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SERVICE MANUAL
Mini Hi-Fi System
SERVICE MANUAL
MODEL: CM8440 (CM8440, CMS8440F/W)
MODEL: CM8440
(CM8440, CMS8440F/W)
CAUTION
BEFORE SERVICING THE UNIT, READ THE "SAFETY PRECAUTIONS"
IN THIS MANUAL.
P/NO : AFN76592196 APRIL , 2014
CONTENTS
SECTION 1 ........ GENERAL
SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL
SECTION 4 ........ REPLACEMENT PARTS LIST
1-1
SECTION 1
SUMMARY
CONTENTS
SERVICING PRECAUTIONS ................................................................................................................... 1-3
ESD PRECAUTIONS .................................................................................................................................. 1-5
HIDDEN KEY MODE................................................................................................................................... 1-6
SERVICE INFORMATION FOR EEPROM .......................................................................................... 1-7
PROGRAM DOWNLOAD & UPDATE GUIDE ................................................................................... 1-8
SPECIFICATIONS ..................................................................................................................................... 1-12
1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
Storage in conductive bag Drop impact
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
NEVER look directly at the laser beam, and don't allow
contact with fingers or other exposed skin.
5) Cleaning the lens surface
If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton
swab should be used, taking care not to distort lens.
Pressure
Magnet
Pressure
How to hold the pick-up
Cotton swab
Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnet-
ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent stat-
ic electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet
1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
"DANGEROUS VOLTAGE" THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE
SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.
1-5
HIDDEN KEY MODE
Push both Front key and RCU key to activate it for 5 seconds.
1. Disc Lock On/Off (CD Function Only Active)
Front Key : STOP
RCU Key : STOP
2. Check Version and Option code
Front Key : STOP
RCU Key : PLAY/PAUSE
You can change [Audio MCU Version <-> CD Controller Version <-> EEPROM Option] by SKIP+/-.
3. Clear EEPROM
Front Key : STOP
RCU Key : SKIP-
4. Edit EEPROM
Front Key : STOP
RCU Key : SKIP+
You can change the digit of option by SKIP+/-.
You can edit 0~f by REPEAT or PLAY/PAUSE key.
5. Bluetooth DUT
Front Key : STOP
RCU Key : PROGRAM
Bluetooth model only
6. Power Disc Lock On/Off (CD Function Only Active)
Front Key : STOP
RCU Key : EQ
7. Amp Clip On/Off
Front Key : STOP
RCU Key : Mute
Amp Clip Mode Change (Amp Clip On --> Amp Clip Off --> Level Down display)
1-6
SERVICE INFORMATION FOR EEPROM
POWER ON
It is possible at any function.
FLD "NO DISC" status (ex. It is possible at FLD "NO USB" status, too.)
This is an example.
Remote control ` ' + Front `STOP' DETECT NEW EEPROM
push same timing during 5 seconds. (OPTION EDIT SCREEN)
NAME HEX
OP0 05
FLD "op0-....." OP1 00
OP2 00
OP3 00
OP4 00
Move to appropriate position and OP5 01
make changes with remote control. OP6 81
( , , / , REPEAT ) OP7 46
OP8 00
OP9 00
Press STOP key
FLD "WRITE OK"
Remote control ` ' +
Front `STOP' push same timing.
FLD "e2p clr"
Completed
1-7
PROGRAM DOWNLOAD & UPDATE GUIDE
1. AUDIO PROGRAM
Download program file name must be MICOM_CM8540_1311010_0x4D3F.HEX
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
ON VFD DISPLAY SCREEN
NO USB
Insert USB device at USB function.
SEARCH
MICOM UP
FINISH
Auto POWER OFF
1-8
2. CD PROGRAM
Download program file name must be HG480_CM8540_1401231.bin
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
ON VFD DISPLAY SCREEN
NO USB
Insert USB device at USB function.
SEARCH
MCS UP
SMJ UP
FINISH
Auto POWER OFF
1-9
3. DEMO PROGRAM
Download program file name must be DEMO_DAT.bin
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
ON VFD DISPLAY SCREEN
NO USB
Insert USB device at USB function.
SEARCH
DEMO UP
FINISH
Auto POWER OFF
1-10
4. EQ PROGRAM
Download program file name must be EQ_PRG_CM8440_201401110_D2E9.BIN
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage device and
disable the security software, then download the file to your set. Downloading file proceeds in the same way at
USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
ON VFD DISPLAY SCREEN
NO USB
Insert USB device at USB function.
SEARCH
EQ UP
FINISH
Auto POWER OFF
1-11
SPECIFICATIONS