Text preview for : Panasonic TC-P42ST30 Chassis GPF14D-U.pdf part of Panasonic TC-42ST30 PLASMA
Back to : Panasonic TC-P42ST30 Chas | Home
ORDER NO.MTNC110211CE
B34 Canada: B62
42 inch Class 1080p Plasma HDTV
Model No. TC-P42ST30
GPF14DU Chassis
© Panasonic Corporation 2011.
Unauthorized copying and distribution is a violation
of law.
Downloaded from www.Manualslib.com manuals search engine
TABLE OF CONTENTS
PAGE PAGE
1 Safety Precautions -----------------------------------------------3 11.1. Caution statement. -------------------------------------- 39
1.1. General Guidelines ----------------------------------------3 11.2. Wiring (1) -------------------------------------------------- 39
2 Warning --------------------------------------------------------------4 11.3. Wiring (2) -------------------------------------------------- 40
2.1. Prevention of Electrostatic Discharge (ESD) 11.4. Wiring (3) -------------------------------------------------- 41
to Electrostatically Sensitive (ES) Devices ----------4 11.5. Wiring (4) -------------------------------------------------- 42
2.2. About lead free solder (PbF) ----------------------------5 11.6. Wiring (5) -------------------------------------------------- 43
3 Service Navigation------------------------------------------------6 11.7. Wiring (6) -------------------------------------------------- 43
3.1. PCB Layout --------------------------------------------------6 11.8. Wiring (7) -------------------------------------------------- 44
3.2. Applicable signals ------------------------------------------7 12 Schematic Diagram
4 Specifications ------------------------------------------------------8 13 Printed Circuit Board
5 Technical Descriptions---------------------------------------- 10 14 Exploded View
5.1. Specification of KEY for DTCP-IP, WMDRM
and Widevine---------------------------------------------- 10
6 Service Mode ----------------------------------------------------- 11
6.1. How to enter into Service Mode ---------------------- 11
6.2. Option - Mirror--------------------------------------------- 13
6.3. Service tool mode ---------------------------------------- 13
6.4. Hotel mode------------------------------------------------- 14
6.5. Data Copy by SD Card --------------------------------- 15
7 Troubleshooting Guide---------------------------------------- 18
7.1. Check of the IIC bus lines------------------------------ 18
7.2. Power LED Blinking timing chart --------------------- 19
7.3. No Power--------------------------------------------------- 19
7.4. No Picture -------------------------------------------------- 20
7.5. Local screen failure -------------------------------------- 21
8 Disassembly and Assembly Instructions --------------- 22
8.1. Remove the Rear cover -------------------------------- 22
8.2. Remove the AC inlet ------------------------------------ 22
8.3. Remove the P-Board ------------------------------------ 22
8.4. Remove the Side terminal cover --------------------- 22
8.5. Remove the Tuner unit --------------------------------- 22
8.6. Remove the A-Board ------------------------------------ 23
8.7. Remove the Side unit assy ---------------------------- 23
8.8. Remove the Speakers ---------------------------------- 23
8.9. Remove the SN-Board---------------------------------- 23
8.10. Remove the SS-Board ---------------------------------- 24
8.11. Remove the Stand bracket----------------------------- 24
8.12. Remove the C1-Board ---------------------------------- 24
8.13. Remove the C2-Board ---------------------------------- 24
8.14. Remove the Chassis support metals and the
M8 nut metals --------------------------------------------- 24
8.15. Remove the S-Board ------------------------------------ 25
8.16. Remove the Contact metal bottom B---------------- 25
8.17. Remove the Plasma panel section from the
Cabinet assy. ---------------------------------------------- 25
8.18. Remove the Contact metals --------------------------- 25
8.19. Remove the K-Board ------------------------------------ 26
8.20. Remove the V-Board ------------------------------------ 26
8.21. Replace the Plasma panel ----------------------------- 26
9 Measurements and Adjustments -------------------------- 27
9.1. Adjustment ------------------------------------------------- 27
10 Block Diagram --------------------------------------------------- 33
10.1. Main Block Diagram ------------------------------------- 33
10.2. Block (1/4) Diagram ------------------------------------- 34
10.3. Block (2/4) Diagram ------------------------------------- 35
10.4. Block (3/4) Diagram ------------------------------------- 36
10.5. Block (4/4) Diagram ------------------------------------- 37
11 Wiring Connection Diagram --------------------------------- 39
2
Downloaded from www.Manualslib.com manuals search engine
1 Safety Precautions
1.1. General Guidelines
1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials.
2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the
wires have been broken or disconnected, do not attempt to repair or re-wire the units. Replace the entire wiring unit instead.
3. When conducting repairs and servicing, do not twist the Fasten connectors but plug them straight in or unplug them straight
out.
4. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
5. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
6. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.1.1. Leakage Current Cold Check 1.1.2. Leakage Current Hot Check (See
1. Unplug the AC cord and connect a jumper between the Figure 1.)
two prongs on the plug. 1. Plug the AC cord directly into the AC outlet. Do not use
2. Measure the resistance value, with an ohmmeter, an isolation transformer for this check.
between the jumpered AC plug and each exposed metal- 2. Connect a 1.5kohm, 10 watts resistor, in parallel with a
lic cabinet part on the equipment such as screwheads, 0.15F capacitors, between each exposed metallic part
connectors, control shafts, etc. When the exposed metal- on the set and a good earth ground such as a water pipe,
lic part has a return path to the chassis, the reading as shown in Figure 1.
should be between 1Mohm and 5.2Mohm. 3. Use an AC voltmeter, with 1000 ohms/volt or more sensi-
When the exposed metal does not have a return path to tivity, to measure the potential across the resistor.
the chassis, the reading must be . 4. Check each exposed metallic part, and measure the volt-
age at each point.
5. Reverse the AC plug in the AC outlet and repeat each of
the above measurements.
6. The potential at any point should not exceed 0.75 volts
RMS. A leakage current tester (Simpson Model 229 or
equivalent) may be used to make the hot checks, leakage
current must not exceed 1/2 milliamp. In case a measure-
ment is outside of the limits specified, there is a possibility
of a shock hazard, and the equipment should be repaired
and rechecked before it is returned to the customer.
Figure 1
3
Downloaded from www.Manualslib.com manuals search engine
2 Warning
2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically
Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec-
trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor [chip] components. The following techniques should be used to help reduce the incidence of component damage
caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alumi-
num foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as [anti-static (ESD protected)] can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or compara-
ble conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as the brush-
ing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient
to damage an ES device).
4
Downloaded from www.Manualslib.com manuals search engine
2.2. About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
This model uses Pb Free solder in it's manufacture due to environmental conservation issues. For service and repair work, we'd
suggest the use of Pb free solder as well, although Pb solder may be used.
PCBs manufactured using lead free solder will have the PbF within a leaf Symbol PbF stamped on the back of PCB.
Caution
· Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40 °C) higher. Please
use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).
· Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C).
If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb sol-
der. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.
· After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the
opposite side. (see figure below)
Suggested Pb free solder
There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder. How-
ever, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.
5
Downloaded from www.Manualslib.com manuals search engine
3 Service Navigation
3.1. PCB Layout
Board Name Function Board Name Function
P Power Supply C1 Data Driver (Lower Right)
Non serviceable. C2 Data Driver (Lower Left)
P-Board should be exchange for service. SN Scan Drive
A Main AV input, processing SS Sustain Drive
K Remote receiver, Power LED, C.A.T.S sensor
S Power switch
V 3D Eyewear transmitter
6
Downloaded from www.Manualslib.com manuals search engine
3.2. Applicable signals
* Mark: Applicable input signal for Component (Y, PB, PR) and HDMI
horizontal frequency (kHz) vertical frequency (Hz) COMPONENT HDMI
525 (480) / 60i 15.73 59.94 * *
525 (480) /60p 31.47 59.94 * *
750 (720) /60p 45.00 59.94 * *
1,125 (1,080) /60i 33.75 59.94 * *
1,125 (1,080) /60p 67.43 59.94 *
1,125 (1,080) /60p 67.50 60.00 *
1,125 (1,080) /24p 26.97 23.98 *
1,125 (1,080) /24p 27.00 24.00 *
Note
· Signals other than those shown above may not be displayed properly.
· The above signals are reformatted for optimal viewing on your display.
7
Downloaded from www.Manualslib.com manuals search engine
4 Specifications
TV
Power Source AC 120 V, 60 Hz
Power Consumption
Rated Power Consumption 295 W
Standby condition 0.2 W
Plasma Display panel
Drive method AC type
Aspect Ratio 16:9
Visible screen size 42 inch class (41.6 inches measured diagonally)
(W × H × Diagonal) 36.2 inch × 20.4 inch × 41.6 inch (921 mm × 518 mm × 1,057 mm)
(No. of pixels) 2,073,600 (1,920 (W) × 1,080 (H)) [5,760 × 1,080 dots]
Sound
Audio Output 20 W [ 10 W + 10 W ] (10 % THD)
Channel Capability (Digital/Analog) VHF/ UHF: 2 - 69, CATV: 1 - 135
Operating Conditions
Temperature: 32 °F - 104 °F (0 °C - 40 °C)
Humidity: 20 % - 80 % RH (non-condensing)
Connection Terminals
VIDEO IN VIDEO: RCA PIN Type × 1 1.0 V [p-p] (75 )
AUDIO L-R: RCA PIN Type × 2 0.5 V [rms]
COMPONENT IN Y: 1.0 V [p-p] (including synchronization)
PB, PR: ±0.35 V [p-p]
AUDIO L-R: RCA PIN Type × 2 0.5 V [rms]
HDMI 1-3 TYPE A Connector × 3
This TV supports [HDAVI Control 5] function.
USB 1-2 USB 2.0 Type A connector × 2 (DC 5 V MAX500mA)
LAN (for VIERA Connect) RJ45 (10BASE-T/100BASE-TX)
Card slot SD CARD slot × 1
DIGITAL AUDIO OUT PCM / Dolby Digital, Fiber Optic
FEATURES 3D Y/C FILTER
CLOSED CAPTION V-Chip
VIERA Connect Media player
3D IMAGE VIEWER HDAVI Control 5
Dimensions (W × H × D)
Including pedestal 40.2 inch × 26.6 inch × 12.6 inch (1,020 mm × 675 mm × 320 mm)
TV Set only 40.2 inch × 25.2 inch × 2.2 (2.8) inch (1,020mm × 640 mm × 54 (69) mm)
Mass
Including pedestal 51.9 lb. (23.5 kg)
TV Set only 44.1 lb. (20.0 kg)
Note
· Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.
Wireless LAN Adaptor
Power supply DC 5 V (USB powered) 500 mA
Antenna Tx 1, Rx 2
Interface USB 2.0
Standard Compliance IEEE802.11n / IEEE802.11a / IEEE802.11g / IEEE802.11b
Transmission system MISO-OFDM system, OFDM system, DSSS system
Frequency Range IEEE802.11n / IEEE802.11a:
5.150 GHz - 5.725 GHz for EU Countries
5.150 GHz - 5.850 GHz for USA, Canada
5.250 GHz - 5.850 GHz for Taiwan
IEEE802.11g / IEEE802.11b / IEEE802.11n:
2.412 GHz - 2.472 GHz for EU countries
2.412 GHz - 2.462 GHz USA, Canada, Taiwan
Transfer rate (standard)* IEEE802.11n: Tx Max. 150 Mbps, Rx Max. 300 Mbps
IEEE802.11g / IEEE802.11a: Max. 54 Mbps
IEEE802.11b: Max. 11 Mbps
Access Mode Infrastructure mode
Security WPA2-PSK (TKIP/AES)
WPA-PSK (TKIP/AES)
WEP (64 bit / 128 bit)
Dimensions (W × H × D) 1.18 inch × 0.42 inch × 3.73 inch (30.00mm × 10.72 mm × 94.85 mm)
Mass 0.88 oz (25g) Net
8
Downloaded from www.Manualslib.com manuals search engine
*Transfer rates are theoretical values; however, actual communication rate will vary according to communication environment or
connected equipment.
9
Downloaded from www.Manualslib.com manuals search engine
5 Technical Descriptions
5.1. Specification of KEY for DTCP-IP, WMDRM and Widevine
5.1.1. General information:
1. EEPROM (IC8902) for spare parts has the seed of KEY for each DTCP-IP for DLNA, WMDRM for Netflix and Widevine for
CinemaNow.
2. The final KEY data will be generated by Peaks IC (IC8000) when SELF CHECK was done and are stored in both Peaks IC
(IC8000) and EEPROM (IC8902).
5.1.2. Replacement of ICs:
When Peaks IC is replaced, EEPROM should be also replaced with new one the same time.
When EEPROM is replaced, Peaks IC is not necessary to be replaced the same time.
After the replacement of IC, SELF CHECK should be done to generate the final KEY data.
How to SELF CHECK: While pressing [VOLUME ( - )] button on the main unit, press [MENU] button on the remote control for
more than 3 seconds.
TV will be forced to the factory shipment setting after this SELF CHECK.
10
Downloaded from www.Manualslib.com manuals search engine
6 Service Mode
6.1. How to enter into Service Mode
6.1.1. Purpose
After exchange parts, check and adjust the contents of adjustment mode.
While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds
Note:
Service Mode can not be entered when 3D signal input.
Input 2D signal to enter Service Mode.
6.1.2. Key command
[1] button...Main items Selection in forward direction
[2] button...Main items Selection in reverse direction
[3] button...Sub items Selection in forward direction
[4] button...Sub items Selection in reverse direction
[VOL] button...Value of sub items change in forward direction ( + ), in reverse direction ( - )
6.1.3. How to exit
Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.
11
Downloaded from www.Manualslib.com manuals search engine
6.1.4. Contents of adjustment mode
· Value is shown as a hexadecimal number.
· Preset value differs depending on models.
· After entering the adjustment mode, take note of the value in each item before starting adjustment.
Main item Sub item Sample Data Remark
ADJUST CONTRAST 000
COLOR 30
TINT 00
SUB-BRT 800
WB-ADJ R-CUT 80
G-CUT 80
B-CUT 80
R-DRV FC
G-DRV FF
B-DRV 8C
ALL-CUT 80
ALL-DRV FF
OPTION Boot ROM Factory Preset
STBY-SET 00
EMERGENCY OFF
CLK MODE 00
CLOCK 000
EDID-CLK HIGH
MIRROR 00 (See Option-Mirror)
VSUS LOW See Vsus selection
AGING ALL WHITE Built-in test patterns can be
ALL BLUE WITH WHITE OUTSIDE FRAME displayed.
ALL GREEN
ALL RED
LOW STEP WHITE
LOW STEP BLUE
LOW STEP GREEN
LOW STEP RED
WHITE DIAGONAL STRIPE
RED DIAGONAL STRIPE
GREEN DIAGONAL STRIPE
BLUE DIAGONAL STRIPE
A-ZONE & B-ZONE
1% WINDOW
COLOR BAR
9 POINTS BRIGHT MEASURE
2 DOT OUTSIDE FRAME
ALL BLUE
DOUBLE FIXED 1% WINDOW
VERTICAL LINE SCROLL
ON/OFF OR WHITE
R/G/B/W ROTATION
HALF FIXED ALL WHITE
ALL WHITE WITH COUNT DISPLAY
SRV-TOOL - See Service tool mode
12
Downloaded from www.Manualslib.com manuals search engine
6.2. Option - Mirror
Picture can be reversed left and right or up and down.
00 : Default (Normal picture is displayed)
01 : Picture is reversed left and right.
02 : Picture is reversed up and down.
Hint : If the defective symptom (e.g. Vertical bar or Horizontal bar) is moved by selection of this mirror, the possible cause is in
A-board.
6.3. Service tool mode
6.3.1. How to access
1. Select [SRV-TOOL] in Service Mode.
2. Press [OK] button on the remote control.
6.3.2. Display of SOS History
SOS History (Number of LED blinking) indication.
From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment.
This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory ship-
ment setting].
6.3.3. POWER ON TIME/COUNT
Note : To display TIME/COUNT menu, highlight position, then press MUTE for 3 sec.
Time : Cumulative power on time, indicated hour : minute by decimal
Count : Number of ON times by decimal
Note : This indication will not be cleared by either of the self-checks or any other command.
6.3.4. Exit
1. Disconnect the AC cord from wall outlet.
13
Downloaded from www.Manualslib.com manuals search engine
6.4. Hotel mode
1. Purpose
Restrict a function for hotels. Item Function
2. Access command to the Hotel mode setup menu Mode Select hotel mode On/Off
In order to display the Hotel mode setup menu: Input Select input signal modes.
While pressing [VOLUME (-)] button of the main unit, Set the input, when each time power is
press [INPUT] button of the remote control three times switched on.
Selection:
within 2 seconds.
-/RF/HDMI1/HDMI2/HDMI3/Component/
Video
Then, the Hotel mode setup menu is displayed. · Off: give priority to a last memory.
Channel Select channel when input signal is RF.
Set the channel, each time power is switched
on.
Selection:
Any channel number or [-].
[-] means the channel when turns off.
Volume Adjust the volume when each time power is
switched on.
Range:
0 to 100
Vol. Max Adjust maximum volume.
Range:
0 to 100
OSD Ctrl Restrict the OSD.
Selection:
Off/Pattern1
· Off: No restriction
· Pattern1: restriction
FP Ctrl Select front key conditions.
Selection:
Off/Pattern1/All
· Off: altogether valid.
· Pattern1: only input key is valid.
· All: altogether invalid.
Pow Ctrl Select POWER-On/Off condition when AC
power cord is disconnected and then con-
nected.
Off: The same condition when AC power
cord is disconnected.
3. To exit the Hotel mode setup menu On: Forced power ON condition.
Disconnect AC power cord from wall outlet.
4. Explain the Hotel mode setup menu
14
Downloaded from www.Manualslib.com manuals search engine
6.5. Data Copy by SD Card
6.5.1. Purpose
(a) Board replacement (Copy the data when exchanging A-board):
When exchanging A-board, the data in original A-board can be copied to SD card and then copy to new A-board.
(b) Hotel (Copy the data when installing a number of units in hotel or any facility):
When installing a number of units in hotel or any facility, the data in master TV can be copied to SD card and then copy to other
TVs.
6.5.2. Preparation
Make pwd file as startup file for (a) or (b) in a empty SD card.
1. Insert a empty SD card to your PC.
2. Right-click a blank area in a SD card window, point to New, and then click text document. A new file is created by default
(New Text Document.txt).
3. Right-click the new text document that you just created and select rename, and then change the name and extension of the
file to the following file name for (a) or (b) and press ENTER.
File name:
(a) For Board replacement : boardreplace.pwd
(b) For Hotel : hotel.pwd
Note:
Please make only one file to prevent the operation error.
No any other file should not be in SD card.
15
Downloaded from www.Manualslib.com manuals search engine
6.5.3. Data copy from TV set to SD Card
1. Turn on the TV set.
2. Insert SD card with a startup file (pwd file) to SD slot.
On-screen Display will be appeared according to the startup file automatically.
3. Input a following password for (a) or (b) by using remote control.
(a) For Board replacement : 2770
(b) For Hotel : 4850
Data will be copied from TV set to SD card.
It takes around 2 to 6 minutes maximum for copying.
4. After the completion of copying to SD card, remove SD card from TV set.
5. Turn off the TV set.
Note:
Following new folder will be created in SD card for data from TV set.
(a) For Board replacement : user_setup
(b) For Hotel : hotel
16
Downloaded from www.Manualslib.com manuals search engine
6.5.4. Data copy from SD Card to TV set
1. Turn on the TV set.
2. Insert SD card with Data to SD slot.
On-screen Display will be appeared according to the Data folder automatically.
3. Input a following password for (a) or (b) by using remote control.
(a) For Board replacement : 2771
(b) For Hotel : 4851
Data will be copied from SD card to TV set.
4. After the completion of copying to SD card, remove SD card from TV set.
(a) For Board replacement : Data will be deleted after copying (Limited one copy).
(b) For Hotel : Data will not be deleted and can be used for other TVs.
5. Turn off the TV set.
Note:
1. Depending on the failure of boards, function of Data copy for board replacement does not work.
2. This function can be effective among the same model numbers.
17
Downloaded from www.Manualslib.com manuals search engine
7 Troubleshooting Guide
Use the self-check function to test the unit.
1. Checking the IIC bus lines
2. Power LED Blinking timing
7.1. Check of the IIC bus lines
7.1.1. How to access
7.1.1.1. Self-check indication only:
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control
for more than 3 seconds.
7.1.1.2. Self-check indication and forced to factory shipment setting:
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [MENU] button on the remote con-
trol for more than 3 seconds.
7.1.2. Exit
Disconnect the AC cord from wall outlet.
7.1.3. Screen display
7.1.4. Check Point
Confirm the following parts if NG was displayed.
DISPLAY Check Ref. No. Description Check P.C.B.
PEAKS IC8000 PEAKS-LDA3 A-Board
TUN TU4801 TUNER A-Board
AVSW IC3001 AUDIO/VIDEO SW A-Board
STBY IC8000 PEAKS-LDA3 (STM) A-Board
MEM1 IC8902 PEAKS EEPROM A-Board
MEM2 IC8901 STM EEPROM A-Board
TEMP IC3753 TEMP SENSOR A-Board
iPOD-CP IC3900 iPOD-CP A-Board
ID A-Board
LP1 IC9300 LP1 A-Board
IRDRV IC5901 IR LED DRIVER A-Board
18
Downloaded from www.Manualslib.com manuals search engine
7.2. Power LED Blinking timing chart
1. Subject
Information of LED Flashing timing chart.
2. Contents
When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the
defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
Blinking Times Contents Check point
1 Panel information SOS -
LP1 Start SOS
3 P+ 3.3V SOS A-Board
4 Power SOS P-Board
5 P+ 5V SOS A-Board
6 Driver SOS1 SN-Board
(SN Energy recovery circuit) A-SN FPC
(A-SN FPC DET)
7 Driver SOS2 SN-Board
(SN Connector DET)
(SN Scan and Logic IC)
8 Driver SOS3 SS-Board
(SS FPC DET) SS FPC
(SS Energy recovery circuit)
9 Discharge Control SOS A-Board
10 Sub 5V SOS A-Board
Sub 3.3V SOS SN-Board
Tuner power SOS SS-Board
P-Board
12 Sound SOS A-Board
Speaker
13 Emergency SOS A-Board
14 IR LED SOS A-Board
7.3. No Power
First check point
There are following 2 states of No Power indication by power LED.
1. No lit.
2. Red is lit then turns red blinking a few seconds later. (See 7.2.)
19
Downloaded from www.Manualslib.com manuals search engine
7.4. No Picture
20
Downloaded from www.Manualslib.com manuals search engine
7.5. Local screen failure
Plasma display may have local area failure on the screen. Fig-1 is the possible defect P.C.B. for each local area.
Fig-1
21
Downloaded from www.Manualslib.com manuals search engine
8 Disassembly and Assembly Instructions
8.1. Remove the Rear cover 8.4. Remove the Side terminal
1. See PCB Layout (Section 3) cover
8.2. Remove the AC inlet 1. Remove the screws (×2 ).
Caution: 2. Remove the Side terminal cover.
To remove P.C.B. wait 1 minute after power was off for dis-
charge from electrolysis capacitors.
1. Unlock the cable clampers to free the cable.
2. Disconnect the connector (P9).
3. Remove the screws (×2 ) and remove the AC inlet.
8.5. Remove the Tuner unit
1. Remove the Side terminal cover. (See section 8.4.)
2. Unlock the cable clampers to free the cable.
3. Disconnect the connectors (A1, A6, A11 and A14).
8.3. Remove the P-Board 4. Disconnect the flexible cables (A20, A31 and A32).
Caution: 5. Remove the screws (×3 ) and remove the Tuner unit.
To remove P.C.B. wait 1 minute after power was off for dis-
charge from electrolysis capacitors.
1. Unlock the cable clampers to free the cable
2. Disconnect the connectors (P2, P6, P9, P11 and P35).
3. Disconnect a short-jumper connector P34 and re-use for
new P-Board.
4. Remove the screws (×7 ) and remove the P-Board.
22
Downloaded from www.Manualslib.com manuals search engine
8.6. Remove the A-Board 3. Remove the screws (×2 ).
1. Remove the Tuner unit. (See section 8.5.) 4. Disconnect the connector.
5. Remove the Side unit assy from the Side unit metal.
2. Remove the screws (×2 ) and remove the A-Board.
8.8. Remove the Speakers
1. Unlock the cable clampers to free the cable.
2. Disconnect the Relay connector.
3. Remove the screws (×2 each) and remove the Speak-
ers (L, R).
8.7. Remove the Side unit assy
1. Disconnect the connector (C14).
2. Remove the screws (×1 , ×1 ) and remove the Side
unit complete. 8.9. Remove the SN-Board
1. Disconnect the flexible cables (SN21, SN22, SN23,
SN24, SN25, SN26, SN27 and SN28) connected to the
SN-Board.
2. Disconnect the connector (SN2).
3. Disconnect the flexible cable (SN20).
4. Remove the screws (×8 ) and remove the SN-Board.
23
Downloaded from www.Manualslib.com manuals search engine
8.10. Remove the SS-Board 8.12. Remove the C1-Board
1. Remove the Tuner unit. (See section 8.5.) 1. Remove the Stand bracket. (See section 8.11.)
2. Disconnect the connector (SS11). 2. Disconnect the flexible cables (CB1, CB2, CB3, CB4,
3. Disconnect the flexible cable (SS33). CB5, CB6 and CB7).
4. Disconnect the flexible cables (SS61 and SS66). 3. Disconnect the flexible cables (C10 and C11).
5. Remove the screws (×5 ) and remove the SS-Board. 4. Disconnect the connector (C14).
5. Remove the screws (×4 ) and remove the C1-Board.
8.13. Remove the C2-Board
1. Remove the Stand bracket. (See section 8.11.)
2. Disconnect the flexible cables (CB8, CB9, CB10, CB11,
CB12, CB13, CB14 and CB15).
3. Disconnect the flexible cables (C20, C21 and C23).
4. Disconnect the connector (C25).
5. Remove the screws (×4 ) and remove the C2-Board.
8.11. Remove the Stand bracket
1. Remove the Plasma panel section from the servicing
stand and lay on a flat surface such as a table (covered
by a soft cloth) with the Plasma panel surface facing
downward.
2. Remove the AC inlet. (See section 8.2.)
3. Remove the Stand bracket fastening screws (×5 , ×4 8.14. Remove the Chassis support
) and the Stand bracket. metals and the M8 nut metals
1. Remove the Stand bracket. (See section 8.11.)
2. Remove the screws (×3 each) and remove the Chas-
sis support metal (L, R) and the M8 nut metal top (L, R).
3. Remove the screw (×1 each) and remove the M8 nut
metal bottom (L, R).
24
Downloaded from www.Manualslib.com manuals search engine
8.15. Remove the S-Board 2. Remove the Contact metal bottom B. (See section 8.16.)
3. Remove the screws (×6 ).
1. Remove the screws (×2 ) and remove the S-Board
unit.
2. Remove the screws (×2 ).
3. Disconnect the connector (S10) and remove the S-Board
from the Power button bracket.
4. Remove the Plasma panel section from the Cabinet assy.
8.16. Remove the Contact metal bot-
tom B
1. Remove the Stand bracket. (See section 8.11.)
2. Remove the screws (×5 , ×7 , ×1 ).
3. Remove the Contact metal bottom B.
8.18. Remove the Contact metals
1. Remove the Cabinet assy. (See section 8.17.)
8.17. Remove the Plasma panel sec- 2. Remove the Tape from the Contact metals.
tion from the Cabinet assy. 3. Remove the screws (×8 ).
4. Remove the Contact metal side (L, R).
1. Place the Cabinet assy on a flat surface of a table (cov-
ered by a soft cloth) and a cushion. 5. Remove the screws (×6 ).
6. Remove the Contact metal top.
7. Remove the screws (×15 ).
8. Remove the Contact metal bottom A.
25
Downloaded from www.Manualslib.com manuals search engine
8.19. Remove the K-Board
1. Remove the Contact metal bottom B. (See section 8.16.)
2. Remove the screws (×2 ).
3. Remove the claw (×1 ).
4. Disconnect the connector (K1) and remove the K-Board
from the LED Panel.
8.20. Remove the V-Board
1. Remove the Contact metal bottom B. (See section 8.16.)
2. Remove the Claw (×1 ).
3. Disconnect the connector (V14) and remove the V-Board
from the 3D LED panel.
8.21. Replace the Plasma panel
Caution:
Place the Plasma panel on a flat surface of a table (cov-
ered by a soft cloth) and a cushion.
A new Plasma panel itself without Contact metals is fragile.
To avoid the damage to new Plasma panel, carry a new
Plasma panel taking hold of the Contact metals.
1. Place a carton box packed a new Plasma panel on the
flat surface of the work bench.
2. Open a box and without taking a new Plasma panel.
3. Attach the Cabinet assy and each P.C.Board and so on,
to the new Plasma panel.
26
Downloaded from www.Manualslib.com manuals search engine
9 Measurements and Adjustments
9.1. Adjustment
9.1.1. Vsus selection
Caution:
When Plasma panel or A-board is replaced, Vsus should be set to LOW or HIGH.
Procedure
1. Go into main item [VSUS] in Service Mode. LOW or HIGH will be displayed.
2. Press [OK] button to go to TEST stage.
White pattern without On-Screen Display will be displayed during TEST and CONF stage. Press [5] button to display the
On-Screen Display.
3. Press [VOL (-)] button to set to LOW.
4. In LOW setting
a. If no several dead pixel is visible remarkably in white pattern, press [3] button to go to CONF stage.
b. If the several dead pixels are visible remarkably in white pattern, Set to HIGH by press [VOL (+)] button. Press [3] button
to go to CONF stage if the symptom is improved.
5. Press [OK] button in CONF stage to store LOW or HIGH.
6. Exit Service Mode by pressing [Power] button.
27
Downloaded from www.Manualslib.com manuals search engine
9.1.2. RF video sub contrast adjustment
Instrument Name Remarks
1. REMOTE TRANSMITTER
2. RF analog signal (Sprit color bar. The pattern for adjustment must contain 100% white part.)
Adjustment or Inspection Procedure Remarks
1. Receive the sprit color bar with RF analog signal.
(ASPECT FULL, Picture menu: Vivid)
2. Enter Service mode menu, and select ADJUST -- CONTRAST.
Pushing the remote controller [OK] key for about 3 seconds, GAIN is suited to the adjustment value automatically.
28
Downloaded from www.Manualslib.com manuals search engine
9.1.3. White balance adjustment
Name of measuring instrument Remarks
Color analyzer Note:
(Minolta CA-100 or equivalent) When white balance adjustment is exe-
Note: cuted, The TV set should be display some
The CA-100 which was calibrated to less than +-0.001 with CS-1000. video signal, or select VIDEO input (with no
signal) or select component input (with no
signal).
WB adjustment function will not be worked
when digital TV (with no signal) or HDMI
input (with no signal) is selected.
Steps Remarks
· Make sure the front panel to be used on the final set is fitted. Note:
· Make sure a color signal is not being shown before adjustment. Adjusted value must be written to both SD
· Put the color analyzer where there is little color variation. data area and HD data area of the
EEPROM.
1. Set to Service mode, WB-ADJ.
2. Select [VIVID] for picture menu.
3. Select [Cool] for color temperature.
4. Push [5] key of remote controller to display window pattern.
5. Confirm the brightness. The following is the confirmation value.
TC-P42ST30 82cd/m2 or more
6. Set [R-CUT] [G-CUT] [B-CUT] the values written in table 1.
7. Attach the sensor of color analyzer to the center of window pattern.
8. Fix G drive at [C0] and adjust [B-DRV] and [R-DRV] so x, y value of color analyzer
become the [Color te