Text preview for : PIONEER Plasma Field_Service_Guide_07_rev1.2.pdf part of PIONEER G2-6 PLASMA MODELS Pioneer Plasma Field Service Guide 07 rev1.2 - PDP433PU, PDP503PU, PDP433CMX, PDP503CMX, PDP4300, PRO800HDI & PRO1000HDI, PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU
PRO435PU & PRO505PU, PDP434CMX, PDP504CMX, PDP505CMX, PDP4304, PDP4314,
PDP5004, PDO5014, PRO810HD & PRO1010HD, PDP4350SX & PDP5050SX, PDP436PU, PDP506PU, PRO436PU & PRO506PU, PDP4270/71HD, PDP5070/71HD, PDP6070/71HD, PRO507PU & PRO607PU, PDP427CMX, PDP507CMX & PDP607CMX, PDP4280HD & PDP5080HD
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Plasma
Field Service Guide
2007
Generations 3 to 8
Quick Reference
Troubleshooting Guide
Version 1.2
Contents
Preface 5
Service Call Preparations 6
Hour & P-Count Readings 7-10
Model & System Breakdown 11-12
Optional Accessories 13
Quick Reference 14-22
Power Down G2~G6 15
Shut Down G2~G6 16
Power Down & Shut Down G7~G8 17
Trap Switch Reset G3~G8 18-19
Service Remotes 20-22
G3 PDP433PU & PDP503PU 23-29
Block Diagrams 24-25
Shut Down & Power Down 26-29
G3 PDP433CMX, PDP503CMX, PDP4300, PRO800HDI & PRO1000HDI 30-40
Block Diagrams 32-35
Basic Service Factory Mode 36-37
Shut Down & Power Down 38-40
G4 & G5 PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU
PRO435PU & PRO505PU 41-47
Block Diagrams 42-43
Operation LED's 44
Shut Down & Power Down 45-47
G4 & G5 Continued PDP434CMX, PDP504CMX, PDP505CMX, PDP4304, PDP4314,
PDP5004, PDO5014, PRO810HD & PRO1010HD 48-58
Block Diagrams 50-53
Operation LED's 54
Shut Down & Power Down 55-58
3
Contents Continued
G5 PDP4350SX & PDP5050SX 59-71
Block Diagrams 60-63
Operation LED's 64
Shut Down & Power Down 65-71
G6 PDP436PU, PDP506PU, PRO436PU & PRO506PU 72-81
Block Diagrams 74-75
Operation LED's 76
Shut Down & Power Down 77-80
System Reset 81
G7 PDP4270/71HD, PDP5070/71HD, PDP6070/71HD, PRO507PU & PRO607PU 82-98
Block Diagrams 84-89
Quick Reference LED's & Service Mode 90-91
Shut Down & Power Down 92-95
Non Failure Information 96
System Reset 97
Power Supply Jumper 98
G7 PDP427CMX, PDP507CMX & PDP607CMX 99-110
Block Diagrams 100-105
Operation LED's 106
Shut Down & Power Down 107-110
G8 PDP4280HD & PDP5080HD 111-119
Block Diagrams 112-113
Quick Reference LED's & Service Mode 114-115
Operation LED's 116
Shut Down & Power Down 117-119
Scan IC Troubleshooting & Replacement 120-125
PARTS LIST / QUICK REFERENCE PARTS LIST / ALL MODELS 126-141
4
Preface
This field service guide will address key
points of Pioneer Plasma Displays.
This guide was designed as a servicing aid
and is not intended to replace the service
manual. The technician should have the
appropriate service manual on hand when
when using this guide. Data in the service
manuals for plasma units contains specific
information on safety, parts and adjustments.
Lead in the solder used in this product
is a known reproductive toxicant which
may cause birth defects or other reproductive
Safety information
harm. (California Health and Safety Code
Section 25249.5).
Important safety data for this Pioneer model
is contained in the service manual. Before
returning the unit to the customer, complete
all product safety obligations and tests.
Technicians who bypass safety features or When servicing this or handling circuit
fail to carry out safety checks may expose boards and other components which
themselves and others to possible injury, contain solder, avoid unprotected skin
and may be liable for any resulting damages. contact with the solder. Also, when
soldering do not inhale any smoke or
For more information on electronic
fumes produced.
circuits and block diagrams refer
to the Service manuals.
5
Recommended preparations for Plasma service
Scheduling
1. Request purchase info from customer. Advise that tech will need to see invoice at time of service call.
2. Request model and serial number (use model/system chart). Serial number of panel can be on top, bottom, side
edges or by input jacks, as well as on the back. Advise them not to use number on speaker or media receiver.
3. Request details of symptom; is there a picture momentarally, on screen display. If it powers down request blink
sequence of power indicators (red and/or green/blue). For two piece models, need this for both units.
4. Tech should check tips and bulletins on http://parts,pioneerelectronics.com/ after account login.
5. If there's any uncertainty contact Pioneer Office of Technical Service.
Performing service call
1. Tech should take service manual, necessary tips and bulletins, static strap, scope and HD generator with DVI and HDMI outputs.
2. Before opening unit check for picture aberrations and status of power indicators.
3. If unit has a trap switch do not plug into AC with switch released.
4. Record model and serial number of unit that is serviced (panel, media receiver and/or speakers).
5. Once operational, record the HOUR and P-COUNT (models G3 and older don't have P-COUNT) meter readings on warranty claim.
6
(1/4)
SERVICE No: SI-PG06003-A
INFORMATION Date: June 26, 2006
POLICY GUIDE
To: All Pioneer Electronics Authorized Service Companies
From: Quality Assurance and Factory Service Division
Subject: Plasma Panel "Hour" & "P- count" meter readings
Models: All Plasma models with "Hour" & "P- count" meters
Please discard the previous Service Information SI-PG06003 dated April 21, 2006.
Change: Corrected Service Factory Mode procedure for models PDP433PU and PDP503PU.
Effective immediately, please record the Plasma Panel "Hour" & "P- count" meter readings
on the warranty claim in the Service Performed area. See Warranty Claim Example on page 2.
This applies to Plasma Panels not the Media Receivers and is mandatory for warranty claim
processing.
Accessing the "Hour" & "P- count" meters:
· See Table 1 for current models. This is a summary procedure grouped by
generation.
· For complete procedure or models not listed in Table 1, refer to the service
manual for that model.
Note: Some models have only "Hour" meters.
Thank you for your cooperation and please contact your local Pioneer Office of Technical
Service should you have any questions.
Pioneer Electronics Service, Inc.
Quality Assurance and Factory Service Division
7
(2/4)
SI-PG06003-A
Warranty Claim Example:
...... ACCESSORreS AND CONOIIIOH Of SET
o LABOR WARRANTY o PART WARRANTY o NO WARRANTY CAIIUI
CLAIM
BRAND NAMe
aJENT lAST NAME FIRST NAME
NUMBER
AC 95674
SERVICE CENTER NUMBER
""""'SS
---.J
MODEL NUM8f-R
I
CITY $fAlf ZIP AREA CODE PHONE-
( ) SERIAL NUMBER
I
aJENT COMPt..AIa
I DEFECT COOE ·
~----r-.OA . I
....... 1
SEWNG OEAl£R NAME CITY
MON1H~l)A'" ..... .---J
-
I
SERVICE I'£RFOAMEO (CHECK AND DESCRIBE BELOW) Mfg. svc. Code 1
DAOJUSTME~
OAAUGN",""", O:cnoNS DPART(SI
AEPLACtO DOTHEIl I -"'" I I
1
HR Mlr = 000125H, p. Count - 00041103 CARRY·IN seRVICE 0 0 .~
""
PART PURCHASED ON tN\()ICE. o AEPI.ACf DCRFOIT
ON SITE SERVICE 0 0 0
L
-l
TR;.'1EL T'N MILEAGt TlME ON JOB
I TECH, SERVICE 0 0 0
klT'l PART NO RtF .. IlESCllIPTION COST
CRT REPlACE 0 0 0
STOCK MERCH. 0 0 0
~~~g:L
TOTALAARTS
CHARGE
OTHER
A.CKHOWUIDGMI.HT:; I a'l'T'FV THAT IlDWItS lO ~ AIJlNf. I.S1tO PMDUCT. ~ IMtOt ClAN II!l ~ l.INDSI
MANL.IFo\CIUIIEIt'S IHUIRANTY OflOfALER SEIMC£ C()NTJIAC1" ~FOR!..AlIOR ANO/OAl"IilJf1'S.. SAJ'lSIN:'TOfrf AHO THA1
NOOWIGE Ko\S RENtMDI; Ttl MEfQfl lK',T 1"QfmCN~"~Of 'WJYIIlAHTY.
l~lHAT'INO~l$o\I'fUCA8lLI'OANlY~"''MO..EOflMln".IAM~FOAIWI't.EHT REMOVAL AND
P(IR'Tl()f,l NOT C(H(IllD rN 'lNJIIlII4ANfV I AOAIEE lWoT A ~N"S lA:N 1$ ~IV ~OG(O ON
OF 1llAT me
MEAQWOSl TO SlOJflE ntt: AMOUIIT CI "'' NOlT OM:OrOfl: TH! IlUIt.llIl ~ IW'f ~ OWIGI.S.. REINSTAUlATlON
SERVICE WAS SATISFACTORILY COMPLElED
SALES TAX.
X I I I I I
CUENT SIGNATURE CAlf TeCHNICIAN RELEASE08Y
AC L£AKAGE TOTAL CHARGE
HV """'"""'""'"
CIS11OIlUTOA 1NF NAME IlALANCE
ESTlMATeO l1ME FOR COMPlETK>N COMPLETED
CCCE M¥>NOTFIED
'S _ _ _ WORKDAYS.
WORKLOAD AND PARTS ORDERS ---.L......l.-
eXT.WARR BYX _ _
COOE COUUO CAUSE DELAY.
WARRANTY BIWNG ORIGINAL
SERVICE PERFORMED (CHECK AND DESCRIBE BELOW)
D ADJUSTMENTS
OR AUGNMENTS
D LOOSE
CONNECTIONS
D PART(S)
REPLACED
HR Mtr = 000125H, p. Count = 00041103
PART PURCHASED ON INVOICE #-
TRAVEl..IIME
8
(3/4)
SI-PG06003-A
Table 1
Model Accessing Hours and P count meters Photos/Screen
OPTION2
Integrator mode: In standby mode, press "Menu" then OSD : ON
"Power" keys within 3 sec. In "MENU" screen ----> BAUD RATE : 4800BPS
PDP505HD
G2 Select "OPTION 2" by pressing "DOWN" key 5X ---> FULL MASK : OFF
PDP502MX FAN CONTROL : AUTO
"OPTION 2" screen ---> Record the number ----> TEMPERATURE :
Press "MENU" key to exit HOUR METER : 01207HRS
2/17
Service factory mode: In standby mode, turn off main Sensore Temp +50
Center Acultime 5 H 16
power switch (Bottom front left on Panel), push and M
hold "Vol up" and "input keys" (in front of PDP), then RESET OFF
PDP433PU, PDP503PU Monitor Acultime 1900 H 13 M
turn on main power switch. Press "DOWN" key once RESET OFF
"HOUR METER & P ON COUNTER" screen"---> Pulse Acultime 7927
Record the number ---> Press "Power" key to exit RESET OFF
G3 Service factory mode: In standby mode, press and
INT #1-US-IN1-FF-2
release "Menu", "Set", and "Power" keys on the remote HOURMETER SET
NOW DATA : 00853 H
within 3 sec. Press "MUTING" key 5X --> "INIT"
PRO800HD, PRO800HDI, SET DATA : 0000 H
screen --> Press "DOWN" key 5X --> "HOURMETER
PRO1000HD,
SET" screen --> Press "SET" once --> Record the
PRO1000HDI, PDP4300 INT #1-US-IN1-FF-2
number --> Press "SET" key 2X ---> Press "DOWN"
PDP503CMX, PDP433CMX
key once --> "PULSEMETER SET" screen --> Press PULSEMETER SET
"SET" key once --> Record the number --> Press "SET" NOW DATA : 00034. 02G
SET DATA : 00000. 00G
key 2X --> Press "MENU" key to exit
Service factory mode: In standby mode, press and
INFORMATION DTV-432-DIG-AHS
PDP4304, PDP4314, release "Display" key, wait for 4 sec then press and
HOUR METER
PDP5004, PDP5014, release "Left", "Up", "Left", "Right", "Power" keys within
PRO810HD, PRO1010HD 6 sec. Press "DOWN" key 6X ---> "HOUR METER"
00177H25M
PDP504CMX, screen ---> Record the hour ---> Press "DOWN" key
PDP434CMX, PDP505CMX 2X ---> "P ON counter" screen --> Record the number
G4 ---> Press "MENU" key to exit
&
G5 Service factory mode: In standby mode, press and INFORMATION DTV-432-DIG-AHS
PDP435PU, PDP505PU, release "Display" key, wait for 4 sec then press and P ON COUNTER
PDP434PU, PDP504PU, release "Left", "Up", "Left", "Right", "Power" keys within
PRO435PU, PRO505PU, 6 sec. Press "DOWN" key 7X ---> "HOUR METER" 00000707 TIMES
PDP4350SX, PDP5050SX, screen ---> Record the hour ---> Press "DOWN" key
PRO434PU, PRO504PU 3X ----> "P ON COUNTER" screen ----> Record the
number ---> Press "MENU" key to exit
9
(4/4)
SI-PG06003-A
Table 1
Service factory mode: In standby mode, press and PANEL FACT. ARA-30602-DIG-AH
release "Display" key, wait for 4 sec then press and
PANEL WORKS
release "Left", "Up", "Left", "Right", "Power" keys within PM-B1 00001108 M
PDP436PU, PDP506PU, 6 sec. Press "MUTING" key 3X --> "PANEL PM-B2
....
00001216 M
PRO436PU, PRO506PU FACTORY" screen ---> Press "ENTER"---> Press"
HR-MTR 000024H 29M
DOWN" key 1X ---> Record the numbers. Note: TV P-COUNT 00000103 TIMES
guide should be turned off before entering service
G6 mode.
PANEL FACT. ARA-30602-DIG-AH
Factory mode: In standby mode, press and release
PANEL WORKS
"Display" key, wait for 4 sec then press and release PM-B1 00001108 M
PM-B2 00001216 M
PDP425CMX "Left", "Up", "Left", "Right", "Power" keys within 6 sec. ....
Press "DOWN" key 1X --> "PANEL WORKS" screen. HR-MTR 000024H 29M
P-COUNT 00000103 TIMES
Record the numbers.
Service factory mode: While TV is on, Press and MONITOR INFORMATION
release "Power on", "Power on", "Exit", "Display" keys. MODEL NAME
Press "EXIT" key 2X ---> "MONITOR INFORMATION" SERIAL NUMBER
PDP6100HD, PRO1410HD, SOFTWARE VERSION
NA screen ---> Record the hour number ----> Press USAGE TIME
PDP614MX, PDP424MV 00161 H
"POWER ON, POWER ON, EXIT, DISPLAY" keys to
exit. Note: P ON COUNTER does not apply to these
models
NA PDP4214HD, PDP42A3HD These models do not have Hours and P count meters.
10
PLASMA BREAKDOWN MODELS LIST
Note: For consumer model : Model # = Media receiver + Panel + Speakers + Table top stand + Wall mount bracket
Some models MIGHT not have Media receiver, Speakers, Table Top stand or Wall mount bracket
2. "G" means Generation
3. "Brown" color is new models
Consumer Models Industrial Models
Media Plasma Table top Wall mount
Type Model # Speakers Size Model #
receiver Display stand bracket
40" PDPV401
G1 Regular Model 50" Monitor PDP501MX NA NA NA NA NA
50" PDPV501X
50" PDP502MX
G2 Regular Model 50" Monitor PDP505HD NA NA NA NA NA
40" PDPV402
50" System PDP5030HD PDPR03U PDP503PU PDPS06LR PDKTS01 NA
50" System PDP5031HD PDPR03U PDP503PU PDPS06LR PDKTS01 PWM1011 43" PDP433CMX
Regular Model 43" System PDP4330HD PDPR03U PDP433PU PDPS09LR PDKTS01 NA 50" PDP503CMX
43" Monitor PDP4300 NA NA NA NA NA 61" PDP610MX
G3 43" Monitor PDP4310 NA PDP4300 PDPS09LR PDKTS01 NA
43" Monitor PRO800HD
43" Monitor PRO800HDI
Elite Model NA NA NA NA NA
50" Monitor PRO1000HD
50" Monitor PRO1000HDI
50" System PDP5040HD PDPR04U PDP504PU PDPS12LR PDKTS04 NA
50" System PDP5041HD PDPR04U PDP504PU PDPS12LR PDKTS04 PWM1011
43" System PDP4340HD PDPR04U PDP434PU PDPS13LR PDKTS04 NA
43" System PDP4341HD PDPR04U PDP434PU PDPS13LR PDKTS04 PWM1011
50" Monitor PDP5004C NA PDP5004 PDPS28LR PDKTS07 NA
Regular Model
43" Monitor PDP4312 NA PDP4304 PDPS27LR PDKTS07 NA
50" Monitor PDP5004 43" PDP434CMX
G4
50" Monitor PDP5014 50" PDP504CMX
NA NA NA NA NA
43" Monitor PDP4304
43" Monitor PDP4314
50" System PRO1110HD PROR04U PRO504PU PDPS19LR PDK1011 NA
43" System PRO910HD PROR04U PRO434PU PDPS20LR PDK1011 NA
Elite Model
50" Monitor PRO1010HD
NA NA NA NA NA
43" Monitor PRO810HD
50" System PDP5045HD PDPR05U PDP504PU PDPS12LR PDKTS04 NA
43" System PDP4345HD PDPR05U PDP434PU PDPS13LR PDKTS04 NA
43" System PDP4350HD PDPAR05U PDP435PU PDPS30LR PDKTS05 NA
43" System PDP4351HD PDPAR05U PDP435PU PDPS30LR PDKTS05 PWM1011
Regular Model
50" System PDP5050HD PDPAR05U PDP505PU PDPS31LR PDKTS05 NA
G5
50" System PDP5051HD PDPAR05U PDP505PU PDPS31LR PDKTS05 PWM1011
43" One body PDP43A5HD NA PDP4350SX PDPS33LR PDKTS10 NA 50" PDP505CMX
50" One body PDP50A5HD NA PDP5050SX PDPS34LR PDKTS10 NA
50" System PRO1120HD PROR05U PRO505PU PDPS23LR PDK1012 NA
Elite Model
43" System PRO920HD PROR05U PRO435PU PDPS24LR PDK1012 NA
11
PLASMA BREAKDOWN MODELS LIST
Note: For consumer model : Model # = Media receiver + Panel + Speakers + Table top stand + Wall mount bracket
Some models MIGHT not have Media receiver, Speakers, Table Top stand or Wall mount bracket
2. "G" means Generation
3. "Brown" color is new models
Consumer Models Industrial Models
Media Plasma Table top Wall mount
Type Model # Speakers Size Model #
receiver Display stand bracket
Regular Model 61" Monitor PDP6100HD NA NA NA NA NA 61" PDP614MX
N3 PRO1410HD PDP424MV
Elite Model 61" Monitor NA NA NA NA NA 42"
42" One body PDP42A3HD NA NA NA Installed NA
H1 Regular Model
42" One body PDP4214HD NA NA NA Installed NA
43" System PDP4360HD PDPR06U PDP436PU PDPS37LR PDKTS10 NA
43" System PDP4361HD PDPR06U PDP436PU PDPS37LR PDKTS11 PWMF110 42" PDP425CMX
Regular Model
50" System PDP5060HD PDPR06U PDP506PU PDPS38LR PDKTS10 NA
G6
50" System PDP5061HD PDPR06U PDP506PU PDPS38LR PDKTS10 PWMF110
43" System PRO930HD PROR06U PRO436PU PDPS35 PDK1013 NA
Elite Model
50" System PRO1130HD PROR06U PRO506PU PDPS36 PDK1013 NA
42" One body PDP4270HD NA NA NA Installed NA
42" One body PDP4271HD NA NA NA Installed NA
50" One body PDP5070HD NA PDP5070PU PDPS40 Installed NA
Regular Model 50" One body PDP5071HD NA PDP5071PU PDPS40 Installed NA
60" One body PDP6070HD NA PDP6070PU PDPS41 PDKTS15U NA 42" PDP427CMX
G7 60" One body PDP6071HD NA PDP6071PU PDPS41 PDKTS15U NA 50" PDP507CMX
50" Monitor PDP5000EX NA NA NA NA NA 60" PDP607CMX
42" One body PRO940HD NA NA NA Installed NA
50" One body PRO1140HD NA PRO507PU PDPS50 PDK1016 NA
Elite Model
50" Monitor PROFHD1 NA NA NA NA NA
60" One body PRO1540HD NA PRO607PU PDPS51 PDKTS15U NA
42" One body PDP4216HD NA NA NA Installed NA
H2 Regular Model
50" One body PDP5016HD NA NA NA Installed NA
42" One body PDP4280HD NA NA NA Installed NA
50" One body PDP5080HD NA NA SMW1975A Installed NA
Regular Model
50" One body PDP5010FD NA NA SMW1985A Installed NA
60" One body PDP6010FD NA NA SMW1986A Installed NA
G8
42" One body PRO950HD NA NA NA Installed NA
50" One body PRO1150HD NA NA SMW1976A Installed NA
Elite Model
50" One body PRO110FD NA NA SMW1979A Installed NA
60" One body PRO150FD NA NA SMW1980A Installed NA
12
Optional Accessories
Part Number Description Models
PDK1000 Table Top Stand PRO800 & 1000HD
PDK1014 Table Top Stand PRO1410HD
PDK5001 Table Top Stand PDP501MX
PWM4211 Flat wall mount bracket For 42"
PWM4221 Tilt wall mount bracket For 42"
PWM1011 Flat wall mount bracket(Single board) For 50" and 43"
PDWB5003 Flat wall mount bracket(Dual board) For 50" and 43"
PWM503 Tilt wall mount bracket (Dual board) For 50" and 43"
PDKTS01 Table Top Stand PDP4300, PDP504CMX & 434CMX
PDPS05LR Side mount speakers PDP504CMX & 434CMX
PDK50HW02 Interactive Touch Screen Device PDP504CMX & 503CMX
PDK50HW03 Interactive Touch Screen Device PDP504CMX & 503CMX
PDKTS02 Table Top Stand PDP610MX
PWB6111 Flat wall mount bracket (Dual board) PDP610MX
PWB6121 Tilt wall mount bracket (Dual board) PDP610MX
PDK5011 Hang on wall unit PDP503CMX
PDK5012 Ceiling mount kit PDP503CMX
PDPS08LR Under mount speaker PDP4330HD
PDPS10LR Side mount speakers PDP610MX
PDA5002 Video card PDP433 & 503CMX
PDA5003 Video card PDP434 & 504
PDA5004 Video card PDP434 & 504
PDAH02 PDP system cable (7M=23ft) All models with MR
PDAH03 PDP system cable (10M=33ft) All models with MR
PDAH03CL PDP system cable (10M=33ft) All models with MR, CL2 RATE
PDAH04 PDP Fiber optic system cable(30M=99ft) All models with MR
PDAH05 PDP Fiber optic system cable(30M=99ft) All models with MR, OFNR RATE
PDM6111 Flat wall mount bracket For 61"
PDM6121 Tilt wall mount bracket For 61"
PDKTS06 Table Top Stand PDP614MX
PDPS29LR Side mount speakers PDP614MX
PDKFS03 Plasma Floating Stand For all 43 and 50 inches
RAE1011 Floating Floor Stand with Swivel For all 43 and 50 inches
PDPS11 Horizontal speakers For 43 inches
PDKTS18 Plasma Floating Stand For PDP6100HD
PWMF110 Flat wall mount bracket For 50" and 43"
PDK-TS23 Table Top Stand
13
Quick Reference
G-3 to G-8
Power Down
Shut Down
Trap Switch Reset
Service Remotes
14
POWER DOWN DIAGNOSIS BY LED DISPLAY BY GENERATION
(GENERATION DETERMINED BY 3RD # IN MODEL PDP50_XXX)
RED (LED BLINKS)
Panel LED only..Not Media Receiver
1IIU1lt
~ :.1.<;;:,;:;]0..: POWER Down [)elK""'" B"",.
(if q)'" q)'" q)'" q)'"
~ ·lJl'I uulTo-·
------ ~"
~.
. ~
,~,
~"
, OCOC
~"
YORI!
~"
"'..nPWR
G2 * ~.
DogiIa< "0 _0 ~ ~ ~
In G2 Models the LED does not blink. Lit LED indicates problem area.
BLINKS G3 * G4 * G5 G6
Y DRIVE MR POWER SUPPLY MR POWER SUPPLY UNUSED
1
Y DRIVE DC-DC POWER SUPPLY POWER SUPPLY POWER SUPPLY
2
X DRIVE DC-DC SCAN IC SCAN IC SCAN IC
3
X DRIVE SCAN 5 VOLTS SCAN 5 VOLTS SCAN 5 VOLTS
4
POWER SUPPLY Y DRIVE Y DRIVE Y DRIVE
5
ADDRESS Y DRIVE DC-DC Y DRIVE DC-DC Y DRIVE DC-DC
6
ADR RESONANCE Y SUSTAIN Y DRIVE SUSTAIN Y DRIVE SUSTAIN
7
DIGITAL VIDEO ADDRESS ADDRESS ADDRESS
8
X DRIVE X DRIVE X DRIVE
9
X DRIVE DC-DC X DRIVE DC-DC X DRIVE DC-DC
10
X DRIVE SUSTAIN X DRIVE SUSTAIN X DRIVE SUSTAIN
11
DIGITAL VIDEO DIGITAL VIDEO
12
More detailed help in troubleshooting is available in the
model specific sections, or in the product service manual.
* Some Generation models have 2 versions with different part
numbers and different service manuals!
Model versions are determined by serial number.
15
SHUT DOWN DIAGNOSIS BY LED DISPLAY BY GENERATION
(GENERATION DETERMINED BY 3RD # IN MODEL PDP50_XXX)
GREEN or BLUE (LED BLINKS)
Panel LED Only....Not Media Receiver
BLINKS G3 * G4 * G5 G6
PANEL MICRO PANEL DRIVE IC PANEL DRIVE IC HD DIGITAL
1 COMMUNICATION COMMUNICATION
DIGITAL 11C MODULE 11C MODULE 11C HD DIGITAL
2 COMMUNICATION COMMUNICATION COMMUNICATION HD AUDIO
** Condensation DIGITAL DC-DC DIGITAL DC-DC HD DIGITAL
3 CONVERTER COMMUNICATION 8V POWER SUPPLY
TEMP PANEL OVERTEMP PANEL OVERTEMP PANEL OVERTEMP
4 ABNORMALITY
** Fan AUDIO FAILURE AUDIO FAILURE HD AUDIO
5
Abnormality
** Module MODULE MICRO MODULE MICRO
6 COMMUNICATION COMMUNICATION
Microcomputer
** Wide MAIN SERIAL 3WIRE MAIN SERIAL 3WIRE
7 COMMUNICATION COMMUNICATION
Microcomputer
** RGB-IIC MAIN 11C MAIN 11C
8 COMMUNICATION COMMUNICATION
Communication
** Audio MAIN MICRO MAIN MICRO
9 COMMUNICATION COMMUNICATION
FAN FAILURE FAN FAILURE
10
MR OR PANEL MR OR PANEL
11 OVERTEMP OVERTEMP
DIGITAL TUNER DIGITAL TUNER
12 COMMUNICATION COMMUNICATION
MR-ASIC MR-ASIC
13 COMMUNICATION COMMUNICATION
IF-EEPROM
14 COMMUNICATION
More detailed help in troubleshooting is available in the
model specific sections, or in the product service manual
diagnostic sections.
* Some Generation models have 2 versions with different part
numbers and different service manuals!
** G-3 PRO & CMX Models.
Model versions are determined by serial number.
16
Power Down & Shut Down Chart for G7 & G8 Models
LEDs Cause
RED BLUE
Blue SQ IC (Digital Ass'y)
Blue Module uCom IIC Communication (Digital or Sensor Ass'y)
Blue DIGTAL-RST2 (Digital Ass'y)
Blue Panel High or Low Temperature (Sensor Ass'y)
Blue Audio
Blue Module uCom Communication (Main or Digital Ass'y)
Blue Main Ass'y 3Line Serial Communication (Main Ass'y)
Blue Main IIC Communication (Main, Tanshi, or Audio Ass'y)
Blue 9 Main uCom Communication to IF uCom (Main Ass'y)
Blue 10 FAN (Connection, Breakdown)
Blue 11 High Temperature (Tanshi Ass'y)
Blue 12 Digital Tuner Communication (Main Ass'y)
Blue 13 MTB-RST2/RST4 (Main Ass'y or Pwr Supply +12V)
Blue 14 HOME GALLERY Error - Elite (HN Module Ass'y)
Blue 15 Main EEPROM (Main Ass'y)
Red 2 POWER SUPPLY, X-DRIVE, or Y-DRIVE Ass'y
Red 3 SCAN (SCAN IC, X-Drive, or Y-DRIVE ASS'Y)
Red 4 SCN-5V (SCAN IC OR Y-DRIVE ASS'Y)
Red 6 Y-DCDC (Y-DRIVE Ass'y)
Red 7 Y-SUS (Y-DRIVE Ass'y)
Red 8 ADRS (ADDRESS ASS'Y or connectors to Y, X, or Digital)
Red 9 X-DRIVE Ass'y or connectors to Digital Ass'y
Red 10 X-DCDC (X-DRIVE ASS'Y)
Red 11 X-SUS (X-DRIVE ASS'Y)
Trap Switch
Blinking No Backup (Digital Ass'y)
17
Pioneer plasma reference
3rd to 5th generation
PDP display
Integrator Factory Trap Trap Media receiver
Data backup w/o media
mode mode indication override kit
receiver
IC1204 Digital Red blinks Enter factory
G3 PU n/a 3 or 4 E01 PDP-R03U-SK
video fast mode
PRO1000HD
1, locked 3 6 n/a n/a n/a n/a
PRO800HD
PRO1000HDi Red/green
1 3 6 9 n/a n/a
PRO800HDi flash, pause
G3 CMX 1 3 6 n/a n/a n/a n/a
Red and Red & green PDP-R04U-SK
G4 PU 1* 5 7 8
green on boxes PRO-R04U-SK
Red and
G4 one piece 2 or n/a 5 7 n/a or 8 n/a n/a
green on
PDP-R05U-SK
Red and Red & green
G5 PU 1* 5 7 8** PRO-R05U-SK
green on boxes
PDP-AR05U-SK
Red and
G5 SX 10* 5 7 8 n/a n/a
green on
*RS232 change only. Disables remote. **Only media receiver has trap.
1) From standby, push menu, then power.
2) From standby, push display (shows call 1), hold display (shows call 2), menu.
3) From standby, push menu, then set, then power.
4) From standby, push set, then display, then power.
5) From standby, press display, wait 4 seconds; then left, up, left, right, power in sequence.
MR must be connected for PU models.
6) Use digital video for service. Data from RGB loads at power on.
7) Use digital video for service. In factory mode, info layer go to digital EEPROM.
Should be adjust N/G, backup OK. Push set, select data transfer-yes.
Goes to service part; select no. If replacing RGB or MR I/F data updates at power off.
8) Go to initialize layer of factory mode and hold display key until red led goes out.
9) Hold input until LEDs stay lit. Then push down, input, up, power in sequence.
10) Hold the VOLUME up or down key for 3-10 seconds. Then within 3 seconds hold the SPLIT key for 3-10 seconds.
Then within 3 seconds use the ENTER key to set to RS-232C (the baud rate last selected is chosen) or the
HOME MENU key to set to SR+.
Power Supply Upgrade
3rd generation units that have power supply AXY1059-A to G are being covered for an upgrade to
AXX1064 (AXY1059-H). See bulletin for details. Serial # is on lower edge of front bezel, except for
PRO, which are adjacent to input jacks. An orange dot indicates upgrade is done. Customer
responsible for other repairs.
18
Trap Switch Reset Procedure
G-4, G-5, G-6, G-7, G-8
· Replace media receiver, plasma panel cover, or tape down HDCP trap switch.
If the model in question has the TV Guide option, the TV Guide
option must be turned off before proceeding.
· Using the customer's remote control enter "service mode" by pressing the
following key sequence:
1. Press the "display" button then release the "display" button.
2. Wait between 3 and 7 seconds
3. Press and release the "<", "^", "<", ">", and "power" buttons in sequence.
· Panel will now turn on in "service mode".
4. Press "muting" button 3, 4 or 5 times depending on model you are working on.
Until the display shows the "initialize" page.
5. Press and hold the "display" button until the error indicator (red LED) on
either the panel or the media receiver goes out.
6. Exit service mode by pressing the "power" button on the remote.
If a circuit failure will not permit the unit to remain powered-on long
enough to complete the above procedure, clear the Trap Switch as follows:
(You will not be able to see the menus.)
1. Turn off Main Power Switch on Panel or unplug panel.
· Depending on which model you are working on, place switch on Digital
Assembly from "Normal" to "Off" or use a clip to short the high
voltage. Shorting connections located on upper right corner of
digital video board. (preventing high voltages from activating)
2. Place Main Power back on.
· Confirm both Media Receiver and Panel are in standby mode (unit that is
trapped will still have both red and green LEDs lit)
3. Press the "display" button then release the "display" button.
· Wait between 3 and 7 seconds
4. Press and release the "<", "^", "<", ">", and "power" buttons in sequence.
· Listen to panel carefully. There will be a very slight relay click.
Panel will now turn on in "service mode" with only the low
voltage supplies operating. (no picture)
5. Press "muting" button 3, 4, or 5 times depending on the model you are
working on.
6. Press and hold the "display" button until the error indicator (red LED) on
either the panel or the media receiver goes out.
7. Turn soft power off, then main power off or unplug unit.
· Wait 20 seconds
8. Return switch on Digital Assembly to Normal position or remove shorting clip.
9. Power back on and troubleshoot normally.
TRAP SWITCH RESET FOR G-3
Press and release "menu,enter,power" in sequence or "enter,display,power"
Exit service mode by turning off power.
19
REMOTE CONTROL UNIT (AXD1486).
1 SCREEN SIZE button
Press to select the screen size.
2 INPUT buttons
Press to select the input .
1 9
3 MENU button
Press to open and close the on-screen menu.
0
4 ADJUST ( 5 / / 3 / 2 ) buttons
Use to navigate menu screens and to adjust various settings on
2 - the unit.
Usage of cursor buttons within operations is clearly indicated at
Add
the bottom the on-screen menu display.
button for
test mode 5 SET button
Press to adjust or enter various settings on the unit.
6 SUB INPUT button
3 = During multi-screen display, use this button to change inputs to
subscreens.
7 SPLIT button
4
Press to switch to multi-screen display.
8 MUTING button
5 Press to mute the volume.
6 ~ 9 AUTO SET UP button
When using computer signal input, automatically sets the
7 ! [POSITION], [CLOCK] and [PHASE] to optimum values.
8 @ 0 STANDBY/ON button
Press to put the unit in operation or standby mode.
- DISPLAY button
Press to view the unit's current input and setup mode.
= POINT ZOOM button
Use to select and enlarge one part of the screen.
SWAP button During multi-screen display, use this button to
switch between main screen and subscreen.
! PIP SHIFT button
When using PinP mode with multi-screen display, use this
button to move the position of subscreen.
@ VOLUME (+/) buttons
Use to adjust the volume.
RS232 control of PU units requires an interface and system cable.
G3. GGF1428
G4 & 5. GGF1475
20
Remote Control Keys Basic Functions Remarks
MUTING Switching the main items. Shifting to the next main item (top).
j (DOWN) Switching the subtitled items. Shifting downward to the next subtitiled item.
i (UP) Switching the subtitled items. Shifting upward to the next upper layer.
k (LEFT) Decreasing the adjustment value. Decreasing the adjustment value.
l (RIGHT) Increasing the adjustment value. Increasing the adjustment value.
ENTER/SET Switching the layers. Shifting downward or upward to the next lower or upper layer.
INPUT Selecting INPUT. Shifting the INPUT to the next function.
INPUTxx Selecting INPUT. Switching the INPUT to xx. (xx=1 to 7 etc)
CH+/P+ Increasing the channel number.
CH-/P- Decreasing the channel number.
Numeric Keys Function: TV Function: TV (previously selected channel number is selected)
POWER Power OFF. Turning the power off.
Factory OFF (Factory mode) In Factory mode, turning Factory mode off.
FACTORY
Factory ON (Non-Factory mode). In Non-Factory mode, turn Factory mode on.
HOME MENU Menu ON. In Factory mode, turn Factory mode off.
VOLUME+ Volume UP. Increasing 10 the adjustment value. (PANEL FACTORY)
VOLUME- Volume DOWN. Decreasing 10 the adjustment value. (PANEL FACTORY)
DRIVE OFF (Note1) Drive Mode OFF. Turning Drive mode off.
INTEGRATOR INTEGRATOR MENU ON. Enter INTEGRATOR MODE.
(Note 1) When ten seconds have passed since the [DRIVE OFF] key was pressed at the standby, it becomes invalid.
Please press [POWER] key from the [DRIVE OFF] key pressing within ten seconds when you do power supply ON while
driven OFF.
·
PDP service
remote control
GGF1589
21
Generation 4 to 8 New Test Remote
GGF1589
· The keys labeled with the same names on the service remote control unit have the same functions as those of the supplied
remote control unit. (See "2.3 PANEL FACILITIES.")
· For the keys not provided on the supplied remote control unit, see the explanations below:
GENERATION switch for remote control codes
This switch selects the generation of remote control
codes to be transmitted:
1: The old-generation codes are transmitted.
2: The new-generation codes are transmitted.
With this generation plasma display,
set the switch to 2.
INTEGRATOR
Press this key to enter Integrator mode.
INPUT
Press this key to cyclically change the input source.
EXT INPUT
Press this key to cyclically change only the
external input source.
SUB INPUT
Not used with this model.
DRIVE OFF
FACTORY
Press this key to turn off the panel drive.
Press this key to enter Factory mode.
For details on how to cancel this command,
2nd FACTORY
see the explanation for the DRV command.
Not used with this model.
AUTO SETUP
POWER CONTROL
Use this key for automatic setup, such as
Not used with this model.
the display position setting when an analog
PC signal is input. CLEAR
ID NO. SET Not used with this model.
Not used with this model. POWER ON
Press this key to turn on the unit.