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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
MODEL NAME REMOTE COMMANDER DESTINATION
FX CHASSIS
KDL-40S4100 RM-YD025 CANADA
KDL-40S4100 RM-YD025 MEXICO
KDL-40S4100 RM-YD025 US
KDL-46S4100 RM-YD025 CANADA
KDL-46S4100 RM-YD025 MEXICO
KDL-46S4100 RM-YD025 US
ORIGINAL MANUAL ISSUE DATE: 4/2008
:UPDATED ITEM
REVISION DATE SUBJECT
4/2008 No revisions or updates are applicable at this time.
5/2008 Reissue entire service manual to include PWBs.
8/2008 Reissue entire manual due to multiple updates.
LCD DIGITAL COLOR TELEVISION
9-883-778-03
Self Diagnosis
Supported model
SERVICE MANUAL
MODEL NAME REMOTE COMMANDER DESTINATION
FX CHASSIS
KDL-40S4100 RM-YD025 CANADA
KDL-40S4100 RM-YD025 MEXICO
KDL-40S4100 RM-YD025 US
KDL-46S4100 RM-YD025 CANADA
KDL-46S4100 RM-YD025 MEXICO
KDL-46S4100 RM-YD025 US
KDL-40S4100 RM-YD025
LCD DIGITAL COLOR TELEVISION
9-883-778-03
KDL-40S4100/46S4100
TABLE OF CONTENTS
SECTION TITLE PAGE SECTION TITLE PAGE
Specifications ................................................................................. 4 SECTION 3: DIAGRAMS ..................................................................... 22
Warnings and Cautions - ENGLISH ............................................... 6 3-1. Circuit Boards Location ........................................................ 22
Warnings and Cautions - FRENCH ................................................ 7 3-2. Printed Wiring Boards
Safety-Related Component Warning .............................................. 8 and Schematic Diagrams Information .................................. 22
Safety Check-Out ......................................................................... 10 3-3. Block Diagram ...................................................................... 24
Self-Diagnostic Function................................................................11 3-4. Schematics and Supporting Information .............................. 25
A Board Schematic Diagram (1 of 19).................................. 25
SECTION 1: DISASSEMBLY ............................................................... 12
A Board Schematic Diagram (2 of 19).................................. 26
1-1. Rear Cover Removal............................................................ 12 A Board Schematic Diagram (3 of 19).................................. 27
1-2. Function Key Removal ......................................................... 12 A Board Schematic Diagram (4 of 19).................................. 28
1-3. A Board and G Board Removal ............................................ 13 A Board Schematic Diagram (5 of 19).................................. 29
1-4. Table-Top Stand Assembly and Under Cover Removal ....... 14 A Board Schematic Diagram (6 of 19).................................. 30
A Board Schematic Diagram (7 of 19).................................. 31
1-5. AC Inlet and Bracket Removal ............................................. 14
A Board Schematic Diagram (8 of 19).................................. 32
1-6. Structural Frames and Brackets Removal A Board Schematic Diagram (9 of 19).................................. 33
(KDL-40S4100 Only) ............................................................ 15 A Board Schematic Diagram (10 of 19)................................ 34
1-7. Structural Frames and Brackets Removal A Board Schematic Diagram (11 of 19) ................................ 35
(KDL-46S4100 Only) ............................................................ 16 A Board Schematic Diagram (12 of 19)................................ 36
A Board Schematic Diagram (13 of 19)................................ 37
1-8. LoudspeaKer Removal......................................................... 17
A Board Schematic Diagram (14 of 19)................................ 38
1-9. Bottom Cover, H2 Board, H3 Board A Board Schematic Diagram (15 of 19)................................ 39
and Lens LED Removal ....................................................... 17 A Board Schematic Diagram (16 of 19)................................ 40
1-10. LCD Panel Removal............................................................. 18 A Board Schematic Diagram (17 of 19)................................ 41
A Board Schematic Diagram (18 of 19)................................ 42
1-11. Balancer (ETC-Inverter MT) Board Removal ....................... 19
A Board Schematic Diagram (19 of 19)................................ 43
Wire Dressing ............................................................................... 20
G Board Schematic Diagram (1 of 3) ................................... 44
Overall View ................................................................................. 20 G Board Schematic Diagram (2 of 3) ................................... 45
SECTION 2: SERVICE ADJUSTMENTS ............................................. 21 G Board Schematic Diagram (3 of 3) ................................... 46
H1 Board Schematic Diagram.............................................. 47
2-1. Resetting to Factory Defaults after Board Replacement ...... 21
H2 Board Schematic Diagram.............................................. 48
H3 Board Schematic Diagram.............................................. 49
SECTION 4: EXPLODED VIEWS ........................................................ 50
4-1. Rear Cover Assembly and Table-Top Stand Assembly ....... 50
4-2. Chassis ................................................................................ 51
4-3. Bezel Assembly and LCD Panel (KDL-40S4100 Only) ........ 52
4-4. Bezel Assembly and LCD Panel (KDL-46S4100 Only) ........ 53
4-5. Screw Legend ...................................................................... 54
APPENDIX A: ENCRYPTION KEY COMPONENTS ..........................A-1
KDL-40S4100/46S4100 3
KDL-40S4100/46S4100
SPECIFICATIONS
Power Requirements 120V - 240V AC, 50/60Hz HDMI IN 1/2/3:
HDMI
VIDEO (IN) 1/2: Video: 480i, 480p, 720p, 1080i, 1080p, 1080/24p
S Video (4-Pin Mini DIN) (Video 1 only) Audio: Two channel linear PCM 32, 44.1, and 48 kz,
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative 16, 20 and 24 bits
C: 0.286 Vp-p (Burst signal), 75 ohms Audio (HDMI IN 1 only):
Video 500 mVrms (100% modulation)
1 Vp-p, 75 ohms unbalanced, sync negative Impedance: 47 kilohms
Audio
500 mVrms (100% modulation) AUDIO OUT:
Impedance:47 kilohms 500 mVrms (100% modulation)
More than 500 mVrms (Fixed)
COMPONENT IN 1/2:
YPBPR (Component Video) DIGITAL AUDIO OUT (OPTICAL):
Y:1.0 Vp-p, 75 ohms unbalanced, sync negative Optical Digital Audio Output (PCM/Dolby Digital)
PB:0.7 Vp-p, 75 ohms
PR:0.7 Vp-p, 75 ohms PC IN:
Signal format: 480i, 480p, 720p, 1080i, 1080p Analog RGB (D-sub 15-pin):
Audio 0.7 Vp-p, 75 ohms, positive
500 mVrms (100% modulation) Audio (Stereo mini jack):
Impedance: 47 kilohms 500 mVrms
Impedance: 47 kilohms
Design and specifications are subject to change without notice.
KDL-40S4100/46S4100 4
KDL-40S4100/46S4100
KDL-40S4100 KDL-46S4100
Power Consumption
in use 210W 260W
in standby Less than 1.0 W Less than 1.0 W
Speaker Output (W) 10W + 10W 10W + 10W
mm 57.5 x 126 65 x 147
in 2 3/8 x 5 2 5/8 x 5 7/8
Dimensions (W x H x D)
with stand
mm 997 x 689 x 276 1130 x 784 x 308 mm
in 39 3/8 x 27 1/4 x 10 7/8 44 1/2 x 30 7/8 x 12 1/4
Dimensions (W x H x D)
without stand
mm 997 x 652 x 111 1130 x 746 x 115
in 39 3/8 x 253/4 x 43/8 44 1/2 x 29 3/8 x 4 5/8
Mass
with stand
kg 22.7kg 30kg
lbs 50 lbs 1 oz 66 lbs 3 oz
without stand
kg 19.9kg 26.5 kg
lbs 43 lbs 14 oz 58 lbs 7 oz
All measurements are approximations.
Television system Supplied Accessories
NTSC American TV Standard Remote Commander RM-YD025
ATSC (8VSB terrestrial) ATSC compliant 8VSB Two Size AA (R6) Batteries
QAM on cable ANSI/SCTE 07 2000 AC Power Cord
Table-Top Stand
Channel coverage Screws (4)
Analog Digital Cable Band
Terrestrial 2-69 2-69 Operating Instructions
Cable 1-135 1-135 Quick Setup Guide
Warranty Card
Antenna Online Registration Card (US only)
75-ohm external terminal for VHF/UHF
Optional Accessories
Panel System Connecting Cables
LCD (Liquid Crystal Display) Panel Support Belt Kit
Wall-Mount Bracket
Display Resolution (horizontal x vertical): SU-WL500
1,920 dots x 1,080 lines TV Stand
WS-S10LS/SU-FL300M (KDL-40S4100 only)
Screen Size (measured diagonally) WS-S10LS/SU-FL300M/SU-FL300L (KDL-46S4100 only)
approx. 40 inches (KDL-40S4100 only)
approx. 46 inches (KDL-46S4100 only)
KDL-40S4100/46S4100 5
KDL-40S4100/46S4100
WARNINGS AND CAUTIONS - ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other
than that contained in the operating instructions unless you are qualified to do so.
CARRYING THE TV
To avoid dropping the TV and causing serious injury, be sure to follow When lifting or moving the TV, hold it firmly from the bottom. Place
these guidelines: your palm directly underneath but do not squeeze the panel's speaker
Before carrying the TV, disconnect all cables. grille area.
Carrying the large size TV requires two or more people.
When you carry the TV, place your hand as illustrated and hold it
securely. Do not put stress on the LCD panel.
When carrying the TV, to avoid pinching your hands or fingers do not
put your hands between the TV and stand, or hold the bottom corner
When carrying, do not subject the TV to shocks or vibration, or of the TV.
excessive force.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is
directly connected to the ac power line.
! SAFETY-RELATED COMPONENT WARNING!!
Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace
these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that
are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is
suspected.
KDL-40S4100/46S4100 6
KDL-40S4100/46S4100
WARNINGS AND CAUTIONS - FRENCH
ATTENTION!!
Ces instructions de service sont