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IP-601
IMAGE PROCESSOR SERVICE MANUAL
With Parts List (Used on Model 7075)
August, 2000
IP-601 SERVICE MANUAL
(Used on Model 7075)
AUGUST 2000
IMPORTANT NOTICE
Because of the possible hazards to an inexperienced person servicing this equipment, as well as the risk of damage to the equipment, Konica Business Technologies strongly recommends that all servicing be performed by Konica-trained service technicians only. Changes may have been made to this equipment to improve its performance after this service manual was printed. Accordingly, Konica Business Technologies, Inc., makes no representations or warranties, either expressed or implied, that the information contained in this service manual is complete or accurate. It is understood that the user of this manual must assume all risks or personal injury and/or damage to the equipment while servicing the equipment for which this service manual is intended.
Corporate Publications Department
© 2000, KONICA BUSINESS TECHNOLOGIES, INC. All rights reserved. Printed in U.S.A.
Contents
CONTENTS
Chapter 1. Overview
I Product specifications ........................................................................ 1-1 I Product overview ................................................................................ 1-3
G Features of the IP-601 .................................................................................... 1-3 G Startup sequence of the Konica 7075 and IP-601 system ............................... 1-4 G Data processing by the IP-601 (refer to a data flow chart) ............................. 1-4
Chapter 2. Assembly / Disassembly
I Disassembling and Assembling IP-601 ............................................. 2-1
[1] IP-601 Removal ........................................................................................... 2-2 [2] External Cover and Front Cover Removal.................................................... 2-3 [3] Floppy Disk Drive Removal/Installation ........................................................ 2-4 [4] Hard Disk Drive Removal/Installation ........................................................... 2-5 [5] Power Supply Unit Removal/Installation ...................................................... 2-6 [6] VGA Video Card Removal/Installation .......................................................... 2-7 [7] IEEE 1394 Communication Board Removal/Installation .............................. 2-7 [8] Network Card (KN-302) Removal/Installation .............................................. 2-8 [9] Parallel Security Board Removal/Installation ............................................... 2-8 [10] Mother Board Removal/Installation ............................................................ 2-9 [11] DIMM Memory Module Removal ............................................................. 2-11 [12] Memory Expansion (use a commercially available memory) ................... 2-12
Chapter 3. Troubleshooting
I Troubleshooting .................................................................................. 3-1
[1] Troubleshooting the IP-601 and Konica 7075 .............................................. 3-1
iii
Contents
Chapter 4. Appendix
I Appendix ............................................................................................ 4-1
[1] IP-601 Software Installation Guide .............................................................. 4-2 [2] Ga-6BA Component (IP-601) ...................................................................... 4-2 [3] Jumper (JP8)/Dip SW Settings. ................................................................... 4-2 [4] IP-601 POST Messages .............................................................................. 4-3 [5] Beep Codes ................................................................................................. 4-4 [6] Limitation ..................................................................................................... 4-4 [7] 25 Mode ...................................................................................................... 4-5 [8] P Feature ..................................................................................................... 4-6 [9] IP-601 Block Diagram .................................................................................. 4-6 [10] Handling IP-601 Mother Board .................................................................. 4-7
Chapter 5. Parts List Chapter 6. Installation Instructions
IP-601 KN-302 VI Kit VI-601
INDEX ................................................................................ Index-1
iv
Safety
SAFETY AND IMPORTANT WARNING ITEMS
Read carefully the Safety and Important Warning Items described below to understand them before doing service work.
IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this equipment, as well as the risk of damage to the equipment, Konica Corporation, strongly recommends that all servicing be performed only by Konica-trained service technicians. Changes may have been made to this equipment to improve its performance after this service handbook was printed. Accordingly, Konica Corporation, makes no representations or warranties, either expressed or implied, that the information contained in this service handbook is complete or accurate. It is understood that the user of this service handbook must assume all risks or personal injury and/or damage to the equipment while servicing the equipment for which this service handbook is intended. Therefore, this Service Handbook must be read carefully before doing service work both in the course of the technical training and even after that, for keeping the correct maintenance and control of the copying machine. Keep the Service Handbook also for the future service. When it is impossible to read the description about safety and warning (due to contamination or tear), the relevant page should be replaced.
v
Safety
SAFETY WARNINGS
MODIFICATIONS NOT AUTHORIZED BY KONCA
Konica copiers are renowned for their high reliability. This reliability is achieved through high-quality design and a solid service network. Photocopier design is a highly complicated and delicate process where numerous mechanical, physical, and electrical aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors. For this reason, unauthorized modifications involve a high risk of degrading performance and safety. Such modifications are therefore strictly prohibited. The points listed below are not exhaustive, but they illustrate the reasoning behind this policy. PROHIBITED ACTIONS : Using extension cables or a different power cord than specified by Konica. Using other fuses than specified by Konica. Safety will not be assured, leading to a risk of fire and injury. Disabling fuses or bridging fuse terminals with wire, metal clips, solder or similar. (This applies also to thermal fuses.) Removing air filters (except for replacement). Disabling relay functions (such as wedging paper between relay contacts, etc.). Disabling safety functions (interlocks, safety circuits, etc.). Safety will not be assured, leading to a risk of fire and injury. (7) Performing actions to copier not described in the instruction manual or the service handbook. (8) Using parts other than specified by Konica.
(1) (2) (3) (4) (5) (6)
CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE
Konica machines are extensively tested before shipping, to ensure that all applicable safety standards are met, in order to protect the customer and customer engineer from the risk of injury. However, in daily use, any electrical equipment will be subject to parts wear and eventual failure. In order to maintain safety and reliability, the customer engineer must perform regular safety checks. CAUTION: (1) Wear clothing that facilitates work and is designed for safety. (2) Carry out all procedures carefully to prevent injury. (3) Be sure to disconnect the power cord of the copier and all optional equipment from the AC outlet. Simply turning off the power switch is not sufficient, because paper feed units or other electrical equipment may be powered also when the power switch is turned off. (4) Proceed with special care when performing operation checks or adjustment while the unit is powered. When carrying out operation checks or adjustment while external covers are removed, the risk of electrical shock exists when touching parts which carry high voltage or electrical charge. The risk of injury exists when touching moving parts such as gears or chains. The following list is not exhaustive, but it includes actions which must be carried out at every service call. CAUTION: (1) Check external covers and the frame for sharp edges, burrs, or nicks. (2) Check external covers and hinges for loosening or damage. (3) Check wiring for squeezing or damage. (4) Check power cord for insulation problems (conductor must not be exposed). (5) Check power cord and cable ties etc. for loosening from frame. WARNING: (1) Verify that the copier is properly grounded. If a problem is detected, establish a proper ground connection. (2) Connecting the ground lead to an improper point such as listed below results in a risk of explosion and electric shock. Unsuitable ground points: - Gas pipe - Lightning rod - Telephone line ground - Plastic water pipe or water pipe or faucet that has not been properly grounded.
vi
Safety PRECAUTIONS FOR ON-SITE SERVICE
CAUTION: (1) Before performing maintenance work, read all relevant documentation (service handbook, technical notices, etc.) and proceed according to the prescribed procedure, using only the prescribed tools. Do not carry out any adjustments not described in the documentation. (2) If the power cord is damaged, replace it only with the specified power cord. If the power cord insulation has been damaged and there are exposed sections, short- circuits and overheating may occur, leading to a serious fire risk. (3) Do not route the power cord so that it can be stepped on or pinched. Otherwise overheating may occur, leading to a serious fire risk. (4) When disconnecting any cables, always grasp the connector and not the cable (especially in the case of AC and highvoltage leads). (5) Carefully remove all toner remnants from electrical parts, electrodes, etc. (6) Make sure that wiring cannot come into contact with sharp edges, burrs, or other pointed parts. (7) Double-check to make sure that all screws, components, wiring, connectors, etc. that were removed for maintenance have been reinstalled in the original location. (Pay special attention to forgotten connectors, pinched cables, forgotten screws, etc.) (8) When installation and preventive maintenance, verify that the power cord has been securely plugged into the AC outlet. Contact problems may lead to increased resistance, overheating, and the risk of fire. WARNING: (1) Before disassembling or adjusting the optical unit or any parts that use a laser, make sure that the power cord has been disconnected. (2) Do not remove the main cover of the write unit. Direct exposure of the eye to laser beams may lead to blindness. (3) Do not turn the copier on while the write unit is not installed in its normal position. (4) Danger of explosion if battery is incorrectly replaced, replace only with the same or equivalent recommended by the manufacturer. Discard used batteries according to the manufacture's instructions.
HANDLING OF MATERIALS FOR SERVICING
Drum cleaner (alcohol-based) and roller cleaner (acetone- based) are highly flammable and must be handled with care. When using these materials for cleaning of copier parts, observe the following precautions. (1) Disconnect the power cord from the AC outlet. (2) Use only a small amount of cleaner at a time and take care not to spill any liquid. If this happens, immediately wipe it off. (3) Perform cleaning only in an environment where sufficient ventilation is assured. Breathing large quantities of organic solvents can lead to discomfort. (4) Do not replace the cover or turn the unit on before any solvent remnants on the cleaned parts have fully evaporated. CAUTION: Toner and developer are not harmful substances, but care must be taken not to breathe excessive amounts or let the substances come into contact with eyes etc. If this happens, immediately rinse with eye wash and plenty of water, and consult a physician. CAUTION:
MEASURES TO TAKE IN CASE OF AN ACCIDENT
(1) If an accident has occurred, the distributor who has been notified first must immediately take emergency measures to provide relief to affected persons and to prevent further damage. (2) If a report of a serious accident has been received from a customer, an on-site evaluation must be carried out quickly and Konica Corporation must be notified. (3) To determine the cause of the accident, conditions and materials must be recorded through direct on-site checks, in accordance with instructions issued by Konica Corporation.
vii
1
Overview
Chapter 1 Overview
s Product specifications
Type: Paper size: Built-in box type The paper sizes specifiable in the printer driver: 5.5X8.5 / 8.5x11 / 8.5x14 / 11x17 / A3 / A4 / A5 / A6 / B4 / B5 / B6 / F4 / 8K / 16K / 5.5X8.5W / 8.5x11W / 11x17W / A3W / A4W / A5W / B4W / B5W The paper sizes selected automatically according to the job settings: 5.5X8.5R / 8.5x11R / A4R / A5R / A6R / B5R / B6R / F4R / 5.5X8.5WR / 8.5x11WR / A4WR / A5WR / B5WR Same as for the copier Same as for the copier Copier/printer dual operation available (max. 5 jobs possible) Next copy job reservation is available while printing the current job. Offset, Staple function, Combination, Fold and Stitch function, Front/Back Cover function, Wait Mode function, Image Shift function, etc. Orientation: Resolution: Gradation: Number of output papers: Continuous print speed: Warming-up: Fast print time: CPU: Memory: Cards: Portrait, landscape 400 x 400 dpi, 600 x 600 dpi 1 bit 1 to 9999 400 x 400 dpi/600 x 600 dpi : 75 ppm *1 (A4, 8.5 x 11) Same as for the copier Same as for the copier Intel Pentium III 500MHz 64 MB (standard) Expandable up to 512 MB (optional) Mother board (GigaByte Ga-6BA) x1 IEEE 1394 Communication board x1 VGA video card x1 Parallel Security Board Dedicated network interface card (KN-302: Optional) Host Interface: Monitor: Keyboard: Video Interface: Network interface (Optional): Parallel port (IEEE1284/DB 25-pin connector) High-density DB 15-pin connector/Standard VGA DIN 5-pin connector IEEE 1394 connector (6 pin) KN-302: Ethernet (100Base-T/10Base-T) Protocol : IPX/SPX (Netware, Peer to Peer) TCP/IP (LPD/LPR, Peer to Peer) Floppy Disk Drive: Hard Disk Drive: Printer Language: Printer Driver: Compatible Host: 3.5 inch, 1.44MB (Used when upgrading the system software) 4.3 GB, EIDE drive (used for spooling print data) PCL5e Printer driver for Windows95 / 98 Printer driver for Windows NT4.0 / 2000 A Windows based computer, Macintosh computer
1-1 IP-601 PRINT CONTROLLER
Paper Feeding & Amount of Paper Feeding: Output Tray Capacity: Mode: Next job reservation: Special Printing Features:
Chapter 1 Overview
Dimensions: Weight: Power Requirements: Operating Environment: Humidity: Limitations: q q The 7075's EKC (Electric Key Counter) feature is not available while in Printer mode. The 7075's weekly timer feature is available in Printer mode too, but, if printer date remains in ERDH, the power does not switch off before that data is fully output. 178 mm (W) x 395 mm (H) x 425 mm (D) About 11 kg Supplied from main bady Temperature: 10 ½C to 30 ½C
RH of 10% to 80% (no condensation)
*1
Numbers in the case of continuous printing following the storage of all pages in E-RDH memory, or numbers in the case of printing the same image on multiple papers.
NOTE: Specifications are subject to change without notice.
1-2 IP-601 PRINT CONTROLLER
Chapter 1 Overview
s Product overview
q Features of the IP-601
The Konica IP-601 is a print controller that enables the Konica 7075 Copier to be connected to a variety of computers or networks to be used as a printer. The IP-601 receives files from computers or networks and converts those files into image data (video data), so as to be able to be printed out using the 7075 Copier. To do this, a VI-601(video interface kit) needs to be mounted to the 7075. This service handbook provides information on product configuration, removal and installation procedures and troubleshooting. Appendices provide information on software installation, mother board jumper settings to be checked for, error messages, beep codes, and copier codes assisting service personnel in troubleshooting, among others. This service handbook is intended to be bound together with the 7075 Service Manual.
In case of using as a networked printer (KN-302 required)
IP-601 Konica 7075 Copier
In case of using as a local printer
1-3 IP-601 PRINT CONTROLLER
Chapter 1 Overview q Startup sequence of the Konica 7075 and IP-601 system
IP-601 is powered on by turning on the 7075 power SW and its start-up sequence is as follows. 1. 2. The BIOS detects the CPU clock, memory size, IDE, etc. The OS starts, and then the IP-601's system software is loaded from the hard disk into memory. During the system software loading, the hardware check of the IEEE 1394 Communication Board and its driver is loaded. 3. 4. Status check is performed between the IP-601 and 7075. The current status of IP-601 is displayed in icon on the 7075's LCD panel.
1-4 IP-601 PRINT CONTROLLER
Chapter 1 Overview q Data Flow
Computer
Application
Browser HTML
Printer Driver
Spooler
Host Interface Network (TCP/IP IPX/SPX) ,
IEEE1284
NIC
Print Controller
I/O Controller HDD Interpreter Memory IEEE1394
Command for Printing Image Data
Engine Status
Video Interface Card
Print Controller Interface (IEEE1394) Engine Interface (PCI Bus)
Print Engine
PCI Bus
E-RDH Memory
Engine
1-5 IP-601 PRINT CONTROLLER
2
Assembly / Disassembly
Chapter 2 Assembly / Disassembly
q Disassembling and Assembling IP-601
Front View FLOPPY DISK DRIVE LED WIRING GROUND WIRE (below the FDD) FLOPPY DISK DRIVE MOUNTING PLATE FLOPPY DISK CONTROL CABLE HARD DISK DRIVE CONTROL CABLE
PARALLEL SECURITY BOARD NETWORK CARD
IEEE 1394 COMMUNICATION BOARD
VGA VIDEO CARD MOTHER BOARD (on drawer unit)
CNJ2 (FD from power supply)
DIMM POWER SUPPLY
HARD DISK DRIVE
Back View
Tool:
Phillips screwdriver.
Note:
To prevent the hard disk from detriment effects, use unmagnetized tools in the disassembly/assembly process. Also, without a proper ground, it may have possibilities that boards get damaged. Wear a wrist strap or take other proper grounding measures before stating to work.
2-1 IP-601 PRINT CONTROLLER
Chapter 2 Assembly / Disassembly [1] IP-601 Removal
1. Switch off the 7075 and IP-601, and unplug the power cord of the 7075. 2. Remove the left side plate of the 7075. 3. Remove the cover plate of the 7075. 4. Unplug the network cable, parallel cable, IEEE 1394 cable and power cord from the IP-601.
IEEE 1394 cable
Network cable
Parallel cable
5. Take out the IP-601 from the left side of the 7075.
2-2 IP-601 PRINT CONTROLLER
Chapter 2 Assembly / Disassembly [2] External Cover and Front Cover Removal
External Cover
1. Remove four screws on the IP-601 rear, and then remove the external cover by sliding it backwards.
External Cover
Front Cover
1. Unhook four tabs shown below, and then remove the front cover. Remove the upper two tabs, then remove other two tabs that are situated at the back side of the front cover.
Tab
Tab
2-3 IP-601 PRINT CONTROLLER
Chapter 2 Assembly / Disassembly [3] Floppy Disk Drive Removal/Installation
1. Remove the connector from floppy disk drive . · Remove the Ribbon cable (the one which comes out from the floppy disk drive, of which the flat cable whose pin 1 is marked in red) · Remove the Power connector (small 4-pin connector)
2. Remove two screws on the IP-601 front, and then remove the mounting support.
Mounting support
A6001-04
FDD
HDD
HDD
FDD
HDD
3. Remove four screws on both sides, which fix the floppy disk to the mounting support, and then remove the floppy disk from the mounting support.
A6001-04
FDD
HDD
Mounting support
HDD FDD HDD
Installation of the floppy disk drive is made in reverse order of removal. As for the ribbon cable, connect with the cable marked in red to Pin 1. Pin 1 is a left-side pin viewed from the IP601's front. NOTES: A green LED remains lit on the control panel if the ribbon cable for the floppy disk drive is mounted upside down. Don't fully tighten mount screws before the unit is mounted and aligned with respect to the front cover.
2-4 IP-601 PRINT CONTROLLER
Chapter 2 Assembly / Disassembly [4] Hard Disk Drive Removal/Installation
1. Remove the connector of the hard disk driver. · · Power connector (large 4-pin connector) Ribbon cable (the one which comes out from the hard disk drive, of which the flat cable whose pin 1 is red)
2. Remove two screws that fasten the hard disk drive to the chassis.
3. Slowly pull out the hard disk drive.
Installation of the hard disk drive is made in reverse order of removal. As for the ribbon cable, connect with the red lead from pin 1. Pin 1 is a right-side pin viewed from the P-601's front.
2-5 IP-601 PRINT CONTROLLER
Chapter 2 Assembly / Disassembly [5] Power Supply Unit Removal/Installation
J2). CNP8 and CNP9 are both provided with guide keys for installation in the correct direction.
P9 P8
1. Remove CNP8 and CNP9 on the mother board (J1 and
2. Remove two screws that fasten the power switch to the front panel. 3. Remove the screw that fasten the ground lead to the front panel. 4. Lift up the power switch cable from the cable clamp.
5. Remove the two power connectors from the floppy disk drive. 6. Remove four screws that fasten the power supply unit to the chassis, and then pull the unit upwards.
Installation of the power supply unit is made in reverse order of removal.
Replacement of Power Supply Unit When mounting a power supply unit, rearrange the guide keys of CNP8 and CNP9 of the unit as shown.
Wire 4 (blue) Key Wire 1 (black) Key CNP8 Pin 4
Pin 1
CNP9
Using a pair of diagonal cutting pliers, cut off all keys except those for pin 4 of CNP8 and pin 1 of CNP9.
2-6 IP-601 PRINT CONTROLLER
Chapter 2 Assembly / Disassembly [6] VGA Video Card Removal/Installation
1. Remove a screw that fasten the VGA video card to the chassis. 2. Remove the VGA video card by pulling it outward.
Installation of the VGA video card is made in reverse order of removal.
[7] IEEE 1394 Communication Board Removal/Installation
1. Remove a screw that fasten the IEEE 1394 Communication board to the chassis. 2. Remove the IEEE 1394 Communication board by pulling it outward.
Installation of the IEEE 1394 Communication board is made in reverse order of removal.
2-7 IP-601 PRINT CONTROLLER
Chapter 2 Assembly / Disassembly [8] Network Card (KN-302) Removal/Installation
1. Remove a screw that fasten the network card (KN-302) to the chassis. 2. Remove the network card (KN-302) by pulling it outward.
Installation of the network card (KN-302) is made in reverse order of removal.
[9] Parallel Security Board Removal/Installation
1. Remove screws that fasten the Parallel Security Board to the chassis. 2. Remove the Parallel Security Board by pulling it outward.
Installation of the Parallel Security Board is made in reverse order of removal.
2-8 IP-601 PRINT CONTROLLER
Chapter 2 Assembly / Disassembly [10] Mother Board Removal/Installation
Removal
1. Remove jumper connectors (RESET, TBLED, KEYLOCK and HDLED) from the mother board. 2. Remove CNP8 and CNP9 (power connectors) from the mother board. 3. Remove the floppy disk drive ribbon cable as well as the hard disk drive ribbon cable. Be aware of the assignment of the wire marked in red of the ribbon cable. The wire marked in red is a wire to go to pin 1. 4. Remove four screws that fasten the drawer unit to the rear chassis.
5. Slowly pull out the drawer unit. 6. Remove the VGA video card, IEEE 1394 communication board, network card (KN-302), and Parallel Security Board. To do this, remove screws that fasten those boards to the rear plate, and pull them out perpendicular to their slots. 7. Remove three screws that fasten the mother board to the chassis, and remove the mother board.
2-9 IP-601 PRINT CONTROLLER
Chapter 2 Assembly / Disassembly
Installation
1. Transfer the plastic stand from the old mother board to a new mother board. 2. Mount a new mother board to the drawer unit by tightening three screws. 3. Mount the VGA video card, IEEE 1394 communication board, network card (KN-302) and Parallel Security Board. When doing this, give attention to applying even pressure to both sides of each board and to inserting the boards directly. 4. Mount the drawer unit by tightening four screws. 6. Reconnect the connectors to the mother board as shown.
Memory Slot (BANK0)
IP-601
Memory Slot (BANK1) Memory Slot (BANK2) Memory Slot (BANK3)
1 1
P8
Power
Supply
Unit Connector
P9
1 1
1 1
1 1 1 1
1 1 6BA
Floppy Disk Drive Connector Hard Disk Drive Connector
PCI set 1
Power LED Connector Speaker Connector
HDD LED Connector
Turbo LED Connector Reset SW Connector
Additional Information:
1. When installing a new mother board, remove the chip heat sink/fan from the old mother board and mount it to the new mother board. 2. Compare the arrangement of jumpers of the new mother board with that of the old mother board and correct the arrangement if necessary. For the jumper arrangement layout, refer to Appendices of this service handbook. 3. Black wires of the power connector are required to be arranged to face each other as shown.
2-10 IP-601 PRINT CONTROLLER Black wires (4 in number)
Chapter 2 Assembly / Disassembly [11] DIMM Memory Module Removal
Removal
1. To remove DIMM, push the levers on both sides of the socket to push out DIMM, and remove DIMM from the socket directly.
Installation
1. Hold a new DIMM module's connector downward. 2. Slide the new DIMM module into the socket directly, and latch it in place using the levers on both sides.
NOTE:
You can insert DIMM only in a specific direction. Install DIMM so that two cutouts in its lower part are aligned with cutouts in the socket.
2-11 IP-601 PRINT CONTROLLER
Chapter 2 Assembly / Disassembly [12] Memory Expansion (use a commercially available memory)
The IP-601 comes as standard with a 64MB memory, and this is expandable up to 512 MB by sliding additional DIMM modules into the DIMM slots in the mother board. NOTE: By adding memory, complicated printings become available.
Combination of expansion memory modules
BANK0 64MB 64MB 128MB 64MB 64MB 64MB 64MB 128MB 64MB 64MB 64MB 128MB 64MB 128MB BANK1 --64MB --64MB 128MB 64MB 64MB 128MB 64MB 128MB 64MB 128MB 128MB 128MB BANK2 ------64MB --64MB 128MB --64MB 128MB 128MB 128MB 128MB 128MB BANK3 ----------64MB ----128MB --128MB --128MB 128MB Total Memory Size 64MB 128MB 128MB 192MB 192MB 256MB 256MB 256MB 320MB 320MB 384MB 384MB 448MB 512MB
NOTE:
Before attempting to add memory, be sure to turn off both the IP-601 and the 7075. When adding memory, you cannot use DIMM modules with a parity bit set and modules without, mixed together. When installing memory modules, refer to the table above and make sure of the slots into which they are to be slid.
2-12 IP-601 PRINT CONTROLLER
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3
Troubleshooting
Chapter 3 Troubleshooting
I Troubleshooting
This section of the service handbook provides information that will assist service personnel in removing error conditions developed in this system, and that will be easily referred to and will therefore minimize the length of downtime. The section, Appendices, of this handbook provides a system block diagram, a jumper setting description, Power-On-Self-Test (POST) messages, and others, all of which will be useful in analyzing erroneous events. Also provided are a hard disk initializing procedure and a formatting procedure in case the hard disk crashes.
[1] Troubleshooting the IP-601 and Konica 7075
Symptom
No IDLE icon is displayed in the message display section of the 7075 even after about two minutes are up following the powering up. Or, upon pressing the mode switching button, the display screen is not switched to show the Printer Mode Basic Screen.
Possible Cause
No power is supplied to the IP-601 or its power switch is not in the ON position.
Solution
Check the IP-601's power cable. Check that powering-up lit indicators (for fan, LEDs, etc.) are displayed. Check the power connection inside the IP-601. Check for the correct output voltage of the IP-601's power supply using a tester. Check all cable connections. Check connection with IEEE 1394 Communication board. Replace any defective connector or cable. Check to make sure that IEEE 1394 Communication board is correctly installed and, if necessary, replace IEEE 1394 Communication board. Determinate the cause of error conditions on the 7075.
The IEEE 1394 cable is defective or is not correctly connected.
IEEE 1394 Communication board does not work.
The message "Warming up" does not go out.
Troubles occurred on the 7075. (At the powering-up stage, the IP-601 is not capable of detecting troubles on the 7075.) IP-601 does not get started as it should. The IEEE 1394 cable is defective or is not correctly connected.
The "INITIALIZING" icon does not go out from the copier window. Irregular images or nothing is printed out.
Refer to "IP-601 does not start" in the column, "Symptom." Check all cable connections. Check the path from the IP-601 external connector through inside connections to IEEE 1394 Communication board. Replace defective parts. Check to see that IEEE 1394 Communication board is correctly installed and, if necessary, replace IEEE 1394 Communication board. Run a test with 7075 put into 36 mode. If this test shows nothing of irregular, replace IEEE 1394 Communication board.
IEEE 1394 Communication board does not work.
The video interface board or other boards in the 7075 are defective.
3-1 IP-601 PRINT CONTROLLER
Chapter 3 Troubleshooting
Symptom
IP-601 does not start.
Possible Cause
The hard disk does not be working.
Solution
Check the hard disk connector. If necessary, replace the hard disk.
The hard disk controller does not be working. The mother board does not be working.
Check the hard disk controller connector and cable. Check all connectors to the mother board. If necessary, replace the mother board. Check the power supply unit's function and all power supply connectors. Replace the power supply unit if necessary. Reboot the IP-601 and 7075. Reinstall the IP-601 software if necessary. Replace IEEE 1394 Communication Board if necessary. Check to see whether [Print to the following port] shows the correct port on the [Details] tab on the Printer Driver property. Check the cables (inner and exterior). Replace Parallel Security Board if necessary. Check to see whether [Print to the following port] shows the correct port on the [Details] tab on the Printer Driver property. Check the network card. Check all connectors. If necessary, replace the network card. The trouble is blamed on the IP-601 software or application software. Print out document that failed to be printed successfully and send it to Konica.
The IP-601's power supply unit does not work.
A test print is not successfully produced.
Software in IP-601 is defective.
A test print is successfully produced, but no prints are produced through the parallel port.
The parallel port does not be working. Improper cables or defective cables are used. Error conditions are developed on the computer side.
A test print successfully produced, but no prints are produced through the network port.
The network port does not be working or it does not correctly be installed.
A test print is successfully produced and all ports are in good condition, but user jobs cannot be printed out.
Errors are developed in software.
3-2 IP-601 PRINT CONTROLLER
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4
Appendix
Chapter 4 Appendix
s Appendix
[1] IP-601 Software Installation Guide
This section provides information on how to initialize the IP-601 hard disk and how to load the system software onto the hard disk. When reinstalling the system software, be sure to use the latest version of it. Note: Before proceeding, be sure to turn off the 7075.
Suggestion: Run the CMOS setup program after having replaced the hard disk with one different in size or type or if the system software has never installed so far. To do this, the use of a keyboard or monitor becomes necessary. Also, dedicated system disks are required. Suggestion: This setup procedure needs to be followed when upgrading the currently loaded system software or when reinstalling it. a. b. Insert disk 1 (System) into the Floppy disk drive on the IP-601. Switch on power to the IP-601. A test will run on the memory under the action of the BIOS program, and the IP-601 will get started by starting up the hard disk. c. Upon completion of installation of the content of disk 1, a series of "pip" will sound. Then, take out disk 1, insert disk 2, and press the reset button. Repeat the process with each disk. Be careful not to go wrong in the order in which disks are to be inserted. d. Upon completion of installation of the content of the last disk, take out that disk, and turn the IP-601 off. Note : The number of disks required varies depending on updates.
Suggestion: To update BIOS, you need a keyboard and CRT. An updating procedure will be delivered each time it becomes necessary.
4-1 IP-601 PRINT CONTROLLER
Chapter 4 Appendix [2] Ga-6BA Component (IP-601)
The Ga-6BA mother board has been installed in IP601. The controller performs its specific functions depending on the factory preset jumper settings on the mother board. IR PWR SPK
1 1 1 1
Mother Board (Ga-6BA) Connector Assignment Mark Function Infrared connector Power LED Speaker connector Turbo LED connector Turbo SW connector Reset SW Green function LED Green function SW IDE Hard disk active LED Soft power connector ATX power connector CPU cooling fan power supply connector Primary IDE port Secondary IDE port Floppy port LPT port COM A port COM B port Keyboard power-on Keyboard connector PS/2 mouse USB port Wake-on Lan ATX power control selection PCI/Audio Sound Card use only Battery
TD TB RST
1 1
1 1 1 1
GD GN
1 1 6BA
HD Soft PWR Power CPU FAN IDE1
PCI set 1
[3]Jumper (JP8)/Dip SW Settings.
Check to see that the jumper (JP8) and dip switch are set as follows on the mother board. If none of the followings are selected, set them this way. To do this, be sure to turn the IP-601 off and unplug the power cord beforehand. 1. Jumper (JP8) The conditions of Pins 1 and 2 to be connected. 1
IDE2 FLOPPY LPT COMA COMB JP1 K.B. J4 USB J11
Jumper
J12 SB-LINK
2. Dip Switch BAT1 SW1 ON SW2 OFF SW3 OFF SW4 ON
4-2 IP-601 PRINT CONTROLLER
Chapter 4 Appendix [4] IP-601 POST Messages
Power-On-Self-Test (POST) messages, causes and solutions are described in the following table. * Messages are shown on a CRT connected to the IP-601.
Message BIOS ROM CHECKSUM ERROR CMOS BATTERY HAS FAILD CMOS CHECKSUM ERROR DISPLAY SWITCH IS SET INCORRECTLY FLOPPY DISK(s) FAILED (80) FLOPPY DISK(s) FAILED (40) HARD DISK(s) FAILED (80) HARD DISK(s) FAILED (40) HARD DISK(s) FAILED (20) HARD DISK(s) FAILED (10) HARD DISK(s) FAILED (8) KEYBOARD IS LOCKED OUT KEYBOARD ERROR OR NO KEYBOARD PRESENT MEMORY TEST FAILED Cause Checksum error in ROM address F0000H-FFFFFH Error in CMOS battery System CMOS is defective, or it is modified improperly. Display switch on system board set for a different value from that shown on the setup window. Floppy subsystem cannot be reset. Floppy disk is not correctly set in the setup process. Resetting the hard disk failed. Hard disk controller diagnosis failed. Solution Repair the system board.
Replace the CMOS battery. Run SETUP to set up the system again. Or, replace the battery. Decide on the correct setting. The display switch can be set to color or monochrome. Check the setting and connection. Or, replace the floppy controller card. Run SET UP. Check the connection, run SET UP or replace the hard disk. Check the setting and connection, or replace the hard disk controller. Check the setting and connection, or replace the hard disk controller. Repair the hard disk, or replace it. Repair the hard disk, or replace it. Unlock the keyboard. Check the connection. Replace the keyboard or controller.
Hard disk drive is not initialized. Hard disk drive is not available to be calibrated again. Sector check failed. Keyboard locked out. Troubles in keyboard or keyboard controller.
Troubles in onboard memory.
Run SET UP, or replace the memory.
4-3 IP-601 PRINT CONTROLLER
Chapter 4 Appendix [5] Beep Codes
The IP-601's mother board is provided with two beep codes. The first code is used to indicate that there was a video error and the BIOS cannot initialize the video screen to show additional information. This code involves sounding a single long "beep" followed by three short beep sounds. The other code indicates the occurrence of DRAM error. This code involves sounding a long beep repeatedly.
[6] Limitation
This system does not accept specific conditions.
Object EKC
Content It is possible to print out even during the password waiting condition in EKC mode.
Weekly timer
The weekly timer can be set while in Printer mode; but if there are data in E-RDH you cannot switch off power until the remaining data are all output. The copier initializes itself depending on the timer setting.
4-4 IP-601 PRINT CONTROLLER
Chapter 4 Appendix [7] 25 Mode
The 7075 is equipped with a "25 Mode" for adjustments. The following procedure is for setting Reserve Memory Size to 32 MB for 7075 with a standard memory (64 MB) mounted when the IP601 is in use.
Setting Procedure 1. With the 7075 turned on, hold the P button pressed until the password entry screen is displayed. 2. Input 9272 as password, and press the START button. 3. Press 3 key to select the 25 mode. The 25 mode menu will be displayed on the operation panel. NOTE: At this stage, the 7075 enters the 25 mode, making the normal copy operation unavailable. 4. Press 1 key to select "Software DIP SW setting." 5. Refer to the table below to set Reserve Memory Size to 32 MB.
DIPSW ADDRESS 10-0 10-1 Reserved Memory Size 32 MB 1 0
0 MB 0 0
64 MB 0 1
6. Return to the normal mode by pressing keys as follows:
PREVIOUS SCREEN MODE CHANGE EXIT
NOTE: With a standard memory (64 MB) mounted and Reserve Memory Size set to 32 MB, if a memory extension error occurs, expand the memory. If the amount of memory mounted is more than 128 MB and a memory extension error occurs, set Reserve Memory Size to 64 MB.
4-5 IP-601 PRINT CONTROLLER
Chapter 4 Appendix [8] P Feature
Procedures for checking the number of printed out sheets The 7075 copier is provided with a "P feature" that enables you to know how many prints have been produced so far at a given time. The number of printed out sheets is shown on a printer counter. 1. Switch on power to the 7075 copier. 2. Press the P button. P mode screen will show on the operation panel and it indicates Printer counter. 3. Press the EXIT button to complete the procedure.
[9] IP-601 Block Diagram
Power in Power Supply Unit Mother Board Ga-6BA
I/O Bus
Fan
HD/FD Controller
Parallel Security Board
4-6 IP-601 PRINT CONTROLLER
IEEE 1394 Communication board 7075 Video Interface Connector (IEEE 1394 Connector)
Video
Network Interface card
(Optional)
KN-302
FD HD
Network Connector
Parallel Port Connector
Chapter 4 Appendix [10] Handling IP-601 Mother Board
The following are general guidelines for you to follow when handling the mother board. Switching off power Turn the system off, and then remove the power cord plug from the IP-601. Otherwise, it may have a chance that the power is switched on accidentally during transport. Power Supply Unit The main unit connectors are required to be connected to the mother board so that the black line of each connector comes side by side. Board Height Always have a spare nylon stand at hand. An old stand is fragile and is likely to be damaged in the removal process. When replacing the stand, check to make sure that the height of both the old and new stands is identical. If the mother board tilts even slightly, plugging ad-on cards into the board gets difficult. Plugging in DIMM Modules When plugging in DIMM memory modules, refer to "Installation of DIMM Memory Modules" in the service handbook. The DIMM memory module is held in place by means of the cutouts in its bottom. If the module is loose and wobbly at the ends, do not push it in with force, but remove it and try again. Use Proper Tools Do not use a Phillips screwdriver to remove the mother board from the nylon stand. If you let the screwdriver slip accidentally, the board pattern easily scratches. Be sure to use a pair of pliers having tapered ends to hold the wing of the nylon stand at a height of about 1 mm off the board, and carefully take out the stand. Ribbon Cable When reinstalling the ribbon cable for the disk drive, make sure that the color (mostly, red) stripe-marked lead becomes the #1 lead. For the disk interface as well, the corresponding interface port or mother board is mostly marked #1. When removing a drive from a cable, be sure to always arrange the #1 lead so as to come on the same connector side as the power cable.
4-7 IP-601 PRINT CONTROLLER
Chapter 4 Appendix
4-8 IP-601 PRINT CONTROLLER
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5
Parts List
Parts List
PARTS LIST
Part No. U185-6650 U185-6660 U185-6620 U185-6630 U185-6760 U185-6750 U185-6700 U185-6670 U185-6800 U185-6790 U185-6780 U131-1050 U131-1060 U131-1070 U131-1080 U131-1090 U131-1100 U131-1110 U131-1120 U131-1125 U131-1131 U131-1140 U131-1270 U131-1530 U131-1552 Description Carton Box Serial Number Label Unit Serial Number Label Rating Plate IEEE1394 Video Interface Board Parallel Port Card PC (Pentium III 500 MHz) Motherboard w/ Fan & Heat Sink Model Plate 64MB DIMM (PC100 SDRAM) Power Cord (Internal Power Cord) IP-601 CD-ROM PC Minitower case chassis PC Minitower case circuit board mounting plate PC Minitower case cover PC Mintower case disk drive mounting bracket PC Minitower case on/off switch PC Minitower case LED indicator board PC Minitower case speaker PC Minitower case 5-1/4 drive bay dummy panel PC Minitower case 3-1/2 drive bay dummy panel Power Supply 3-1/2" Floppy drive PC Minitower Case fan Front Cover Hard Disk Drive Qty/Assembly 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1
1
6
Installation Instructions
IP-601 INSTALLATION PROCEDURE
Applied Machine: Konica 7075
I. Accessory parts
No. 1 Name Power cord 1 Shape Q'ty
III. Installation Procedure
1. Attach the side readjustment pad (comes with the VI-601) to the IP-601, then set the IP-601 in the main unit. (Fig. 01)
Fig. 01
2
CD (Instruction Manual/ Printer Driver/ Utility Software)
1
Side readjustment pad
II. Preparations
1. Always carry out installation of the IP-601 together with the VI-601. Make sure to first install the VI-601 and then the IP-601. 2. Before you start the installation procedure, turn off the power switch of the IP-601 and the main switch of the main unit, and make sure to disconnect the power cord from the power point.
2. Connect the other connector of the printer relay wiring / 2 already connected to the printer relay board / 2, to the video interface port of the IP-601. (Fig. 02)
Fig. 02
Video interface port
Printer relay wiring / 2
E-1
13JL97070
3. Connect the IP-601 to the power supply socket inside the main unit frame following the procedure below. (Fig. 03) (1) Connect the connector of the power cord to the power socket (below) of the IP-601, and connect the other connector of the power cord to the power supply socket (above) inside the main unit frame. (2) Use the cable tie (supplied with the VI-601) to firmly fix the connected power cord to the main unit power cord.
Fig. 03
Power supply socket
5. Check installation of the VIF board following the procedure below. (1) Enter the x b mode. (2) Enter . "Indication of ROM version". (3) Check the version number indicated on the right of "VIF". The indication of the version number confirms that ROM is installed. A mesh indication shows that the unit does not recognize the board. In this case reinstall the board. 6. Turn on the power switch of the IP-601, then while referring to the instruction manual of the IP-601, carry out a printing test and check whether the printing test was executed properly. 7. Screw the cover plate (supplied with the VI-601) on with the two outer fixing screws (supplied with the VI-601). Install it so that the connecting cable can be put through the left lower opening. 8. Attach the left side plate.
Power cord
Cable tie
Main unit power cord
4. When using the network cable and the parallel cable connect them to the IP-601 following the procedure below. (Fig. 04) (1) Connect the connector of the network cable to the RJ45 connector of the IP-601. (2) Connect the connector of the parallel cable to the parallel connector of the IP-601.
Fig. 04
Network cable RJ45 connector
Parallel connector
Parallel cable Parallel connector protection cover
E-2
KN-302 INSTALLATION PROCEDURE Network Board
Applied Machine: IP-601 Printer controller
[1] Accessory parts
No. 1 Name KN-302 body Shape Q'ty
[3] Installation procedures
1. Remove the 4 screws from the rear side of the printer controller and remove the external cover.
1
2
Utility software CD 1
3
Ferrite core 1
[2] Preparations
1. If the IP-601 has NOT been installed yet, please continue on to step [3], "Installation Procedures". 2. If the IP-601 is already installed, you will first need to remove it from the copier engine before proceeding to step [3]: (1) Turn off the IP-601's main power supply. (2) Turn off the copier engine's main power supply. (3) Unplug the copier engine's power cord. (4) Unplug the IP-601 power cord. (5) Remove the IP-601 from the main unit.
2. The IP-601 motherboard has one AGP slot, 4 PCI slots, and two ISA slots (of which one is a shared ISA/PCI slot) (see the illustration below). The KN302 goes in the PCI slot.
PCI slot
E-1
13JW97010
3. Remove the slot cover (one screw).
5. Use the screw that was taken out when removing the slot cover to secure the KN-302 board.
4. Install the KN-302 board in the PCI slot. Align the front edge of the connector to the socket's slot and insert the board firmly. When the board's connector is firmly inserted in the socket, make sure it is not making contact with other devices on the board.
6. Reinstall external cover (four screws). 7. When connecting with a network, install the ferrite core includied in the KN-302 network board to the cable.
E-2
VI Kit VI-601 INSTALLATION PROCEDURE
Applied Machine: Konica 7075
I. Accessory parts
No. 1 Name Printer relay board / 1 1 Shape Q'ty No. Name Shape Q'ty 2 13 Side readjustment pad
2
Printer relay board / 2
II. Preparations
1 1. Always carry out installation of the VI-601 together with the IP-601. Make sure to first install the VI601 and then the IP-601. 2. Before you start the installation procedure, turn off the power switch of the IP-601 and the main switch of the main unit, and make sure to disconnect the power cord from the power point. 3. Before touching the printer relay board, touch with your hand any metal part of the main unit in order to discharge static electricity. Caution 1 DO NOT touch with your hand any metallic parts of the relay board.
3
Printer relay wiring / 1
1
4
Printer relay wiring / 2 1
5 6 7
Board grounding plate TP Screw (M3x4) TP Screw (M4x6) Outer fixing screw Mounting clamp
1 3 1
Caution 2 Refer to the IP-601 Installation Procedure as the Outer fixing screw, Cover plate, Cable tie, and Side readjustment pad are used during installation of the IP-601.
8
2
9
2
10 Cover plate 1
11 Plate spring 4 12 Cable tie 1
E-1
13JQ97010
III. Installation Procedure
[Preparations] 1. If a finisher is connected, remove the finisher from the main unit. 2. Remove the left side panel, rear panel / 1, rear panel / 2, upper panel (rear) following the procedure below. Positioning of each of the outer panels is indicated in Fig. 01.
Fig. 01
Upper panel (rear) Left side panel
Fig. 02
ADF stopper
Upper panel (rear)
ADF
3. Unscrew the 7 screws and remove the fan mounting plate shown in Fig. 03.
Fig. 03
Fan mounting plate Rear panel / 1
Rear panel / 2
(1) Unscrew the 6 screws and remove the left side panel. (2) Unscrew the 9 screws and remove the rear panel / 1. (3) Unscrew the 2 screws and remove the rear panel / 2. In order not to lose these screws, keep them and the rear panel / 2 in a safe place until using them again. (4) Unscrew the 2 screws for each of the right and left ADF stoppers on the ADF rear, and remove the stoppers. Then open and set the ADF in an upright position, unscrew the 3 screws, and remove the upper panel (rear). (Fig. 02)
E-2
[Installation of the printer relay board and relay wiring] 1. Install the printer relay board / 1 following the procedure below. (Fig. 04) (1) Hold the printer relay board / 1 so that its supporting metal bracket is on the left side, and the connectors of the board face the main unit, then insert it into the lower socket as shown in the figure. * If the bracket does not tightly touch the main unit frame after having inserted the printer relay board / 1, loosen the two board fixing screws (M3x6), and re-fix the board supporting bracket in a position so that after inserting the board into the main unit, the bracket tightly touches the main unit frame. (2) Fix the board supporting bracket to the main frame with the TP screw (M3x4).
Fig. 04
Printer relay board / 1
Fig. 05
Printer relay board / 2
TP screw (M4x6)
TP screw Board grounding (M3x4) plate Seal (silver)
3. Connect the printer relay wiring / 1 to the printer relay board / 2 following the procedure below. (Fig. 06) (1) Connect the connector which is closer to the noise filter with the connector located at the back of the printer relay board / 2. (2) Pass the other connector of the wiring through the frame opening.
Fig. 06
Printer relay wiring / 1
TP screw (M3x4)
2. Install the printer relay board / 2 following the procedure below. (Fig. 05) (1) Remove the left seal (silver) from the main unit frame, then expose the opening for installing the board. (2) Insert the printer relay board / 2 from the back into the opening so that the board section is set towards the back, then fix it to the main unit frame with the TP screw (M4x6). (3) Position the board grounding plate with its protrusion up facing the main frame, and fix it with the two TP screws (M3x4).
E-3
4. Connect the printer relay wiring / 1 and the board power cable to the printer relay board / 1 following the procedure below. (Fig. 07) (1) Connect the connector of the printer relay wiring / 1 with the connector on the left of the printer relay board / 1. (2) Open the two clamps on the left side of the ventilating fan which is located to the right below the printer relay board / 1, then take out the unconnected power cable (consisting of 2 blue, 1 yellow and 1 purple wires). (3) Connect this cable with the connector on the right of the printer relay board / 1.
Fig. 07
Power cable
Fig. 08
Printer relay wiring / 2 Fix with the mounting clamps.
9. Attach the supplied four plate springs for installing the IP-601 to the main unit frame. (Fig. 09) Caution When installing the plate spring, make sure to attach the spring with its wider side set in the direction of the arrow shown in the illustration.
Fig. 09
Printer relay wiring / 1
Clamps
5. After having installed the upper panel (rear), fix the ADF stopper with the screws. 6. Install the rear panel / 1. 7. Install the fan mounting plate. 8. Connect the printer relay wiring / 2 to the printer relay board / 2 following the procedure below. (Fig. 08) (1) Connect the connector of the printer relay wiring / 2 to the outside connector of the printer relay board / 2. Make sure that the connector close to the noise filter is connected with the IP-601. (2) Attach the two mounting clamps (supplied) on the right side of the ventilating cover, then fix the printer relay wiring / 2 with the clamps making sure to avoid any slackness.
Plate springs
E-4
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INDEX
INDEX
Symbols
25 Mode ....................................................... 4-5
J
JP8 .............................................................. 4-2 Jumper .............................................. 2-10, 4-2
K
KEYLOCK .................................................... 2-9
A
Appendix ...................................................... 4-1
L
Limitation ..................................................... 4-4 load the system software .............................. 4-1
B
Beep Codes ................................................. 4-4 BIOS ............................................................ 4-1 Block Diagram .............................................. 4-6 Board Height ................................................ 4-7
M
Memory Expansion .................................... 2-12 Mother Board ................................ 2-9, 4-2, 4-7
C
CMOS setup program .................................. 4-1 CNP8 ................................................... 2-6, 2-9 CNP9 ................................................... 2-6, 2-9 Connector Assignment ................................. 4-2
N
Network Card ............................................... 2-8
P
P Feature ..................................................... 4-6 Parallel Security Board ................................. 2-8 POST Messages .......................................... 4-3 Power Supply Unit ................................ 2-6, 4-7 Product specifications .................................. 1-1 Proper Tools ................................................. 4-7
D
Data Flow..................................................... 1-5 DIMM ........................................ 2-11, 2-12, 4-7 Dip SW ........................................................ 4-2 Disassembling and Assembling IP-601 ......... 2-1
R
RESET ......................................................... 2-9 Ribbon Cable ............................................... 4-7
E
EKC ............................................................. 4-4 External Cover ............................................. 2-3
S
Software Installation Guide ........................... 4-1 Startup sequence ......................................... 1-4 Switching off power ...................................... 4-7
F
Floppy Disk Drive ......................................... 2-4 Front Cover .................................................. 2-3
G
Ga-6BA Component ..................................... 4-2
T
TBLED ......................................................... 2-9 test print ....................................................... 3-2 Troubleshooting ............................................ 3-1
H
Hard Disk Drive ............................................ 2-5 HDLED ........................................................ 2-9
V
VGA Video Card ........................................... 2-7
I
IEEE 1394 Communication Board ................ 2-7 initialize the IP-601 hard disk ........................ 4-1
W
Weekly timer ................................................ 4-4
Index-1