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CODE : 00ZAL1644/A1E
DIGITAL COPIER
AL-1633
MODEL
AL-1633 AL-1644
AL-1644
CONTENTS
[ 1 ] NOTE FOR THIS SERVICE MANUAL . . . . . . . . . . . . . . . Refer to AR-M160 [ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AL-1633/1644 [ 3 ] CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AL-1633/1644 [ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . AL-1633/1644 [ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . AL-1633/1644 [ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Refer to AR-M160 [ 7 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AL-1633/1644 [ 8 ] USER PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AL-1633/1644 [ 9 ] TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . Refer to AR-M160 [10] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . Refer to AR-M160 [11] FLASH ROM VERSION UP PROCEDURE . . . . . . . . . . . Refer to AR-M160 [12] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AL-1633/1644
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
[1] NOTE FOR THIS SERVICE MANUAL
This Service Manual describes only the items related to the AL-1633 and AL-1644. For the other items common with the AR-M160, please refer to the AR-M160/205 Service Manual (Document code:00ZARM205/A1E). The table below shows which document(s) should be referred to for each section. (Refer to the document marked with O.) Section [ 1 ] GENERAL [ 2 ] SPECIFICATIONS [ 3 ] CONSUMABLE PARTS [ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES [ 5 ] UNPACKING AND INSTALLATION [ 6 ] ADJUSTMENTS [ 7 ] SIMULATIONS [ 8 ] USER PROGRAMS [ 9 ] TROUBLE CODE LIST [10] DISASSEMBLY AND ASSEMBLY [11] FLASH ROM VERSION UP PROCEDURE [12] ELECTRICAL SECTION AR-M205 O O O O O O O O O O O AL-1633/AL-1644 O O O O Changed item Some specifications Appearance / Internal / Operation panel Installing procedure/ Changing the copy paper size in the tray Maintenance cycle setting, etc. deleted. USB2.0 mode switch, etc. deleted.
O O
O
Block diagram / Actual wiring diagram 1/7
[2] SPECIFICATIONS
The table below shows the specifications of this model and the contents of changes from the AR-M160 and AL-1633/1644. Item Paper feed system AR-M160 1cassette + Multi manual paper feed AL-1633 AL-1644 One automatic feeding paper Two automatic feeding paper tray(250sheets) + bypass trays(250sheets each) + bypass tray(100sheets) tray(100sheets) Approx.31.3Kg Approx.40.3Kg (Not including TD cartridge) (Not including TD cartridge) IEEE1284parallel connector/USB1.1
Weight Interface Option Machine 250 sheets paper feed unit SPF Original cover
Approx.31.3Kg USB1.1/USB2.0
Model AR-D24 / D25 AR-SP6 AR-VR5
AR-M160 O O O
AL-1633 X X Standard
AL-1644 X O X
Remark
[3] COMSUMABLE PARTS
1. Supply system table
A. Europe
No. 1 Name Developer cartridge (Black) Content Toner/developer cartridge (Toner, Net weight 300g) (Developer, Net weight 400g) IC chip Polyethylene bag Drum cartridge x1 9K Life OEM name AL-161TD Remark * Life setting: Equivalent to A4 5% document
x1 x1 x1 30K AL-160DR(N)
2
Drum cartridge
Packed items: DR cartridge (30K)/ TD cartridge (4.5K) Note 1: The individual carton is printed with English, German, French, and Spanish as well as the green mark.
AL-1633/1644 NOTE FOR THIS SERVICE MANUAL 1-1
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1. Appearance
1 1 6 5
15 16
2 3 3 9 4 7 10
14
8
1 Document feeder cover (when the SPF is installed) / document cover (when the document cover is installed) Power switch Front cover Side cover handle Bypass tray extension Parallel port 2 Document glass 3
11
12
13
Handles
4 7 10 13 16
5 8 11 14
Operation panel Paper trays Bypass tray guides Charger cleaner
6 9 12 15
Paper output tray Side cover Bypass tray USB 1.1 port
2. Internal
24 23 17 18 19
22
20
21
28
27
17 20 23 26 29 Document feeder tray (when the SPF is installed) Right side cover (when the SPF is installed) TD cartridge strap Fusing unit release levers Fusing unit paper guide 18 21 24 27
25
26
29
Original guides (when the SPF is installed) Exit area (when the SPF is installed) TD cartridge lock release lever Drum cartridge
19 22 25 28
Feeding roller cover (when the SPF is installed) TD cartridge Roller rotating knob Drum cartridge handle
AL-1633/1644 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-1
3. Operation Section
1 2 3 4 5
1
2
3
4
5
6
AL-1633
23
1 4
SCAN MENU key DUAL PAGE COPY key/indicator
2 5
SCAN key/indicator XY-ZOOM key/indicator
3
ON LINE key/indicator
6
7
8 (AL-1644 only) 9 10
11
12
13
14
15
ACC.#-C
AUTO
ZOOM
25 400%
INTERRUPT
AUTO A3 A4 A4 A5 B4 EXTRA ENTER AUTO %
1 3 5
200% 141 122 115 100% 86 81 70 50%
16
17
18 19 20 21
22
23
24
25
26
27
28
29 30
6 9 12 15 18 21 24 27 30
AUTO/TEXT/PHOTO key / indicators Alarm indicators Copy ratio display key INTERRUPT key / indicator PAPER SIZE indicators TRAY SELECT key PRESET RATIO selector keys / indicators # key CLEAR key
7 10 13 16 19 22 25 28
AUDIT CLEAR key POWER SAVE indicator ZOOM indicator Light and Dark keys / indicators PAPER SIZE ENTER key AUTO IMAGE key / indicator * key START key / indicator
8 11 14 17 20 23 26 29
AUTO PAPER SELECT indicator Display Zoom keys ORIGINAL SIZE ENTER key / ORIGINALSIZE indicators SPF indicator (when the SPF is installed) Paper feed location / misfeed locationindicators Numeric keys CLEAR ALL key
AL-1633/1644 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-2
[5]UNPACKING AND INSTALLATION
3. Installing procedure
A. Set-up
1) Remove all pieces of tape, then open the SPF or the document cover and remove the protective material. 2) Use a coin (or other suitable object) to remove the screw.
6) Store the pressure plate lock which has been removed in step 5) and the screw which has been removed in step 2) in the front of the paper tray. To store the pressure plate lock, rotate the lock to fix it on the relevant location.
Pressure plate lock
Note: Store the screw in the paper tray as described in step 6) because it must be used if the machine has to be moved. 3) Install the TD cartridge. For installation of the TD cartridge, see the next page. 4) Gentry lift and pull out the paper tray until it stops.
For two tray models, follow steps 4) to 6) for both the upper and lower trays except for storage of the screw.
Screw
7) Ensure that the power switch of the machine is in the OFF position. Plug the power cord into the nearest outlet. Caution: ·If you use the machine in a country other than the country where the machine was purchased, you will need to make sure that your local power supply is compatible with your model. If you plug the machine into an incompatible power supply, irreparable damage to the machine will result. ·Only insert the power cord into a properly grounded wall socket. Do not use extension cords or power strips. Note: Connect the machine to a power outlet which is not used for other electric appliances. If a lighting fixture is connected to the same outlet, the light may flicker.
5) Remove the pressure plate lock. Rotate the pressure plate lock in the direction of the arrow to remove it while pressing down the pressure plate of the paper tray.
AL-1633/1644 UNPACKING AND INSTALLATION 5-1
B. Installing the TD cartridge
1) Push gentry on both ends of the front cover and open it.
4) Insert the TD cartridge along the guides until it locks in place while pushing the lock release lever. If there is any dirt or dust on the TD cartridge, remove it before installing the cartridge.
2) Remove the new TD cartridge from the bag. Hold the cartridge on both sides and shake it horizontally four or five times.
5) Close the front cover. The TD cartridge replacement required indicator will go out.
4 or 5 times
3) Remove the protective cover from the TD cartridge by unlatching three cover hooks from the holes on the cartridge and then pulling the cover in the direction indicated by the arrow in the illustration.
Note: ·Even after a new TD cartridge is installed, the TD cartridge replacement required indicator may still light up, indicating that copying cannot be resumed (toner is not fed sufficiently). In this case, open and close the front cover. The machine will feed toner again for about two minutes and then copying can be resumed. ·Before closing the front cover, make sure that the TD cartridge is correctly installed. ·When closing the front cover, gently hold both ends.
AL-1633/1644 UNPACKING AND INSTALLATION 5-2
5. Changing a tray's paper size setting
Follow these steps to change a tray's paper size setting. Note: ·The paper size setting cannot be changed when the machine has stopped temporarily due to running out of paper or a misfeed, or during interrupt copying. ·During printing (even in copy mode), the paper size setting cannot be changed. ·A5 size paper can only be selected in upper paper tray. ·Do not load paper that is a different size than the paper size setting. Copying will not be possible. 1) Hold down the [PAPER SIZE ENTER] key for more than 5 seconds to set the selected paper size. The currently selected paper feed location indicator will blink and the corresponding paper size (which is currently set) indicator will light steadily. All other indicators will go out.
4) Squeeze the lock lever of the front guide and slide the front guide to match the width of the paper, and move the left guide to the appropriate slot as marked on the tray.
Left guide
Front guide
·The front guide is a slide-type guide. Grasp the locking knob on the guide and slide the guide to the indicator line of the paper to be loaded. ·The left guide is an insert-type guide. Remove it and then insert it at the indicator line of the paper to be loaded. 5) Press the [START] key and then the [PAPER SIZE ENTER] key. To change the paper size setting of another tray, repeat steps 2) to 5) after pressing the [START] key.
A3 A4 A4 A5 B4 XTRA
2) Use the [TRAY SELECT] key to select the paper tray for which you wish to change the paper size setting. Each time the [TRAY SELECT] key is pressed, a paper tray will be indicated with a blinking paper feed location indicator. Note: Affix the paper size label for the paper size selected in step 3) to the label position on the right end of the tray. Important points when using the printer mode ·Make sure that the tray's paper size setting is the same as the tray's paper size setting in the printer driver. For example, if the tray's paper size setting is A4R, set "Setting Paper Size" to "A4-R". For more information, see "CONFIGURING THE PRINTER DRIVER" in the "Software Setup Guide".
3) Use the [ORIGINAL SIZE ENTER] key to select the paper size. The indicator of the selected paper size lights up.
A3 ENTER A4 A4 A5 B4 TRA
AL-1633/1644 UNPACKING AND INSTALLATION 5-3
[7] SIMULATIONS
1. Entering the simulation mode
Perform the following procedure to enter the simulation mode. "#" key Interrupt key "C" key Interrupt key Main code Start key Sub code Start key
Main code 24
Sub code 01 02 04 06 07 08 09 13 14 15 Jam total counter clear Trouble memory clear SPF counter clear
Contents
Paper feed counter clear Drum counter clear Copy counter clear Printer counter clear Scanner counter clear SPF jam total counter clear Scanner mode counter clear Main motor operation check Polygon motor operation check Size setting Count mode setting Destination setting Machine condition check (CPM) Toner save mode setting CE mark conformity control ON/OFF Cancel of stop at drum life over Memory capacity check Transfer ON/OFF timing control setting Side void amount setting Copy temporary stop function setting Paper sensor status display Fusing temperature setting Postcard paper feed cycle setting (Japan only) Postcard size paper fusing temperature setting (Japan only) Standby mode fusing fan rotation setting Fusing paper interval control allow/inhibit setting Transfer current setting Setting of rotation time before toner supply Copy density adjustment (300dpi) Copy density adjustment (600dpi) Copy exposure level adjustment, individual setting (Text) 300dpi Copy exposure level adjustment, individual setting (Text) 600dpi Copy exposure level adjustment, individual setting (Photo) 600dpi Image contrast adjustment (300dpi) Exposure mode setting (Gamma table setting/AE operation mode setting/ Photo image process setting) SPF exposure correction Image contrast adjustment (600dpi) AE limit setting Image sharpness adjustment Main scanning magnification ratio adjustment SPF/RSPF mode sub scanning magnification ratio adjustment in copying Flash ROM program writing mode Image lead edge adjustment Copy lead edge position adjustment (SPF) Paper off-center adjustment Document off-center adjustment Resist amount adjustment SPF scanning position automatic adjustment SPF scan position change-over setting HSYNC output check Shading check SPF automatic correction Self print
2. Canceling the simulation mode
When the clear all key is pressed, the simulation mode is cancelled. When the interruption key is pressed, the process is interrupted and the screen returns to the sub code entering display. * After canceling the simulation mode, be sure to turn OFF/ON the power and check the operation. Note: If the machine is terminated by a jam error or paper empty during copying in the adjustment by the simulation, recopying is required.
25 26
01 10 02 05 06
3. List of simulations
Main code 01 Sub code 01 02 06 02 01 02 03 08 11 03 02 03 11 05 01 02 03 06 01 02 10 07 01 06 08 08 01 02 03 06 10 14 16 22 03 04 05 08 09 12 13 14 15 17 18 19 21 22 Contents Mirror scanning operation Mirror home position sensor (MHPS) status display Mirror scanning operation aging Single paper feeder (SPF) aging SPF sensor status display SPF motor operation check SPG paper feed solenoid operation check SPF PS release solenoid operation check Shifter sensors status display Shifter operation check Shifter home position check Operation panel display check Fusing lamp and cooling fan operation check Copy lamp lighting check Paper feed solenoid operation check Resist roller solenoid operation check Main cassette semicircular roller cleaning Warm-up display and aging with jam Intermittent aging Shifting with warm-up display Developing bias output Main charger output (Grid = HIGH) Main charger output (Grid = LOW) Transfer charger output Toner motor operation Trouble cancel (except for U2) U2 trouble cancel Jam memory display Jam total counter display Total counter display SPF counter display Paper feed counter display Drum counter display CRUM type display P-ROM version display Trouble memory display Copy counter display Printer counter display Scanner mode counter display Scanner counter display SPF jam counter display 51 53 61 63 64 49 50 48 46 44 30 43
07 18 30 38 39 42 43 51 01 01 10 11 12 13 34 40 01 02 09 10 11 18 19
20 29 30 31 01 05 01 01 06 10 12 02 08 10 03 01 07 01
AL-1633/1644 SIMULATIONS 7-1
4. Contents of simulations
Main Sub code code 01 06 Contents Mirror scanning operation aging Details of operation When the [START] key is pressed, the mirror base performs A3 full scanning at the set magnification ratio speed. During scanning, the set magnification ratio is displayed. After 3 seconds, the mirror base performs full scanning again. During scanning, the set magnification ratio is displayed. * When the [START] key is pressed again, the ready lamp turns and remains off. The DV replacement/OPC drum cartridge replacement lamp displays the status of the mirror home position sensor. (The lamp lights up when the mirror is in the home position.) During aging, the copy lamp lights up. When the [Interrupt] key is pressed, the operation is interrupted if operating, and the machine goes into the sub code input standby mode. When the [START] key is pressed, the set magnification ratio is acquired and document transport operation of single surface is performed in the case of SPF or document transport operation of duplex surfaces is performed. During operation, the LED on the display section corresponding to the selected magnification ratio lights up, and the magnification ratio is displayed on the 7-seg display. When the [Interrupt] key is pressed at that time, the machine goes to the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. (In order to receive the sensor change notification, the load must be decreased.) The sensor status (ON/OFF) in the SPF can be checked with the following lamps. When a sensor detects paper, it turns on. The open/close detection sensor turns on when the machine is opened. Display lamp Toner supply lamp Copier jam lamp The DV replacement/OPC drum cartridge replacement lamp Paper empty lamp SPF jam lamp Manual paper feed lamp Tray jam lamp AE lamp TEXT lamp PHOTO lamp Sensor SPF document set sensor SPF document transport sensor SPF unit (OC cover) open/close sensor SPF paper exit sensor SPF paper feed cover open/close sensor SPF paper length sensor 1 SPF paper length sensor 2 SPF paper feed width sensor (small) SPF paper feed width sensor (middle) SPF paper feed width sensor (large)
02
01
Single paper feeder (SPF) aging
02
SPF sensor status display
When the [Interrupt] key is pressed, the machine goes to the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. 06 01 Paper feed solenoid operation check When this simulation is executed, the sub code is displayed on the 7-seg LED and the lamp corresponding to the solenoid lights up. Select a solenoid with the tray select key (the lamp corresponding to the solenoid lights up) and press the [START] key, and the machine repeats operation of ON for 500ms and OFF for 500ms. This operation is repeated 20 times. After that, the machine goes into the sub code entry standby mode. When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input standby mode. When [CA] key is pressed, the simulation is terminated. Display lamp Main cassette lamp 2nd cassette lamp Manual paper feed lamp 2nd cassette jam lamp Machine jam lamp & 2nd cassette jam lamp * 02 Resist roller solenoid operation check Solenoid Main cassette paper feed solenoid * 2nd cassette paper feed solenoid Manual paper feed solenoid * 2nd cassette paper transport solenoid * 3rd cassette transport solenoid
Supported for the installed models only. Skipped for the models without installation.
When the [START] key is pressed in the sub code input state, the resist solenoid (RRS) turns ON for 500ms and OFF for 500ms. This operation is repeated 20 times. After completion of the process, the machine goes into the sub code input standby mode. When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input standby mode. When [CA] key is pressed, the simulation is terminated. The main motor is rotated to rotate the semicircular roller of the main cassette one turn to face the semicircular roller down. (Remove the developing layer when performing this operation.) During this process, the sub code is displayed on the display section. After completion of the process, the machine goes into the sub code input standby mode. * Press [CA] key to terminate the simulation and return the machine to the initial state.
10
Main cassette semicircular roller cleaning
AL-1633/1644 SIMULATIONS 7-2
Main Sub code code 08 01
Contents Developing bias output
Details of operation When the [START] key is pressed, the developing bias signal is turned ON for 30 sec. However, to calculate the actual output value is calculated, execute SIM25-01. After completion of the process, the machine goes into the sub code input standby mode. When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input standby mode. When [CA] key is pressed, the simulation is terminated.
02
Main charger output (Grid = HIGH) When the [START] key is pressed, the main charger output is supplied for 30 sec in the grid voltage HIGH mode. After completion of the process, the machine goes into the sub code input standby mode. When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input standby mode. When [CA] key is pressed, the simulation is terminated. Main charger output (Grid = LOW) When the [START] key is pressed, the main charger output is supplied for 30 sec in the grid voltage LOW mode. After completion of the process, the machine goes into the sub code input standby mode. When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input standby mode. When [CA] key is pressed, the simulation is terminated. Transfer charger output Select an output mode with the [Mode select] key and press the [START] key. The transfer charger output is delivered for 30 sec in the selected mode. After 30 sec of transfer charger output, the machine goes into the sub code entry standby mode. When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input standby mode. When [CA] key is pressed, the simulation is terminated. Display lamp AE mode lamp TEXT mode lamp AE mode lamp & PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE & TEXT & PHOTO mode lamp ·Small size is Letter R (A4R) or smaller. Output mode Normal size width: Front surface Normal size width: Back surface (No function) Small size width: Front surface Small size width: Back surface (No function) Manual paper feed mode
03
06
22
04 05 08 17
Jam total counter display Total counter display SPF counter display Copy counter display
The jam total counter value is displayed. (Alternate display by 3 digits) The total counter value is displayed. (Alternate display by 3 digits) The SPF counter value is displayed. (Alternate display by 3 digits) The copy counter value is displayed. (Alternate display by 3 digits) When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The printer counter value is displayed. (Alternate display by 3 digits)When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The scanner mode counter value is displayed. (Alternate display by 3 digits)When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The scanner counter value is displayed. (Alternate display by 3 digits)When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The SPF jam counter value is displayed. (Alternate display by 3 digits)When the [Interrupt] key is pressed, the machine goes into the sub code input standby mode. When the [CA] key is pressed, the simulation is terminated. The paper sensor status is displayed with the lamps on the operation panel. * When each sensor detects paper, the corresponding lamp turns on. Display lamp Sensor name Developer lamp Machine jam lamp Toner lamp Manual paper feed lamp No. 1 cassette lamp No. 2 cassette lamp Tray jam lamp 1 Zoom lamp Paper exit sensor Duplex sensor Paper entry sensor Manual feed paper empty sensor No. 1 tray paper empty sensor No. 2 tray paper empty sensor No. 2 tray paper feed sensor New drum sensor
18
Printer counter display
19
Scanner mode counter display
21
Scanner counter display
22
SPF jam counter display
30
01
Paper sensor status display
AL-1633/1644 SIMULATIONS 7-3
Main Sub code code 49 01
Contents Flash ROM program writing mode
Details of operation (Operating procedure) When this simulation is executed, "d" is displayed on the copy quantity display and the machine enters the Flash ROM program writing mode. Use the writing tool on the PC to write the program. During writing, the display is made as follows. After completion of downloading, turn OFF/ON the power to reset. Status Download data reception Data delete start Data writing (Boot section) Data writing (Program section) Sum check Completion of downloading Error status * Copy quantity display "d" "d" "d" "d" "d" "OFF" "*E" Pre-heat lamp ON ON Flash Flash ON OFF OFF Ready lamp OFF ON OFF Flash ON OFF OFF
"*" in the error display indicates the error position. 00 02 03 04 05 06 Data receive error FLASH ROM delete error FLASH ROM write error (Boot section) FLASH ROM write error (Program section) Sum check error (Loader section) Sum check error (Boot section) 07 08 09 0b 0F Sum check error (Program section) Sum check error (EEPROM section) E2PROM verify error E2PROM verify error Download data length error
53
10
SPF scan position change-over setting
Used to change over the scan position depending on that the SPF unit and the SPF document glass holder section are of anti-dirt glass or not. When this simulation is executed, the currently set code number is displayed. Enter the code number corresponding to the SPF unit to be used and press [START] key, and the setting will be changed over. Code No. 0 1 Mode Set to the scan position of the current mass production SPF unit. Set to the scan position of the ant-dirt SPF unit. (Default)
Though this setting is changed, the other set values are not affected. (The other set values remain unchanged.) When replacing and installing the SPF unit, it is recommendable to use this simulation to set the scan position and execute the scan position automatic adjustment. 64 01 Self print The optical system status is ignored and a self print is made. Also when a print command is sent from the host, printing is performed. (Operating procedure) When this simulation is executed, warm-up is performed and the ready lamp is lighted. (However, the scanner is invalid and no initial operation is made.) Enter the code number with the 10-key, and select a cassette with the cassette select key and press the [START] key. The selected cassette start paper feed and printing is performed in the selected pattern. * Only the tray lamp and the online lamp are lighted, and no other lamps are lighted. Printing is made in 1 by 2 mode, where one line is printed and the following two liens are not printed, or in the grid pattern. Code number 0 1 2 3 * * 1 by 2 Grid pattern White paper Black background Pattern
Input disable for 4 ~ 99 Print data are made on A3 size. (A3 paper is preferable.)
AL-1633/1644 SIMULATIONS 7-4
[8] USER PROGRAMS
The user programs allow the parameters of certain functions to be set, changed, or canceled as desired.
1. List of user programs
This copier has the following user programs. Program name Auto clear time Program No Description "Auto clear time" automatically returns the copy settings to the initial settings when a certain period of time elapses after a copy is made. This program is used to select the period of time. "Auto clear time" can also be disabled. Default 1 (OFF) 2 (10sec) 60sec 3 (20sec) 4 (60sec) 5 (90sec) 6 (120sec) Preheat mode This function automatically switches the machine to a low power consumption state if the set duration of time elapses without the machine being used when the power is on. The POWER SAVE indicator lights up, however, the keys on the operation panel can be used. Normal operation automatically resumes when a key on the operation panel is pressed, an original is placed, a print job is received, or scanning is begun from a computer. This function automatically switches the machine to a state that consumes even less power than preheat mode if the set duration of time elapses without the machine being used when the power is on. All lights except the POWER SAVE indicator and ON LINE indicator go off. To resume normal operation, press the [START] key. Normal operation also resumes automatically when a print job is received or scanning is begun from a computer. While in auto power shut-off mode, no keys (except the [START] key) can be used. When copying using the SPF/RSPF, during the period of time that the SPF/RSPF indicator blinks after an original has been scanned (about 5 seconds), a subsequent original can be placed and automatically fed into the machine. Use this setting to enable or disable auto power shut-off. This function automatically selects paper that is the same size as the original placed in the SPF, or the same size as that selected with the [ORIGINAL SIZE ENTER] key. The function can be disabled. If the paper runs out during printing and there is paper of the same size and orientation in another tray, this function automatically switches to that tray (excluding the bypass tray). The function can be disabled. Use to enable or disable "Auditing mode". "Auditing mode" is initially disabled. Use to set up account numbers. Up to 20 accounts can be established. Use to change an account number. Use to delete an account number. A single account number can be deleted, or all account numbers at once. This displays the number of copies made by each account. The maximum count is 49,999. If this number is exceeded, the count will start over from 0. Use to reset the copy count of an account to 0. The copy count of a single account or of all accounts can be reset. When enabled, this function offsets the position in the paper output tray of interrupt copy jobs , and print jobs when using the printer functoin. The copy resolution in auto and text mode is normally 300 dpi. If high-quality copies are preferred, use this setting to change the resolution to 600 dpi. 1 (1min) 2 (5min) 3 (30min) 1min 4 (60min) 5 (120min) 6 (240min) 1 (5min) 2 (30min) 3 (60min) 5min 4 (120min) 5 (240min) Parameters
1
2
Auto power shut-off timer
3
Stream feeding mode*1 4 Auto power shut-off setting Auto paper select mode*2 8 Auto tray switching*2 9 Auditing mode Account number entry Account number change Account number deletion 13 Number of copies per account Resetting account Offset of paper output tray 19 Resolution in Auto/Text mode
0 (OFF) OFF 1 (ON)
5
ON
0 (OFF) 1 (ON) 0 (OFF) 1 (ON) 0 (OFF)
ON
ON
1 (ON)
10 11 12
OFF Delete single account -
0 (OFF) 1 (ON) 0 (Delete single account) 1 (Delete all accounts)
14
-
15
Reset single 0 (Reset single account) account 1 (Reset all accounts) 0 (OFF) ON 1 (ON) 1 (300dpi) 300dpi 2 (600dpi)
23
*1 On models with a SPF. *2 On model with the two trays.
AL-1633/1644 USER PROGRAMS 8-1
Program name Key auto repeat
Program No
Description Use this setting to select whether or not holding down a key causes repeated input of the key. For keys that normally cause a set value to increase when held down (for example, holding down the [ZOOM] key), this program can be used to have the set value not change when the key is held down. Use this setting to select how long a key must be pressed for the input to be accepted. By selecting a longer time, you can prevent settings from being changed by the accidental pressing of a key.
Default 0 (OFF) 1 (ON) ON
Parameters
25
Key press time
26
Minimum (current response speed)
1 (Minimum (current response speed)) 2 (0.5sec) 3 (1.0sec) 4 (1.5sec) 5 (2.0sec) 1 (Low (current volume)) 2 (High) 3 (OFF) 0 (OFF) 1 (ON) 1 (99 copies) 2 (999 copies) 0 (OFF) 1 (ON)
Audible signals volume 27 Base setting beep signal Number of copies limit Use close paper size 30 Default tray setting 31 Default exposure mode 32
This sets the volume of beep signals.
Low (current volume) OFF 999 copies
28 29
Use this to sound a beep when a base setting is selected. Use this setting to select 99 or 999 for the maximum number of copies. When this function is enabled, printing in printer mode will automatically continue using a different size of paper if the specified size of paper runs out in all trays. This feature does not function in copy mode. Use this program to select a default tray. This tray is automatically selected each time the power is turned on or each time the machine reverts to the initial settings. Use this program to set "AUTO", "TEXT", or "PHOTO" as the default exposure mode.
OFF
1 (Tray 1) Tray 1 2 (Tray 2) 5 (Bypass tray) 1 (AUTO) AUTO 2 (TEEXT) 3 (PHOTO)
AL-1633/1644 USER PROGRAMS 8-2
Scanner Unit
CCFL 12V Lamp Inverter Driver AD 8bits(MSB/LSB) HOME POSITION SENSOR Sensor
L1,2 W0,1,2,3 /SPFCOVER, PAPER, SPFOPEN, /SPFOUT SPFCLH, SPFGSOL SPFPSOL, SPFRSOL
SPF
SPF MOTOR
CCD PWB 12V SPMT0/1/2/3 A B/W AFE( D9826 or AD9822) A M C R G P D G C X S B 16bit s Reg A5V 3.3V
Driver
CCD (TCD2704)
1. Block diagram
5V
CCD Driver ADCCLK,SYNCH, BSAMP,VSAMP SDI,SCLK,LOAD,OBE MODE LVTTL Selector 0 - 24V 12V,5V,3.3V PWM 3.3V IEEE 1284 I/F USB I/F Zebra2 ASIC (296pin) Software Reset 3.3V Reset IC UART SDRAM Simp 16Mbyte A[19:1] D[15:0] 2Mb(1Mb*2) SRAM Flash ROM 8Mbit SFTHP SFMT0/1/2/3 HC151 TM+,TM/MMD LCX16374 SSCG 4Kbyte EEPROM CRUM CPU H8S/2320 (19.6608MHz) FSOL PSOL Y1 SELIN1,2,3 MHPS CLON MCU-PWB
[12] ELECTRICAL SECTION
I/F PWB I E E E 1 2 8 4
LVC1284
U PDIUSBP11AD S B 1 . 1 RIC Download Printer CLK(20.3094MHz) Scanner CLK(48MHz)
2nd CASSETTE Feed SOL , Pick up SOL CASSETTE DETECTION, PAPER DETECTION, PAPER PASS DETECTION, DOOR DETECTION OPU PWB 5V 7seg LED LC7935AN I2C Bus 5V HC151 CPU CLK(19.6608MHz) KEY LED
SHIFTER
OP-CLK OP-LATCH OP-DATA OP-BEO SELIN1,2,3 KIN1 SCAN1-6 PSW PSL,ONL
MM_AI0/AI1/PH_A MM_BI0/BI1/PH_B
PMD
/MMRDY
AL-1633/1644 ELECTRICAL SECTION 12-1
Driver Driver PMCLK(2078.74(Hz)) Main Motor Toner Motor Mirror Motor /VIDEO S/H APCSTT /SYNC LSU (Leopard) Polygon Motor POWER SUPPLY /POFF,HL,PR FW 3.3V,5VEN,5V,24V
POWER FAN
Driver
Shifter MOTOR
Sensor
DRUM INITIAL SW
START KEY LED
Other Loads
MPFS,RRS, SGS,SRRC,SPUS,SPPS, VFMCNT,VFM,MPFS,CPFS2, CPFS1
HVU TC,GRID,MC, BIAS
Other Inputs
CPU INTERRUPT SPPD CPU I/O RTH DRST
*
(O) Normal Open :Low (C) Normal Close :High
GP1S58(O)
OPTICAL BASE PLATE
LSU
Mirror MOTOR CCD PWB COPY LAMP Mirror HP SENSOR APC-PWB BD-PWB FFC FFC FFC POLYGON MOTOR
OPERETION PANEL
ACTUAL WIRING DIAGRAM 1/7
3. Actual wiring diagram
IMSA-9610S24C (BLACK)
COPY OP PWB
GP1S58(C)
SHIFTER MOTOR
3
SPF UN
SPF GROUND WIRE ORIGINAL TRAY HARNESS SENSOR HARNESS
I/F
FFC
USB1.1 IEEE1284
MCFB MC GRID
24FMN-BTRK-A (BLACK)
13FE-BT-VK-N (WHITE)
SHIFTER HP SENSOR
FFC
B3B-PH-K-R (RED)
13FE-BT-VK-N (WHITE)
35FE-BT-VK-N (WHITE)
GP1A71A1(O)
COOLING FUN
SUB-D 25 FE4-32-S1505 (BLACK)
COOLING FUN
B4B-PH-K-S (WHITE) 04FE-BT-VK-N (WHITE)
MODEL WITH SHIFTER
B3B-PH-K-SX 2 (WHITE)
B6B-PH-K-S (WHITE)
COOLING FUN
PAPER OUT SENSOR
MCU-PWB
35FE-BT-VK-N (WHITE)
B20B-PHDSS-B (WHITE) B2B-XH-A-BK (BLACK) B3B-PH-K-R (RED)
COOLING FUN Option
DUP SENSOR
HVU
TC
B7B-PH-K-S (RED)
MODEL W/O SHIFTER
B2B-XH-A-S (WHITE)
B3B-PH-K-BK (BLACK)
DRUM INISAL SW
08FE-BT-VK-N (WHITE) B2B-XH-A-R B2P-VH (WHITE) B3B-PH-K-S (WHITE) B3B-PH-K-BK B3P-VH (BLACK) (WHITE)
Bias
B12B-PHDSS-B (WHITE)
BC
B3B-PH-K-S (WHITE)
FUSER
THERMISTER
B4B-PH-K-S B4B-PH-K-BL (BLACK) (WHITE) B4B-PH-K-S (WHITE)
POWER PWB
B4B-PH-K-R (RED) B26B-PHDSS-B (WHITE)
AL-1633/1644 ELECTRICAL SECTION 12-2
(RED)
FFC
B18B-PHDSS-B (WHITE)
HEATER LAMP PICK UP SOL MAIN TONER MOTOR MOTOR
AC SW
B03P-VL (WHITE)
HAND PAPER PICK UP SOLENOID
AC Cord CASETTE SWITCH SENSOR
PS SOL
PAPER IN SENSOR
B4B-PH-K-S B3B-PH-K-S (WHITE) (WHITE)
3P TERMINAL 230V ONLY
SRU
DEV UN
CASETTE EMPTY SENSOR HAND PAPER EMPTY SENSOR Front Cover SW
2nd CASETTE
COOLING FUN
230V ONLY Side Cover SW REACTOL
LEAD-FREE SOLDER
The PWB's of this model employs lead-free solder. The "LF" marks indicated on the PWB's and the Service Manual mean "Lead-Free" solder. The alphabet following the LF mark shows the kind of lead-free solder.
Example:
Solder composition code (Refer to the table at the right.) Solder composition Sn-Ag-Cu Sn-Ag-Bi Sn-Ag-Bi-Cu Sn-Zn-Bi Sn-In-Ag-Bi Sn-Cu-Ni Sn-Ag-Sb Bi-Sn-Ag-P Bi-Sn-Ag Solder composition code a b z i n s p
Lead-Free
5mm
a
(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD
When repairing a lead-free solder PWB, use lead-free solder thread. Never use conventional lead solder thread, which may cause a breakdown or an accident. Since the melting point of lead-free solder thread is about 40°C higher than that of conventional lead solder thread, the use of the exclusive-use soldering iron is recommendable.
(2) NOTE FOR SOLDERING WORK
Since the melting point of lead-free solder is about 220°C, which is about 40°C higher than that of conventional lead solder, and its soldering capacity is inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is confirmed. Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently. If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after completion of soldering work. If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.
COPYRIGHT c 2003 BY SHARP CORPORATION
All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.
Trademark acknowledgments Windows and Windows NT are trademarks of Microsoft Corporation in the U.S.A. and other countries. IBM and PC/AT are trademarks of International Business Machines Corporation. PCL is a trademark of Hewlett-Packard Company. Pentium is a registered trademark of Intel Corporation. All other trademarks and copyrights are the property of their respective owners.
SHARP CORPORATION Digital Document System Group Products Quality Assurance Department Yamatokoriyama, Nara 639-1186, Japan
2003 Nov. Printed in Japan N