator name
Notifications
2.3.2 On/Off key test
Press the On/Off key for a while to turn the phone On or Off. Press the On/Off key a short time to enter Sleep mode or to wake it up from Sleep mode.
2.3.3 Home key test
Whatever the phone shows now during operation, Press Home key and then phone will go back to the Stand by screen directly. When phone is in Sleep mode, Press On/Off key and the Phone will light up.
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Test
2.3.4 Charging via USB
(Charger or Computer) Verify that the phone can charge the battery via a USB port: Ensure that no computer application, such as PC Suite or Emma, is active. Insert a battery but do not start the phone Connect a USB cable from a computer or charger to the phone. Verify that the phone is being charged by the notification LED and Battery icon in the display. Remove the USB cable from the connector and verify that the notification LED and Battery icon no longer indicates charging.
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Tests
2.4
Network Test
This test can only be performed if the phone has got an activated SIM/USIM card (no Test SIM/USIM) and an available network signal. There are two versions of the test depending on whether a UMTS network is available or not. If a UMTS network is available, the network test has to be done separately for GSM and UMTS.
2.4.1 On-the-air call to mobile (no UMTS network available)
To verify the radio functions (GSM) of the phone, follow the 2.4.1.1 Procedure below
2.4.1.1
Procedure
5 2
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1. Set up a call from a landline phone (PSTN). 2. Check that there is a ring signal. 3. Check that the display backlight illuminates. 4. Answer the call and check the sound quality in both phones. 5. Adjust the volume up and down with the side keys and verify that the sound level is altered. 6. End the call and check that the elapsed time is displayed and that the termination is done in a proper way.
Earphone Connect your phone
Update phone and manage your content
3
In-call volume
Install PC Companion
4
Install on your computer for phone updates and media transfer
Charge the phone
1
Current call 00:01
0001234567800
End Call
2.4.2 On-the-air call to mobile (UMTS network available)
GSM
Go to the phone menu and set: Press Menu key Settings Wireless & networks Mobile networks Network Mode GSM only The phone will automatically search for available networks. If not press Network operator for a search. To verify the radio functions (GSM) of the phone, follow the 2.4.1.1 Procedure above.
UMTS
Go to the phone menu and set: Press Menu key Settings Wireless & networks Mobile networks Network Mode WCDMA only The phone will automatically search for available networks. If not press Network operator for a search. To verify the radio functions (UMTS) of the phone, follow the 2.4.1.1 Procedure above.
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Rev. 1 2 3 4 5 6
Revision History
Date 2011-Sep-26 2011-Sep-30 2011-Oct-13 2011-Dec-29 2011-03-13 2011-Apr-17 Changes / Comments Initial release Moved WRT process flow from the Test Instruction. Updated the chapter about Water Proof test. Added comments in WRT chapter Water proof test updated, only to be used for disassembly and abuse. Updated the chapter 2.2.28 and 2.2.29 Update the chapter 2.2.22
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