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PDP4220EU
SERVICE MANUAL
(V1.0)
12, 2005
1
CONTENTS
SAFETY PRECAUTION.......................................................................3
PRODUCT SAFETY NOTICE................................................................3
SPECIFICATIONS........................................................................ . ... 4
MAIN SPARE PARTS..................................................................... ... 5
BLOCK DIAGRAM............................................................................ 6
FUNCTION OF CONJUNCTIONS......................................................... 7
SIGNAL DIAGRAM........................................................................ ... 10
AUDIO DIAGRAM.......................................................................... .... 11
TROUBLE SHOOTING....................................................................... 12
SOFTWARE UPDATING..................................................................... 15
STAND INSTALLATION...................................................................... 16
PDP WALL-MOUNTING GUDIE............................................................ 17
SERVICE MODE MENU.................................................................. .... 19
PDP4220EU CIRCUIT DIAGRAM.......................................................... .21
PDP4220EU BOM LIST........................................................................40
2
CAUTION: BEFORE SERVICING THE CHASSIS, READ THE "SAFETY
PRECAUTION" "PRODUCT SAFETY NOTICE"ON PAGE 1 OF THIS
MANUAL.
SAFETY PRECAUTION
WARNING:
Service should not be attempted by anyone unfamiliar with the necessary precaution on thisreceiver. The following
are the necessary precautions to be observed before servicing this chassis.
1. When replacing a chassis in the cabinet, always be certain that all the protective devices are put back in place,
such as: non-metallic control knobs, insulating covers, shields, isolation resistor-capacitor network etc.
2. When replacing parts or circuit boards, disconnect the power cord.
3. When replacing a high wattage resistor (oxide metal film resistor) on the circuit board, keep the resistor 10mm
(1/2in) away from circuit board.
4. Connection wires must be kept away from components with high voltage or high temperature.
5. If any fuse in this TV receiver is blown, replace it with the FUSE specified in the chassis parts list.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the chassis have special safety-related characteristics.
These characteristics are often passed unnoticed by a visual inspection.
Replacement parts, which have these special safety characteristics are identified in this manual and its supplement
electrical components having such features are shaded on the schematic diagram and the parts list.
Before replacing any of these components, read the parts list in this manual carefully. The use of substitute
replacement parts, which do not have the same characteristic as specified in the parts list may create shock, fire or
other hazards.
3
4
Main Spare Parts
Name Type Part No.
1 Speaker set 1021554
YD70E-10W16R-B
2 Speaker set 1021555
YDQG20-10W8R-B
3 STAND MODULE PART 108214
FF-B12
4 AUDIO MODULE PART 106642
WT2.908.1208
5 main board module WT2.908.1207 106640
6 PORT module PART WT2.908.1209 106644
7 EMI FILTER GLASS 42X20\JK 1024103
8 TUNER PORT KP0178 1004482
FRONTCABINET
9 WTG6.179.222 106655
MODULE PART
10 PDP MODUEL PDP42V74010 1030445
11 LVDS LINE HX-5041B400(B) 1025703
12 Remote control EN-20515B 1023570
5
BLOCK DIAGRAM
P801 P804 P803 P809 P802 CN101
JA700
MAIN BOARD.515A
CN8611
CN8600
XP110
AUDIO BOARD .516A
CN404
JA400
JA108
CN506
KEY BOARD .631
JA402
JA107
CN401 CN402
JA401
XPV01 XPV02
POWER SWITCH BOARD .632
J110
REMOTE CONTROLL .630
6
FUNCTION OF CONJUNCTIONS
P801-----CN8611
ITEM NAME FUNCTION
1 ACD
2 RLY_ON HIGH LEVEL
3 5VSTB
4 GND
5 VSON HIGH LEVEL
6 5VD
7
P804---CN8600
ITEM NAME FUNCTION
1 9VSC no use
2 9VSC no use
3 GND
4 5VSC SIGNAL POWER
5 5VSC SIGNAL POWER
6 5VSC SIGNAL POWER
7 GND
8 GND
9 GND
P803---JA401
ITEM NAME FUNCTION
1 5VSC NO USE
2 5VSC NO USE
3 5VSC NO USE
4 GND
5 GND
6 GND
7 12VSC MSP3410, TA8851, TDA7053
8 12VSC MSP3410, TA8851, TDA7053
9 GND
10 GND
11
12
7
P809---JA402
ITEM NAME FUNCTION
1 9VSC TUNER POWER
2 GND
P802---JA400
ITEM NAME FUNCTION
1 30 OR 24V TA8200 POWER 30V
2 30 OR 24V TA8200 POWER 30V
3 GND
4 GND
CN401-JA108
ITEM NAME FUNCTION
1 I/O No use
2 GND
3 MUTE Control TA8200 mute
4 VOL Control TDA7053 PWM
5 C_P No use
6 GND
7 GND
8 Y_P
9 Y_M S-VIDEO Y SIGNAL
10 C_M S-VIDEO C SIGNAL
11 V_P No use
12 GND
13 V_M AV SIGNAL
14 GND
CN402---JA107
ITEM NAME FUNCTION
1 ADC2 No use
2 GND
3 GND
4 Y No use
5 GND
8
6 Pb No use
7 D5v No use
8 Pr No use
9 RxD
10 GND
11 GND No use
12 TxD No use
13 SDA
14 SCL
J3
ITEM NAME FUNCTION
1 GND
2 RA1- NO USE
3 RA1+ NO USE
4 RB1- NO USE
5 RB1+ NO USE
6 GND
7 RC1- NO USE
8 RC1+ NO USE
9 RCLK1- NO USE
10 RCLK1+ NO USE
11 RD1- NO USE
12 RD1+ NO USE
13 GND
14 GND
15 RA2-
16 RA2+
17 RB2-
18 RB2+
19 GND
20 RC2-
21 RC2+
22 RCLK2-
23 RCLK2+
24 RD2-
25 RD2+
26 GND
27 DISPEN NO USE
28 SDATA NO USE
29 SCLK NO USE
30 SLE NO USE
31 GND
9
SIGNAL DIAGRAM
DDR DDR
HY57V643220DT-6 K4D263238F
TA8851
LVDS TO PANNEL
TV
FLI2300
GM1501H
AV VPC3230
AV/AU DEINTERLACE
DIO V_M
S-VIDEO
SWITC DECODE
H
SCARLER
Y_M
SC1_VIN C M
24LC64 EEROM
SC2_VIN
IR
RGB/FB
PI5V330 U401
SC2_Y/C
R/G/B
SC1/RGB/
Update flash interface
RXD,TXD
ST232C
FB
SDA5550
FLASH
FLASH
39VF040
AM29LV800DT
CPU
SRAM
IS62WV5128BLL
Y PB PR/VGA
VGA PI5V330Q
SWITCH
Y PB PR
EDID 24LC21
DVI
DVI
10
AUDIO DIAGRAM
TA8851
SC2_AOL
SC2_AOR
MSP3410G
AV-L
SC1_AINR
AV-R
SC1_AINL/R
SC2_AINL/R
S8851 L
S8851 R
SIF
VGA