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AP 800
1. Parts List 2. Power Amplifier Board · M1088 Schematic · M1088 PCB layout 3. Pot Board · M1090 Schematic · M1090 PCB layout
WORLD HEADQUARTERS CANADA Yorkville Sound
550 Granite Court Pickering, Ontario L1W-3Y8 CANADA Voice: (905) 837-8481 Fax: (905) 837-8746
U.S.A. Yorkville Sound Inc.
4625 Witmer Industrial Estate Niagara Falls, New York 14305 USA Voice: (716) 297-2920 Fax: (716) 297-3689
4. Power Supply Board · M1091 Schematic · M1091 PCB layout 5. CE Wiring 5. Contact Information
SERVICE MANUAL
s-ap800.pdf v.3.1 8/2001
Quality and Innovation Since 1963
Printed in Canada
IMPORTANT SAFETY INSTRUCTIONS
YS # 3570 6405 6408 6419 6425 6438 6825 6827 6934 6733 6439 6440 6436 6488 6486 6822 6824 6432 6465 6485 5101 5102 5103 5104 5105 5106 5119 5123 6814 6815 6912 6988 6989 6990 6991 6840 5190 6448 6859 6880 6464 6477 5405 5199 5410 5412 6451 5204 5205 5210 6435 5222 5224 5308 5228 5314 5231 5233 5257 5259 5281 5260 5631 5961 5267 5914 5851 5618 5887 5859 5892 4541 4390 3606 714 3759 3441 3478 3485 3490 Description 14 PIN SCKT 641261/3 OR W3114T RED 3MM LED 1V7 5MA BRIGHT PACE GREEN 3MM LED 1V9 5MA FROSTED BRIDGE 35A 400V WIRE LEAD GI3504 BAV21 200V 0A25 DIODE T&R 1N4004 400V 1A0 DIODE T&R 1N4148 75V 0A45 DIODE T&R 1N5402 200V 3A0 DIODE MR854 400V 3A0 DIODE FAST RECOV BAT85/11330V 0A2 DIODE SCHTKY T&R 1N5225B 3V0 0W5 ZENER 5% T&R 1N750ARL 4V7 0W5 ZENER 5% T&R 1N753ARL 6V2 0W5 ZENER 5% T&R 1N5236BRL 7V5 0W5 ZENER 5% T&R 1N5244B 14V0 0W5 ZENER 5% T&R 1N4745A 16V0 1W0 ZENER 5% T&R 1N5246B 16V0 0W5 ZENER 5% T&R 1N5248B 18V0 0W5 ZENER 5% T&R 1N5250B 20V0 0W5 ZENER 5% T&R 1N5256C 30V0 0W5 ZENER 2% T&R BC550C TO92 NPN TRANS. T&R BC560C TO92 PNP TRANS. T&R MPSA06 TO92 NPN TRANS. T&R MPSA56 TO92 PNP TRANS. T&R MPSA13 TO92 NPN DARLINGTONT&R MPSA63 TO92 PNP DARLINGTONT&R 2N5638 TO92 N CHAN J FETT&R NJM431L TO92 SHUNT REG T&R2V MJF6668 221D- PNP DARLINGTON MJF6388 221D- NPN DARLINGTON BDX53C TO220 NPN DARLINGTON MJL21194 TO3P NPN TRANS PWR MJL1302A T03P PNP TRANS PWR MJL3281A T03P NPN TRANS PWR MJL21193 TO3P PNP TRANS PWR MC33078P IC DUAL OP AMP MBS4992 TO92 8V5 DIAC T&R BT139 TO220 16A TRIAC 500V NSL-28AA OPTO-COUPLER 4N35 OPTO-COUPLER 470K 10% 1/4W THERMISTOR T&R 0.2 100K 5% 1/4W THERMISTOR T&R 0.2 _27P 200V 5%CAP T&R RAD CER.2"NPO 100P 100V 2%CAP T&R RAD CER.2"NPO 100P 100V 10%CAP T&R BEAD NPO 220P 100V 10%CAP T&R BEAD NPO __4N7 250V 20%CAP AC Y ONLY RAD10MM _10N 100V 10%CAP T&R RADIAL.2"FILM _15N 100V 10%CAP T&R RADIAL.2"FILM _22N 100V 10%CAP T&R RADIAL.2"FILM _22N 275V 20%CAP AC X2 RAD BLK15MM _33N 100V 10%CAP T&R RADIAL.2"FILM _47N 100V 10%CAP T&R RADIAL.2"FILM _47N 50V 10%CAP T&R BEAD X7R 100N 100V 5%CAP T&R RADIAL.2"FILM 100N 50V 10%CAP T&R BEAD X7R 220N 63V 10%CAP T&R RADIAL.2"FILM 330N 63V 5%CAP T&R RADIAL.2"FILM __2U2 63V 20%CAP T&R RADIAL ELE.2" __4U7 63V 20%CAP T&R RADIAL ELE.2" _10U 16V 20%CAP NONPOLAR T&R .2" _22U 50V 20%CAP T&R RADIAL ELE.2" _22U 50V 20%CAP T&R RAD 7MM EL.2" _33U 16V 20%CAP NONPOLAR T&R RAD 100U 25V 20%CAP T&R RADIAL ELE.2" 100U 63V 20%CAP RADIAL ELECT BULK 220U 100V 20%CAP RADIAL ELEC BULK 470U 25V 20%CAP RADIAL ELECT BULK 2200U 50V 20%CAP RADIAL ELECT BULK 4700U 50V 20%CAP RADIAL ELECT BULK 6800U 80V 10%CAP RADIAL ELECT BULK 100R TRIM POT ENCLOSED HORIZONTAL _10K AUDIO DETENT STYLE"P22"16MM 12.0 AMP CIRCUIT BREAKER 1.5 MIL X 36" CLEAR POLY SHEETING 4UH COIL 14AWG ZOBEL VERTICAL CLIP 250X032 16-14AWG RIGHT ANGLE CLIP 205/187X032 18-22AWG DISCO/INS CLIP 250X032 18-22AWG RIGHT ANGLE CLIP 250X032 14-16AWG DISCO/INSL Qty. 1 3 3 1 4 9 44 1 4 6 2 5 2 4 1 4 1 2 2 4 20 13 5 1 3 3 3 2 1 1 1 6 2 2 6 10 2 2 2 4 1 2 4 2 2 12 1 4 2 1 2 6 2 2 9 13 2 4 2 2 2 2 2 8 3 2 4 4 1 1 6 2 2 1 4 2 4 1 2 16 YS # 3601 3615 3682 3447 3498 6956 3660 3451 3414 2407 3860 8434 3897 3501 3745 3800 8499 3510 3788 3799 3803 3810 3827 8433 8661 8437 8444 3468 3821 8253 8261 8910 8900 3676 8701 8800 8720 8797 3866 3583 4597 4599 5299 4745 4877 4694 4651 4605 4930 4995 6134 4608 4602 4859 4857 4789 4872 4690 4698 4821 4799 4742 4981 4935 4791 4825 4808 6113 4587 4588 4864 4788 4596 4774 4793 4627 4827 4982 4753 4717
AP800 Parts List 8/19/98
Description RING TERMINAL 16AWG WIRE & #8 SCREW STAR RING TERMINAL 18 AWG #10 SCREW 250 MALE PCB TAB BULK ON CATRIGE DUAL BINDING POST TPP3 M203-02 PLAIN PC MNT JK SKT SPEAKON CONN PCB MNT HOR NL4MD-H FEMALE PC MOUNT XLR NTRX.NC3FPR-H-O 0.089 OD SMALL EYELET ELECTROPLATED INTERNATIONAL PC MOUNT FUSEHOLDER 2.5 AMP SLO-BLO .25X1.25 FUSE FAN 80MM X 80MM 40CFM 12VDC AP SERIES PLASTIC HANDLE PAIR P.C.B. HEATSINK VERTICAL MOUNT B52200F006 COMP WASH #4 SMALL DUAL XSISTOR SPLIT SPRING PLATE ZN BELLY BUTTON #BB1 CORDS CANADA 6-32X1 STEEL PEM STUD B52200F005 COMP WASH #4 LARGE QUICKON MALETAB ROUND BUMPER BUTTON BLACK NYLON SECUR-A-TACH MINI PLASTIC TIE 4" NYLON CABLE TIE SQUARE BUMPER BUTTON BLACK AP SERIES PLASTIC KNOB BUTTON KNOB FLAT GREY FAN FILTER LABEL CSA APPROVAL LABELS 1 15/16 X 3/4" 8? 3/16 SJT AC LINE CORD STRIP 17" HEYCO #1200 STRAIN RELIEF AP-800 LEXAN OVERLAY GE VELVET LEXAN .007" X 12" X 24" YORKVILLE PRODUCT MANUAL YORKVILLE WARRANTY CARD 2-YR UNLTD. 8 CIR CABLE HOLDER .098 4-40 KEPS NUT ZINC 6-32 KEPS NUT ZINC #8 SPRING NUT 5/16-18 KEPS NUT SJ500 ELASTOMER PAD TSIL 3 1.2X6.0 8 CIR WAFER W/LCK 0.1" 22AWG STRAN TC WIR 22AWG SOLID SC WIR T&R 22AWG SOLID SC WIR RAD 5.0W 0R1 5% BLK RES 1/4W 1R 5% T&R RES 5.0W 1R8 5% BLK RES 1/2W 7R5 5% T&R RES 1/8W 10R 5% T&R RES 1/4W 10R 5% .2"U T&R RES 1/4W 33R2 1%FLAME PROOF T&R RES 1/4W 47R 5%MINI T&R RES 1/8W 75R 2%FLAME PROOF T&R RES 1/8W 100R 5% T&R RES 1/4W 150R 5% T&R RES 1/4W 220R 5% T&R RES 1/4W 324R0 0.1% *** T&R RES 1/4W 390R 5% T&R RES 1/2W 442R 1% T&R RES 1/8W 475R 1%FLAME PROOF T&R RES 1/4W 470R 5% T&R RES 1/4W 562R 1% T&R RES 10.W 910R 5% BLK RES 1/4W 1K 5%MINI T&R RES 1/4W 1K5 5% .2"U T&R RES 1/4W 1K54 1% T&T RES 1/4W 1K8 5% T&R RES 1/4W 2K 5% T&R RES 1/4W 2K 5%MINI T&R RES 1/4W 2K32 1% T&R RES 1/4W 2K43 1% T&R RES 1/4W 2K7 5% T&R RES 1/4W 3K160 0.1% *** T&R RES 1/2W 3K6 5%PHILIPS SMAL T&R RES 1/4W 4K12 1% T&R RES 1/4W 4K590 0.1% *** T&R RES 1/2W 4K7 5% T&R RES 1/4W 4K7 5% T&R RES 1/4W 4K7 5%MINI T&R RES 1/4W 5K9 1% T&R RES 1/4W 6K19 1%MINI T&R RES Qty. 1 4 19 2 2 3 2 41 2 1 1 1 1 1 8 2 1 1 1 3 1 17 6 2 3 1
1 1 1 0.25 1 2 1 1 3 2 1 4 1 58 106 24 12 6 2 4 4 4 2 6 4 2 1 5 2 4 4 14 4 4 4 4 2 4 1 2 4 2 2 1 2 1 2 2 2 2 4 8 6
INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS.
INSTRUCTIONS RELATIVES AU RISQUE DE FEU, CHOC ÉLECTRIQUE, OU BLESSURES AUX PERSONNES.
CAUTION:
TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT REMOVE COVER (OR BACK). NO USER SERVICEABLE PARTS INSIDE.
AVIS:
AFIN DE RÉDUIRE LES RISQUE DE CHOC ÉLECTRIQUE, N'ENLEVEZ PAS LE COUVERT (OU LE PANNEAU ARRIÈRE). NE CONTIENT AUCUNE PIÈCE RÉPARABLE PAR L'UTILISATEUR.
REFER SERVICING TO QUALIFIED SERVICE PERSONNEL. Read Instructions:
The Owner's Manual should be read and understood before operation of your unit. Please, save these
CONSULTEZ UN TECHNICIEN QUALIFIÉ POUR L'ENTRETIENT. Veuillez lire le manuel:
Il contient des informations qui devraient êtres comprises avant l'opération de votre appareil. Conservez S.V.P. ces instructions pour consultations ultérieures
instructions for future reference.
Packaging:
Keep the box and packaging materials, in case the unit needs to be returned for service.
Emballage:
Conservez la boite au cas ou l'appareil devait être retourner pour réparation.
Warning:
When using electric products, basic precautions should always be followed, including the following:
Warning:
Attention: Lors de l'utilisation de produits électrique, assurez-vous d'adhérer à des précautions de bases incluant celle qui suivent: Alimentation:
L'appareil ne doit être branché qu'à une source d'alimentation correspondant au voltage spécifié dans le manuel ou tel qu'indiqué sur l'appareil. Cet appareil est équipé d'une prise d'alimentation polarisée. Ne pas utiliser cet appareil avec un cordon de raccordement à moins qu'il soit possible d'insérer complètement les trois lames. Des précautions doivent êtres prises afin d'eviter que le système de mise à la terre de l'appareil ne soit désengagé.
Power Sources:
Your unit should be connected to a power source only of the voltage specified in the owners manual or as marked on the unit. This unit has a polarized plug. Do not use with an extension cord or receptacle unless all three blades can be fully inserted to prevent blade exposure. Precautions should be taken so that the grounding scheme on the unit is not defeated.
Power Cord:
The AC supply cord should be routed so that it is unlikely that it will be damaged. If the AC supply cord is damaged DO NOT OPERATE THE UNIT.
Service:
The unit should be serviced only by qualified service personnel.
Cordon d'alimentation:
Évitez d'endommager le cordon d'alimentation. N'UTILISEZ PAS L'APPAREIL si le cordon d'alimentation est endommagé.
YS # 4978 4926 4990 4792 4762 4829 6116 4901 4830 6123 4632 4840 6122 4794 4878 6119 4772 4838 6120 4841 6126 6130 4865 4843 4880 4948 4845 4951 6132 3604 3706 9005 9006 9012 9060 9150 9200 9563 8729 8798 8842 8799 8832 8801 8829 8830 8869 8999 8719 8815 8805 8809 8736 8821 3744 3833 3739 8657 8818 8491 8850 3429 3436 3587 3705 5415 7584 8432 8581
3399 3966 3967 3968 3969 3970 3971 1321
Service:
Consultez un technicien qualifié pour l'entretien de votre appareil.
Description 1/4W 6K8 5%MINI T&R RES 1/4W 7K5 5% .2"U T&R RES 1/4W 8K2 5%MINI T&R RES 1/4W 8K25 1% T&R RES 1/4W 9K760 0.1% *** T&R RES 1/4W 10K 5% T&R RES 1/4W 10K0 1%MINI MF T&R RES 1/4W 13K 5% T&R RES 1/4W 15K 5% T&R RES 1/4W 20K0 1%MINI MF T&R RES 1/2W 22K 5% T&R RES 1/4W 33K 5% T&R RES 1/4W 33K 5%MINI T&R RES 1/4W 37K90 0.1% *** T&R RES 1/4W 43K 5% T&R RES 1/4W 47K 5%MINI T&R RES 1/4W 82K5 1% T&R RES 1/4W 100K 5% T&R RES 1/4W 100K 5%MINI T&R RES 1/4W 220K 5% T&R RES 1/4W 220K 5%MINI T&R RES 1/4W 240K 5%MINI T&R RES 1/4W 390K 5% T&R RES 1/4W 470K 5% T&R RES 1/4W 680K 5% T&R RES 1/4W 1M 5% .2"U T&R RES 1/4W 2M2 5% T&R RES 1/4W 4M7 5% .2"U T&R RES 1/4W 8M2 5%MINI T&R RES 18" 14C-28AWG DIP HDR CABLE .050" 13" 8C-26AWG RIB 1 W/LCK HDR 0.1" 20GA COLD ROLLED STEEL 4X8? SHEET 20GA SATINCOAT STEEL 4 X 8 SHEET 12GA COLD ROLLED STEEL 4? X 8? 14GA COLD ROLLED STEEL 4X8 SHEET .081" 48X96 UTILITY ALUMINUM .025" UTILITY ALUMINUM 4X8 SHEET NO RIB HEATSINK #200967 #4 X 3/8 FLAT QUAD TYPE A JS500 BLK 4-40 X 1.00 PAN PH MS ZINC #4 X 5/16 PAN QUAD TYPE A JS500 BLK #6 X 1/4 PAN PH TYPE B JS500 6-32 X 1/4 PAN PH TAPTITE SJ500 6-32 X 3/8 PAN PH TAPTITE SJ500 6-32 X 3/8 FLAT PH TAPTITE BO#4 HEA 6-32 X 7/8 PAN PH MS SJ500 8-18 X 1/2 THRD CUTTING FOR PLASTIC 8-32 X 5/8 PAN PH TAPTITE SJ500 8-32 X 3/4 FILLISTER PHIL MS JS500 8-32 X 3/4 PAN PH TAPTITE SJ500 8-32 X 1 PAN PHIL TYPE-C JS500 10-32 X 1/4 PAN PH TAPTITE SJ500 5/16-18X2-3/4 GRD 5 HEX BOLT SJ500 10-16 X 1 3/32 TYPE B HEX W/SLOT BL SNAP IN .375 SPACER RICHCO 8 X 3/8 (250 OD,.171 ID)NY SPACER CUSTOM .4 LED SPACER 6-32 X 3/8" HEX SPACER ALUMINUM 3/4 OD X 5/16 ID X .08 THICK WASHER #10 SPLIT LOCK WASHER BO #10 INT TOOTH LOCKWASHER BO SPDT ROKR SW QUIK 180? AC PWR BL/BL DPDT PUSH SW PCMT H BREAK B4 MAKE DPDT ROKR SW QUIK 250" AC/PWR SEMKO 4P3T SLID SW PCMT H 180PF 100V 2%CAP T&R SQUARE-CUT O RING FOR AP AIR FILTER AP SERIES AIR GRILL CUSTOM PBL TRANSISTOR SPACER LOGO HOT STAMPED ON AP-800 GRILL THERMO/BRKR:N/CLOSED OPEN@96C GREEN 16 AWG PREFUSED WIRE RED 16 AWG PREFUSED WIRE BLUE 16AWG PREFUSED WIRE WHITE 16AWG PREFUSED WIRE BLACK 16AWG PREFUSED WIRE YELLOW 16AWG PREFUSED WIRE AP-800 T?RD
Qty. 2 4 2 4 8 5 2 1 8 2 2 1 4 2 2 8 10 5 5 2 2 3 1 2 3 2 3 2 2 1 1 7.55 0.21 1.28 1.5 0.067 0.09 1.208 6 1 4 1 6 2 10 1 4 4 2 2 7 4 1 8 11 1 6 1 1 4 4 1 3 1 1 2 1 1 8 1 1 0.25 2.25 1.333 2 9.75 2 1
safe_v3.doc Version 3.5 Mar 98
+ < -500mV
+0.4V
10R S3
L
5
RSPOST LPOST (4=V-,8=V+) MC33078P
1/2
1K0_1% ROG C19R 15n
3 U2AR 2 C20R 100p
R29R 1 1K R136R 100K D10R R30R 7 47R 6K19 R133R R75R NJM431 2V5 1 47R D42R
3 1
5W
5W
5W
10R R86 7
U8 10K0
5 6 LREF 10K0 R98 C56 33u
R96R 100K 33n 25V C49R
TP6
Q29R 2N5638 R134R R135R 10R 10R ROG R26R 82K5
MC33078
1/2
33u
5 6
RSPRE
U1R
7 16V C72R R31R 2K
MC33078
1/2
5 U2BR 6
+BAT
RIGHT CHAN
RREF V+
C36 25V 100n C39 25V 100n
V- TO PIN 4 OF MC33078
R99
R78R 47K
Q24R A63 16V/1W BZX79 D40R +16V
5W
5W
5K9
5W
2
IN OUT
RREF
JB6 2
1/2
16v 500mW D34
D28 -19V R101 R89 390K +16V V+ WC3 ROG VH+ WC2R PS_GND WC2L PS_GND WC1 VHVHVHVH+ D44R Q30R BC560 VH+ 33U C17R 16V R34R 4K590 D43R Q31R BC550
0.5W
R102
R108 C68 220p 3 2
R106 MC33078 U7 1
AMPLIFIER SHUTDOWN CIRCUIT
FILTER SWITCH -1dB 6Hz -1dB 40Hz 12Db/Oct
7
47R R36R 4K7
CW
1K54
9K760
9K760
C43 16v 33n C59 16v 330n RREF
C67 220p R104 1K54 9K760 R103
220K
C69 220p 9K760 R105
0.5W
RIN_XLR 3 NUTRIX 1
C44 16v 33n R110 4M7 C62 16v 330n R109
Q7R LIN R38R 475R BC550
6
D57R
D15R BAT85 4V7 IN5257A ZD8R D21R R44R 442R BAV21
1R -1.1V
0.5W
1M D5 (4=V-,8=V+) MC33078P
1/2
ROG
TO POWER SUPPLY BOARD
1 -15V
U8
R85 1M 100n 25V C50 R77 33K LVGND
10W
3 2
R127R 8K2
V+
LONG TERM CURRENT LIMIT SENSING CIRCUIT
+16V
6 5 4 6 5
30V 500mW D35R 2% ONLY!
R80R 5900 -33V R45R 6190
ROG
R42R 910R D39R 1N4004
TP3
PS_GND
X2 ROG X1 LOG R35R 324R0 C18R 180p R128R 43K
V+ LREF X3 C51 25V 100n C71 22n X4 C52 25V 100n V1 OUT 2 IN 3
GND_LIFT SW3 SW3
4 OUT 5 IN 6
PS_GND
WC9 FET_CNTL KILL RGT_THRM LFT_THRM
MC1 PIN 1
1 2 3 4 5
220u 100V C54R 4N35 ROG
C38R 100V 100n
-71V VHQ18R MT2 BT139 G MT1
RREF AND LREF CONNECT TO LVGND AT THE INPUT JACKS
RREF
CHASSIS
R117 47K R119 10K Q20 BC550 D32 D33 R115 100K R118 2M2 C34 16V 2u2
4N35 U3R
4
U3L R114 47K 0V
R58R 33K 16v C57R 10u
0.5W
U:\M1088V24.PRN
1 2 3 4 5 6 7 8 9 10
+71V VH+
BALANCED INPUT
V+ LREF C53 25V 100n C40 25V 100n
FILTER
LCLP LSPOST R23L 82K5 LREF R24L 82K5 C73L 27p LOG Q29L 2N5638 3 R134L 2 VFILTER SWITCH R112 C65 220p 9K760 R93 LREF 220K -1dB 40Hz 12Db/Oct LIMITER
6
TO LEFT CHAN AMP
10W
TO PIN 8 OF U1R V+ +16V C48R 16V 100n
TO PIN 8 OF U2R +BAT C45R 16V 100n BYPASS CAPS C46R 16V 100n -BAT TO PIN 4 OF U2R AMPOUT
D38R 1N4004 R39R 910R 4V7 1N750A ZD9R R41R 442R
SPEAKER OUTPUT
BINDING POSTS
BAV21
D13R C55R 100V 220u C37R 100V 100n
V-
TO PIN 4 OF MC33078 C66 220p LREF R111 47K C41 16v 33n C61 16v 330n 82K5 R87 D30 4148
6 7 5 U6
1/2
TP1
16V C58 33u
V+ V+
LCLP
+ -
1K54 JB5 2 R90
9K760 R95 C64 220p 3 2 C63
9K760 R94 MC33078
1/2
LIN_XLR 3 NUTRIX 1
U6
1
C42 16v 33n R113 4M7 C60 16v 330n
MC33078P (4=V-,8=V+)
IN OUT
LVGND LVGND V-
R96L
MC33078
1/2
R31L 2K C72L -16V LOG V16V 33u
0.5W
LEFT CHAN
M1090
VOLUME CONTROL BOARD
100K U1L 1
C47R 16V 100n ROG
D54R D55R D11R +BAT 7K5 R131R OPTOLED
1
33n 25V C49L LSPRE
R135L 10R LOG
TO PIN 4 OF U1R D49R
2% ONLY! 30V 500mW D36R BAT85 D12R
R49R 6190 +33V R82R 5K9
ROG
10R
C74L 27p
6
-1dB 6Hz V+ LREF
IN 5 OUT 4
CLIP SENSE
OPTOLED
1 2 5
+1.1V Q22R MJL3281A +0.55V C29R 25V 10n Q12R MJL21194 Q14R MJL21194
MR854 D19R
R129R R73R 8K25 1R R63R 390R R50R
LREF R92 JB3 1 LIN_PH
S
220p 3
R
4148 D47R R79R 4148 D45R 4148 D46R 4148 R33R 3K160 MC33078
1/2
R26L
R27L 82K5
4
D9R BAT85 D50R Q33R BC560
+16V R76R 47K
5
T
9K760 R91
CABLE HEADER
RSPRE LSPRE RSIG RSPOST LIMABLE LCLP RCLP 1 U10 1 14 2 13 3 12 4 11 5 10 6 9 7 8 LREF RREF LREF LSPOST VV+ LVGND FET_CNTL RCLP
82K5
1K54
TP7
4N35 U4R U4R
1K5
16V/1W BZX79 D41R Q25R A13 U3R C25R 25V 470u
Q34R BC550 +16V 75R
Q21R MJL21194
2
-BAT R130R
NO_GOLD 2
4
6 S3
L
1
SW1
M R
3 4
COM
2
MONO-STEREO-BRIDGE S3
L
13
R84 33K RREF
LIMABLE RSIG
LVGND R32R 37K90 R24R 82K5 C73R 27p R28R
Q8R BC550 7V5 500mW D52R 7V5 500mW D53R R132R 7K5 Q9R BC560 Q32R +BAT R126R 75R R71R 8K25 R81R 5K9 R107R
475R R140R 475R R137R 475R R48R 562R R51R 0R1 R52R 0R1 R122R 0R1
SPEAKON 1 JB2 2 1+ +2 4 3 B_OUT SPEAKON JB1 3 WC5 4 2+ LOG ROG +1 2
WC4
1
COM 14 M15 R16
STEREO,MONO: RSIG = RSPOST BRIDGED: RSIG = LSPOST R83
RSIG R23R 82K5
R37R 2K32
D51R
TP5R
R121R 0R1
ROG
BRIDGE
A_OUT WC6
AMPOUT C26R 25V 470u
B_OUT R47R 562R R138R R139R 475R R46R 475R R62R 390R R125R Q10R MJL1302A C30R 25V 10n -0.55V Q13R MJL21193 Q15R MJL21193 Q23R MJL21193 MR854 D20R C33R 100V 47n 475R R11R 33R R54R 0R1 R123R 0R1 L1R 4uH
WC7
COM
M
6 7
R
8
LSPOST
FOURTEEN CONDUCTOR RIBBON CABLE
TP4R
R57R
5W
C74R 27p ROG R27R 82K5
1R8
MC33078
1/2
16V D29 4148 C70 220p RREF R88 47K 82K5 R100 6 7 5 U7
1/2
RREF FET_CNTL
3 U2BR 2
-BAT
BC550
NO_GOLD 2 RIN_PH
S
4
R
6
T
D27R MC33078
1/2
JB4 1
3
5
MC33078P (4=V-,8=V+)
RREF
5 U2AR
R74R
R124R 2K43 100R RT1R
D16R D56R
R70R 7R5
R69R 7R5
R67R 100R Q19R MBS4991 8V
TO M1091
LVGND V+ V-
6 7 8
DIAC
LVGND
WC8
R120 10K LVGND ROG V+ VLOG
C35 16V 2u2
R116 2M2 DATE: MAR/07/2001 MODELS: PCB#: AP_800 _ M1088
ROG SCH ISSUE: TITLE: INPUT/PWR_AMP 2.40
ISOTHERMAL TO LEFT HEATSINK
MJL1302A MJL3281A MJL21193 MJL21194
ISOTHERMAL TO RIGHT HEATSINK
LVGND
LVGND
YORKVILLE
NAME: M1088.SCH
M1088.SCH_DATABASE_HISTORY
MODEL(S):# DATE
MAY/30/95 JUN/21/95 JUN/26/95 . . . . . AUG/14/96 D
AP-800 VER# DESCRIPTION OF CHANGE
1.10 1.20 2.00 . . . . . 2.10 V PC#4806__R126R/R130R__47R-->75R DC_VOLTAGES_ADDED_TO_SCHEMATIC PC#4848_R50L/R_R46L/R_158R-->475R C29L/R_C30L/R__47N-->10N--ADD_4148 DIODE_IN_SERIES_WITH_D11L/R_AND D16L/R_ADD_475R_FROM_EMITTER_Q14, Q21_TO_THE_BASE_OF_Q8_ALSO_FOR_Q15, Q23_TO_THE_BASE_OF_Q9 PC#5189_C65,C66,C69,C70_27P-->220P N
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
NOTES:
BT139 MPS4991 BC550C BC560C MPSA13 MPSA63
NOTES:
ALL UNMARKED DIODES ARE IN4148 TP2 TEST POINT ALL DC VOLTAGES MEASURED WITH REFERENCE TO GROUND MEASURED @ 120VAC IN 4 OHM MODE
NOTE:
V+ = ~+16VDC V- = ~-16VDC LEFT = A CHANNEL RIGHT = B CHANNEL
NOTE:
LAST LAST LAST LAST LAST LAST R C D Q U J = = = = = = R140 C74 D57 Q34 U10 J109
V
N
MT1 NC MT2 G MT2 MT1 CBE EBC
ADJUST RT1R FOR 10mV BETWEEN TP4 @ TP5 WHILE AMP IS IN 4 OHM MODE AT 120VAC
B CE
B CE
220P 9K760
SW2
C42 33n 330N
C62
9K760 220P
33K R84
C41 R101 MC33078P
4148
1M
R94
C61
R100 C59 C67 220P C68 220P R102 1K54 R104 1K54 R103 9K760 R108 9K760 R105 9K760 C69 220P C70
JB5
C66
33n 330N
#3436
#3436 C36 100n LIMIT_DEFEAT 22n 100V
#3436
J80
1M
SHEAR
J79
BRIDGE FILTER
220P 220P 1K54 1K54 9K760 9K760
220P 9K760 100N
10R J74 R87
D5
J77
C53 100n
J75
10K0
MC33078P U6
MC33078P U7 TP3
C39 100n
16V D34 R77 33K C50 100n R89 390K
C63 C64 R90 R92 R91 R95 C65
R93 C40
C60 R113 4M7 47K R111 82K5 220K 33U 4148 10v J60 C58 D30 R112
R29L R74L
82K5 R88 47K R110 4M7 J72 220K 33U 4148 10v TP6
JB4
GND_LIFT
WC8
CHASSIS
GOL
C71 SW3
WC9
J91 J92
JB2L
JB2R
LOG
L_OUT
R_OUT
ROG
WC10L
WC11L
LTUO
WC11R RTUO
WC10R
GOR
TP1 C20L
J45R R29R R74R
R23L 82K5 J83
04.5 8801M
VER 5.40 SER#
J76
TP7
J82
R83 R98
J70
C56 D29 R109
J69
SCREW HOLE
SW1
14-PIN.SOCKET
C19L MC33078
R32L
R31L
R34L R35L
REPPOC.zo2
MC33078
MC33078
R75R U2BR
R75L
BEND ALL TRANSISTOR LEADS AWAY FROM THE BACK.
MJL21194
#6988
R30L
R30R
J26L J25L
37K90 2K R28L 15N 1K0 1% R33L 3K160 324R0 180P C18L 4K590
4148 4148
Q31L Q30L
1K 47R
U2AL
100P
1K 47R
100P
J84
J89
4148
D43LD44L
BC550 Q31R
47R
47R
D42R
47R
47R
MJL3281A
#6990
C17R
C17L
J93L Q15L
C49R 33N
Q29R
Q21L
4148
J8RQ10R
100N
J6L
C45L
100N
R79L
J9LJ95L
100N
C45R
J93R
33u 25v
ZD8L
33u 25v
ZD8R
J9R J95R
Q22L
Q10L
8K2 C46R 100N
R79R
4148
Q15R
BC550
BC560 R128L R127L 8K2 C46L
U2BL
#6989
#6991
33U 16V
10R R134R
#6988
#6990
R127R R128R
#6989
#6991
R26R
J1R
J2R
J3R
J4R
J5R
R24L 82K5 82K5
4148
4148
82K5 R26L
82K5 82K5 82K5 100n
4148
R121L
4148
442R J108L J107L
1R
J98L
BAT85
BAT85
475R
BAV21 4148 4148
475R
D56L
R62L RT1L R138L
D11L
D15L
D10R
100R
4148 4148
J105
R122L
J41L BC550 2V5
D27R R124R
MC33078P
MC33078P
D54R D51R
D54L D51L
J28R
BC550 R131L
BC550 R131R
BC560
Q8L
Q9L
Q8R
R51L
475R 390R 475R
Q9R
R48L
R50L
R80L
D19L
D19R
D20L
D39L
D20R
4004
D38L
MR854
RTV
25V
25V
550
25V
25V
10N C29L D52L 6K19 R49L 910R J36L 10W 550 J35L J40L
100n
100n
100n
C47L
C48R
A13
16V/1W
D40L
6K19
47K 47K R76L R78L C25L 470U RTV 470U C26L
C48L
550
J33L
550
RTV
8801M
RTV RTV
J104L
R39L J105L J21L J23L J22L J20L J19L Q14L J106L
RT V
C33L 47N
RT V
220U
R42L
J44L
910R 10W
J34L
J36R
910R
J40R
RTV 550
LOCKING RAMP
J13L
C54L
J15L J14L J17L J16L J18L
J22R
J24L
J20R
J105R J106R
J24R
J23R
J18R
J15R
J19R
100n
100n
Q20
Q13R
Q13L
Q12L
Q23L
Q14R
SHEAR
Q12R
R119
4uH
#6988
#6988
R117
MJL21194
10K
MJL21194
7R5 0.5W
100n
0.5W 7R5
MJL21193
MJL21193
4148
MJL21194
MJL21194
L R51R 7R
J109
J46L
250TAB
0.5W 7R5
VH-
WC1
VH+
250TAB
J50
PUT #8613 CAP ON THERM.THEN FOLD DOWN
A_OUT WC6
250TAB TRIAC
100n
C38R
100n
RTV T
RV
R115
5W 1R8
C37L
C38L R70L
D32
L L157L R
1R8
#6991
#6991
D33 47K
4148
47K 2M2 2M2
#6988
#6988
#6991
#6991
R118 R116
100n
MJL21193
10K
MJL21193
100K
BEND ALL TRANSISTOR LEADS AWAY FROM THE BACK.
C37R
RT RTV V R69R
7R5 0.5W
J46R
RT V
PUT #8613 CAP ON THERM.THEN FOLD DOWN
Q18R
BT139
TRIAC
4991
GND_L
250TAB
WC2L
A_OUT
250TAB
PS_GND
Q19R
LOG
C55L
C54R
R58L
LOG
PS_GND
R58R
ROG
M1088.PCB_DATABASE_HISTORY
MODEL(S):# DATE VER# DESCRIPTION OF CHANGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 APR/25/95 . MAY/30/95 . JUL/07/95 . . . JUL/20/95 OCT/31/95 AUG/14/96 . . DEC/19/96 APR/25/97 MAY/12/97 APR/21/98 AUG/20/98 JAN/26/99 APR/21/99 OCT/14/99 JAN/17/00 JUL/12/00 SEP/18/00 FEB/13/01 MAR/07/01 1.00 . 1.10 . 2.00 . . . 2.10 2.20 2.30 . . . 3.00 4.00 4.01 4.10 5.00 . 5.10 5.20 5.30 5.40 . R44 L/R 470R TO 442R 1%. D13, D16 L/R, HAVE 1N4148 IN SERIES . . PC#4806 R130 L/R, R126 L/R 47R MINI TO 75R MINI . . PC#4848 R46 L/R, R50 L/R 158R TO 475R. NEW RESISTORS R137,138,139,140 . 475R TO FEED CURRENT LIMIT. ADD DIODE IN SERIES WITH D11 L/R, D16 L/R . C29 L/R, C30 L/R 47N TO 10N . . SOME PARTS MOVED FOR CLEARANCE FOR AUTO INSERTION MACHINES. ADD EYELETS FOR SPKON JACKS . PC#5189 C65,C66,C69,C70 27P TO 220P PC#4787_BREAKAWAYS_MOVED PC#5032_SLDMSK_ALTERED_AT_S3 ROUTING_ALTERED_AT_Q7L/R PC#5360_EYELETS_ADDED_FOR_PHONE_JKS PC#5393_MODIFIED_FOR_NEW_HEATSINK PC#5573_C18R/C18L_220P->180P PC#5762 ADD EYELETS FOR OUTPUT TRANSISTORS . PC#5890 R119,R120 100K->10K PC#6009 DELETE ONE SPEAKON . C18L/R_AXIAL->RADIAL ZIPPERS_FOR_OUTPUTS_MOVED_TO_ELIMINATE_SHORTS PC#6206_1_EYLET_FOR_SPKON_DELETED_REPLACED_BY_0.052"_HOLE PC#6339_REPLACE_BOTTOM_SHEAR_WITH_ROUTING PC#6352_R28L/R_2K->1K_1%
VCD AP-800-VX800
REPPOCzo2
PRODUCTION NOTES 1 3
NOTE--R44R,R44L AND R41R,R41L ARE 1/2 WATT!! ADD SPRING PAPER CLIP ON ALL 8 PAIRS OF OUTPUT TRANSISTORS WHEN WAVE SOLDERING
"000.9X"573.61=EZIS KNALB BLANK SIZE=16.375"X9.000"
2
MIDDLE LEGS OF PHONE JACKS MUST BE BENT OVER BEFORE WAVE SOLDER
LINE_IN
BEND THIS LEG OVER
BEND THIS LEG OVER
4 5 6
GRIP EYELETS FOR OUTPUT TRANSISTORS MUST BE INSTALLED WITH THE SLOT IN THIS DIRECTION
R28L R28R MUST BE 1K0 1% TOLERANCE NO SUBSTITUTION ALLOWED
C57R
16v 10u
250TAB
4991
R67L
100R 33K
250TAB
250TAB
BT139
B_OUT
C57L Q19L
WC5
Q18L
RT V 100V RTV
VH+
220U
VH-
WC3
J49 J48
R69L
RTV
100V RT 220U V
WC7 B_OUT
WC4
ROG
R67R
100R 33K
16v 10u
WC2R GND_R
SHEAR
C55R
R120
RT5W V
R114
R70R
4uH
2U2 16V
2U2 16V
RTV
Q23R
#3759
BC550
RT RTV V 100V
J21R
100V RT 220U V
RTV
J13R
47N
J17R
J16R
J14R
C52 C51
FUNCTION
1
MC1 C35
R39R
RTV
550
10W
J35R
RTV C33R
470U
R78R C26R
RTV550
910R
J44R
J33R
RTVC25R
RT V
RT V
10W
550 RTV
J104R
#3759
C34
R42R
47K R76R 470U
J30R
47K
6K19
D35L C30L R45L
10N
MR854
4004
4004
D38R
MR854
10N C29R D52R 6K19 R49R
A13 Q24R
Q25R
A63
16V/1W
D40R
D35R C30R R45R
10N
MR854
4004
J100R
D39R
J100L
R81L J43L #6485 D36L 16V/1W D41L
R73L Q24L Q25L A63 J30L
J42L
R107L
30V2%
R80R
30V2% 7V5
R50R
0R1
5K9
562R 5K9
8K25 8K25
562R 5K9
475R 5K9
R48R
RT RTV 5W V V J37L RT
R52L
R82L
Q34L
U1L
7V5
R47L
J32L
RTV
5W
J57 J101
RT 0R1 V
J37R
R82R
Q34R
J29R R71R
7V5
R47R
5K9
30V2% 7V5
562R 5K9
R81R #6485 D36R 16V/1W D41R J43R
8K25 8K25
R73R J42R
562R 5K9
R107R
475R 5K9
30V2%
J32R
0R1
RT V
R52R
0R1
5W
475R 390R 475R
R130L
7K5 J29L R71L
R63L
R63R
475R 475R 390R
475R 475R 390R
R130R
Q32R
7K5
BC550
R46L
R46R
75R
J41R
75R
J39L
RT J38L V
442R R41L 75R
7K5
J28L R132L
475R R38L D53L
R51R R122R
R140L
R126L R139L
R140R
RT 5W V
RT V
R126R R139R
6K19
BC550
R123L
D55L
BAT85
4V7
J38R
0R1
RT V
D55R
BAT85
4V7
442R R41R 75R
7K5
6K19 R132R BC560
475R R38R D53R
RT V
0R1 5W 5W
RT V
R123R
2K43
2V5
2K43
R133L
D27L Q32L R124L
0R1 T 5W RV
J39R
RTV
D12L
ZD9L
J97L
R27L
NJM431
27P C74L
27P C74R R27R U1R
4148 4148
2K32 R136L 100K
RTV
0R1 5W
NJM431
100R
VBE
VBE
RT V
D15R
Q33L
D10L
D11R
R37L
5W
R62R RT1R R138R
4N35
RTV
D56R
RT V
BAV21 4148 4148
RT V
Q33R
R37R BAT85 4N35 2K32 D50R 100K ZD9R D12R R136R R133R BC550
J97R
RT V
J34R
R54R
J98R
J31L
R24R
1R
RTV RT V
D13L
BC560 D50L BAT85
4148 D9L
D21L 10mv
D13R
560
4148 D9R J99R
442R J108R J107R
4148
5W 0R1
1R
U3L
BAV21
0R1 RT V
J102
5W V 0R1 RT
1R
U3R
4148
4148
R137L
R129L
33R2
R44L
R125L
R137R
R129R
33R2
R44R
4148
U4L
J96L R54L TP4L
R121R
Q21R
Q22R
J6R
TP5L
C47R
4148 4148 D45L D46L 4148 4V7 D47L D16L D57L 1K5 4148 D49L R11L
TP5R
U4R
4148 4148 D45R D46R 4148 4V7 D47R D16R D57R 1K5 4148 D49R R11R
R125R
J96R
BAV21
TP4R
BEFORE PCB GOES INTO THE CHASSIS
D21R 10mv J31R
0R1 RT V 5W
REPPOC.zo2
43K
MJL1302A
Q7L BC550 J94L
MJL21193
MJL21194
MJL3281A
BC560 Q30R
4K7 0.5W
R36L
R96L C72L
4N35
4N35
J90 100K 33N C49L 33U 2N5638 16V Q29L 10R 10R R135L R135R 10R R134L C73L 27P C73R 27P J103
D28 R96R 100K 2N5638 C72R
NOTE--R44 AND R41 ARE 1/2 WATT!!
J26R J25R
R34R R35R
J85
1 R23R
MC33078
U10 J88 82K5 J86
J87
C20R C19R R32R U2AR 37K90 15N
4148 4148
R31R
2K R28R
1K0_1% R33R 3K160 324R0 180P C18R 4K590
4K7 0.5W
D43RD44R
R36R
43K
MJL1302A
BC550 Q7R
MJL21193
INSERT TIE INTO SLOTS
J11L
J10L
J12L
J10R
J7L
D42L
J94R
J8L
J11R
J2L
J12R
J3L
J1L
J4L
J5L
J7R
SHEAR
P:\1088V54.PRN
BRIDGE-STEREO-MONO FUNCTION
04.5-8801M LTED LLIRD 04.5-8801M EDISREDLOS
FUNCTION R106
ASSEMBLY PCB MECH
M1088-5.40 M1088-5.40
AP-800
LINE_IN
A
#6956 A_OUT/BRIDGE SPEAKON
B
#6956 B_OUT SPEAKON
ETUOR EGAG ELOH/"10.0
PART#
LINE_IN
JB3
R86 R99 U8 R85 10R 10K0
J78
S3
PART# J71 C43 33n 330N JB6
#3705
C44 33n 330N
A
LOG L_OUT R_OUT
B
ROG
GND
AP-800 M1088
TO M1088
1 MC3 RSPRE LSPRE RSIG RSPOST LIMABLE LCLP RCLP RREF LREF LSPOST VV+ LVGND FET_CNTL D2
VOLUME CONTROL/ LIMITER
V+ C36 16v C3 22u 25V 47n R52 470R D6 4148 500mW 4.7V
Q6 BC560 R49 15K R48 4K7
R51 220K
R53 220R
RREF
V+
C20 50V 100n
ACTIVITY LEDS CIRCUIT
V+
(V+)-3v 6
LCLP R50 15K R47 470R
R7 10K
C19 25V 100n Q5 BC560
VLD8 NSL28AA C17 100P C26 33u R44 10K R45 4K12 6 7 C38 15v 220p 5 U2
1/2
L_CLIP 2
LSPRE
LD6
RED
220p C2
470K R4 220n 15v C22 8M2 R36 Q2 A63 LD2
GREEN
3V0 1N5225B D3
LEDGND
100K R1
R_ACTIVITY
L_GAIN 13
LREF P2 10K
CW
25A GAIN 16V
R35 20K0
LEDGND 220R R55A
M1090.SCH_DATABASE_HISTORY
1 MAY/30/95 2 . 3 AUG/14/96 4 D 5 D 6 D 7 D 8 D 9 D 10 D 11 D 12 D 13 D 14 D 15 D 16 D 17 D 18 D 19 D 20 D 21 D 22 D 23 D 24 D 25 D 26 D 27 D 28 D 29 D 30 D 31 D 32 D 33 D 34 D 35 D 36 D 37 D 38 D 39 D 40 D 41 D 42 D 43 D 44 D 45 D 46 D 47 D 48 D 49 D 50 D
MC33078P (4=V-,8=V+) V+ 220R R55
MODEL(S):- AP800 # DATE VER# DESCRIPTION OF CHANGE
1.10 . 1.20 V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V
5 10 9 11 7
LIMABLE V+ V+ LVGND VVRCLP R39 15K LVGND
LREF C35 16v 22u Q3 BC560 R32 15K R33 4K7 R8 10K D9 4148 R31 220K C4 25V 47n R30 470R
R29 220R 100K R2 220p C1
8M2 R5 220n 15v C21
LD1 Q1 A13
GREEN
L_ACTIVITY
V+
Q4 BC560
R34 470R
470K R3
3V0 1N5225B D1
R_CLIP 1 14 4 12 3
RSPRE
LD5
RED
LVGND LD7 NSL28AA C18 100P C25 33u R41 10K R40 4K12 2 1 C37 15v 220p 3 U2
1/2
2K R43
2K R54 LD3
RED
PROTECT
V+ R46 33K LEDGND Q8 MPSA06 Q9 2N5638 100K R56 C40 25V 100n
LD4
POWER
GREEN
LEDGND RREF
R_GAIN
P1 10K
CW
25A GAIN 16V
R42 20K0
10K R57
Q7 BC550
RSPOST LSPOST RREF RSIG
LVGND
MC33078P (4=V-,8=V+)
8
FET_CNTL DATE: MAY/30/95
LVGND MODELS: AP800 _ PCB#&VER: M1090-1.02 SHEET OF 3 SCH VERSION: 1.10 TITLE: POTS@LIMIT
YORKVILLE NAME: M1090.SCH
PC#4789_R57__15K-->10K PC#4802__Q8__BC550-->MPSA06 PC#5189_C17,C18_27P-->100P N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N
RED LINE FLAT RIBBON
AP-800 M1090
R56 C1 Q6
BC560 BC550 PROTECT 15K 4K7 10K 470R 33K D6 4148 8M2 A13 220p
RCLP
LCLP
LIMABLE RSPOST
/SYMB 100K
J5 100K J4
MC3
14-POS.DIP_CABLE
VER01M 09 2.20
00.2
0.4"
R1 C2 R32 R33 R34
R_CLIP RED
FET_CNTL
LREF RREF
R50
15K D1
3V0
J1
V+ VLVGND LSPOST
BLACK WIRE
Q3
220p 15K 4K7 470R 10K A63 Q2
SPC2
BC560
RED
R5 LD3 LD4
2K 2K 10K
220n
L_CLIP RED
-
POWER
Q1 R3
C21
L_GAIN 10K
-
470K GRN NSL-28AA
R4 P2 D9 R55A D3 C4
22u 16v
470K
4148
220n
Q7
LD6
R55
R8
220R
3V0
220R
LD5
C22
-
P1
R_GAIN 10K
-
GRN
SPC1
L_ACTIVITY
R54 R43 R57
MPSA06 Q8
Q5
220R 470R 220K 47n
#6859
R31
J3
C35 R29
SPC3
220K
4V7
BC560
BC560
R_ACTIVITY
33078P
22u 16v
C40
2N5638 C36 100n
LD1 LD8 R53 R52 R51 C3
J2
Q4 NSL-28AA
47N 470R 220R
R30
R36 LD2
8M2 GRN #6859
D2
100n
ETCH GUIDE
"200. "300. "400. "500. "800. "210.
33u 10v
C26
10K 220p 4K12 20K0 100P
R44 C38 R45 R35 C17
C20
R41 C37
R40 C18
100n 10K 220p 4K12 100P 20K0
LD7 C19
33u 10v
C25
Q9
R42
U2
SHEAR M1090.PCB_DATABASE_HISTORY
MODEL(S):- AP-800 # DATE VER# DESCRIPTION OF CHANGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 MAY/23/95 . JUN/29/95 AUG/14/96 DEC/08/98 D D D D D D D D D D D D D D D 1.02 . 2.00 2.10 2.20 V V V V V V V V V V V V V V V PC#8789__R57__15K--.10K PC#4802__Q8__BC550-->MPSA06 PC#4839__PCB_SPREAD_APART_IN_X PC#5189_C17-C18_27P-->100P PC#_____ADD_SUPPORT_SCREWS_FOR_POTS N N N N N N N N N N N N N N N
SHEAR
NOTES
1 P1 AND P2 FOR NORTH AMERICAN USE PART #4390 2 P1 AND P2 -M1090VC FOR VC800 USE PART #4394 3 ADD A STICKER OVER THE AP-800 LEGEND "M1090VC" TO AID IN IDENTIFYING VC800 BOARDS
P22 POT 3511 WASHER 8870 SCREW
VCD
PCB
LED SPACER PT#3739 STYLE "P22"
R49 R48 R7 R47 R46
15K 100K J6
R39 R2
-
+
SHEAR
SHEAR
B
RSIG LSPRE RSPRE
WC17 WC7 AC.BLK X.BLK PWR_SW CSA C18 22n WC6 BREAKER 12AMPS AC.WHT 4 OHM
2
13A/96C
WC5 WC9 TYPE 580VA 120VAC WC4 X.ORN SW1 WC11 WC3 1321 X.ORN X.BLU
WC2 X.RED X.BLU WC8 WC1 X.YEL WC12 X.YEL PSGND WC10 X.VIO X.RED
TP3
X F1 BR1 F2 2.5A_SB T2.5A 3 1 35A 4 X F3 2 C2 80V 6800u C1 80V 6800u PSGND C4 80V 6800u R22 15K R23 15K C6 80V 6800u C5 80V 6800u C3 80V 6800u R20 15K R21 15K
WC15 1
+71V
WC13 2 WC13 1
PSGND PSGND
2 OHM CSA C19 4n7
3
1
WC16
TP4
GREEN CHASSIS WHITE
1
-71V
120 VAC
CHASSIS
13A/96C BLK C18 CSA 470n 4 OHM 7AMPS BRN
245V D3 1N5402 230V
+/- 16 VOLT POWER SUPPLY
+43V D2 1N4004 6K8 R2 18V 500mW D7 1K R4 C12 25V 22u MJF6388 Q1 10R
1/8W
ORN ORN
TP5
C8 50V 4700u
2 1 X1
C10 50V 100u
Q8 MPSA06
R16 4K7 R25 4K7 R26 10R
1/8W
2 OHM C19 CSA 4n7
VIO TYPE 580VA 230/245VAC 1321E PSGND
+16V C13 25V 100u BLK C14 25V LVGND 100u -16V
AC.BLUE
AC.BRN
230 VAC
1N4004 -43V D4
C7 50V 2200u
C9 50V 100u
18V 500mW D8 6K8
Q9 BC560 C11 25V 22u 1K R5
D1 1N4004
R3
R17 MJF6668 Q2
TP2
FET TURN ON/OFF CIRCUIT
Q7 BC560 2M2 R24 100K R14 -20V D15 D11 500mW 20V R15
0.5W
VH+
D14 1N4004 D5 1N4004 R19B 22K R19A 22K
0.5W 0.5W
6V2 500mW D17
R29 1K5 Q10 MPSA56 R28 240K
3K6 4u7 25V C16
TP6
-19V
4u7 25V C17
THERMAL SHUTDOWN
LVGND 14V 500mW D6 R27 13K R6 24K R7 24K D13 D12 R1 100K MC1 FET_CNTL KILL RGT_THRM LFT_THRM LVGND V+ V1 2 3 4 5 6 7 8
MC1
+6V
PSGND
R18 1K8 Q4 BC560 20V 500mW D9 D16 R9 680K Q6 D10 500mW 6v2 R8
Q3 BDX53C V+
1 1
R11 680K C21 22n 63v Q5 A06 A06 R12 4K7
R13 680K
R31
O
T
PSGND
2
R32 1R
2
R33 1R
Q11 MPSA06
470K R30 220R
LVGND
TO M1088
PSGND C15 25V 100u BLK EY2 EY1 40CFM RED
FAN SPEED CONTROL CIRCUIT
LVGND V+ VMJF6668 BDX53C MPSA06 MPSA56
R10 150R
4K7
TP1
+300MV
6
PSGND EBC DC VOLTAGES APPROXIMATE 4 OHM MODE 120VAC BCE BCE FAN OFF
ROTRON ST12N3 ONLY DATE: MAY/08/2000 YORKVILLE NAME: M1091.SCH MODELS: PCB#&VER: AP800 _ M1091-2.30 SHEET 1 OF 3 SCH VERSION: 1.40
TITLE: POWER_SUPPLY@FAN
M1091.SCH_DATABASE_HISTORY
MODEL(S):# DATE
1 2 3 4 5 6 7 8 9 10 MAY/30/95 . . JUN/20/95 DEC/12/95 MAY/08/00 D D D D
AP-800 VER# DESCRIPTION OF CHANGE
1.10 . . 1.20 1.30 1.40 V V V V PC#4803 Q1 FROM BDX53C TO MJF6368 Q2 . BDX54C PC#4809 FROMFROM 22NTO MJF6668 PC#4829 C19 FROM 3K3 TO 4N7 3K6 1/2W PC#4975 R15 R32 AND1/4W TO 1/4W ADDED R33 1R PC#____R6,R7_240K->24K_R29_2K7->1K5 N N N N
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
V
N
DUMMY
PART# RTV
1R 1R A06
R32 R33 Q3
E
BXD53C FAN
R15
T2.5A 3K6
Q9
BC560 A06 220R BC560 4u7 25V
20V
Q8
B
C9
#3414 2.5A-SB 6K8
R3
X.BLK
4004
1N4004
RTV
D1
F2 D4
RTV
SHEAR
WC5
WC8
PART# . .
100u 50V
RTV
X.BLU
X.BLU
WC9
C10 D11
MJF6388 LV+
18V
AC.BLK
D3
1N5402
D8
1K B 10R
LV-
MJF6668
WC7
22K 0.5W 22K 0.5W
X/F.BLK AC.BLK
100u 50V E TP5 R25 4K7 Q1 R26 4K7 B E
AMP.GND
CAUTION - HIGH VOLTAGE
ASSEMBLY
TP2
4004
4700u 50V
R19
BR1
.
LEADS UP
. WC18 AC.WHT WC6
TP3WC15
Q4
C21
R6 R11
SHEAR M1091.PCB_DATABASE_HISTORY
SHEAR PRODUCTION NOTES 1 C18 FOR NORTH AMERICA USE 22N PT#6435
C18 FOR CE USE 680N PT#5266
MODEL(S):- AP-800 # DATE VER# DESCRIPTION OF CHANGE
2
#8798 SCREW USE GOOP
Q3
#3501 BELL WASHER HOLE IN PCB FOR RT31
#3833
Q2 USE GOOP
SPACER
Q1 USE GOOP BREAKAWAY PCB #3800 BELLY BUTTON #8701 NUT
RT31 HAND INSERTED AND TAPED AGAINST HEATSINK RT31
#3897 HEATSINK PCB #3517 #8807
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2.00 . . . . . 3.00 . 3.10 3.20 . 4.00 . . 4.10 4.20 V V V V
MAY/29/95 . . . . MAY/30/95 JUN/28/95 . NOV/06/95 DEC/12/95 MAY/96 OCT/27/99 . . JAN/17/00 MAY/08/00 D D D D
PC#4803 ADDED RTV HOLES TO CSA CAPS. MOVED WC19 AWAY FROM C11/C12. Q1 BDX53C->MJF6388 Q2 . BDX54C->MJF6668. MOVED R31 ADDED HOLE . UNDER HS1 TO ALLOW RT31 TO SIT UNDER . HEATSINK . PC#4809 C19 22N->4N7 PC#4838 FROM PANEL OF 4 TO PANEL OF 3 PC#4829 R15 3K3 1/4W -> 3K6 1/2W PC#4919 RETAPE FOR 470N AC CAP FOR CE PC#4975 ADD TWO 1R 1/4W R32,R33 PC#5126 REMOVE #8607 FROM TR31 AND INSTALL FLAT PC#5758_EYELETS_FOR_CAPS_PC#5773_ ADD_PAD_FOR_RT31_PC#6105_NEW_ JUMPERS_FOR_BRIDGE_RECTIFIER PC#____R6,7_240K->24K_R29_2K7->2K2 R29_2K2->1K5 N N N N
3
USE LOCTITE ON THE SCREWS USED ON THE HEATSINK
VH+
R BELLY BUTTONS REPPOC.zo2 EPPOC.zo2
MECH
18V
22u 25V
100u 25V
KBPC__-W
AC.WHT
C14 C13
100u 25V
1N4004
C18
RTV
D2 R23
02.4-1901M
RTV
#3414
. .
D5 D14
1N4004
6800u 80V 6800u 80V
. #3414 .
X.YEL
X.RED
.
X.YEL
M1091-4.200
RTV
C8
15K
M1091-4.20
RTV
SEE . . 15K
C15 EY1 TP1
WC10
F1 C2
RTV
RTV
WC12 WC1
R22 C6
100K
PART#
PART#
100u 25V
R28 R13 RTV
680K 4K7 680K 13K
6V2
D10 4148
RTV
"020. "210. "800. "500.
RED
6V2
GUIDE ETCH
240K 1K5 4K7 150R
R29 R8
6800u 80V 6800u 80V
6800u 80V PSGND
R10
BLK EY2
20V
4148
SHEAR
R12 R9 D13
A06 A56
Q6
WC13
FOR MOUNTING TRANSISTORS Q1 AND Q2
R1 D16
R27
D9
Q10
D12
4148
PSGND
R18
PART#
PART#
PART# 15K
RTV
RTV
R20
24K 24K 680K
Q5
1K8
560 A06 D6 22N
C5
USE BREAKOUT PCB TO MOUNT
4/2_OHM_SWT 100V 4N7
BLK WIRE
22u 25V
R17
10R R16
TAPE RT31 TO HS1 BEFORE SOLDERING
AP-800
J1
Q11 R14 R30
2M2
M1091 V4.20
C7 RT31 470K D15
4148
USE STEEL SPACER
DUMMY
P:\1091CMP.PRN
02.4-1901M EDISREDLOS 02.4-1901M LTED LLIRD
SHEAR
SHEAR
2200u 50V
SMALL BODY 1/2 WATT PT#4596
HS1
C16 Q7
MC1
MH1
PART#
C12
#3706 TO_PWR_AMP
RADIAL
4u7 25V
WC17
.
C19 .
C17
R5
R2
.
Q2
VCD PCB
AMP.GND WC19 RTV
R19A
R24
100K
C11
6K8 1K
D7
.
.
F3 R4
PART#
TP6
RTV
C1
NOTES .
6800u 80V
PART#
WC2
X.RED
RTV
C4
R21
D17
14V
RTV
TP4 C3
15K
BLUE 16"
WC16
VH-
BLACK BLACK RTV
18" 9"
R7
BLANK SIZE=17.250"X10.125" "521.01X"052.71=EZIS KNALB
RED 15"
4 O HM
2 O HM
G RE E N
GRN/YELL
WHITE
BLACK
NOT ES
M1 0 8 8 F OR C E 230VAC OPERATION C O N N E C T A S F O L L O WS B R N /BL K X F MR T O N C B R O WN X F MR A S S H O WN
BLACK
BR N/B L K
YELLOW WHITE
BLACK
BLACK
NC BL UE
RED
BRN
YE LL OW
RED
Y EL LO W
BLUE
O RA NG E NC
SEE N OT ES
WH IT E
AP-800 M1091 V3.20
BL UE
FOR E4 245VAC OPERATION C O N N E C T A S F O L L O WS B R O WN X F MR T O N C BRN/BLK XFMR AS SHOWN
BLA CK
SEE NOT E S
M 1 0 9 1 -3 . 2 0
BRN BR N/B L K
NC BL UE
WHITE
BLACK
Y EL LO W B LU E
BLA CK
BLACK
RED
M10 9 0 WH IT E
BRN/BLK BROWN GRY RED
YE L L OW
YE LL OW
RED
245V
23 0V
4R 2R
BLUE ORN
1 32 1 E
A P -8 0 0 C E A C WIRIN G V E RS IO N 1.2 0 FE B 22 , 99
C E -ST ICK E R O N C H AS S IS ON V C8 0 0C E C E-S E R# CE ST IC KE R E 4-S ER # C E S TIC KE R
GRY
wip\AP800CE.drw