Text preview for : AR5620_ALL_SM.pdf part of servis m AR 5620 sharp
Back to : AR5620_ALL_SM.pdf | Home
1 '11/Jul/22
CODE : 00ZAR5618/S2E
DIGITAL MULTIFUNCTIONAL SYSTEM
AR-5618 AR-5618S/5620S AR-5618N 1 AR-5618D
1
MODEL
1 AR-5620/5623
AR-5618/5620/5623 AR-5618S/5620S AR-5618N/5620N/5623N AR-5618D/5620D/5623D
1
1
AR-5620N/5623N
1 AR-5620D/5623D
CONTENTS
[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 [ 2 ] CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 [ 3 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 [ 4 ] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 [ 5 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . 5 - 1 [ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1 [ 7 ] SIMULATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1 [ 8 ] TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1 [ 9 ] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1 [10] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 10 - 1 [11] OPERATIONAL DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . 11 - 1 [12] FLASH ROM VERSION UP PROCEDURE. . . . . . . . . . . . . . . 12 - 1 [13] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
Disconnect the AC cord before servicing the unit.
LASER WAVE - LENGTH : 795 Pulse times : 0.481ms/6mm Out put power : 5mW
15mm
CAUTION FOR BATTERY DISPOSAL
(For USA,CANADA) Contains lithium-ion battery. Must be disposed of properly. Remove the battery from the product and contact federal or state environmental agencies for information on recycling and disposal options.
CONTENTS
[1] GENERAL 1. Note for servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 [2] CONFIGURATION 1. System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 [3] SPECIFICATIONS 1. Copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 [4] CONSUMABLE PARTS 1. Supply system table . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 2. Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2 3. Production number identification . . . . . . . . . . . . . . . . . . . 4 - 3 [5] EXTERNAL VIEWS AND INTERNAL STRUCTURES 1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1 2. Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1 3. Operation Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2 4. Motor, solenoid, clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3 5. Sensor, switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 4 6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 5 7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6 [6] ADJUSTMENTS 1. Adjustment item list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1 2. Copier adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1 [7] SIMULATIONS 1. Entering the simulation mode . . . . . . . . . . . . . . . . . . . . . 7 - 1 2. Canceling the simulation mode . . . . . . . . . . . . . . . . . . . . 7 - 1 3. List of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1 4. Contents of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 3 [8] TROUBLE CODE LIST 1. Trouble code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1 2. Details of trouble codes. . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
[9] MAINTENANCE 1. Maintenance table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 1 2. Maintenance display system . . . . . . . . . . . . . . . . . . . . . .9 - 2 3. Note for replacement of consumable parts . . . . . . . . . . .9 - 2 [10] DISASSEMBLY AND ASSEMBLY 1. High voltage section/Duplex transport section. . . . . . . .10 - 1 2. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 2 3. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 4 4. Paper exit section . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 7 5. MCU/NIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 9 6. Optical frame unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 9 7. LSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 10 8. Tray paper feed section/Paper transport section . . . . .10 - 10 9. Bypass tray section . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 12 10. Power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 14 11. Developing section. . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 15 12. Process section . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 16 13. Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 - 17 [11] OPERATIONAL DESCRIPTIONS 1. Paper feed operation . . . . . . . . . . . . . . . . . . . . . . . . . . .11 - 1 [12] FLASH ROM VERSION UP PROCEDURE 1. Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 - 1 2. Download procedure . . . . . . . . . . . . . . . . . . . . . . . . . . .12 - 1 3. Installation procedure. . . . . . . . . . . . . . . . . . . . . . . . . . .12 - 2 4. AR-5618N/5620N/5623N download procedures . . . . . .12 - 5 [13] ELECTRICAL SECTION 1. Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 - 1 2. Actual wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . .13 - 2
[1] GENERAL
1. Note for servicing
Pictogram The label ( ) in the fusing area of the machine indicates the following: : Caution, risk of danger : Caution, hot surface
·poorly ventilated
A. Warning for servicing
·The fusing area is hot. Exercise care in this area when removing misfed paper. ·Do not disassemble the laser unit. Do not insert a reflective material such as a screwdriver in the laser beam path. It may damage eyes by reflection of laser beams.
·exposed to direct sunlight
B. Cautions for servicing
·Do not switch the machine rapidly on and off. After turning the machine off, wait 10 to 15 seconds before turning it back on. ·Machine power must be turned off before installing any supplies. ·Place the machine on a firm, level surface. ·Do not install the machine in a humid or dusty location. ·When the machine is not used for a long time, for example, during prolonged holidays, turn the power switch off and remove the power cord from the outlet. ·When moving the machine, be sure to turn the power switch off and remove the power cord from the outlet. ·Do not cover the machine with a dust cover, cloth or plastic film while the power is on. Doing so may prevent heat dissipation, damaging the machine. ·Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous laser radiation exposure. ·The socket-outlet shall be installed near the machine and shall be easily accessible.
·subject to extreme temperature or humidity changes, e.g., near an air conditioner or heater.
C. Note for installation place
Improper installation may damage the machine. Please note the following during initial installation and whenever the machine is moved. Caution : If the machine is moved from a cool place to a warm place, condensation may form inside the machine. Operation in this condition will cause poor copy quality and malfunctions. Leave the machine at room temperature for at least 2 hours before use. Do not install your machine in areas that are: ·damp, humid, or very dusty
The machine should be installed near an accessible power outlet for easy connection and disconnection. Be sure to connect the power cord only to a power outlet that meets the specified voltage and current requirements. Also make certain the outlet is properly grounded. Note : Connect the machine to a power outlet which is not used for other electric appliances. If a lighting fixture is connected to the same outlet, the light may flicker. Be sure to allow the required space around the machine for servicing and proper ventilation.
20 cm (8")
20 cm (8")
20 cm (8")
AR-5618S GENERAL 1-1
1 '11/Jul/22
[2] CONFIGURATION
1. System Configurations
AR-RP10
AR-VR7
1
AR-5618S/5620S
1
AR-5620N/5623N AR-5620D/5623D
1
AR-5618N AR-5618D
AR-D36
1
AR-D37
MX-NB12 (S/N model: Option installation disable)
AR-5620/5623
AR-5618
AR-SP10
MX-USX1
Sharpdesk 1 license kit
MX-USX5
Sharpdesk 5 license kit
MX-US10
Sharpdesk 10 license kit
MX-US50
Sharpdesk 50 license kit
MX-USA0
Sharpdesk 100 license kit
AR-5618S CONFIGURATION 2-1
1 '11/Jul/22
1 1 1
Model Option AR-RP10 AR-SP10 AR-D36 AR-D37 AR-VR7 Reversing single pass feeder (RSPF) Single pass feeder (SPF) 250-sheet paper feed unit 2x250-sheet paper feed unit DOCUMENT COVER NETWORK EXPANSION KIT SHARPDESK 1 LICENSE KIT SHARPDESK 5 LICENSE KIT SHARPDESK 10 LICENSE KIT SHARPDESK 50 LICENSE KIT
AR-5618S/5620S X X X X STD X X X X X
AR-5618/5620/5623 X O O O STD O O O O O O
AR-5618N/5620N/5623N AR-5618D/5620D/5623D O X O O O O (N model: X) O O O O O
1
MX-NB12 MX-USX1 MX-USX5 MX-US10 MX-US50
MX-USA0 SHARPDESK 100 LICENSE KIT STD: Standard O: Option installation enable
X X: Option installation disable
AR-5618S CONFIGURATION 2-2
1 '11/Jul/22
[3] SPECIFICATIONS
1. Copy mode
A. Type
Type Paper exit Desk-top center tray / internal
(4) Job efficiency
Copy mode S to S S to D D to D AR-5623 AR-5623N AR-5623D 18cpm (78%) 10cpm (43%) 10cpm (43%) AR-5620 AR-5620N AR-5620D 18cpm (90%) 10cpm (50%) 10cpm (50%) AR-5618 AR-5618N AR-5618D 15cpm (94%) 10cpm (63%) 10cpm (63%)
1 1 1 1
B. Machine composition
1
1
1
AR-5618 AR-5618S AR-5618N AR-5618D AR-5620 AR-5620S AR-5620N AR-5620D AR-5623 AR-5623N AR-5623D
18-CPM multi function model
20-CPM multi function model
S to S : A4/8.5"x11" document 10 sheets, copy 5 sets S to D : A4/8.5"x11" document 10 sheets, copy 5 sets D to D : A4/8.5"x11" document 10 sheets (20 pages), copy 5 sets Note : The temperature at the end portion of the heat roller may rise too high, depending on the kind of paper to be used, when in continuous printing of small-size paper. To avoid this, when the thermistor at the end portion detects a higher temperature than the specified level, output is stopped temporarily. During temporary stop, Power Save Indicator lamp flashes in the same manner as warming up.
1
23-CPM multi function model
(1) Option
1
Machine 250-sheet paper feed unit 2x250-sheet paper feed unit SPF RSPF Network expansion kit
Model AR-D36 AR-D37
1 1 1
AR-5618/5620/5623 AR-5618N/5620N/5623N AR-5618D/5620D/5623D AR-SP10 AR-5618/5620/5623 AR-RP10 AR-5618N/5620N/5623N AR-5618D/5620D/5623D MX-NB12 AR-5618/5620/5623 AR-5618D/5620D/5623D
(5) First copy time
Tray 1st tray 18/20cpm machine 7.2 sec or less 23cpm machine 5.9 sec or less
AE mode, A4/Letter, single surface copy with OC, in polygon ready state
D. Document
Max. document size Document reference position Detection (Platen) A3, 11" X 17" Left center None
C. Copy speed
(1) Engine speed (ppm)
1 1 1
Paper size A4/8.5" x 11" A4R/ 8.5" x 11"R A5/5.5"x8.5" B5/16K B5R/16KR 8.5x13" B4/8.5"x14 A3/11"x17"/ 8K
AR-5623 AR-5623N AR-5623D 23ppm 15/16ppm 23ppm 23ppm 18/16ppm 13ppm 13ppm 12/11/12ppm
AR-5620 AR-5620S AR-5620N AR-5620D 20ppm 14/15ppm 20ppm 20ppm 16/15ppm 12ppm 12ppm 11/10/11ppm
AR-5618 AR-5618S AR-5618N AR-5618D 18ppm 14/15ppm 18ppm 18ppm 16/15ppm 12ppm 12ppm 11/10/11ppm
E. Paper feed
(1) Paper feed section details
Item Paper capacity Paper size detection Paper type setting 2nd tray Bypass tray 250 100 sheets sheets No (Paper size is set with the operasion panel.) No No No (Heavy paper setting is enabled.) The paper guide is set by the user. A4 A4 8 1/2" x11" 8 1/2" x11" Only empty detection available 1st tray 250 sheets
(2) Engine performance when printing
1
Model 23cpm machine ROPM OFF*1 12ppm or more ROPM ON 23ppm *1:S model is contained.
20cpm machine 12ppm or more 20ppm
18cpm machine 12ppm or more 18ppm
Paper size changing method Default paper size AB series when shipping Inch series Remaining paper quantity detection
(3) Document replacement speed (Copy mode)
1 1 1 1
Copy mode S to S
AR-5623 AR-5623N AR-5623D 20cpm (87%)
AR-5620 AR-5620N AR-5620D 20cpm (100%)
AR-5618 AR-5618N AR-5618D 18cpm (100%)
S to S : A4/8.5" x 11" document 11 sheets, copy 1 set
AR-5618S SPECIFICATIONS 3-1
1 '11/Jul/22
(2) Feedable paper
Paper size A3 B4 A4 A4-R B5 B5R A5 A5R A6R B6R Ledger 11x17 in Legal 8.5x14in. 8.5x13.4 *1 Foolscap 8.5x13 in Letter 11x8.5in Letter-R 8.5x11in Executive-R 7.25x10.5in. Invoice 8.5x5.5 in. Invoice-R 5.5x8.5 in 8K 16K 16KR COM10 297x420 257x364 297x210 210x297 257x182 182x257 210x148.5 148.5x210 105x148.5 128.5x182 279.4x431.8 215.9x355.6 216x340 *1 215.9x330.2 279.4x215.9 215.9x279.4 184.2x266.7 215.9x139.7 139.7x215.9 270x390 270x195 195x270 104.8x241.3 1st tray 2nd tray Yes Yes Yes Yes Yes Yes Yes N/A N/A N/A Yes Yes *1 Yes Yes Yes N/A Yes N/A Yes Yes Yes N/A Yes Yes Yes Yes Yes Yes N/A N/A N/A N/A Yes Yes *1 Yes Yes Yes N/A N/A N/A Yes Yes Yes N/A Bypass tray Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes *1 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
H. Copy magnification ratio
Fixed magnification ratio Zooming Independent zooming(vertical) Independent zooming (horizontal) AB system: 200, 141, 122, 115, 100, 86, 81, 70, 50% Inch system: 200, 141, 129, 121, 100, 95, 77, 64, 50% 25 ~ 400% SPF/RSPF (50 ~ 200%) Available (25 ~ 400%) SPF/RSPF (50 ~ 200%) Available (25 ~ 400%) SPF/RSPF (50 ~ 200%)
1 1 1
I. Copy density
Density mode No. of manual adjustment Resolution Auto / Text / Photo 5 steps (Text / Photo) Writing: 600 x 600dpi Reading: 400 (main) x 600 (sub) (PHOTO mode) 400 (main) x 600 (sub) (AUTO exposure mode) 400 (main) x 600 (sub) dpi (TEXT mode) Reading: 256 gradations Writing: Binary
1
Gradation
J. Void width
Void area Lead edge 1 ~ 4mm Rear edge 4mm or less Total of both sides: 6mm or less Same size Same size 4.0mm or less 4.5mm or less
1
1
*1: Switches by SIM26-2. (Operation UI supports by 8.5x13 and exclusion.)
Image loss OC
(3)Types of feedable paper
Types of paper 1st tray 2nd tray Bypass tray Thin paper 56-59g/m2 Yes Yes Yes 15-15.9lbs Plain paper 60-90g/m2 Yes Yes Yes 16-24lbs Heavy paper 91-105g/m2 N/A N/A Yes 16-24lbs (Multi paper feed enable) Heavy paper 106-128g/m2 N/A N/A Yes 24.1-33.5lbs (A4 or less) (Multi paper feed enable) Heavy paper 129-200g/m2 N/A N/A Yes 33.6-53.2lbs (A4 or less) (Only single paper feed) Heavy paper 201-256g/m2 N/A N/A N/A 53.3-68lbs Envelope 75-90g/m2 N/A N/A Yes 20-24lbs Postcard N/A N/A Yes OHP film N/A N/A Yes Label sheet N/A N/A Yes Tab paper 20 N/A N/A N/A
SPF/RSPF
K. Auto duplex
Standard/ Option Standard provision (AR-5618N/5620N/5623N, AR-5618D/5620D/5623D only) (D D / D S enable only when RSPF is installed) Not available for AR-5618/5620/5623, AR-5618S/5620S
1 1
L. Paper exit / finishing
Paper exit section capacity Full detection Finishing Electronic sort capacity Offset function Staple function Face down 250 sheets None None A4/ 8.5" x 11" standard document (6% coverage) 80 sheets None None
F. Multi copy
Max. number of multi copy 999 sheets
G. Warm-up time
Warm-up time Pre-heat Jam recovery 25 seconds or less Available Within 25 sec
AR-5618S SPECIFICATIONS 3-2
1 '11/Jul/22
M. Additional functions
1
N. Other specifications
AR-5618/5620/ 5623 O O O O O O Single surface, A4, 6% document, Max. 80 sheets O X X O External dimensions (With the bypass tray closed) Occupying area (With the bypass tray opened) Weight (Excluding developer) AR-5618N/ 5620N/5623N AR-5618D/ 5620D/5623D Photoconductor type Photoconductor drum dia. Copy lamp Developing system Charging system Transfer system Separation system Fusing system Cleaning system OPC (Organic Photo Conductor) 30mm WhiteCCFL Dry 2-component magnetic brush development Saw teeth charging (+) DC corotron (-) DC corotron Heat roller Contact blade
AR-5618S/ 5620S APS AMS Auto tray switching Memory copy Rotation copy E-sort (Sorting function) E-sort (Grouping function) Rotation sort Prevention of sky shot Independent zooming 1 set 2 copy X X X
1 1
1
X X
O. Package form
Body Body / Accessories
P. External view
S model N model Standard model D model
1 1
591mm(W) x 550mm(D)
591mm(W) x 567mm(D)
Binding margin Edge erase Center erase
O SPF: Disable OC: Enlargement is disable. X O Default AB series: 10mm X (5, 10, 15, 20mm) Inch series: 1/2 inch X (1/4, 1/2, 3/4, 1 inch) X O X O The conditions are set by the system setting. O The conditions are set by the system setting. O O (1) Copy total (2) Print total (3) Scan (Except S model) (4) Toner residual quantity O (Need to I/F service parts.) O (Need to I/F service parts.) X O O (Set according to the destination) O (Copy: 20 Dept.) X
883mm(W) x 550mm(D)
883mm(W) x 567mm(D)
28.6kg
Black/white reverse 2in1/4in1 Offset Preheating Auto shut-off System setting Counter
1 stage model: 27.8kg 2 stage model: 33.0kg
1 stage model: 28.6kg 2 stage model: 33.8kg
1 stage model: 27.6kg 2 stage model: 32.8kg
Q. Power source
Voltage Frequency 100 - 127V 220 - 240V 50/60Hz common
R. Power consumption
Max. power consumption 1200W
Coin vendor support Auditor support Duplex Toner save Account control O : Available
Average power consumption in Less than 550W operation
S. Digital performance
Resolution Reading 400 x 600dpi (PHOTO mode) 400 x 600dpi (AUTO exposure mode) 400 (main) x 600 (sub) dpi (TEXT mode) 600 x 600dpi 256 gradations Binary
1 1
Writing Gradation Memory Reading Writing
X : Not available
AR-5618S/5620S : 16MB AR-5618/5620/5623 AR-5618N/5620N/5623N AR-5618D/5620D/5623D : 64MB None
Hard disk
AR-5618S SPECIFICATIONS 3-3
1 '11/Jul/22
T. Printing function
(1) Platform
Item Support platform Content IBM PC/AT compatible machine
(2) Support OS
1
Main machine OS Windows 98/Me NT 4.0 SP5 or later 2000 XP XP x64 Server 2003 Server 2003 x64 Vista Vista x64 Server 2008 Server 2008 x64 Windows 7 Windows 7 x64 Twain/ Button Manager No No CD-ROM CD-ROM CD-ROM No No CD-ROM CD-ROM No No CD-ROM CD-ROM SPLC No No CD-ROM CD-ROM CD-ROM No No CD-ROM CD-ROM No No CD-ROM CD-ROM
When NW expansion kit is enhanced Custom PCL6 SPDL2 No No CD-ROM CD-ROM CD-ROM CD-ROM CD-ROM CD-ROM CD-ROM CD-ROM CD-ROM CD-ROM CD-ROM Custom PCL5e No No No No No No No No No No No No No
(3) Printer driver function (SPLC)
Item Support print channel USB SPLC USB1.1: Windows 2000 / XP / Vista /7 USB2.0(High-Speed): Windows2000 / XP/ Vista /7 ------Print by TCP/IP port (only for N-model) Support WSD print (only for N-model) --N/A N/A N/A Print function Item Layout print Perfect binding Support SharpPrintSystem Support WSD Rotation in 90 degrees function Printing position adjustment for odd/even pages Print Policy Function Toner Save Mode Support RET Print density adjustment N/A N/A N/A Yes (only for N-model) N/A N/A SPLC
LPD IPP Raw Port (Port9100) TCP/IP WSD (WS-Print) BMLinks Print function Bar-code Font Network Tandem Print Encrypted PDF/PDF/ TIFF/JPEG XPS Direct print
N/A N/A N/A Yes
Specify files by Web page N/A to print [Web Submit Print] ROPM Multi access support Yes N/A
Paper direction setting for N/A duplex printing of letter head paper or punch paper. [Support printing on logo paper (SEGA AOK Company)] Driver Distribution Function Form Overlay Support Planet Press Add support font Bonjour for Macintosh environment N/A N/A N/A N/A N/A
AR-5618S SPECIFICATIONS 3-4
1 '11/Jul/22
U. Scanner function (Except for AR-5618S/5620S)
Type Scan system Resolution Flat bed scanner Document table/document feed unit 75dpi/ 100dpi/ 150dpi/ 200dpi/ 300dpi/ 400dpi/ 600dpi Custum: 50 - 9600dpi Sheet/Book OC/SPF/RSPF: about 297(length) x 431(width) mm OC/SPF/RSPF: Color: 1.44msec/line (400dpi) Gray/Scale: 0.48msec/line (400dpi) Mono 2 Levels Gray scale: 8bit Full color: Each color RGB 8bit Black & white / binary / Gray scale / Color AR-5618/5620/5623 AR-5618D/5620D/5623D: USB2.0 (High speed mode, full speed mode) AR-5618N/5620N/5623N: 10/100 base (Internal full speed connection) Scanner utility Drop-out color
1 1
Document
1 1
Effective scan range Scan speed
Output data
Scan color
1
Interface
Button Manager Yes (Red/Green/Blue/White) Provided (5) USB connection:Windows 2000/XP/Vista/7 network connection:Windows 2000/XP/Vista/7
Scanner button Supported OS
Void area
Lead edge/rear edge (2.5mm) on the driver side Left/right: 3.0mm
AR-5618S SPECIFICATIONS 3-5
1 '11/Jul/22
[4] CONSUMABLE PARTS
1.Supply system table
A. South and Central America
No. 1 Name Toner cartridge(Black) Product name MX-235NT Content Toner cartridge Vinyl bag x1 x1 Life 16K Default is Toner save mode. Life is 19K. (200V series) 50K 50K Remark Life setting by A4 6% document
2 3
Developer Drum KIT
MX-235NV AR-205DR
Developer Drum Drum fixing plate
x1 x1 x1
B. Brazil
No. 1 2 3 Name Toner cartridge(Black) Developer Drum KIT Product name MX-235BT MX-235NV AR-205DR Content Toner cartridge Vinyl bag Developer Drum Drum fixing plate x1 x1 x1 x1 x1 Life Default is Toner save mode. Life is 19K. 50K 50K Remark Life setting by A4 6% document
C. Europe
No. 1 2 3 Name Toner cartridge(Black) Developer Drum KIT Product name MX-235GT MX-235GV AR-205DM Content Toner cartridge Vinyl bag Developer Drum Drum fixing plate x1 x1 x1 x1 x1 16K 50K 50K Life Remark Life setting by A4 6% document
D. Australia/New Zealand
No. 1 2 3 Name Toner cartridge(Black) Developer Drum KIT Product name MX-235GT MX-235GV AR-205DM Content Toner cartridge Vinyl bag Developer Drum Drum fixing plate x1 x1 x1 x1 x1 Life Default is Toner save mode. Life is 19K. 50K 50K Remarke Life setting by A4 6% document
1
E. Middle East, Africa (except Iran) /Israel/Philippines/Others
No. 1 2 Name Toner cartridge(Black) Toner cartridge(Black) Developer Drum KIT Product name MX-235FT MX-236FT MX-235FV AR-205DR Content Toner cartridge Vinyl bag Toner cartridge Vinyl bag Developer Drum Drum fixing plate x1 x1 x1 x1 x1 x1 x1 Life Default is Toner save mode. Life is 19K. Default is Toner save mode. Life is 10K. 50K 50K Remark Life setting by A4 6% document Life setting by A4 6% document
1
3 4
300g
F. Taiwan
No. 1 2 3 4 Name Toner cartridge(Black) Toner cartridge(Black) Developer Drum KIT Product name MX-235FT MX-236FT MX-235FV AR-205DR Content Toner cartridge Vinyl bag Toner cartridge Vinyl bag Developer Drum Drum fixing plate x1 x1 x1 x1 x1 x1 x1 16K 8.4K 50K 50K Life Remark Life setting by A4 6% document Life setting by A4 6% document
AR-5618S CONSUMABLE PARTS 4-1
1 '11/Jul/22
G. Asia(Except the above)/Thailand/Hong Kong
No. 1 2
1
Name Toner cartridge(Black) Toner cartridge(Black) Developer Drum KIT
Product name MX-235AT MX-236AT MX-235AV AR-205DR
Content Toner cartridge Vinyl bag Toner cartridge Vinyl bag Developer Drum Drum fixing plate x1 x1 x1 x1 x1 x1 x1
Life Default is Toner save mode. Life is 19K. Default is Toner save mode. Life is 10K. 50K 50K
Remark Life setting by A4 6% document Life setting by A4 6% document
3 4
2. Environmental conditions
A. Transport conditions
(1) Transport conditions
B. Use conditions
Humidity (%)
Humidity (%)
Use environment conditions
Temperature
Temperature
(2) Storage conditions
C. Life(packed conditions)
Photoconductor drum (36 months from the production month) Developer, toner (24 months from the production month)
Humidity (%)
Temperature
AR-5618S CONSUMABLE PARTS 4-2
1 '11/Jul/22
3. Production number identification
The label on the toner cartridge shows the date of production. The lot number, printed on the front side flange, is composed of 10 digits, each digit showing the following content: 1 2 3 4 5 6 7 8 9 10
1
The lot number is of 10 digits. Each digit indicates the content as follows. The number is printed on the flange on the front side.
Production place
Serial number
Year/ Month/ Day
Ver.No.
1: 2: 3: 4:
Number For this model, this digit is 2. Alphabet Indicates the model conformity code. G for this model. Number Indicates the end digit of the production year. Number or X, Y, Z Indicates the production month. X stands for October, Y November, and Z December.
5/6: 7:
Number Indicates the day of the production date. Number Indicates the day of the month of packing. X stands for October, Y November, and Z December.
8/9: 10:
Number Indicates the day of the packing date. Alphabet Indicates the production factory.
AR-5618S CONSUMABLE PARTS 4-3
1 '11/Jul/22
[5] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1. Appearance
1 16 7 2 6 2
3 4 4 10 5 17 15 8 11
9
12
13
14
1 1
1 4 7 10 13 16
1 1
Glass cleaner (when the SPF/RSPF is installed) Handles Paper output tray Side cover Bypass tray USB 2.0 connector (Except for AR-5618N/5620N/5623N)
2 5 8 11 14 17
Document feeder cover (when the SPF/ RSPF is installed) /document cover Power switch Front cover Side cover handle Bypass tray extension 10Base-T/100Base-TX LAN connector (Except for AR-5618S/5620S)
3 6 9 12 15
Document glass Operation panel Paper trays Bypass tray guides Charger cleaner
2. Internal
18 19 20
21
22
23
24
1 1 1 1 1
25
26
27
28
18 21 24 27
Document feeder tray (when the SPF/RSPF is installed) Right side cover (when the SPF/RSPF is installed) Toner cartridge Photoconductive drum
19 22 25 28
Original guides (when the SPF/RSPF is installed) Exit area (when the SPF/RSPF is installed) Roller rotating knob Fusing unit paper guide
20 23 26
Feeding roller cover (when the SPF/RSPF is installed) Toner cartridge lock release lever Fusing unit release levers
AR-5618S EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-1
1 '11/Jul/22
3. Operation Section
The indications of the operation panel may differ depending on the country and the region. This example is of the inch series display.
1 2 3 4 5 6 7 8 9 10 11
13
14
15
26
27
(AR-5618S/AR-5620S)
3 5 6
When the ID CARD COPY function is used
1 1 1 1 1 1 1 1
1 4
7 10
SCAN MENU key (Except for AR-5618S/5620S) ORIGINAL TO COPY key/indicators (AR-5618N/5620N/5623N, AR-5618D/ 5620D/5623D) ERASE key / indicators (Except for AR-5618S/5620S) 2 IN 1 / 4 IN 1 key / indicators (Except for AR-5618S/5620S)
2 5
SCAN key / indicator (Except for AR-5618S/5620S) XY-ZOOM key / indicator
3 6
ON LINE key/indicator DUAL PAGE COPY key / indicator
8 11
ORIGINAL DATA indicator (Except for AR-5618S/5620S) MARGIN SHIFT key / indicator (Except for AR-5618S/5620S)
9
SORT/GROUP key / indicators (Except for AR-5618S/5620S)
(AR-5618S/AR-5620S) 16 12 13 14 15 16 15 17 18 19 20
21
22
24 25 26 27 28 29 3031 23 When there are two or more paper trays
13 16 19 22 25 ORIGINAL key / ORIGINAL SIZE indicators Alarm indicators CLEAR key PAPER SELECT key AUTO IMAGE key / indicator
32
33 34
35
12 15 18 21
1 1 1 1
AUTO/TEXT/PHOTO key / indicators Paper feed location / misfeed location indicators Numeric keys Light and Dark keys / indicators TRAY SETTING key
14 17 20 23 26
PAPER SIZE indicators Display INTERRUPT key / indicator AUTO PAPER SELECT indicator (Except for AR-5618S/5620S) SPF/RSPF indicator (When the SPF/RSPF is installed) (AR-5618N/5620N/5623N, AR-5618/ 5620/5623 and AR-5618D/5620D/5623D) Copy ratio display key READ-END key START key / indicator
24
27 30 33
PRESET RATIO selector keys / indicators ZOOM indicator CLEAR ALL key
28 31 34
Zoom keys Audit clear key POWER SAVE indicator
29 32 35
AR-5618S EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-2
1 '11/Jul/22
4. Motor, solenoid, clutch
1
2
12
3 11
4 6 5 7 8
10
No. 1 2 3 4 5 6 7 8 9
1 1 1 1
Name
9
Function operation
Code MRM TM DPX MM CPSCL1 RRC MPTC MPFS FSCL1 PSCL2 PSFM VFM Toner supply
Mirror motor Toner motor Duplex motor Main motor 1st tray paper feed clutch PS clutch Bypass tray paper transport clutch Bypass tray paper feed solenoid 2nd tray transport clutch 2nd tray paper feed clutch Exhaust fan motor Cooling fan motor
Drives the optical mirror base (scanner unit). Switchback operation and paper exit motor in duplex. Drives the machine. Drive the pick up roller Drives the resist roller Drives the bypass tray paper transport roller. Bypass tray paper feed solenoid Drives the 2nd tray transport roller. (AR-5620/5623/5620N/5623N/5620D/5623D only) Drives the 2nd tray paper feed roller. (AR-5620/5623/5620N/5623N/5620D/5623D only) Cools the inside of the machine. Cools the inside of the machine. (The shape of the fan motor differs in the models of AR-5618/5620/5623 and AR5618D/5620D/5623D.)
10 11 12
1
AR-5618S EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-3
1 '11/Jul/22
5. Sensor, switch
1 2 3
16 15
4
5 6 7
14 13 9 12 11 10 8
No. 1 2 3 4 5 6 7 8 9
1 1 1 1 1 1
Name Mirror home position sensor Side door switch Paper exit sensor (paper exit side) Paper exit sensor (DUP side) Thermistor Thermostat Toner density sensor 2nd tray detection switch Bypass tray sensor 2nd tray door open/close sensor 2nd tray door paper pass sensor 2nd tray paper empty sensor Paper in sensor Tray empty Front cover SW Power switch
Code MHPS DSWR POD1 PDPX RTH RDTCT TCS CSD2 MPED DRS2 PPD2 CSS2 PIN CSS1 DSWF MAIN SW Side door open detection Detects paper exit. Paper transport detection
Function operation Detects the mirror (scanner unit) home position.
Fusing section temperature detection Fusing section abnormally high temperature detection Detects the toner density in the developing unit. 2nd tray detection Bypass tray transport detection 2nd tray door open/close detection (AR-5620/5623/5620N/5623N/5620D/5623D only) 2nd tray paper entry detection (AR-5620/5623/5620N/5623N/5620D/5623D only) 2nd tray paper empty detection (AR-5620/5623/5620N/5623N/5620D/5623D only) Paper transport detection Tray paper entry detection Front cover open detection Turns ON/OFF the main power source.
10 11 12 13 14 15 16
AR-5618S EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-4
1 '11/Jul/22
6. PWB unit
9 2 1 8 3
7 4
6 5
No. 1 2 3 4 5 6 7
1 1
Name Copy lamp Inverter PWB CCD sensor PWB Main control PWB 2nd tray PWB High voltage PWB Power PWB Operation main PWB USB I/F PWB Nic PWB Copy lamp control Image scanning Main control PWB 2nd tray control High voltage control
Function operation
AC power input/DC power control Operation panel input/Display, operation panel section control Connect a USB device (Except for AR-5618N/5620N/5623N) Network interface PWB (Except for AR-5618S/5620S)
8 9
AR-5618S EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-5
1 '11/Jul/22
7. Cross sectional view
1 2 3 4 56 7
18 8 9 10 11 12 13 14 15
23 22
21 20 19 17 16
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 1 1 1 1 1
Name Copy lamp Copy lamp unit LSU unit Lens unit MC holder unit Paper exit roller Transport roller Upper heat roller Lower heat roller Waste toner transport roller Drum unit Transfer charger unit DUP follower roller Duplex transport roller Resist roller Bypass tray Bypass tray paper pick up roller No. 2/3 mirror unit Bypass tray transport roller 2nd tray paper transport roller 2nd tray paper pick up roller 1st tray paper feed roller MG roller Image radiation lamp
Function/Operation Operates in synchronization with No. 2/3 mirror unit to radiate documents sequentially. Converts image signals into laser beams to write on the drum. Reads images with the lens and the CCD. Supplies negative charges evenly on the drum. Used to discharge paper. Used to transport paper. Fuses toner on paper (with the teflon roller). Fuses toner on paper (with the silicon rubber roller). Transports waste toner to the waste toner box. Forms images. Transfer images (on the drum) onto paper. Transports paper for duplex. Transports paper for duplex . Takes synchronization between the paper lead edge and the image lead edge. Bypass tray Picks up paper in bypass tray. Reflects the images from the copy lamp unit to the lens unit. Transports paper from the bypass tray. Transports paper from the 2nd tray. (AR-5620/5623/5620N/5623N/5620D/5623D only) Picks up paper from the 2nd tray. (AR-5620/5623/5620N/5623N/5620D/5623D only) Picks up paper from the 1st tray. Puts toner on the OPC drum.
20 21 22 23
AR-5618S EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-6
[6] ADJUSTMENTS
1.Adjustment item list
Section A Process section (1) (2) (3) (4) B Mechanism section (1) (2) (3) (4) (5) (6) (7) (8) C Image density adjustment (1) Adjustment item Developing doctor gap adjustment MG roller main pole position adjustment Developing bias voltage check Main charger voltage check Image position adjustment Main scanning direction (FR direction) distortion balance adjustment Main scanning direction (FR direction) distortion adjustment Sub scanning direction (scanning direction) distortion adjustment Main scanning direction (FR direction) magnification ratio adjustment SIM-50 No. 2/3 mirror base unit installing position adjustment Copy lamp unit installing position adjustment Rail height adjustment Winding pulley position adjustment SIM 48-1 Adjustment procedure/SIM No. Developing doctor gap adjustment MG roller main pole position adjustment
Sub scanning direction (scanning direction) magnification ratio OC mode in copying (SIM 48-1) adjustment SPF mode in copying (SIM 48-5) Off center adjustment SPF white correction pixel position adjustment (required in an SPF model when replacing the lens unit) Copy mode OC mode (SIM 50-12) SPF mode (SIM 50-12) SIM63-7 SIM 46-2
2.Copier adjustment
A.Process section
(1) Developing doctor gap adjustment
1) Loosen the developing doctor fixing screw A. 2) Insert a thickness gauge of 1.5mm to the three positions at 20mm and 150mm from the both ends of the developing doctor as shown.
20mm 150mm
(2) MG roller main pole position adjustment
1) Remove the DV front cover, and put the developing tank on a flat surface. 2) Tie a string to a needle or a pin. 3) Hold the string and bring the needle close to the MG roller horizontally. (Do not use paper clip, which is too heavy to make a correct adjustment.) (Put the developing unit horizontally for this adjustment.) 4) Do not bring the needle into contact with the MG roller, but bring it to a position 2 or 3mm apart from the MG roller. Mark the point on the MG roller which is on the extension line from the needle tip. 5) Measure the distance from the marking position to the top of the doctor plate of the developing unit to insure that it is 18mm. If the distance is not within the specified range, loosen the fixing screw A of the main pole adjustment plate, and move the adjustment plate in the arrow direction to adjust.
20mm A 1 A 3 A 2
DV front cover
3) Push the developing doctor in the arrow direction, and tighten the fixing screws of the developing doctor in the sequence of 13233. 4) Check the clearance of the developing doctor. If it is within the specified range, then fix the doctor fixing screw with screw lock. * When inserting a thickness gauge, be careful not to scratch the developing doctor and the MG roller.
Developing doctor gap
Both ends (20mm from the both ends) : 1.5 0.1mm C (Center) (150mm from the both ends) : 1.5 0.1mm
AR-5618S ADJUSTMENT 6-1
(3)Developing bias voltage check
Note: Use a digital multi-meter with an internal resistance of 10M or more. 1) Set the digital multi-meter range above 500 Vdc. 2) Put the test rod of the digital multi-meter on the developing bias voltage output check pin. 3) Turn on the power, execute SIM25-1.
B.Mechanism section
Note: If a jam error or paper empty occurs during copying in the adjustment by the simulation, the image data is not saved, and therefore recopying is required.
(1) Image position adjustment
a.OC image lead edge position adjustment (SIM 50-1) Note:In advance to this adjustment, the sub scanning magnification ratio adjustment must be performed. 1) Set a scale on the OC table as shown below.
Mode Developing bias voltage Specification DC - 400±10V
(4) Grid bias voltage check
Note: Use a digital multi-meter with an internal resistance of 10M or more.
2) Make a copy. 3) Check the copy output. If necessary, perform the following adjustment procedures. 4) Execute SIM 50-1. 5) Set the OC lead edge position set value (PHOTO indicator ON) to [1] The OC image scanning start position is shifted inside the document edge. 6) Set the 1st tray lead edge void adjustment value (TEXT indicator ON) * to [1] The lead edge void becomes the minimum. 7) Set the 1st tray print start position value (AUTO, 1st tray indicator ON) to [1] and make a copy. The print start position is shifted inside the document edge.
5mm
1) Set the digital multi-meter range above 600 Vdc. 2) Put the test rod of the digital multi-meter on the grid bias voltage output check pin. 3) Turn on the power. (The voltage is outputted in the grid bias High output mode during warming up, and in the grid bias Low output mode when warming up is completed.)
5 4mm 10
*The dimension varies depending on the model.
8) Measure the image loss R of the copied image. Enter the set value of the image scanning lead edge position (PHOTO indicator ON) again. ·1 step of the set value corresponds to about 0.1mm shift. ·Calculate the set value from the formula below. R/0.1(mm) = Image loss set value
5mm
0mm 5
10
* The scanning edge is set. (A line may be printed by scanning the document edge.)
Mode Grid bias LOW Grid bias HIGH Specification DC - 380±8V DC - 525±10V
Example: 4/0.1 = 40 = about 40 Note:If the set value is not obtained from the above formula, perform the fine adjustment.
AR-5618S ADJUSTMENT 6-2
9) Measure the distance H between the paper lead edge and the image print start position. Set the image print start position set value (AUTO, 1st tray indicator ON) again. ·1 step of the set value corresponds to about 0.1mm shift. ·Calculate the set value from the formula below. H/0.1(mm) = Image print start position set value
Adjustment mode OC image lead edge position 1st tray print start position 2nd tray print start position SIM SIM 50-1 LED PHOTO AUTO + 1st tray AUTO + 2nd tray AUTO + Bypass tray TEXT SIM 50-19* PHOTO B/0.05 1 step: 0.1mm shift Set value R/0.1 B/0.1 Spec value Lead edge void: 1 - 4mm Image loss: 3mm or less Set range 1 ~ 99
0mm 0mm 5
10
Bypass tray print start position Lead edge void OC 2nd print surface lead edge position adjustment *
*Fit the print edge with the paper edge, and perform the lead edge adjustment.
Example: 5/0.1 = 50 = about 50 Note: If the set value is not obtained from the above formula, perform the fine adjustment. 10) Set the lead edge void adjustment value (TEXT indicator ON)* again. ·1 step of the set value corresponds to about 0.1mm shift. ·Calculate the set value from the formula below. B/0.05 (mm) = Lead edge void adjustment value
(Set to S D mode for before execution)
b.SPF image lead edge position adjustment (SIM50-6) 1) Set a scale on the OC table as shown below.
2.5mm 5
2.5mm
10
Note:Since the printed copy is used as a test chart, put the scale in paralled with the edge lines. When setting the lead edge void to 2.5mm :2.5 /0.05 = about 50 Note: If the set value is not obtained from the above formula, perform the fine adjustment. * 2nd tray lead edge void adjustment: Exposure display <> Bypass tray lead edge void adjustment: (TEXT indicator and PHOTO indicator ON) OC 2nd print surface (Auto duplex) lead edge position adjustment: SIM50-19 <> * For the adjustment procedure, set to S D mode before execution. Note: Before performing the 2nd print surface lead edge position adjustment and the lead edge void adjustment, be sure to perform the 1st print surface lead edge position adjustment in advance, and be sure to perform the 2nd print surface lead edge position adjustment and then the lead edge void adjustment in this sequence. Adjustment mode SPF image lead edge position (1st print surface) (2nd print surface) SIM SIM 50-6 LED AUTO Set value Spec value Set range 1 ~ 99 Example: 2) Make a copy, Then use the copy output as an original to make an SPF copy again. 3) Check the copy output. If necessary, perform the following adjustment procedures. 4) Execute SIM 50-6. 5) Set the SPF lead edge position set value (AUTO indicator ON) so that the same image is obtained as that obtained in the previous OC image lead edge position adjustment.
1 step: Lead edge 0.1mm shift void: 1 - 4mm Image loss: 3mm or less
TEXT
AR-5618S ADJUSTMENT 6-3
c.Rear edge void adjustment (SIM50-1, SIM50-19) 1) Set a scale as shown in the figure below.
A4(8.5" x 11")
* 2nd print surface (auto duplex) off-center adjustment: SIM50-10 (TEXT, 1st tray indicator)
Mode Paper off center SIM SIM 50-10 LED Set value Specification Single: Center ±2.0mm Duplex: Center ±2.5mm Set range 1 ~ 99
Paper rear edge
2nd print surface offcenter
SIM 50-10
AUTO Add 1: + 0.1mm shift Selected to R side. tray ON Reduce 1: TEXT 0.1mm shift + 1st tray to L side.
2) Set the document size to A4 (8.5" x 11"), and make a copy at 100%. 3) If necessary, perform the following adjustment procedure. e.Side edge void area adjustment (SIM26-43)
Void amount (Standard value: 4mm or less)
Note:Before performing this adjustment, be sure to check that the paper off center adjustment (SIM 50-10) is completed.
Scale image Paper rear edge
4) Execute SIM 50-1 and set the density mode to AUTO + TEXT + PHOTO (Rear edge void).The currently set adjustment value is displayed. 5) Enter the set value and press the [START] key. The correction value is stored and a copy is made. * * * 1st print surface (auto duplex) rear edge void adjustment: SIM50-19 <> 2nd print surface (auto duplex) rear edge void adjustment: SIM50-19<> Set to S D mode before execution.
1) Set a test chart (UKOG-0089CSZZ) on the document table. 2) Select a paper feed port and make two copies. Compare the 2nd copy and the test chart. If necessary, perform the following adjustment procedure. * The 1st copy does not show the void. Be sure to check the 2nd copy. 3) Execute SIM 26-43 and set the density mode to AUTO(right edge void) + TEXT (Left edge void). The currently set adjustment value is displayed. 4) Enter the set value and press the [START] key. The correction value is stored. ode Left edge void SIM SIM 26-43 LED Set value Specification Set range 0 ~ 10
Note: Before performing the 2nd print surface rear edge void adjustment, be sure to perform the 2nd print surface lead edge position adjustment. Never reverse the sequence. Mode Rear edge void SIM SIM 50-1 LED AUTO + TEXT + PHOTO AUTO Set value Specification Set range 1 ~ 99 *
AUTO 1 step: 0 ~ 10mm (right 0.5mm shift edge) + TEXT (left edge)
The void adjustment values on the right and the left must be the same.
1 step: 4mm or 0.1mm shift less
(2) Main scanning direction(FR direction) distortion balance adjustment
1) Remove the OC glass and the right cabinet.
1st print surface rear edge void 2nd print surface rear edge void *
SIM 50-19* SIM 50-19*
(1)
TEXT
(1)
(2)
(3) (4)
Set to S D mode before execution
(3)
d. Paper off center adjustment (SIM50-10) 1) Set a test chart (UKOG-0089CSZZ) on the document table. 2) Select a paper feed port and make a copy. Compare the copy and the test chart. If necessary, perform the following adjustment procedure. 3) Execute SIM 50-10. After completion of warm-up, shading is performed and the currently set off center adjustment value of each paper feed port is displayed. 4) Enter the set value and press the [START] key. The correction value is stored and a copy is made. AR-5618S ADJUSTMENT 6-4
2) Loosen the copy lamp unit wire fixing screw.
4) Loosen the set screw of the scanner drive pulley which is not in contact with No. 2/3 mirror base unit positioning plate. 5) Without moving the scanner drive pulley shaft, manually turn the scanner drive pulley until the positioning plate is brought into contact with No. 2/3 mirror base unit, then fix the scanner drive pulley.
Wire fixing screw
3) Manually turn the mirror base drive pulley and bring No. 2/3 mirror base unit into contact with the positioning plate. At that time, if the front frame side and the rear frame side of No. 2/3 mirror base unit are brought into contact with the positioning plate at the same time, the mirror base unit parallelism is proper. If one of them is in contact with the positioning plate, perform the adjustment of 4).
6) Put No. 2/3 mirror base unit on the positioning plate again, push the projections on the front frame side and the rear frame side of the copy lamp unit to the corner frame, and tighten the wire fixing screw.
AR-5618S ADJUSTMENT 6-5
(3) Main scanning direction (FR direction) distortion adjustment
This adjustment must be performed in the following cases: ·When the mirror base drive wire is replaced. ·When the lamp unit, or No. 2/3 mirror holder is replaced. ·When a copy as shown is made.
4) Loosen the mirror base drive pulley fixing screw on the front frame side or on the rear frame side.
When La < Lb
Turn the mirror base drive pulley on the front frame side in the arrow direction A. (Do not move the mirror base drive pulley shaft.)
When La > Lb
La Lb
Turn the mirror base drive pulley on the front frame side in the arrow direction A. (Do not move the mirror base drive pulley shaft.)
Paper exit direction Original Copy
Rear side
A
B
1) Set A3 (11" x 17") white paper on the original table as shown below.
Front side
Allow a little space.
5)Tighten the mirror base drive pulley fixing screw. La = Lb 6) Execute the main scanning direction (FR) distartion balance adjustment previously described in 2) again.
Glass holding plate
A3 (11" x 17") white paper Fit the paper edge and the glass holding plate edge.
(4) Sub scanning direction (scanning direction) distortion adjustment
When there is no skew copy in the mirror base scanning direction and there is no horizontal error (right angle to the scanning direction), the adjustment can be made by adjusting the No. 2/3 mirror base unit rail height. Before performing this adjustment, be sure to perform the horizontal image distortion adjustment in the laser scanner section. This adjustment must be performed in the following cases: ·When the mirror base wire is replaced. ·When the copy lamp unit or No. 2/3 mirror unit is replaced. ·When the mirror unit rail is replaced or moved. ·When a following copy is made.
2) Open the original cover and make a normal (100%) copy. 3) Measure the width of the black background at the lead edge and at the rear edge.
Paper exit direction La: Lead edge black background width Lb: Rear edge black background width
Original
Copy A
Copy B
If the width (La) of the black background at the lead edge is equal that (Lb) at the rear edge, there is no need to execute the following procedures of 4) ~ 7).
AR-5618S ADJUSTMENT 6-6
1) Making of a test sheet Make test sheet by drawing parallel lines at 10mm from the both ends of A3 (11" x 17") white paper as shown below. (These lines must be correctly parallel to each other.)
Parallel line
10mm 10mm
When La > Lb Shift the mirror base B rail upward by the half of the difference of La - Lb. When La < Lb Shift the mirror base B rail downward by the half of the difference of Lb - La. Example: When La = 12mm and Lb = 9mm, shift the mirror base B rail upward by 1.5mm. When Lc > Ld Shift the mirror base B rail downward by the half of the difference of Lc - Ld.
Parallel line
10mm
10mm
White paper
When Lc < Ld Shift the mirror base B rail downward by the half of the difference of Ld - Lc. When moving the mirror base rail, hold the mirror base rail with your hand.
2) Make a normal (100%) copy of the test sheet on A3 (11" x 17") paper. (Fit the paper edge with the glass holding plate edge.) 3) Measure the distances (La, Lb, Lc, Ld) at the four corners as shown below.
La Lc
La = Lb, Lc = Ld 5) After completion of adjustment, manually turn the mirror base drive pulley, scan the mirror base A and mirror base B fully, and check that the mirror bases are not in contact with each other. * If the mirror base rail is adjusted to extreme, the mirror base may contact the frame or original glass. Be careful to avoid this.
Paper exit direction
(5) Main scanning direction (FR direction) magnification ratio adjustment (SIM 48-1)
Lb Ld
Note:Before performing this adjustment, be sure the CCD unit is within specification. 1) Put a scale on the original table as shown below.
When La = Lb and Lc = Ld, no need to perform the procedures 4) and 5). 4) Move the mirror base F rail position up and down (in the arrow direction) to adjust.
2) Execute SIM 48-1. 3) After warm-up, shading is performed and the current set value of the main scanning direction magnification ratio is displayed on the display section in 2 digits. 4) Select the mode and press the [START] key again. 5) Manual correction mode (TEXT indicator ON) Enter the set value and press the [START] key. The set value is stored and a copy is made.
Note: Do not adjust the rail on the rear side. If the rail on the rear side is adjusted, an error may occur. Only the rail on the front side can be adjusted.
AR-5618S ADJUSTMENT 6-7
Note: A judgment must be made with 200mm width, and must not be made with 100mm width. Mode Main scanning direction magnification ratio Specification At normal: ±1.0% SIM Set value Set range 1 ~ 99 SIM 48-1 Add 1:0.1% increase Reduce 1: 0.1% decrease
6) Enter the set value and press the [START] key. The set value is stored and a copy is made. 7) Change the mode from the duplex original mode to the simplex original mode. TEXT indicator lights up and the current back surface sub scanning direction magnification ratio is displayed in two digits on the display section. 8) Enter the set value and press the [START] key. The set value is stored and a copy is made.
(6) Sub scanning direction (scanning direction) magnification ratio adjustment (SIM 48-1, SIM 48-5)
a. OC mode in copying (SIM48-1) Note: Before performing this adjustment, be sure the CCD unit is within specification. 1) Put a scale on the original table as shown below, and make a normal (100%) copy. 2) Compare the scale image and the actual image. If necessary, perform the following adjustment procedures. 3) Execute SIM 48-1.<> 4) After warm-up, shading is performed and the current set value of the main scanning direction magnification ratio is displayed on the display section in 2 digits. 5) When the photo indicator is lighted by pressing the AUTO/TEXT/ PHOTO key, the current magnification ratio correction value in the sub scanning direction is displayed in lower 2 digits of the display section. 6) Enter the set value and press the [START] key. The set value is stored and a copy is made. Mode Sub scanning direction magnification ratio (OC mode) Specification Normal ±1.0% SIM Set value Set range 1 ~ 99 SIM 48-1 Add 1:0.1% (PHOTO) increase Reduce 1: 0.1% decrease
Mode Sub scanning direction magnification ratio (SPF mode)
Specification Normal ±1.0%
SIM SIM 48-5
Set value Add 1:0.1% increase Reduce 1: 0.1% decrease
Set range 1 ~ 99
(7) Off center adjustment (SIM 50-12)
a. OC mode (SIM50-12) 1) Make a test chart as shown below and set it so that its center line is fit with the original guide center mark. * To make a test chart, draw a line on A3 or 11" x 17" paper at the center in the paper transport direction.
Original guide
Center Copy paper (A3 or 17" x 11")
b. RSPF sub scanning direction magnification ratio (SIM48-5) Note: ·Before performing this adjustment, be sure the CCD unit is within specification. ·Before performing this adjustment, the OC mode adjustment in copying must be completed. 1) Put a scale on the original table as shown below, and make a normal (100%) copy to make a test chart.
2) Make a normal copy from the bypass tray, and compare the copy and the test chart. If necessary, perform the following adjustment procedures. 3) Execute SIM 50-12. 4) After warm-up, shading is performed and the current set value of the off center adjustment is displayed on the display section in 2 digits. 5) Enter the set value and press the [START] key. The set value is stored and a copy is made. Mode Original off center mode (OC mode) Specification Single: Center ±2.0mm SIM SIM 50-12 (AUTO indicator ON) Set value Add 1: 0.1mm shift to R side Reduce 1: 0.1mm shift to L side Set range 1 ~ 99
Note: Since the printed copy is used as a test chart, put the scale in parallel with the edge lines. 2) Set the test chart on the SPF and make a normal (100%) copy. 3) Compare the scale image and the actual image. If necessary, perform the following adjustment procedures. 4) Execute SIM 48-5. 5) After warm-up, shading is performed. The AUTO indicator lights up and the current front surface sub scanning direction magnification ratio correction value is displayed in two digits on the display section. AR-5618S ADJUSTMENT 6-8
1 '11/Jul/22
b. SPF original off-center adjustment (SIM50-12) Note: Before performing this adjustment, be sure to check that the paper off center is properly adjusted. 1) Make a test chart for the center position adjustment and set it on the SPF. Draw a line on a paper in the scanning direction. 2) Make a normal copy from the bypass tray, and compare the copy and the original test chart. If necessary, perform the following adjustment procedures. 3) Execute SIM 50-12. 4) After warm-up, shading is performed and the current set value of the off center adjustment at each paper feed port is displayed on the display section in 2 digits. 5) Enter the set value and press the [START] key. The set value is stored and a copy is made. Mode Original off center mode (SPF mode) Specification Single: Center ±3.0mm (TEXT indicator) Duplex: Center ±3.5mm (PHOTO indicator) SIM Set value Set range 1 ~ 99
SIM Add 1: 50-12 0.1mm shift to R side Reduce 1: 0.1mm shift to L side
1
C.Image density adjustment
(1)Copy mode (SIM 46-2)
1) Set a test chart (UKOG-0162FCZZ) on the OC table as shown below.
2) Put several sheets of A3 or 11" x 17" white paper on the test chart. 3) Execute SIM 46-2. 4) After warm-up, shading is performed and the current set value of the density level is displayed on the display section in 2 digits. For mode selection, use the AUTO/TEXT/PHOTO key. 5) Change the set value with the Numeric keys to adjust the copy image density. 6) Make a copy and check that the specification below is satisfied. Density mode Auto Text LED Auto Text Exposure Sharp Gray level Chart output 3 3 Set value Set range 1 ~ 99
Photo Photo (Error diffusion) Toner save Toner save Auto/ Photo Text/ Photo
3 3
"2" is slightly The greater the copied. set value is the "3" is slightly greater the density is The copied. smaller the set "2" is slightly value is the copied. smaller the density is. "2" is slightly copied "3" is slightly copied "2" is slightly copied
Photo Auto/ (Dither) Text/ Photo
AR-5618S ADJUSTMENT 6-9
1 '11/Jul/22
[7] SIMULATIONS
1. Entering the simulation mode
Perform the following procedure to enter the simulation mode. "#" key Interrupt key CLEAR key ( ) Interrupt key Main code [START] key Sub code [START] key
3. List of simulations
Main code 01 Sub code 01 02 06 02 01 02 03 08 09 11 05 01 02 03 06 01 02 07 01 06 08 08 01 02 03 06 09 01 02 04 05 10 14 16 20 21 22 01 01 02 01 02 03 04 05 06 07 08 09 12 13 14 15 16 17 18 19 21 22 50 51 Contents Mirror scanning operation Mirror home position sensor (MHPS) status display Mirror scanning operation aging Single paper feeder (SPF) aging SPF sensor status display SPF motor operation check SPF paper feed solenoid operation check RSPF reverse solenoid operation check SPF PS release solenoid operation check Operation panel display check Fusing lamp and cooling fan operation check Copy lamp lighting check Paper feed solenoid/clutch operation check Resist roller solenoid/clutch operation check
1
2. Canceling the simulation mode
When the CLEAR ALL key is pressed, the simulation mode is cancelled. When the INTERRUPT key is pressed, the process is interrupted and the screen returns to the sub code entering display. * After canceling the simulation mode, be sure to turn OFF/ON the power and check the operation. Note: If the machine is stopped by a misfeed or paper empty while in the simulation mode or adjustment, the simulation / adjustment must be restarted.
Warm-up display and aging with jam Intermittent aging Shifting with warm-up display Developing bias output Main charger output (Grid = HIGH) Main charger output (Grid = LOW) Transfer charger output Duplex motor forward rotation check Duplex motor reverse rotation check Duplex motor RPM adjustment Duplex motor switchback time adjustment Toner motor operation Trouble cancel (except for U2) U2 trouble cancel Maintenance counter clear Maintenance cycle setting Mini maintenance cycle setting Maintenance counter display Maintenance preset display Jam memory display Jam total counter display Total counter display Developing counter display Mini maintenance preset display SPF counter display Paper feed counter display Drum counter display CRUM type display P-ROM version display Trouble memory display Duplex print counter display Copy counter display Printer counter display Scanner mode counter display Scanner counter display SPF jam counter display Developer rotation time display Drum rotation time display
AR-5618S SIMULATIONS 7-1
1 '11/Jul/22
Main code 24
Sub code 01 02 04 05 06 07 08 09 13 14 15 Jam total counter clear Trouble memory clear SPF counter clear
Contents
Main code 48
Sub code 01 05
Contents Main/sub scanning magnification ratio adjustment SPF/RSPF mode sub scanning magnification ratio adjustment in copying Flash ROM program writing mode (MCU) Flash ROM program writing mode (NNB) Image lead edge adjustment Copy lead edge position adjustment (SPF/RSPF) Paper off-center adjustment Document off-center adjustment Memory reverse position adjustment in duplex copy Rear edge void adjustment in duplex copy Resist amount adjustment SPF scanning position automatic adjustment SPF document scan position select setting SDRAM (image memory area) access check Laser power correction ON/OFF (Invalidity) HSYNC output check Shading check SPF automatic correction Self print
1 1 1 1 1
Duplex print counter clear Paper feed counter clear Drum counter clear Copy counter clear Printer counter clear Scanner counter clear SPF jam total counter clear Scanner mode counter clear Main motor operation check Auto developer adjustment (Initial setting of toner density when replacing developer) Polygon motor operation check Size setting Auditor setting Copier duplex setting Count mode setting Destination setting Machine condition check (CPM) Toner save mode setting CE mark conformity control ON/OFF Auditor mode exclusive setup Cancel of stop at maintenance life over Cancel of stop at developer life over Cancel of stop at drum life over Memory capacity check Transfer ON/OFF timing control setting Side void amount setting Copy temporary stop function setting Life correction ON/OFF setting Used to set the operating for toner end Paper sensor status display Developing counter clear Fusing temperature setting Setting of item related to fusing temperature Fusing temperature set value in preheating Fusing temperature correction setting Postcard paper feed cycle setting Standby mode fusing fan rotation setting Fusing paper interval control allow/inhibit setting Toner density control Enable/Disable (ON/OFF) setting Toner density control data check and toner density control correction amount display Transfer current setting Copy density adjustment (600dpi) Copy exposure level adjustment, individual setting (Text) 600dpi Copy exposure level adjustment, individual setting (Photo) 600dpi Exposure mode setting (Gamma table setting/AUTO exposure operation mode setting/Photo image process setting) SPF exposure correction Image contrast adjustment (600dpi) AUTO exposure limit setting Image sharpness adjustment
49 50
01 02 01 06 10 12 18 19
25
01 02 10
51 53 60 61 63 64
02 08 10 01 02 03 01 07 01
26
02 03 04 05 06 07 18 30 31 36 37 38 39 42 43 51 54 69
30 42 43
01 01 01 02 03 04 10 12 13
44
01 16 34
46
02 10 11 19
20 29 30 31
AR-5618S SIMULATIONS 7-2
1 '11/Jul/22
4. Contents of simulations
Main Sub code code 01 01 Contents Mirror scanning operation Details of operation When the [START] key is pressed, the home position is checked in the first place, and the mirror base performs A3 full scanning once at the set magnification ratio speed. During this scanning, the set magnification ratio is displayed. The mirror home position sensor status is displayed with the developer replacement required indicator. (The lamp lights up when the mirror is in the home position.) During scanning, the copy lamp lights up. When the [Interrupt] key is pressed, the operation is interrupted to go to the sub code input standby mode. Used to monitor the mirror home position sensor. When the sensor is ON, the developer replacement required indicator is lighted. During that time, the display section displays the sub code. When the [Interrupt] key is pressed, the machine goes to the sub code input standby mode. (When the CA key is pressed, the simulation is terminated.) When the [START] key is pressed, the mirror base performs A3 full scanning at the set magnification ratio speed. During scanning, the set magnification ratio is displayed. After 3 seconds, the mirror base performs full scanning again. During scanning, the set magnification ratio is displayed. * When the [START] key is pressed again, the START indicator turns and remains off. The developer replacement required indicator displays the status of the mirror home position sensor. (The lamp lights up when the mirror is in the home position.) During aging, the copy lamp lights up. When the [Interrupt] key is pressed, the operation is interrupted if operating, and the machine goes into the sub code input standby mode. When the [START] key is pressed, the set magnification ratio is acquired and document transport operation of single surface is performed in the case of SPF or document transport operation of duplex surfaces is performed in the case of RSPF. Since, however, there is no limited condition for this operation, it does not stop even at a paper jam. During operation, the LED on the display section corresponding to the selected magnification ratio lights up, and the magnification ratio is displayed on the 7-seg display. When the [Interrupt] key is pressed at that time, the machine goes to the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. Set paper on the SPF and fix it with tape. If paper is not fixed, the operations cannot be guaranteed. (In order to receive the sensor change notification, the load must be decreased.) The sensor status (ON/OFF) in the SPF can be checked with the following lamps. When a sensor detects paper, it turns on. The open/close detection sensor turns on when the machine is opened. LED Toner cartridge replacement required indicator Misfeed indicator(Copier) Developer replacement required indicator Paper required indicator Misfeed indicator(SPF) Bypass tray indicator Misfeed indicator(1st Tray) AUTO indicator TEXT indicator PHOTO indicator Sensor SPF document set sensor SPF document transport sensor SPF unit (OC cover) open/close sensor SPF paper exit sensor SPF paper feed cover open/close sensor SPF paper length sensor 1 SPF paper length sensor 2 SPF paper feed width sensor (small) SPF paper feed width sensor (middle) SPF paper feed width sensor (large)
02
Mirror home position sensor (MHPS) status display
06
Mirror scanning operation aging
02
1
01
Single paper feeder (SPF) aging (Only when the SPF/RSPF is installed)
02
1
SPF sensor status display (Only when the SPF/RSPF is installed)
When the [Interrupt] key is pressed, the machine goes to the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. 03
1
SPF motor operation check (Only when the SPF/RSPF is installed) SPF paper feed solenoid operation check (Only when the SPF/RSPF is installed) RSPF reverse solenoid operation check
When the [START] key is pressed, the motor rotates for 10 sec at the speed corresponding to the set magn