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Welcome.
Passat
Launch Training Volkswagen
Service Training
Volkswagen Passat model year 2006
Technical innovations
Welcome to the Volkswagen Passat 2006 launch training
Aim: To inform you of the technology of the new Volkswagen Passat 2006 Contents: Operation and functionality Technical highlights Using the vehicle Service
The time frame is approx. six hours. Service Training
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08/03/2005 2 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
In the seminar and practice rooms, please:
Volkswagen Passat model year 2006
Technical innovations
Marketing
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Vehicle presentation Technical innovations - Service Service information Using the vehicle
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Service Training
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Volkswagen Passat model year 2006
Marketing Technical innovations
Marketing
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Service Training
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Volkswagen Passat model year 2006
Contents History Vehicle production Market and segment Vehicle models
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Marketing Technical innovations
Competitors Positioning Target groups Drive engines Equipment lines Dimensions Insurance classes EuroNcap
Service Training Note: The current sales literature applies!
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Volkswagen Passat model year 2006
History
Marketing Technical innovations
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Service Training
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Volkswagen Passat model year 2006
Production sites
Marketing Technical innovations
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Volkswagen plant Emden
Volkswagen plant Mosel
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Volkswagen Passat model year 2006
Market shares: Market and segment
Marketing Technical innovations
BMW 3 series 12.2%
Others 35.7%
Audi A 4 11.3%
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Mercedes C-class 10.7% Citroen C5 0.7% Renault Laguna 1.5% M B SLK M azda 6 2.5% 2.8% Toyota Avensis Ford 3.7 M ondeo 4.1%
VW Passat VW Passat 10.5 %
Opel Vectra 4.3% 10.5%
Segment shares in the B-segment - Germany 01-06.2004 Service Training
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Volkswagen Passat model year 2006
Market shares: Market and segment
Marketing Technical innovations
BMW 3 series 8.5% Audi A 4 7.8%
VW Pass at 6,9%
Others 45.1%
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VW Passat 6.9 %
M B C-class 6.2% Ford Sierra/M ondeo 5.8% Opel Vectra 5.0% Mazda 6 2.7% Citroen Xantia/C5 2.7% Toyota Avensis 4.7% Renault 21/ Laguna 4.6%
Segment shares in the B-segment - Western Europe 01-06-2004 Service Training
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Volkswagen Passat model year 2006
Vehicle models
Marketing Technical innovations
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Limousine
Service Training
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Volkswagen Passat model year 2006
Competitors
Premium competitors BMW 5 series Opel Vectra
Marketing Technical innovations
Main competitors Audi A6
MB E-class
MB
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C-class Citroen C5
BMW 3 series Peugeot 407 Ford Mondeo Passat Audi A4 Volvo Renault Laguna S60 Honda Accord Toyota Avensis Mazda 6
Volvo S60 / V70
Other competitors
Service Training
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Volkswagen Passat model year 2006
Positioning
PASSAT - Positioning history
Passat 1988: Luxury class interior conditions in a mid-size category vehicle (space miracle)
Marketing Technical innovations
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Passat 1995: Space miracle and safety strategy (double airbag and ABS)
Passat 1997: Quality, safety and comfort of the luxury class, cost efficiency of the traditional midsize category (new measure of value in its category)
Service Training
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Volkswagen Passat model year 2006
Positioning pyramid
Marketing Technical innovations
The Passat. The unique experience of comfort.
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Product statement
In the upper mid-size category, the new Passat provides a new experience of comfort. It offers the quality, safety and design of the luxury category, while maintaining the economic efficiency of the traditional mid-size category. Overall comfort Design and product aesthetics Excellent quality Service Training Uncompromising safety Spaciousness and variability Convincing efficiency
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Product identity
Product properties
Volkswagen Passat model year 2006
Product properties
Marketing Technical innovations
The Passat. The unique experience of comfort.
Overall comfort
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Design and product aesthetics
· Evolution of the ageless harmonic Passat design · Measured emotionalization with striking front bonnet and radiator grille design · Individual interior design · Wheel design that matches the equipment lines
Quality of the luxury category
· Excellent processing quality · Assertive details : "love of details" · Use of high-quality materials · Best in class with regards to required repair-work
New standards in all categories: · Driving comfort · Air condition comfort · Seating comfort · Ease of operation Special equipment · Low noise output · Plenty of information
Service Training
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Volkswagen Passat model year 2006
Product properties
Marketing Technical innovations
The Passat. The unique experience of comfort.
Uncompromising safety
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Spaciousness and variability
· The space miracle: comfortable interior among the best in the midsize category · Variable seating design · Various storage compartments · Variable and individual luggage compartment
Convincing efficiency
· Outstanding value for money · Price level of the traditional midsize category competitors · Among the best in the insurance rating process · Leading in fuel consumption of petrol and diesel engines · Best in class with regards to repair and maintenance costs
· Fulfillment of all global safety standards · Comprehensive airbag equipment · More passenger safety · More pedestrian protection · Braking power and braking distance benchmarks · High safety reserves of driving characteristics · Innovative headlight and light s ystems
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Volkswagen Passat model year 2006
Positioning:
Marketing Comfort as special product strength Technical innovations
· 4-steer rear axle (independent suspension) · Larger range (70l tank) · Optional: advanced front lighting system (steering headlights), rain sensor/light assistant, cruise control system with automatic speed governor (optional) · Serial air-conditioning system (Climatic) · Optional: Climatronic (2-zone with indirect ventilation), · Insulating-glass, infrared reflecting windscreen, · Auxiliary heater, electrical rear window blind · Comfortline series: electr. 6-position front seats for the driver · Comfortline option: electr. 12-position seats for driver and · front passenger · Exterior noise: ISO drive past value 71 dB (A) · Interior noise: best in class · Serial electrical parking brake · Park pilot with distance warning, front and back
Driving comfort
Air-condition
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comfort
Seating comfort
Low noise output Ease of operation
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Target groups
Marketing Technical innovations
The Passat car line addresses a high-quality target group, compared to the competitors. Male, 35 to 45 years old More than 90% married, most with 1 or 2 children High level of education Higher householdnet income (approx. 3,800 /month). Middle to upper class Quality conscious Pragmatic Design-oriented Self-confident
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Demographic
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Psychographic
Service Training
Volkswagen Passat model year 2006
Engine / equipment matrix of the Limousine
Passat B6 ENGINE/EQUIPMENT MATRIX Engines
5Speed Front
Marketing Technical innovations
- World without NAR Equipment lines
4MOT Automatik Trendline Comfortline Sportline Highline
Gearboxes
6Speed Front Auto- 4MOT matik 6Front speed
1.6l 75 kW (102 PS) 2V SRE 1.6l 85 kW (115 PS) 4V FSI
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2.0l 110 kW (150 PS) 4V FSI 2.0l 147 kW (200 PS) 4V Turbo FSI 3.2l 184 kW (250 PS) V6 4V FSI 4MOTION 1.9l 77 kW (105 PS) TDI-PD 2V 1.9l 77 kW (105 PS) TDI-PD 2V DPF 2.0l 100 kW (136 PS) TDI-PD 4V AGW (Be lg.) 2.0l 103 kW (140 PS) TDI-PD 4V AGW 2.0l 103 kW (140 PS) TDI-PD 2V AGW DPF 2.0l 125 kW (170 PS) TDI-PD 4V AGW DPF
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X X X
= conventional Otto engine = FSI engine = Diesel engine
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Volkswagen Passat model year 2006
Equipment structure - 4 equipment lines
Marketing Technical innovations
Trendline
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Comfort line
Sport line
High line
· Entry level · No chrome on side windows · 16" steel wheels with full hub caps
· Luxury design · Chrome on side windows · 16" alloy wheels · Electrical 6position comfort seat
· Sporting · No chrome on side windows · 16" alloy wheels · Electrical 6position sports seat · Leather sports steering wheel · Sport chassis
· Exclusive · Chrome on side windows · 16" alloy wheels · Electrical 6- position sports seat · Leather sports steering wheel · Leather Alcantara · Climatronic
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Service Training
Volkswagen Passat model year 2006
Product: Standard equipment and lines
Passat Trendline
Safety: ESP with braking assistant Head airbags for front and rear passengers Side airbags for driver and front passenger Front passenger airbags can be switched off manually Crash-active front headrests Fasten seat-belt request driver and front passenger
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Marketing Technical innovations
Exterior, interior and functionality: Steel wheels 6.5 Jx16 (full hub cap) green thermal protection glass black impact & side protection strips Radiator grille with chrome edging Painted outside mirrors and handles electrical window-opener, front Central locking with FFB
Electric exterior mirror Electro-mechanical power steering Electrical parking brake "Climatic" air conditioning system Windscreen antenna Outside temperature display
3-point automatic seat-belts for all seats 3 rear headrests
Automatic luggage compartment opening
Passat Lines (Comfortline, Sportline, Highline)
Alloy wheels 7Jx16 with size 215 tires Decorative inlays Through-loading option in the rear bench Heated windscreen washer nozzles Extended center console with arm rest, storage compartment and rear socket Side protection rails and bumpers Electrical 6-position driver seat Socket in the luggage compartment 1x12 V Electric window lifters, rear chrome-plated at rear
Passat Comfortline
Inside mirror, automatic anti-blind function with rain sensor, light assistant, Coming & leaving home function Cruise control system Chrome strips on side windows
Passat Sportline
Sport chassis
Passat Highline
Inside mirror, automatic anti-blind function with rain sensor, light assistant, Coming & leaving home function Cruise control system Chrome strips on side windows Multi-function display (MFD) Climatronic... M F T
Multi-function display (MFD)
Service Training
Volkswagen Passat model year 2006
New special equipment: Comfort and functional equipment Marketing Technical innovations
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· 12-position electrical comfort/sports seats for driver and front passenger (later: also with electric massage lumbar support and air condition padding) · Automatically dimmable outside mirrors, electrical folding function, with forward lighting (including memory for electrical 12-position seats) · Heatable windscreen · Climatronic - two-zone with indirect ventilation · Filter windscreen, infrared reflection · Electric rear window blind · Side window blinds (manual) · High-end sound system Dynaudio · Home link (remote control of external units, e.g. garage door) · Inside mirror, automatic dimming function with rain sensor, light assistant, coming & leaving home function · Multi-function steering wheels, also with Tiptronic · Park pilot - acoustic distance warning, front and back · Auxiliary heating with timer or remote control
Service Training
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Volkswagen Passat model year 2006
Safety, exterior and interior equipment
Marketing Technical innovations
Safety equipment
· ADC - Cruise control system with automatic distance control · AFS - Advanced front lighting system (steering headlight) only in combination with Bi-xenon headlights · Tire pressure control display (direct and indirect measurement) · Side airbags also at the rear
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Exterior equipment
· 18" light metal alloy forged wheels; 19" light metal alloy wheel (individual offer via VW)
Interior equipment
· Wood pattern on instrument panel and center console (3 types of wood) · Turnable mat for the luggage compartment floor (double-sided: rubber and fabric)
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Wheels
Marketing Technical innovations
"Milwaukee"
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7Jx16 ET45 215/55R 16 97 V CN8, series Comfortline*
"Catalunya"
7Jx16 ET45 215/55R 16 97 V CN9, series Sportline*
"Adelaide"
7Jx16 ET45 215/55R 16 97 V CP0, series Highline*
"Monza"
7Jx16 ET45 215/55R 16 97 V CP1 /PJA "SST wheel" , optional
"Solitude"
71/2 Jx17 ET47 235/45R 17 97 W CN2, series V6* *) Wheels are bound to line and not freely selectable at the time NAR tires with speed index H
"Monte Carlo"
71/2 J x17 ET47 235/45R 17 97 W CP3, PJ5 freely selectable
"Macau"
71/2 J x17 ET47 235/45R 17 97 W CP4, PJ4 freely selectable
"Le Mans"
71/2 J x17 ET47 235/45R 17 97 W CA5, PJ7 freely selectable
"Westwood"
71/2 J x17 ET47 235/45R 17 97 W CV5, PJ8 freely selectable M F T
Service Training
Volkswagen Passat model year 2006
Marketing Package dimensions B and C limousines (length-width) Technical innovations B-segment
1880
Car width (mm)
C-segment
Audi A6 BMW 5 series Volvo S 80 MB E-class
1860 1840 1820
Peugeot 407 Ford Mondeo Passat B6
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1800 1780 1760 1740 1720 1700 4350 4450
Alfa 156 BMW 3 series
Opel Vectra
Opel Signum Citroen C5
Renault Laguna Bora NF
Audi A4 Skoda Superb Passat B5
MB C-class
4550
4650
4750
4850
4950
Car length (mm)
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Volkswagen Passat model year 2006
Dimensions: Outer dimensions
Marketing Technical innovations
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Limousine:
· Length in mm · Width in mm · Height in mm · Interior length in mm · Luggage compartment volume in l · Tank in l
B6 4,765 1,820 1,472 1,796 485 70
B5 4,703 1,746 1,462 1,785 475 62
Difference B6 / B5 + 62 + 74 + 10 + 11 + 10 + 8
Dimensions in mm
Service Training
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Volkswagen Passat model year 2006
Dimensions: Internal dimensions
Marketing Technical innovations
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1796
Dimensions in mm
Service Training
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Volkswagen Passat model year 2006
Dimensions: Luggage compartment capacity
Marketing Technical innovations
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* for Tirefit, in the storage compartment under the floor
Dimensions in mm
Service Training
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Insurance rating and classes
Marketing Technical innovations
Forecast Newly launched engines type class
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Comprehensive insurance
1,6 l 2.0 l FSI
75 kW / 102 PS 110 kW / 150 PS
14 17
Starter engine
1.9 l TDI 2.0 l TDI
77 kW / 105 PS 103 kW / 140 PS
19 20
Service Training
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Volkswagen Passat model year 2006
Marketing Measures for fulfilling the highest safety requirements Technical innovations
Two-level front airbags Serial head airbags Rear side airbags Active front headrests
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Fasten seat-belt prompt Interior lighting and warning light are switched on after a crash AFS headlights in combination with Bi-xenon Rear light cluster "backlight / braking light / indicator" in LED technology for maximum service life Towbar with trailer stabilizer via ESP and auto hold
Service Training
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EURO NCAP
Marketing Technical innovations
Europa FAMILY - Cars
VW Passat B5 Audi A4 Skoda Superb Skoda Octavia Rover 75 Citroen C5 Opel Vectra Opel Signum Nissan Primera Ford Mondeo Subaru Legacy Volvo S40 BMW 3 series
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VW Passat B6 Toyota Avensis Renault Laguna SAAB 9-3 Mercedes C-class
Service Training
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Volkswagen Passat model year 2006
Launch
Marketing Technical innovations
Technically the best offer in the B-segment Customer-oriented enhancement of the range of offers Expansion of standard and market launch in the B-segment
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Launch in Germany: March 2005
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Volkswagen Passat model year 2006
Vehicle presentation Technical innovations
Marketing
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Vehicle presentation Technical innovations - Service Service information Using the vehicle
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Service Training
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Vehicle presentation Technical innovations
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Service Training
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Volkswagen Passat model year 2006
Technical innovations
Marketing
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Service Training
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Volkswagen Passat model year 2006
Contents Body Passenger protection Drive units/engines
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Technical innovations
Power transmission/gearbox Chassis Electrical system Comfort and safety electronics Radio, telephone, navigation Heating and air-conditioning system Service
Service Training
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Volkswagen Passat model year 2006
Use of thermo-formed steel
Technical innovations
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Service Training
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Pedestrian protection measures
Technical innovations
Adult head impactor test area
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Child head impactor test area
Hip impactor test area
Leg impactor test area Service Training
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Volkswagen Passat model year 2006
Bumper design
Technical innovations
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Front Back
Service Training
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Volkswagen Passat model year 2006
Degree of pedestrian protection in bumper area
Technical innovations
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(1) Chassis foam part (PP particle foam) on assembly front bumper carrier
Retaining brackets (steel) on front carrier assembly for supporting the chassis cross member
(2) Chassis cross member (steel) to spoiler support
Service Training
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Optimized pedestrian protection components
Technical innovations
Deformation element
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with deformation flaps
Screw point on upper longitudinal member
Service Training
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Storage concept
Technical innovations
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Service Training
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Interior design
Instrument panel with drawers for Comfortline
Technical innovations
Optional telephone block for premium mobile phone integration in the instrument panel
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Instrument panel with opened drawer on driver's side
Swiveling logbook receiver, optional CD changer
Service Training
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Volkswagen Passat model year 2006
Center consoles
Center console with XXL stowage compartment with "light / ashtray"
Technical innovations
Trendline center console
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Center console for Comfortline Trendline center console with drink holder
Telephone receiver for premium mobile phone integration
Service Training
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Roof console
Sensors for interior monitoring
Technical innovations
Spectacles compartment
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Service Training
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Panelling
Technical innovations
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Rear door sun blind
Umbrella and bottle up to 1 liter
Service Training
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Comfortline front seats
Technical innovations
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Service Training
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Comfort line fronts seat lumbar support
Technical innovations
Extended function: if the massage switch is used, the lumbar support sign moves to max. arch and then returns to its original position when the program is completed.
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Operation: Press switch 1x: Press switch 1x again:
massage on massage off
1 3 2 4
Service Training
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Rear seat system
Technical innovations
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Division 60:40
Service Training
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Rear seat system
Technical innovations
Standard 1/3 2/3 divided rear seat system with one-piece seat area
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View C
Indication of backrest lock via red analog indicator Golf 5
Service Training
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Center arm rest
Technical innovations
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Service Training
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Center arm rest
Technical innovations
Long-cargo folding option
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Extended cup holder
Center arm rest
Service Training
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Rear window blind with electric actuation
Technical innovations
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Sun blind button
Service Training
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Luggage compartment
Technical innovations
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Bag hook and protective cloth
Luggage compartment net
Service Training
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Volkswagen Passat model year 2006
Operating the tailgate
Technical innovations
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The tailgate opens automatically when the radio key is used
Tailgate, closed
Service Training
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External airbag sensors
Technical innovations
Upfront sensor
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Airbag control unit screwed on to the center tunnel
Front door side crash sensor pressure sensors
Rear side crash sensor acceleration sensors Key-operated switch
Service Training
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Front seats with active headrests (AHR)
Direction of movement of headrest Headrest with serial KIE button
Technical innovations
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Direction of force
Service Training
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Passenger detection (PD)
Technical innovations
Driver's side:
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Belt lock with belt lock switch
Passenger's side:
+
Belt lock with belt lock switch Passenger seat detection sensor for Trendline and Comfortline
or
Passenger seat detection sensor for Sportline
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Service Training
Volkswagen Passat model year 2006
Drive units: Otto engines
Technical innovations
Exhaust
Cyl. Nm
Otto engines
Conventional engines 1.6 l / 75kW (102PS) 2V-RSH FSI engines 1.6 2.0 2.0 2.0 2.0 3.2 3.2 l l l l l l l / / / / / / / 85 kW 110 kW 110 kW 147 kW 147 kW 184 kW 184 kW (115 (150 (150 (200 (200 (250 (250 PS) PS) PS) PS) PS) PS) PS) 4 4 4 4 4 4 4 V V V V V V V FSI FSI FSI TFSI TFSI FSI FSI R4 R4 R4 R4 R4 VR6 VR6 155 200 200 280 280 330 330 R4 148
Gearbox in B6
Manual gearbox Automatic gearbox
02Q
EU-4 EU-2
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EU-4 EU-4 EU-2 EU-4 EU-2 EU-4 EU-2
02Q 02Q 02Q 02Q -
09G 09G 09G 09G 09G 02E 02E
* * * * * * *
NAR engines 2.0 l / 147 kW (200 PS) 4 V TFSI 3.6 l / 206 kW (280 PS) 4 V FSI Service Training R4 280 VR6 360
ULEV2 LEV2
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02Q 09G 09M
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Drive units: Diesel engines
Technical innovations
Diesel engines
Diesel engines Europe
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Exhaust
Cyl. Nm
Gearbox in B6
Manual gearbox Automatic gearbox
02Q 02Q 02Q 02Q 02Q 02Q 02E 02E 02E 02E
1.9 l / 77 kW (105 PS) TDI-PD 2V 1.9 l / 77 kW (105 PS) TDI-PD 2V with DPF 2.0 l / 100 kW (136 PS) TDI-PD 4 V 2.0 l / 103 kW (140 PS) TDI-PD 4 V
R4 250 R4 250 R4 320 R4 320
EU-4 EU-4 EU-4 EU-4 EU-4 EU-4
*
2.0 l / 103 kW (140 PS) TDI-PD 2 V with DPF R4 320 2.0 l / 118 kW (160 PS) TDI-PD 4 V with DPF R4 350
Service Training
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Volkswagen Passat model year 2006
The maintenance-free Diesel particle filter (DPF)
Technical innovations
08/03/2005 60 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
DPF fitted near the engine Oxidation catalytic converter
750°C 620°C Service Training
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Volkswagen Passat model year 2006
The new Piezo pump jet elements (PPJ)
Electrical connection
Technical innovations
More power Less injection noise Less emissions
08/03/2005 61 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Reduction of fuel consumption Modified cabling (power consumption PPJ 220 V instead of 12 V) Rest adopted from 2.0 l 4 V TDI series
Piezo actuator
Service Training
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Volkswagen Passat model year 2006
The new 2.0 l 4 V TDI PPJ DPF with 118 kW
Technical innovations
Scope of changes due to diesel particle filter (DPF) and Piezo pump jet element (PPJ) Exhaust turbocharger with path report, improvement of reaction and material
08/03/2005 62 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Forged steel crankshaft instead of cast metal Variable intake manifold instead of rigid intake manifold Electrical exhaust gas recirculation regulation instead of pneumatic regulation
Service Training
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Volkswagen Passat model year 2006
The new VR6 FSI 3.2 l EU4 and 3.6 l ULEV2
Cylinder capacity increased to 3.6 l (206 KW, 360 Nm)
Technical innovations
Plastic cylinder head cover with cyclone cutter
08/03/2005 63 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Low pressure reservoir integrated in variable intake manifold
High pressure pump
Oil pump in high position Direct injection Cooling water regulator new (item) Performance-optimized water pump
Weight-optimized main crankcase
Service Training
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Volkswagen Passat model year 2006
6-speed manual gearbox 02Q
Technical innovations
Increased efficiency due to smooth running bearing
08/03/2005 64 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Lifetime oil filling
Service Training
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Volkswagen Passat model year 2006
6-speed automatic gearbox 09G
Technical innovations
Low weight High overall spread Compact gearbox dimensions High switching speed
08/03/2005 65 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
High gearshift comfort High transmission-ratio spread for flexible use Switching elements only for changing gears Compact, light and high-performance Sports program and manual gear selection using Tiptronic Initial acceleration in 2nd gear in Tiptronic mode
Service Training
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Volkswagen Passat model year 2006
6-speed direct manual gearbox 02E (DSG)
Technical innovations
6 gears Gear change without interruption of traction force
08/03/2005 66 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Reduced fuel consumption 3 shift programs (normal, sport, Tiptronic) Optional: Sports gear shift at steering wheel
Service Training
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Volkswagen Passat model year 2006
Front axle
Technical innovations
08/03/2005 67 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Modern suspension strut axle Direct stabilizer connection (1:1) Single-piece aluminium auxiliary frame Aluminium swivel bearings and transverse links
Service Training
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Volkswagen Passat model year 2006
Rear axle
Technical innovations
08/03/2005 68 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Multi link rear axle Acoustically isolated auxiliary frame Direct stabilizer connection (1:1) Aluminium wheel carrier Large loading width Good driving dynamics and comfort features
Service Training
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Volkswagen Passat model year 2006
Electromechanical power steering (EPS)
Technical innovations
Vehicle speed
08/03/2005 69 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
EPS control unit Electric motor Worm gear
Steering angle sensor (steering angle and steering angle speed) Moment sensor (steering moment)
Servo pinion
Steering pinion
Electromechanical steering Servotronic function (speed-dependent power-assisted steering) Active return, forward driving correction function Fuel saving, less noise, no hydraulic liquid Service Training
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Volkswagen Passat model year 2006
Electromechanical power steering (EPS)
Technical innovations
08/03/2005 70 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Dash panel area - control lamp
Service Training
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Volkswagen Passat model year 2006
Electrical steering column locking (SCL)
Technical innovations
Electr. steering column locking (SCL)
08/03/2005 71 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Universal joints
Safety column flex component
Electrical steering column locking Continuous adjustment of height and length
Service Training
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Volkswagen Passat model year 2006
Tire pressure control display
Control lamp for tire control display
Technical innovations
J285 Buzzer for tire control
08/03/2005 72 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
J533
Pressure loss
J104 Button for tire control display Key J104 ABS control unit with EDL J285 Control unit in dash panel insert J533 Diagnostics interface for databus
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ABS wheel sensors
Service Training
Volkswagen Passat model year 2006
Tire pressure control system (TPCS)
Technical innovations Consists of:
4 / 5 electronic wheel units Control unit with receiver Receiving antenna
08/03/2005 73 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Transmission path Display in the combiinstrument
Pressure loss
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Service Training
Volkswagen Passat model year 2006
Tire pressure control system (TPCS)
Technical innovations
Keys
08/03/2005 74 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Center console
Partial load air pressure selected
Warning light
Total load air pressure selected
Service Training
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Volkswagen Passat model year 2006
Tire pressure control system (TPCS)
Technical innovations
Wheel electronics
Technical data:
08/03/2005 75 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Sensor
Separate power supply 10 years service life Acceleration up to 2000 g Weight approx. 45 g with valve Temperature range:-40 °C to +150 °C Transmission frequency 434 and 315 MHz Various transmission modes (own intelligence) Integrated pressure, temperature and acceleration sensor
Service Training
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Volkswagen Passat model year 2006
Self-supporting tires (SST)
Technical innovations
Self supporting tire (SST)
08/03/2005 76 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Inner lining 2 run flat strips 2 plies
Self-supporting tire due to strengthened sides
APEX: Run flat compound
Bead 5x6
Self-supporting tire
Service Training
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Volkswagen Passat model year 2006
Electrical parking brake (EPB)
Technical innovations
Basic functions:
08/03/2005 77 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Open and close using the button
"Electrical parking brake (EPB)" button
Automatic opening while starting to drive Emergency braking function by pressing the button: hydraulically via ESP
Service Training
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Volkswagen Passat model year 2006
Auto hold function
"Auto hold" key "Electrical parking brake" (EPB) key
Technical innovations
08/03/2005 78 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Sensored clutch sender cylinder and braking light switch
Brake calliper with integrated actuator ESP control unit EPB control unit with integrated ESP sensor cluster E lines
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Service Training
Volkswagen Passat model year 2006
Network design
ACCSG Radar Engine control unit
Sensor CAN ...
Technical innovations
...
EPB-CAN
EPB par king brake ESP cl uster
AFS-CAN
NOx Gearbox control unit Selector lever Brake control unit (ABS, ESP,..)
AFS right AFS left
K-line CAN diagnostics
Ext. CAN
4-wheel SG
dynami klight range control AFS / LWR
Vehicle diagnostics connector
CAN drive
Basis Telematics Combi
Gateway
08/03/2005 79 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
CANCombi
Steering angle sensor Wipers RS/LS SMLS (Steerin g column)
LIN
Electrical Steering aid
Airbag control unit
CANInfotain.
Radio / RNS Telephone Telematics NAR DSP TV tuner / DVB tuner Booster AMP DAB tuner / sat. Recei ver Compass Key modul e Water heater / auxiliary heater Control unit Trailer control unit On-board network control unit
LIN
Multi-function steering wheel PDC par king aid Rear hatch control unit
CAN comfort
Air conditioni ng control unit
LIN
Multi-function control unit
PTC heater
Comfort-/ RDKKessy-/ WFScontrol unit
LIN
Electric steering column locki ng (ESC)
CAN infotainment CAN drive
Seat Driver (memor y)
Seat Front passenger (memor y)
Door control unit Driver
Door control unit Front passenger
Door (FH) control unit rear left
Door (FH) control unit rear right
IM
Sounder
NGS
CAN convenien ce CAN combi CAN AF S CAN EPB
CAN convenience
CAN sensor
Service Training
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Volkswagen Passat model year 2006
Control unit layout
9 9 13 13 5 6 5 6 4 4 7 7
Technical innovations
1 2 14
Gateway control unit On-board network control unit Engine control unit Gearbox control unit Comfort control unit Air conditioning control unit Trailer control unit AFS / LWR control unit ESP control unit Electrical parking brake control unit Airbag control unit Fuse holder 1 Fuse holder 2
3 20 17 16 15 22 24 25 21 8 9 10 18 19 14 4 5 6 7
08/03/2005 80 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
23 23
11 12 3 1 8 2 13 12 11 10 13 3 1 8 2 12 11 10
Service Training
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Volkswagen Passat model year 2006
Control unit for on-board network (BSG)
Control unit for on-board network J519
Technical innovations
Tasks
Exterior lighting control Comfort lighting Wipers
08/03/2005 81 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Fitting location
Wash pumps Indicator control Load management Interior lighting control Heatable rear window Terminal control Fuel pump preliminary run
Relay holder on control unit for on-board network
Service Training
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Volkswagen Passat model year 2006
Equipment versions of the combi-instruments
Technical innovations
Low-Line
08/03/2005 82 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Mid-Line
High-Line
Service Training
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Volkswagen Passat model year 2006
Speed warning setting
Setting in the combi-instrument
Technical innovations
Warning trigger
08/03/2005 83 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Setting the current speed Deleting the set speed limit Operation via MFA lever or MFL
Gong sound in the combi Display of the warning screen Operation at MFA lever/MFL
Service Training
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Volkswagen Passat model year 2006
Electronic ignition switch (EIS)
1. 2. 3.
08/03/2005 84 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Technical innovations
Ignition switch (IS)
Insert ID sender (ignition key) in EIS to pre-lock position. Apply the clutch. Press ID sender right up to the stop the engine starts. Engine is running and ID sender is at cl. 15 driving Engine off ---> press ID sender and remove fingers from ID sender, the ID sender is brought to the remove position by the EIS. Remove ID sender from the EIS. Intermediate levels between pre-locking and engine start can be activated.
4. 5.
6.
ID sender
Emergency key
Service Training
as of the 5th September 2002
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Volkswagen Passat model year 2006
The 230 volt on-board network socket
Technical innovations
LED
230V Euro socket
08/03/2005 85 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
150W constant power level 300W top performance LED function display: red flashlight: fault green permanent light: converter supplies voltage
Euro socket 230 V/50 Hz US socket 115 V/60 Hz Status LED
Integrated child-proofing Excess current and excess temperature shutdown
Child-proofing
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Service Training
Volkswagen Passat model year 2006
Advanced front lighting system (AFS)
Use of the "steered headlights" Steered headlight only available in combination Bi-xenon headlights Optional extra equipment
Technical innovations
08/03/2005 86 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
· conventional lighting concept
· AFS steered headlights only in combination with Bi-Xenon Service Training
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Volkswagen Passat model year 2006
LED - rear light cluster (SBBR)
Technical innovations
Exterior ring:
Combined indicator/brake light with 2-color LEDs Backlight: Interior and exterior ring Rear fog light and reversing lights using conventional light bulb technology
08/03/2005 87 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Service Training
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Volkswagen Passat model year 2006
Cruise control system (CCS)
Additional 3rd lever
Main operating elements: 1. On/Off 2. Set 3. Cancel 4. Resume 5. +/- Speed 6. +/- Distance Other operating elements: 7. Pedals 8. Gear selection lever 9. ESP on/off +10 km/h accelerate
Technical innovations
Cancel
Off
08/03/2005 88 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Driver information: 1. System state 2. Nominal speed 3. Object detected 4. Target/actual distance 5. Take over prompt 6. System condition transitions
SET -1 km/h -10 km/h delay
RESUME +1 km/h
100
Service Training
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Volkswagen Passat model year 2006
Adaptive distance control (ADC)
Technical innovations
08/03/2005 89 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Technical requirements
Control range: 200 m Minimum opening angle: 12° Accuracy of relative speed indication: 0.1 m/s
12°
200 m Service Training
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Volkswagen Passat model year 2006
Immobilizer 4 with online connection
Technical innovations
For the launch of the Passat 2006, the online connection of the immobilizer 4 is used in the same way as in Audi A8, A6 and A3. The process in the workshops is identical for Volkswagen and Audi. Technologically, there are differences between the vehicles, just like Audi
08/03/2005 90 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Conclusion: the database for VW is in Wolfsburg !
Service Training
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Volkswagen Passat model year 2006
Park distance control (PDC)
Technical innovations
Manufacturer: Valeo Sensors front (4) and back (4)
Bumper Adhesive Holder Sensor pad
New sensors for pedestrian protection (shorter) Chrome-plated sensors at front center in the radiator grill Holes punched in bumper after painting Control unit same part T5
08/03/2005 91 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
front
back
Service Training
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Volkswagen Passat model year 2006
Multi-function steering wheel
Technical innovations Multifunctional display
Radio/ telephone
08/03/2005 92 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Mute/PTT Volume +
Menu
Next page
Volume Previous page Telephone pick up/hang up Service Training Confirmation
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Volkswagen Passat model year 2006
Telephone fitting
Technical innovations
Manufacturer: Nokia Antenna diagnosis
Mobile phones are supported without system plug via Bluetooth
08/03/2005 93 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Improved hands-free call quality (DSP on board)
Mobile phone holder
Universal mobile phone fitting various manufacturers
Control unit attachment under passenger seat
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Service Training
Volkswagen Passat model year 2006
Premium telephone fitting (Bluetooth)
Technical innovations
Extendable keypad
08/03/2005 94 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Telephone receiver in XXL storage compartment
Service Training
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Volkswagen Passat model year 2006
Premium telephone networking (Bluetooth)
Technical innovations
Highline Combi MFS
CAN bus Phone unit (PU) GSM/GPRS engine Car stereo
External GSM antenna
BT notebook
BT headset BT
08/03/2005 95 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Bluetooth
BT phone
External keypad from ALPS co.
Mute Audi o
Board-to-board connection
Remote SIM access
Info call/ breakdown call
Hands free unit (HFU)
i
PTT
PTT
Charger + baseplate
Cl. 30 Cl. 31
Service Training
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Volkswagen Passat model year 2006
Radio systems (RS)
Technical innovations
Sound, optional Rear loudspeakers
08/03/2005 96 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Front loudspeakers Telephone control CD drive with MP3 (only Panasonic) Large display Front loudspeakers Telephone control Small display CD changer control RDS FM/AM radio CD changer Vehicle-specific sound correction TIM Diversity double tuner RDS FM/AM radio
Optional 4x20 watts with rear loudspeakers Front loudspeakers Telephone control CD drive Large display CD changer control
Diversity double tuner
RDS FM/AM radio
Entry-level radio Service Training
Radio RCD 500
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Radio RCD 300
Volkswagen Passat model year 2006
Radio navigation systems (RNS)
Technical innovations
08/03/2005 97 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
TV optional DAB optional 2nd CD m usic drive Voice control Navi and telephone Address/tel. no.. adm inistration GSM/GPRS m odule E-Mail reception+read out Em ergency and breakdown call VW portal/Internet/WAP Dynam ic navigation with high quality m ap display Dynam ic navigation w ith arrow display CD drive Monochrome display (3.8" ) Base radio/CD DVD drive 6.5" color display TOP radio/CD/MP3
Voice control telephone Address - /tel. no. adm inistration . GSM/GPRS m odule E-Mail reception+read out Em ergency and breakdown call VW portal/Internet/WAP Corridor function Dynam ic navigation w ith sim ple m ap display CD drive 3.8" color display Base radio/CD/MP3
RNS base Service Training
RNS top including network package
RNS base including network package
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Volkswagen Passat model year 2006
10-channel sound system
Technical innovations
Loud speaker system
Front: 3-way
50 mm tweeter 80 mm midrange 200 mm bass RCD 500
08/03/2005 98 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Back: 2-way
46 mm tweeter 168 mm bass
RNS-DVD
Amplifier
Output: 600 watts Type: 10 channel-class D Installation location: under driver's seat
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Premium7
Service Training
Volkswagen Passat model year 2006
DVD navigation RNS 2 DVD
Technical innovations
Map on DVD-ROM (Europe DVD)
08/03/2005 99 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Improved computing performance Improved diagnosis Improved graphics Improved radio reception (tuner diversity like RCD 500) Combination with sound possible Drive cannot play music CDs
Service Training
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Volkswagen Passat model year 2006
Air-conditioning, 2-zone
Technical innovations
08/03/2005 100 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Improved air quality due to larger air channel cross-sections Improved ventilation of rear due to larger cross-sections of the footwell air outlets Only Climatronic has indirect ventilation Air outlets individually adjustable
Service Training
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Volkswagen Passat model year 2006
Air-conditioning control
Technical innovations
Climatic
- Air circulation when driving backwards - Automatic temperature control
08/03/2005 101 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
- Manual preselection of air distribution
22 °C
Service Training
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Volkswagen Passat model year 2006
Air-conditioning control
Technical innovations
Climatronic
- Air circulation when driving backwards - Two zones with individual temperature selection for driver and passenger - No readjustment
08/03/2005 102 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Service Training
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Volkswagen Passat model year 2006
Auxiliary heater
Technical innovations
Telestart
CAN bus +/- voltage Cooling water (warm)
08/03/2005 103 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Sender Fresh air
Receiver
Auxiliary heater
Cooling water (cold)
Dosage pump Fuel Exhaust
Service Training
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Volkswagen Passat model year 2006
Windscreen heater
Technical innovations
System as in Passat 2005
Coiled tungsten wires Relay in plenum chamber
08/03/2005 104 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Connection via "Kapton tapes"
New in the Passat 2006
Is switched on via Climatic/Climatronic Control using on-board network control unit
Service Training
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Volkswagen Passat model year 2006
Contents
Technical innovations
Chassis number Launch supervision Maintenance ranges
08/03/2005 105 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Transport mode Special tools / operational equipment
Service Training
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Volkswagen Passat model year 2006
Chassis number
Location of chassis number
Technical innovations
08/03/2005 106 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Chassis number
Vision window in windscreen Service brochure Spare tire recess Front right mudguard area B-pillar driver's side Service Training
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Volkswagen Passat model year 2006
Launch supervision
Launch of VW Passat 2006
Start as of 00.00.2005 Launch team TSC / KD / QS / FE / production
08/03/2005 107 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Technical innovations
Registration duty for all complaints (all German and export partners) Registration duty before repair for all complaints (SC areas 123, technical area of responsibility 124) tow-ins / cases of fires (all partners in Germany) On-site task force assignments upon consultation Sending of damaged part to parts dispatch control (TVS) Reports via hotline channel, only in exceptional cases via fax Service: 8:00 am to 4:00 pm, answer within 2 hours Detailed information can be found in the technical service manual as well as at ServiceNet and PartnerNet
Service Training
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Volkswagen Passat model year 2006
Launch supervision
Technical innovations
Registration duty prior to repair WVW ZZZ 3C ...
Workshop findings / answer
Service
08/03/2005 108 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
DISS KDB HST Field activities
DISS Workshop
Technical enquiry
ELSA 3.1
Repair specifications/ troubleshooting
TSC / launch team Information / repair advice
Launch report
Field problem in FAP
FAP* process
Customer service solution Series solution
* Fault rectification process
Service Training
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Volkswagen Passat model year 2006
Maintenance ranges / delivery inspection
Technical innovations
Modified service sequence
Delete the error memory and deactivate transport mode For special equipment: "Spare wheel package": Check condition and inflation pressure of the spare wheel
08/03/2005 109 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
For Passat with sports chassis: Remove transportation lock (channels) from the front axle springs Check number of keys and their function
Note: The current service literature applies!
Service Training
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Volkswagen Passat model year 2006
Maintenance ranges / vehicle markets without WIV
Technical innovations
Oil change service
Every 15,000 km / annually (without WIV QG0/QG2) Every 7,500 km / annually (for diesel fuel with increased sulphur proportion) Drain fuel filter
08/03/2005 110 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Interval service: Inspection
Every 60,000 km / 4 years
Service Training
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Volkswagen Passat model year 2006
Maintenance ranges / vehicle markets with WIV
Technical innovations
Interval service
According to flexible service display, no later than after 30,000 km / two years (Golf with petrol engine)
08/03/2005 111 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
According to flexible service display, no later than after 30,000 km / two years (Golf with diesel engine) Tire mobility set: check durability limit, replace expired and used tire sealing agent
Service Training
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Volkswagen Passat model year 2006
Transport mode
Deactivated systems in transport mode
Radio Radio remote control
08/03/2005 112 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Technical innovations
Interior monitoring Receiver auxiliary heater for telestart Inclination sensor Interior light active for only 30 s Save LED on door panel on driver and passenger sides
Transport mode (TrA) is deactivated using the diagnosis tester.
Service Training
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Volkswagen Passat model year 2006
Maintenance ranges / direct manual gearbox
Direct manual gearbox service
The direct manual gearbox requires a special type of oil. An oil change is necessary after a certain running time. The oil level check is done in the same way as for the automatic gearbox AG4 01M / 01N
Oil level check screw
Technical innovations
08/03/2005 113 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Oil drain screw
Oil level check screw Overflow pipe Front Please take note of the current service literature!
Service Training
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Volkswagen Passat model year 2006
Towing / direct manual gearbox
Technical innovations
Towing should only be done in compliance with the operating manual It is not possible to start the engine by towing the vehicle (couplings are depressurized). This prevents damage to the gearbox
08/03/2005 114 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Service Training
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Volkswagen Passat model year 2006
New wiper adapter
Previous side-lock adaptation system
Technical innovations
New top-lock adaptation system
08/03/2005 115 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
Illustration
More rigid and stable connection Improved handling stability Reduced number of versions (from 3 incompatible versions to 1 in the corporate group) Module agreed upon within the corporate group
Service Training
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Volkswagen Passat model year 2006
Plug-in connector for wash water line
Old coupling
Technical innovations
08/03/2005 116 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
New coupling
Service Training
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Volkswagen Passat model year 2006
Additional measures
Technical innovations
Volkswagen iTV iTV training Private study programs: "The Passat 2006", "The Passat 2006 Electrical system"
08/03/2005 117 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
VW/Audi TV Training modules TTT, EX102, EX105, EX110, EX158 and EX1Z5
The Passat 2006
Service Training
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Volkswagen Passat model year 2006
Technical innovations
As of March 2005 in your car dealership.
08/03/2005 118 from 85 - VK-21_ALV Passat 2006 - last update: 29/01/2005
www.volkswagen.de Service Training
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Thank you for your interest!
Service Training
Goodbye and have a nice journey!
Break.
Service Training