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Sivu 1/49

Passat

Fitting Locations

No. 201 / 1
Edition 10.2006

Overview of fuses and relay locations
1 - Fuse holder A (SA) from page 201/3 2 - Relay carrier under electronics box


from page 201/39 3 - Terminal 30 wiring junction


from page 201/47 4 - Heated windscreen relay


from page 201/49 5 - Fuses on left under dash panel


from page 201/42 6 - Fuse holder D (SD)


from page 201/31 7 - Relays on onboard supply control unit


from page 201/43 8 - Fuse holder F (SF)


from page 201/45 9 - Fuse


from page 201/48

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Sivu 2/49

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10 - Fuse holder C (SC) from page 201/25 11 - Relay carrier 1 on left under dash panel


Fitting Locations

No. 201 / 2

from page 201/41 12 - Relay carrier 2 on left under dash panel


from page 201/44 13 - Relay locations on electronics box


from page 201/37 14 - Fuse holder B (SB)


from page 201/7

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Sivu 3/49

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Fitting Locations

No. 201 / 3

Fuses (SA) on fuse holder on electronics box, in left engine compartment (box high)
Torque settings
Electrical system, Repair Group 97, Removing and installing fuse holders

Fuse colours
30 A - green 25 A - white 20 A - yellow 15 A - blue 10 A - red 7,5 A - brown 5 A - beige 3 A - purple

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Sivu 4/49

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No. 1 2 3 Current Flow Diagram designation - SA1 - Fuse 1 on fuse holder A - SA2 - Fuse 2 on fuse holder A - SA3 - Fuse 3 on fuse holder A

Fitting Locations

No. 201 / 4
Terminal 30 30 30

Nominal value 150A 180A* 80A 80A 50A ** 100A **** 80A ***

Function/component - C -Alternator - V187-Electromechanical power steering motor - J293-Radiator fan control unit

4

- SA4-Fuse 4 on fuse holder A

- - Auxiliary fuse on relay carrier (S44 and S46) **** - Left fuse carrier (SC32 - SC37) **** - Right fuse carrier (SD32 - SD37) **** - Left fuse carrier (SC12 - SC17, SC29 SC31) *** - Right fuse carrier (SD12 - SD17, SD28, SD29 - SD31) *** - - Right fuse carrier (SD22 - SD27) - Auxiliary fuse on relay carrier (S44 and S46) *** - - Left fuse carrier (SC12 - SC17, SC29 SC31) **** - Right fuse carrier (SD12 - SD17, SD28, SD29 - SD31) **** - Left fuse carrier (SC32 - SC37) *** - J104 -ABS control unit

30

5

- SA5 - Fuse 5 on fuse holder A

80A

30

6

- SA6-Fuse 6 on fuse holder A

100A **** 80A *** 40A

30

7

- SA7-Fuse 8 on fuse holder A

30

* - models with 180A alternator only, installed in alternator wire ** - only models from November 2005 *** - only models from May 2006 **** - only models up to April 2006

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Sivu 5/49

Passat

Fitting Locations

No. 201 / 5

Fuses (SA) on fuse holder on electronics box, in left engine compartment (box low)
Torque settings
Electrical system, Repair Group 97, Removing and installing fuse holders

Fuse colours
30 A - green 25 A - white 20 A - yellow 15 A - blue 10 A - red 7,5 A - brown 5 A - beige 3 A - purple

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Sivu 6/49

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No. 1 2 3 4 Current Flow Diagram designation - SA1 - Fuse 1 on fuse holder A - SA2 - Fuse 2 on fuse holder A - SA3 - Fuse 3 on fuse holder A - SA4-Fuse 4 on fuse holder A

Fitting Locations

No. 201 / 6
Terminal 30 30 30 30

Nominal value 150A 80A 50A* 80A 100A

Function/component - C -Alternator - V187-Electromechanical power steering motor - J293-Radiator fan control unit - - Auxiliary fuse on relay carrier (S44 and S46) *** - Left fuse carrier (SC32 - SC37) *** - Right fuse carrier (SD32 - SD37) *** - Left fuse carrier (SC12 - SC17, SC29 SC31) ** - Right fuse carrier (SD12 - SD17, SD28, SD29 - SD31) ** - - Right fuse carrier (SD22 - SD27) - Auxiliary fuse on relay carrier (S44 and S46) ** - - Left fuse carrier (SC12 - SC17, SC29 SC31) *** - Right fuse carrier (SD12 - SD17, SD28, SD29 - SD31) *** - Left fuse carrier (SC32 - SC37) ** - -Charging line second battery Z35 -Auxiliary heater element - J104 -ABS control unit

5

- SA5 - Fuse 5 on fuse holder A

80A

30

6

- SA6-Fuse 6 on fuse holder A

100A *** 80A ** 60A 100A 40A

30

7 8

- SA7-Fuse 7 on fuse holder A - SA8 - Fuse 8 on fuse holder A

30 30

* - only models from November 2005 ** - only models from May 2006 *** - only models up to April 2006

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Sivu 7/49

Passat

Fitting Locations

No. 201 / 7

Fuses (SB) on electronics box, left engine compartment (not for AXX, AXZ, BKX, BLV, BPY, BWA) up to 04.2005
Fuse colours
30 A - green 25 A - white 20 A - yellow 15 A - blue 10 A - red 7,5 A - brown 5 A - beige 3 A - purple

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Sivu 8/49

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No. Current Flow Diagram designation

Fitting Locations

No. 201 / 8
Terminal 30 30 30 30 30 30 30 87 87 87 87 87 30 30 87

Nominal value 5A 15A 30A 20A 5A 20A

Function/component - J217-Automatic gearbox control unit J743-Mechatronics for double clutch gearbox - J104 -ABS control unit - J393-Convenience system central control unit - J519-Onboard power supply control unit - H2 -Treble tone horn H7 -Bass tone horn - -Vacant - -Vacant - -Vacant - -Vacant - -Vacant - -Vacant - -Vacant - -Vacant - -Vacant - -Vacant

F1 - SB1 - Fuse 1 on fuse holder B F2 - SB2 - Fuse 2 on fuse holder B F3 - SB3 - Fuse 3 on fuse holder B F4 - SB4 - Fuse 4 on fuse holder B F5 - SB5 - Fuse 5 on fuse holder B F6 - SB6 - Fuse 6 on fuse holder B F7 - SB7 - Fuse 7 on fuse holder B F8 - SB8 - Fuse 8 on fuse holder B F9 - SB9 - Fuse 9 on fuse holder B F10 - SB10 - Fuse 10 on fuse holder B F11 - SB11 - Fuse 11 on fuse holder B F12 - SB12 - Fuse 12 on fuse holder B F13 - SB13 - Fuse 13 on fuse holder B F14 - SB14 - Fuse 14 on fuse holder B F15 - SB15 - Fuse 15 on fuse holder B

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Sivu 9/49

Passat
No. Current Flow Diagram designation

Fitting Locations

No. 201 / 9
Terminal 30 30 30 30

Nominal value 10A 5A 30A 15A

Function/component - J527-Steering column electronics control unit - J285 - Control unit in dash panel insert - R12 -Amplifier J608-Special vehicle control unit - R - Radio J503 - Control unit with display for radio and navigation system J506 - Control unit with display for TV, radio navigation (Japan) - J515-Aerial selection control unit J412-Mobile telephone operating electronics control unit - -Vacant - -Vacant

F16 - SB16 - Fuse 16 on fuse holder B F17 - SB17 - Fuse 17 on fuse holder B F18 - SB18 - Fuse 18 on fuse holder B F19 - SB19 - Fuse 19 on fuse holder B

F20 - SB20 - Fuse 20 on fuse holder B F21 - SB21 - Fuse 21 on fuse holder B F22 - SB22 - Fuse 22 on fuse holder B F23 - SB23 - Fuse 23 on fuse holder B F24 - SB24 - Fuse 24 on fuse holder B F25 - SB25 - Fuse 25 on fuse holder B F26 - SB26 - Fuse 26 on fuse holder B

5A

30

30 30 30

10A

- J329 -Terminal 15 voltage supply relay J623 -Engine control unit (BLF, BLR, BLY, BVY, BVZ) - J533-Data bus diagnostic interface - -Vacant

10A

30 30 30

10A

- J317-Terminal 30 voltage supply relay

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Sivu 10/49

Passat
No. Current Flow Diagram designation

Fitting Locations

No. 201 / 10
Terminal 87

Nominal value 20A 10A*

Function/component - N...-Ignition coils with output stage (cyl. 1 - 4) (BLF, BLR, BLY, BVY, BVZ) N152-Ignition transformer (BSE, BSF) J49 -Electric fuel pump 2 relay (BKC, BMP) J179 -Automatic glow period control unit (BKC, BMP, BMA, BKP, BLS) - J623-Engine control unit - J299-Secondary air pump relay (BSE, BSF) N18-Exhaust gas recirculation valve (BKC, BKP, BMA) N75-Charge pressure control solenoid valve (BKC, BMP, BKP, BMA, BLS) N345-Exhaust gas recirculation cooler change-over valve (BKC, BMP, BKP, BMA, BLS) Z19-Lambda probe heater (BLF, BLR, BLY, BVY, BVZ) Z28-Lambda probe 2 heater (BLR, BVY, BVZ) Z29-Lambda probe 1 heater after catalytic converter (BLF) - J364 -Auxiliary heater control unit - J400-Wiper motor control unit - -Vacant - -Vacant

F27 - SB27 - Fuse 27 on fuse holder B

F28 - SB28 - Fuse 28 on fuse holder B F29 - SB29 - Fuse 29 on fuse holder B

25A 30A* 15A 10A*

87 87

F30 - SB30 - Fuse 30 on fuse holder B F31 - SB31 - Fuse 31 on fuse holder B F32 - SB32 - Fuse 32 on fuse holder B F33 - SB33 - Fuse 33 on fuse holder B

20A 30A

30 30 87 87

* - diesel engines only

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Sivu 11/49

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No. Current Flow Diagram designation

Fitting Locations

No. 201 / 11
Terminal 87 30 30 30 87

Nominal value

Function/component - -Vacant - -Vacant - -Vacant - -Vacant

F34 - SB34 - Fuse 34 on fuse holder B F35 - SB35 - Fuse 35 on fuse holder B F36 - SB36 - Fuse 36 on fuse holder B F37 - SB37 - Fuse 37 on fuse holder B F38 - SB38 - Fuse 38 on fuse holder B 10A

- J293-Radiator fan control unit F265-Map-controlled engine cooling system thermostat (BLY, BLR, BVY, BVZ) N18-Exhaust gas recirculation valve (BSE, BSF) N80-Active charcoal filter system solenoid valve 1 (BLF, BLR, BLY, BSE, BSF, BVY, BVZ) N205-Inlet camshaft control valve 1 (BLF, BLR, BLY, BVY, BVZ) N316-Intake manifold flap valve (BLF, BLR, BLY, BSE, BSF, BVY, BVZ) V157-Intake manifold flap motore (BKC, BKP, BMA) - N276 -Fuel pressure regulating valve (BLF, BLR, BLY, BVY, BVZ) G476 -Clutch position sender (BLF, BKC, BMP, BKP, BMA, BLS)

F39 - SB39 - Fuse 39 on fuse holder B

15A

87

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Sivu 12/49

Passat

Fitting Locations

No. 201 / 12

No.

Current Flow Diagram designation

Nominal value 15A 10A*

Function/component - J583-NOx sensor control unit (BLR, BLY, BVY, BVZ) Z19-Lambda probe heater (BMP, BLS, BSE, BSF) Z29-Lambda probe 1 heater after catalytic converter (BLR, BLY, BSE, BSF, BVY, BVZ) Z30-Lambda probe 2 heater after catalytic converter (BLR, BVY) Z64-Lambda probe heater 3, after catalytic converter (BLR, BLY, BVY, BVZ) - -Vacant - -Vacant - -Vacant - -Vacant - -Vacant - -Vacant

Terminal 87

F40 - SB40 - Fuse 40 on fuse holder B

F41 - SB41 - Fuse 41 on fuse holder B F42 - SB42 - Fuse 42 on fuse holder B F43 - SB43 - Fuse 43 on fuse holder B F44 - SB44 - Fuse 44 on fuse holder B F45 - SB45 - Fuse 45 on fuse holder B F46 - SB46 - Fuse 46 on fuse holder B F47 - SB47 - Fuse 47 on fuse holder B 40A

- J519-Onboard supply control unit, Right side light bulb, Left headlight dipped beam bulb, Left main beam bulb, Left tail light bulb (outer illumination ring), Right tail light bulb (inner illumination ring)

30

* - diesel engines and engine code BLY only

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Sivu 13/49

Passat

Fitting Locations

No. 201 / 13

No.

Current Flow Diagram designation

Nominal value 40A

Function/component - J519-Onboard supply control unit, Left side light bulb, Right headlight dipped beam bulb, Right main beam bulb, Right tail light bulb (outer illumination ring), Left tail light bulb (inner illumination ring) - J519-Onboard supply control unit (terminal 15 supply) - J713-Second battery charging circuit relay - -Vacant

Terminal 30

F48 - SB48 - Fuse 48 on fuse holder B

F49 - SB49 - Fuse 49 on fuse holder B F50 - SB50 - Fuse 50 on fuse holder B F51 - SB51 - Fuse 51 on fuse holder B F52 - SB52 - Fuse 52 on fuse holder B F53 - SB53 - Fuse 53 on fuse holder B F54 - SB54 - Fuse 54 on fuse holder B

50A 60A

30 30

60A 50A

- Z2 -Heated windscreen - J519-Onboard supply control unit (terminal 75 supply) Left fuse carrier (SC40 - SC42, SD39) - J179-Automatic glow period control unit (BMA, BMP, BKC, BKP, BLS) V101-Secondary air pump motor (BSE, BSF)

30 30

50A

30

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Sivu 14/49

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Fitting Locations

No. 201 / 14

Fuses (SB) on electronics box, on left of engine compartment (box high)
Fuse colours
30 A - green 25 A - white 20 A - yellow 15 A - blue 10 A - red 7,5 A - brown 5 A - beige 3 A - purple

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Sivu 15/49

Passat

Fitting Locations

No. 201 / 15

No.

Current Flow Diagram designation

Nominal value 5A 15A 30A 20A

Function/component - J217-Automatic gearbox control unit J743-Mechatronics for double clutch gearbox - J104 -ABS control unit - J393 - Convenience system central control unit (up to April 2006) J345 - Trailer detector control unit (from May 2006) - J519-Onboard power supply control unit - H2 -Treble tone horn H7 -Bass tone horn - N...-Ignition coils with output stage (AXX, AXZ, BPY, BLV, BWA) - N276 -Fuel pressure regulating valve (AXZ, BLV) G476 -Clutch position sender (AXX, BPY, BWA) - J293 -Radiator fan control unit N80 -Active charcoal filter system solenoid valve 1 (AXZ, BLV) N205-Inlet camshaft control valve 1 (AXZ, AXX, BLV, BPY, BWA) N316-Intake manifold flap valve (AXZ, BLV) N318-Exhaust camshaft control valve 1 (AXZ, BLV) N401-Suction jet pump valve (AXZ, BLV) V157-Intake manifold flap motor (BKX) - J160 -Circulation pump relay (AXX, AXZ, BLV, BPY, BWA) J49 -Electric fuel pump 2 relay (BKX) J52 -Glow plug relay (BKX) - J670-Motronic current supply relay 2 (AXX, BPY, BWA)

Terminal 30 30 30

F1 - SB1 - Fuse 1 on fuse holder B F2 - SB2 - Fuse 2 on fuse holder B F3 - SB3 - Fuse 3 on fuse holder B

F4 - SB4 - Fuse 4 on fuse holder B F5 - SB5 - Fuse 5 on fuse holder B F6 - SB6 - Fuse 6 on fuse holder B F7 - SB7 - Fuse 7 on fuse holder B

5A 20A 20A 15A 5A

30 30 87 87

F8 - SB8 - Fuse 8 on fuse holder B

10A

87

F9 - SB9 - Fuse 9 on fuse holder B

5A 10A*

87

F10 - SB10 - Fuse 10 on fuse holder B

5A 10A*

87

* - diesel engines only

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Sivu 16/49

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Fitting Locations

No. 201 / 16

No.

Current Flow Diagram designation

Nominal value 25A 30A* 10A 5A

Function/component - J623-Engine control unit - G39 -Lambda probe (BKX) - G197 - Magnetic field sender for compass - -Vacant

Terminal 87 87 30

F11 - SB11 - Fuse 11 on fuse holder B F12 - SB12 - Fuse 12 on fuse holder B F13 - SB13 - Fuse 13 on fuse holder B F14 - SB14 - Fuse 14 on fuse holder B F15 - SB15 - Fuse 15 on fuse holder B F16 - SB16 - Fuse 16 on fuse holder B F17 - SB17 - Fuse 17 on fuse holder B F18 - SB18 - Fuse 18 on fuse holder B F19 - SB19 - Fuse 19 on fuse holder B

10A 5A 5A 30A 15A

- V55 -Circulation pump (AXZ, AXX, BPY, BLV, BWA) - J527-Steering column electronics control unit - J285 - Control unit in dash panel insert - R12-Amplifier J608-Special vehicle control unit (Taxi, police) - R - Radio J503 - Control unit with display for radio and navigation system J506 - Control unit with display for TV, radio navigation (Japan) - J515 - Aerial selection control unit (up to April 2006) R36 - Telephone transmitter and receiver unit (up to April 2006) E508 - Operating unit for preparation for mobile telephone (from May 2006) J412 - Mobile telephone operating electronics control unit (from May 2006)

87 30 30 30 30

F20 - SB20 - Fuse 20 on fuse holder B

5A

30

* - diesel engines only

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Sivu 17/49

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Fitting Locations

No. 201 / 17

No.

Current Flow Diagram designation

Nominal value 10A 7.5A 10A 10A

Function/component - R78-TV-tuner R190-Digital satellite radio tuner - J650 -Multimedia control unit - J293-Radiator fan control unit - J533-Data bus diagnostic interface - -Vacant

Terminal 30 30 30 30

F21 - SB21 - Fuse 21 on fuse holder B F22 - SB22 - Fuse 22 on fuse holder B F23 - SB23 - Fuse 23 on fuse holder B F24 - SB24 - Fuse 24 on fuse holder B F25 - SB25 - Fuse 25 on fuse holder B F26 - SB26 - Fuse 26 on fuse holder B F27 - SB27 - Fuse 27 on fuse holder B F28 - SB28 - Fuse 28 on fuse holder B F29 - SB29 - Fuse 29 on fuse holder B F30 - SB30 - Fuse 30 on fuse holder B F31 - SB31 - Fuse 31 on fuse holder B

10A

- J271-Motronic current supply relay (AXX, AXZ, BLV, BPY, BWA) J623-Engine control unit (not for BKX) - -Vacant - -Vacant - -Vacant

30

20A 30A

- J364 -Auxiliary heater control unit - V -Windscreen wiper motor

30 30

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Sivu 18/49

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Fitting Locations

No. 201 / 18

No.

Current Flow Diagram designation

Nominal value 10A

Function/component - N75 -Charge pressure control solenoid valve (AXX, BPY, BWA) N80 -Active charcoal filter system solenoid valve 1 (AXX, BPY, BWA) N249-Turbocharger air recirculation valve (AXX, BPY, BWA) - N276-Fuel pressure regulating valve (AXX, BPY, BWA) Z19-Lambda probe heater (AXZ, BLV) Z28-Lambda probe 2 heater(AXZ, BLV) - -Vacant - -Vacant - -Vacant - -Vacant - -Vacant - -Vacant - -Vacant - -Vacant - -Vacant - -Vacant

Terminal 87

F32 - SB32 - Fuse 32 on fuse holder B

F33 - SB33 - Fuse 33 on fuse holder B

15A

87

F34 - SB34 - Fuse 34 on fuse holder B F35 - SB35 - Fuse 35 on fuse holder B F36 - SB36 - Fuse 36 on fuse holder B F37 - SB37 - Fuse 37 on fuse holder B F38 - SB38 - Fuse 38 on fuse holder B F39 - SB39 - Fuse 39 on fuse holder B F40 - SB40 - Fuse 40 on fuse holder B F41 - SB41 - Fuse 41 on fuse holder B F42 - SB42 - Fuse 42 on fuse holder B F43 - SB43 - Fuse 43 on fuse holder B F44 - SB44 - Fuse 44 on fuse holder B 10A

- V144-Fuel system diagnostic pump (AXZ, BLV, BPY)

87

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Sivu 19/49

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Fitting Locations

No. 201 / 19

No.

Current Flow Diagram designation

Nominal value 10A

Function/component - Z19-Lambda probe heater (AXX, BPY, BWA) Z29-Lambda probe 1 heater after catalytic converter (AXZ, BLV) Z30-Lambda probe 2 heater after catalytic converter (AXZ, BLV) Z92-Heating for lambda probe 3 for bank 1 (AXZ, BLV) Z93-Heating for lambda probe 3 for bank 2 (AXZ, BLV) - Z29-Lambda probe 1 heater after catalytic converter (AXX, BPY, BWA) - J519-Onboard supply control unit, Right side light bulb, Left headlight dipped beam bulb, Left tail light bulb (outer illumination ring), Right tail light bulb (inner illumination ring) - J519-Onboard supply control unit, Left side light bulb, Right headlight dipped beam bulb, Right tail light bulb (outer illumination ring), Left tail light bulb (inner illumination ring) - J519-Onboard supply control unit (terminal 15 supply) - J713-Second battery charging circuit relay - -Vacant

Terminal 87

F45 - SB45 - Fuse 45 on fuse holder B

F46 - SB46 - Fuse 46 on fuse holder B F47 - SB47 - Fuse 47 on fuse holder B

10A 40A

87 30

F48 - SB48 - Fuse 48 on fuse holder B

40A

30

F49 - SB49 - Fuse 49 on fuse holder B F50 - SB50 - Fuse 50 on fuse holder B F51 - SB51 - Fuse 51 on fuse holder B F52 - SB52 - Fuse 52 on fuse holder B F53 - SB53 - Fuse 53 on fuse holder B F54 - SB54 - Fuse 54 on fuse holder B

50A 60A

30 30

60A 50A

- Z2 -Heated windscreen - J519-Onboard supply control unit (terminal 75 supply) -Left fuse carrier (SC40 - SC42, SD39) - J52-Glow plug relay (BKX)

30 30

50A

30

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Sivu 20/49

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Fitting Locations

No. 201 / 20

Fuses (SB) on electronics box, on left of engine compartment (box low), from 05.2005
Fuse colours
30 A - green 25 A - white 20 A - yellow 15 A - blue 10 A - red 7,5 A - brown 5 A - beige 3 A - purple

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Sivu 21/49

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No. Current Flow Diagram designation

Fitting Locations

No. 201 / 21
Terminal 30 30 30 30

Nominal value 7.5A 30A 20A 20A 25A

Function/component - J650 -Multimedia control unit - J104 -ABS control unit - J519-Onboard power supply control unit - J393 - Convenience system central control unit (up to April 2006) J345 - Trailer detector control unit (from May 2006) - J519-Onboard power supply control unit - J217-Automatic gearbox control unit J743-Mechatronics for double clutch gearbox (BMP, BKP, BMA, BVE, BVW) - J503 - Control unit with display for radio and navigation system R - Radio J506 - Control unit with display for TV, radio navigation (Japan) - -Vacant

F1 - SB1 - Fuse 1 on fuse holder B F2 - SB2 - Fuse 2 on fuse holder B F3 - SB3 - Fuse 3 on fuse holder B F4 - SB4 - Fuse 4 on fuse holder B

F5 - SB5 - Fuse 5 on fuse holder B F6 - SB6 - Fuse 6 on fuse holder B

5A 5A 15A 15A

30 30

F7 - SB7 - Fuse 7 on fuse holder B

30

F8 - SB8 - Fuse 8 on fuse holder B F9 - SB9 - Fuse 9 on fuse holder B F10 - SB10 - Fuse 10 on fuse holder B 5A 20A

- J527-Steering column electronics control unit - J17-Fuel pump relay* J179-Automatic glow period control unit* N..-Ignition coils with output stage (cyl. 1 - 4) (BLF, BLR, BLX, BLY, BSE, BSF, BVX, BVY, BVZ) - J285 - Control unit in dash panel insert - J412 - Mobile telephone operating electronics control unit J515 - Aerial selection control unit (up to April 2006) E508 - Operating unit for preparation for mobile telephone (from May 2006)

30 87

F11 - SB11 - Fuse 11 on fuse holder B F12 - SB12 - Fuse 12 on fuse holder B

5A 5A

30 30

* - diesel engines only

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Sivu 22/49

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Fitting Locations

No. 201 / 22

No.

Current Flow Diagram designation

Nominal value 10A

Function/component - J271-Motronic current supply relay J317-Terminal 30 voltage supply relay (BMP, BKC, BMA, BKP, BVE, BVW, BLS, BMR, BUZ) J623 -Engine control unit (BLF, BLR, BLX, BLY, BVX, BVY, BVZ) - J623-Engine control unit - J533-Data bus diagnostic interface - J299-Secondary air pump relay (BSE, BSF) N18-Exhaust gas recirculation valve** N75-Charge pressure control solenoid valve** N249-Turbocharger air recirculation valve** N316-Intake manifold flap valve (BMR, BUZ) N345-Exhaust gas recirculation cooler change-over valve** Z19-Lambda probe heater (BLY, BLF, BLR, BLX, BVX, BVY, BVZ) Z28-Lambda probe 2 heater (BLR, BLX, BVX, BVY, BLF) - -Vacant - -Vacant

Terminal 30

F13 - SB13 - Fuse 13 on fuse holder B

F14 - SB14 - Fuse 14 on fuse holder B F15 - SB15 - Fuse 15 on fuse holder B F16 - SB16 - Fuse 16 on fuse holder B

30A 10A 10A* 15A

87 30 87

F17 - SB17 - Fuse 17 on fuse holder B F18 - SB18 - Fuse 18 on fuse holder B F19 - SB19 - Fuse 19 on fuse holder B 30A

- R12-Amplifier -Special vehicles

30

* - engine codes BLY, BLF, BLR, BLX, BVX, BVY, BVZ only ** - diesel engines only

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Sivu 23/49

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Fitting Locations

No. 201 / 23

No.

Current Flow Diagram designation

Nominal value 5A* 15A

Function/component - G476-Clutch position sender (BSE, BSF, BLF, BMP, BKC, BMA, BKP, BVE, BVW, BLS, BMR, BUZ) N276-Fuel pressure regulating valve (BLF, BLR, BLX, BLY, BVX, BVY, BVZ) - J364 -Auxiliary heater control unit - J400-Wiper motor control unit - F265-Map-controlled engine cooling system thermostat (BLR, BLX, BLY, BVX, BVY, BVZ) J293 -Radiator fan control unit N80-Activated charcoal filter system solenoid valve 1 (BLF, BLR, BLX, BLY, BVX, BVY, BVZ, BSE, BSF) N156-Variable intake manifold change-over valve (BLF, BLR, BLX, BLY, BVX, BVY, BVZ) N205-Inlet camshaft control valve 1 (BLF, BLR, BLX, BLY, BVX, BVY, BVZ) N316 -Intake manifold flap valve (BLF, BSE, BSF) V157 -Intake manifold flap motor (BKC, BMA, BKP, BVE, BVW) Z19-Lambda probe heater (BLS)

Terminal 87

F20 - SB20 - Fuse 20 on fuse holder B

F21 - SB21 - Fuse 21 on fuse holder B F22 - SB22 - Fuse 22 on fuse holder B F23 - SB23 - Fuse 23 on fuse holder B

20A 30A 10A

30 30 87

* - engine codes BLY, BLF, BLR, BLX, BVX, BVY, BVZ only ** - diesel engines only

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Fitting Locations

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No.

Current Flow Diagram designation

Nominal value 10A ** 15A

Function/component - J583-NOx sensor control unit (BLX, BVY) Z19-Lambda probe heater (BLS, BMP, BMR, BUZ, BSE, BSF, BLY, BVZ) Z29-Lambda probe 1 heater after catalytic converter (BSE, BSF, BLY, BVZ, BMP, BUZ, BLR, BLX, BVX, BVY) Z30-Lambda probe 2 heater after catalytic converter (BLR, BLX) Z64-Lambda probe heater 3, after catalytic converter (BLR, BVY) - J519-Onboard power supply control unit - J519-Onboard power supply control unit - Z2 -Heated windscreen - V101-Secondary air pump motor (BSE, BSF) J179-Automatic glow period control unit* - J519-Onboard power supply control unit - J519-Onboard power supply control unit

Terminal 87

F24 - SB24 - Fuse 24 on fuse holder B

F25 - SB25 - Fuse 25 on fuse holder B F26 - SB26 - Fuse 26 on fuse holder B F27 - SB27 - Fuse 27 on fuse holder B F28 - SB28 - Fuse 28 on fuse holder B F29 - SB29 - Fuse 29 on fuse holder B F30 - SB30 - Fuse 30 on fuse holder B

40A 40A 60A 40A 50A* 50A 50A

30 30 30 30 30 30

* - diesel engines only ** - engine codes BLY, BLR, BVY, BVZ, BKC, BLS, BMP, BMR, BUZ only

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Position of relays and fuses
Position of fuses (SC) in fuse holder, left dash panel Fuse colours
30 A - green 25 A - white 20 A - yellow 15 A - blue 10 A - red 7,5 A - brown 5 A - beige 3 A - purple

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No. 1 2 3 4 5

Current Flow Diagram designation - SC1 - Fuse 1 on fuse holder C - SC2-Fuse 2 on fuse holder C - SC3 - Fuse 3 on fuse holder C - SC4 - Fuse 4 on fuse holder C - SC5-Fuse 5 on fuse holder C

Nominal value 10A 5A 5A 5A 10A

Function/component - T16 -Diagnosis connection - E256-TCS and ESP button E540 -auto-hold button - J500-Power steering control unit - F -Brake light switch - E102 -Headlight range control regulator J667 -Power output module for left headlight (only models with gas discharge headlights) V48 -Left headlight range control motor V49 -Right headlight range control motor - J345-Trailer detector control unit - J285-Control unit with display in dash panel insert J533-Data bus diagnostic interface - E149 - Rear roller blind switch (up to May 2005) E284 - Garage door operating unit (up to May 2005) J262 - Rear roller blind control unit (up to May 2005) Y7 - Automatic anti-dazzle interior mirror - J492-Four-wheel drive control unit - J271-Motronic current supply relay (BSE, BSF) J623-Engine control unit J670-Motronic current supply relay 2 (AXZ, BLV) - E497-Accident data recorder button (police) G41-Taxi meter (taxi) G511-Mirror taxi meter (taxi) J754-Accident data memory -Coupling point tachograph (police) -Coupling point special signal system (police)

Terminal 15 15 15 15 15

6 7

- SC6 - Fuse 6 on fuse holder C - SC7 - Fuse 7 on fuse holder C

5A 5A

15 15

8

- SC8 - Fuse 8 on fuse holder C

5A

15

9

- SC9 - Fuse 9 on fuse holder C

10A 5A

15 15

10 - SC10 - Fuse 10 on fuse holder C

11 - SC11 - Fuse 11 on fuse holder C

5A

15

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No.

Current Flow Diagram designation

Nominal value 10A

Function/component - J386 - Driver door control unit J389 - Rear right door control unit (from May 2006) - E1 -Light switch T16 -Diagnosis connection - J764 -Electronic steering column lock control unit - J519-Onboard power supply control unit (30g) - D9 -Electronic ignition lock - G303 -Interior monitor send and receive module 1 G397 -Rain and light detector sensor G384 -Vehicle inclination sender H12 -Alarm horn R149 -Remote control receiver for auxiliary coolant heater - -Vacant - -Vacant - -Vacant - -Vacant - G70 -Air mass meter (diesel engines and AXX, BPY, BWA) J49 -Electric fuel pump 2 relay (BSE, BSF)

Terminal 30

12 - SC12 - Fuse 12 on fuse holder C 13 - SC13 - Fuse 13 on fuse holder C 14 - SC14 - Fuse 14 on fuse holder C 15 - SC15 - Fuse 15 on fuse holder C 16 - SC16 - Fuse 16 on fuse holder C 17 - SC17 - Fuse 17 on fuse holder C

10A 5A 5A 10A 10A

30 30 30 30 30

18 - SC18 - Fuse 18 on fuse holder C 19 - SC19 - Fuse 19 on fuse holder C 20 - SC20 - Fuse 20 on fuse holder C 21 - SC21 - Fuse 21 on fuse holder C 22 - SC22 - Fuse 22 on fuse holder C

10A 5A

15

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No.

Current Flow Diagram designation

Nominal value 10A 5A 20A*

Function/component - N79 -Heater element for crankcase breather (cold countries) - F4 -Reversing light switch F125 -Multifunction switch J217 -Automatic gearbox control unit J743 -Mechatronics for double clutch gearbox - N...- Injectors (BSE, BSF) ** E284 - Garage door operating unit (up to April 2006) - E149 -Rear roller blind switch (from May 2005) J262 -Rear roller blind control unit (from May 2005) - J13 -Fresh air blower relay (only Climatic with auxiliary coolant heater) J255-Climatronic control unit (without auxiliary coolant heater) - J345 - Trailer detector control unit *** - J345 - Trailer detector control unit (left tail light, brake light, right/left turn signal) (up to April 2006) J540 - Control unit for electromechanical parking brake *** - J345 - Trailer detector control unit (right tail light, rear fog light, reversing lights) (up to April 2006) J540 - Control unit for electromechanical parking brake *** - J345 - Trailer detector control unit (up to April 2006) J17 - Fuel pump relay J49 - Electric fuel pump 2 relay

Terminal 15 15

23 - SC23 - Fuse 23 on fuse holder C 24 - SC24 - Fuse 24 on fuse holder C

25 - SC25 - Fuse 25 on fuse holder C 26 - SC26 - Fuse 26 on fuse holder C

10A

15

10A

15

27 - SC27 - Fuse 27 on fuse holder C

5A

15

28 - SC28 - Fuse 28 on fuse holder C 29 - SC29 - Fuse 29 on fuse holder C

20A 20A

30 30

30 - SC30 - Fuse 30 on fuse holder C

15A

30

31 - SC31 - Fuse 31 on fuse holder C

25A

30

* - only for automatic gearbox ** - only models up to November 2005 *** - only models from May 2006

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No.

Current Flow Diagram designation

Nominal value 30A 20A 15A

Function/component - J519-Onboard power supply control unit (heated rear window) - J245-Sliding sunroof adjustment control unit - G6-Fuel system pressurisation pump (BKC, BLS, BMP, BVW, BKP, BMA, BVE, BVD, BMR, BUZ) - J39 -Headlight washer system relay V11 -Headlight washer system pump - J485 -Auxiliary heater operation relay (not Climatronic) - J774 -Heated front seats control unit - J345-Trailer detector control unit ** - J126 - Fresh air blower control unit (Climatronic) J301 - Air conditioning system control unit (Climatic) ** - E1 - Lighting switch - V2 - Fresh air blower (Climatic) * J13 - Fresh air blower relay * U1 - Cigarette lighter ** U9 - Rear cigarette lighter ** - V59 -Windscreen and rear window washer pump V12 -Rear window wiper motor

Terminal 30 30 30

32 - SC32 - Fuse 32 on fuse holder C 33 - SC33-Fuse 33 on fuse holder C 34 - SC34 - Fuse 34 on fuse holder C 35 - SC35 - Fuse 35 on fuse holder C 36 - SC36 - Fuse 36 on fuse holder C 37 - SC37 - Fuse 37 on fuse holder C 38 - SC38 - Fuse 38 on fuse holder C 39 - SC39 - Fuse 39 on fuse holder C

30A 20A 25A 15A 40A

30 30 30 30 30

40 - SC40 - Fuse 40 on fuse holder C 41 - SC41 - Fuse 41 on fuse holder C

5A 40A* 15A

75 75

42 - SC42 - Fuse 42 on fuse holder C

15A

75

* - only models up to April 2006 ** - only models from May 2006

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No.

Current Flow Diagram designation

Nominal value 20A 20A 25A 5A

Function/component - J364 -Auxiliary heater control unit (only with second battery) - J485 -Auxiliary heater operation relay (only with second battery) - U5-12 V socket (police) U19-12 V socket 3 (taxi) * - E72-2-way radio switch (police) E489-Engine continues to run without key button (police) J754-Accident data memory (taxi, police) * -Coupling point tachograph - G41 - Taxi meter (taxi) * G511 - Mirror taxi meter (taxi) * K222 - Taxi roof sign warning lamp (taxi) * K224 - Interior light warning lamp (taxi) * L128 - Taxi silent alarm bulb (taxi) * L180 - Button illumination lamp for active alarm (taxi) * W18 - Luggage compartment light on left (police) - Coupling point two-way radio in luggage compartment (police) - Coupling point glove box (taxi) * - Coupling point luggage compartment (taxi) * - - Coupling point loading device (police) - -Vacant

Terminal 30 30 30 30

43 - SC43 - Fuse 43 on fuse holder C 44 - SC44 - Fuse 44 on fuse holder C 45 - SC45 - Fuse 45 on fuse holder C 46 - SC46 - Fuse 46 on fuse holder C

47 - SC47 - Fuse 47 on fuse holder C

15A

30

48 - SC48 - Fuse 48 on fuse holder C 49 - SC49 - Fuse 49 on fuse holder C

20A

75

* - only models with taxi equipment from May 2005

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Position of relays and fuses

Fitting Locations

No. 201 / 31

Position of fuses (SD) in fuse holder, right dash panel Fuse colours
30 A - green 25 A - white 20 A - yellow 15 A - blue 10 A - red 7,5 A - brown 5 A - beige 3 A - purple Note: Plug position SD11 has been dropped.

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No. 1 2 3 4 5 6 7

Current Flow Diagram designation - SD1 - Fuse 1 on fuse holder D - SD2 - Fuse 2 on fuse holder D - SD3 - Fuse 3 on fuse holder D - SD4 - Fuse 4 on fuse holder D - SD5 - Fuse 5 on fuse holder D - SD6 - Fuse 6 on fuse holder D - SD7 - Fuse 7 on fuse holder D

Nominal value 5A 5A 5A 5A 10A 5A 5A

Function/component - G197-Magnetic field sender for compass* - J540-Electric park and handbrake control unit J104- ABS control unit - G197 - Magnetic field sender for compass ** J446 - Parking aid control unit - J428-Adaptive cruise control unit - J668-Power output module for right headlight (only models with gas discharge headlights) - F189-Tiptronic switch - J745 -Cornering light and headlight range control unit (only models with gas discharge headlights) - G65 -High pressure sender G266-Oil level and oil temperature sender - K145 -Front passenger side airbag deactivated warning lamp J234 -Airbag control unit J706 -Seat occupied recognition control unit - J538-Fuel pump control unit (BLF, BLR, BLY, AXX, BPY, BLX, BVX, BVY, BVZ, BWA) - -Vacant

Terminal 15 15 15 15 15 15 15

8 9

- SD8 - Fuse 8 on fuse holder D - SD9-Fuse 9 on fuse holder D

5A 10A

15 15

10 - SD10 - Fuse 10 on fuse holder D 11 - SD11 - Fuse 11 on fuse holder D 12 - SD12-Fuse 12 on fuse holder D

5A

15

10A

- J387 - Front passenger door control unit J389 - Rear right door control unit ***

30

* - only models from May 2005 ** - only models up to April 2006 *** - only models from May 2006

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No. 201 / 33

No.

Current Flow Diagram designation

Nominal value 10A 10A 5A 5A 5A

Function/component - J446 - Parking aid control unit ** - J714-Power latching system relay - J255 -Climatronic control unit J301 -Air conditioning system control unit - F189-Tiptronic switch - K213-Electric parking brake and handbrake warning lamp J104-ABS control unit - -Vacant - -Vacant - -Vacant - -Vacant

Terminal 30 30 30 30 30

13 - SD13 - Fuse 13 on fuse holder D 14 - SD14 - Fuse 14 on fuse holder D 15 - SD15 - Fuse 15 on fuse holder D 16 - SD16 - Fuse 16 on fuse holder D 17 - SD17 - Fuse 17 on fuse holder D 18 - SD18 - Fuse 18 on fuse holder D 19 - SD19 - Fuse 19 on fuse holder D 20 - SD20 - Fuse 20 on fuse holder D 21 - SD21 - Fuse 21 on fuse holder D 22 - SD22 - Fuse 22 on fuse holder D 23 - SD23 - Fuse 23 on fuse holder D 24 - SD24 - Fuse 24 on fuse holder D

30A

- U13 -AC/DC converter with socket, 12 V - 230 V, 12 V-230 V U27 -Transformer with socket, 12 V-115 V * - J388-Rear left door control unit J389-Rear right door control unit - J762-Power latching control unit for rear left door (Variant)

30

30A 30A

30 30

* - american markets only ** - only models up to April 2006

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No.

Current Flow Diagram designation

Nominal value 30A

Function/component - J763-Power latching control unit for rear right door (Variant) - -Vacant

Terminal 30

25 - SD25 - Fuse 25 on fuse holder D 26 - SD26 - Fuse 26 on fuse holder D 27 - SD27 - Fuse 27 on fuse holder D 28 - SD28 - Fuse 28 on fuse holder D 29 - SD29 - Fuse 29 on fuse holder D 30 - SD30 - Fuse 30 on fuse holder D

25A 15A 30A 20A

- J786 -Heated backrest control unit - J538 - Fuel pump control unit (AXZ, BLV) * - J386-Driver door control unit J387-Front passenger side door control unit - J540 - Electric park and handbrake control unit * J393 - Convenience system central control unit ** - J540 - Electric park and handbrake control unit * J538 - Fuel pump control unit ** - -Vacant

30 30 30 30

31 - SD31 - Fuse 31 on fuse holder D 32 - SD32 - Fuse 32 on fuse holder D 33 - SD33 - Fuse 33 on fuse holder D 34 - SD34 - Fuse 34 on fuse holder D 35 - SD35 - Fuse 35 on fuse holder D 36 - SD36 - Fuse 36 on fuse holder D

20A

30

20A 15A

- U5 - 12 V socket * U18 - 12 V socket 2 * - J538 - Fuel pump control unit (AXX, BPY, BLF, BLR, BLY, BLX, BVX, BVY, BVZ, BWA) * - U1 - Cigarette lighter * U9 - Rear cigarette lighter * - -Vacant

30 30

20A

30

* - only models up to April 2006 ** - only models from May 2006

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Fitting Locations

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No.

Current Flow Diagram designation

Nominal value

Function/component - -Vacant - U5 - 12 V socket **

Terminal

37 - SD37 - Fuse 37 on fuse holder D 38 - SD38 - Fuse 38 on fuse holder D 39 - SD39 - Fuse 39 on fuse holder D 10A

75 75

- E94 - Heated driver seat regulator *** E95 -Heated front passenger seat regulator *** E128 - Heated rear left seat switch with regulator *** E129 - Heated rear right seat switch with regulator *** J255 - Climatronic control unit J301 - Air conditioning system control unit J713 - Second battery charging circuit relay Z20 - Left washer jet heater element Z21 - Right washer jet heater element - J754-Accident data memory (taxi) * - G41-Taxi meter (taxi) * G511-Mirror taxi meter (taxi) * K222-Taxi roof sign warning lamp (taxi) * K224-Interior light warning lamp (taxi) * L180-Button illumination lamp for active alarm (taxi) * -Coupling point glove compartment (taxi) * -Coupling point luggage compartment (taxi) *

40 - SD40 - Fuse 40 on fuse holder D 41 - SD41 - Fuse 41 on fuse holder D

5A 15A

30

* - only models with taxi equipment up to May 2005 ** - only models from May 2006 *** - only models up to April 2006

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Fitting Locations

No. 201 / 36

No.

Current Flow Diagram designation

Nominal value 20A 5A

Function/component - -Coupling point glove compartment (taxi) * - J601-Taxi alarm remote control, control unit (taxi) * -Coupling point special signal system (police) -Coupling point glove compartment (taxi) ** -Coupling point luggage compartment (taxi) ** - J601-Taxi alarm remote control, control unit (taxi) ** U19-12 V socket -3- (taxi) * -Coupling point special signal system (police)

Terminal 30 30

42 - SD42 - Fuse 42 on fuse holder D 43 - SD43 - Fuse 43 on fuse holder D

44 - SD44 - Fuse 44 on fuse holder D

10A

30

* - only models with taxi equipment up to May 2005 ** - only models with taxi equipment from May 2005

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Relay locations on electronics box, in left engine compartment (box high)
A1 - Vacant A2 - Circulation pump relay J160 (100) A3 - Motronic current supply relay 2 - J670 (167) A4 - Motronic current supply relay - J271 (458) (petrol) A4 - Terminal 30 voltage supply relay - J317 (458) (diesel)

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Fitting Locations

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Relay locations on electronics box, in left engine compartment (box low)
A1 - Secondary air pump relay J299 (100) (BSE, BSF) A2 - Motronic current supply relay - J271 (458) (petrol) A2 - Terminal 30 voltage supply relay - J317 (458) (diesel)

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Fitting Locations

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Relay position assignment on additional relay carrier under electronics box in left engine compartment (up to November 2005)
C1 - Vacant C2 - Automatic glow period control unit J179 (461) C3 - Vacant C4 - Vacant C5 - Vacant C6 - Vacant Note: The additional relay carrier is located under the electronics box and is only visible when the box is removed.

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Relay position assignment on additional relay carrier under electronics box in left engine compartment (from November 2005)
Automatic glow period control unit J179
1 - Additional relay carrier, under electronics box in engine compartment, left 2 - J179-Automatic glow period control unit

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1 - Auxiliary heater operation relay - J485 (53) 2 - Vacant 3 - Fresh air blower relay - J13 (404) only with auxiliary coolant heater 4 - Fuel pump relay - J17 (404) 5 - Electric fuel pump 2 relay J49 (404), diesel engines only 6 - Headlight washer system relay -J39- (53) 7 - Terminal 50 voltage supply relay - J682 (433)

Fitting Locations

No. 201 / 41

Relay positions under left dash panel (relay carrier 1)

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Safety cutout, under left dash panel
A - S46 - Front passenger seat adjustment thermal fuse 1 (30A) B - S44 - Driver seat adjustment thermal fuse 1 (15 A) C - Vacant D - Vacant Note: Vehicles with electrically adjustment seat and memory function dispose of a fuse (30A).

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Position of relays, relay carrier on onboard power supply control unit, driver footwell
B1 - Terminal 15 voltage supply relay - J329 (460) B2 - Vacant B3 - Vacant B4 - Terminal 30 voltage supply relay 2 - J689 (449) B5 - Heated rear window relay J9 (53) B6 - Dual tone horn relay - J4 (449) B7 - Double washer pump relay 1 - J729 (404) B8 - Double washer pump relay 2 - J730 (404) B9 - X-contact relief relay - J59 (460)

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Relay positions under left dash panel (relay carrier 2)
A - Drive train CAN bus isolation relay- J788 (479) B - Vacant C - Second battery charging circuit relay - J713 (478) D - Alarm horn relay - J641 (53), american markets only Fuses in the fuse holder on left under dash panel 1 - Vacant 2 - Vacant 3 - Vacant 4 - Vacant

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Fitting Locations

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Fuses (SF) on fuse holder, in luggage compartment, rear left (AXZ, BLV)
Torque settings
Electrical system, Repair Group 97, Removing and installing fuse holders

Fuse colours
30 A - green 25 A - white 20 A - yellow 15 A - blue 10 A - red 7,5 A - brown 5 A - beige 3 A - purple

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No. 1

Current Flow Diagram designation - SF1 - Fuse 1 on fuse holder F

Nominal value 30A

Function/component - - Left fuse carrier (SC12 - SC17, SC29 SC31) * - Right fuse carrier (SD12 - SD17, SD28, SD29 - SD31) * - -Fuses in electronics box (SB16 - SB26, SB49, SB50) - -Voltage supply electronics box - J519-Onboard power supply control unit

Terminal 30

2 3 4

- SF2 - Fuse 2 on fuse holder F - SF3 - Fuse 3 on fuse holder F - SF4 - Fuse 4 on fuse holder F

80A 125A 5A

30 30 30

* - only models from May 2006

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Fitting Locations

No. 201 / 47

Terminal 30 wiring junction - TV2
Location: In engine compartment, front left -Arrow -

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Fuse 2 (30) - S205
Location: in luggage compartment, left, behind side trim -Arrow Fuse rating 70 ampere (saloon models) Fuse rating 60 ampere (Variant)

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Fitting Locations

No. 201 / 49

Heated windscreen relay - J47
Location: in plenum chamber next to engine control unit -Arrow -

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