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AP 6020
WEB ACCESS: http://www.yorkville.com
WORLD HEADQUARTERS CANADA Yorkville Sound
550 Granite Court Pickering, Ontario L1W-3Y8 CANADA Voice: (905) 837-8481 Fax: (905) 837-8746
U.S.A. Yorkville Sound Inc.
4625 Witmer Industrial Estate Niagara Falls, New York 14305 USA Voice: (716) 297-2920 Fax: (716) 297-3689
SERVICE MANUAL
TYPE: YS1005
Manual-Service-ap6020-1v3.pdf
Quality and Innovation Since 1963
Printed in Canada
IMPORTANT SAFETY INSTRUCTIONS
INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS.
TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT REMOVE COVER (OR BACK). NO USER SERVICEABLE PARTS INSIDE.
INSTRUCTIONS RELATIVES AU RISQUE DE FEU, CHOC ÉLECTRIQUE, OU BLESSURES AUX PERSONNES.
AFIN DE REDUIRE LES RISQUE DE CHOC ELECTRIQUE, N'ENLEVEZ PAS LE COUVERT (OU LE PANNEAU ARRIERE). NE CONTIENT AUCUNE PIECE REPARABLE PAR L'UTILISATEUR.
CAUTION:
AVIS:
REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.
CONSULTEZ UN TECHNICIEN QUALIFIE POUR L'ENTRETIENT.
Read Instructions: Packaging: Warning:
The Owner's Manual should be read and understood before operation of your unit. Please, save these instructions for future reference. Keep the box and packaging materials, in case the unit needs to be returned for service. When using electric products, basic precautions should always be followed, including the following:
Veuillez lire le manuel: Emballage: Attention:
Il contient des informations qui devraient êtres comprises avant l'opération de votre appareil. Conservez S.V.P. ces instructions pour consultations ultérieures Conservez la boite au cas ou l'appareil devait être retourner pour réparation. Lors de l'utilisation de produits électrique, assurez-vous d'adhérer à des précautions de bases incluant celle qui suivent:
Power Sources:
Your unit should be connected to a power source only of the voltage specified in the owners manual or as marked on the unit. This unit has a polarized plug. Do not use with an extension cord or receptacle unless the plug can be fully inserted. Precautions should be taken so that the grounding scheme on the unit is not defeated.
Alimentation:
Hazards:
Do not place this product on an unstable cart, stand, tripod, bracket or table. The product may fall, causing serious personal injury and serious damage to the product. Use only with cart, stand, tripod, bracket, or table recommended by the manufacturer or sold with the product. Follow the manufacturer's instructions when installing the product and use mounting accessories recommended by the manufacturer. The apparatus should not be exposed to dripping or splashing water; no objects filled with liquids should be placed on the apparatus. Terminals marked with the "lightning bolt" are hazardous live; the external wiring connected to these terminals require installation by an instructed person or the use of ready made leads or cords. No naked flame sources, such as lighted candles, should be placed on the apparatus.
L'appareil ne doit être branché qu'à une source d'alimentation correspondant au voltage spécifié dans le manuel ou tel qu'indiqué sur l'appareil. Cet appareil est équipé d'une prise d'alimentation polarisée. Ne pas utiliser cet appareil avec un cordon de raccordement à moins qu'il soit possible d'insérer complètement les trois lames. Des précautions doivent êtres prises afin d'eviter que le système de mise à la terre de l'appareil ne soit désengagé.
Risque:
Ne pas placer cet appareil sur un chariot, un support, un trépied ou une table instables. L'appareil pourrait tomber et blesser quelqu'un ou subir des dommages importants. Utiliser seulement un chariot, un support, un trépied ou une table recommandés par le fabricant ou vendus avec le produit. Suivre les instructions du fabricant pour installer l'appareil et utiliser les accessoires recommandés par le fabricant. Il convient de ne pas placer sur l'appareil de sources de flammes nues, telles que des bougies allumées. L'appeil ne doit pas être exposé à des égouttements d'eau ou des éclaboussures et qu'aucun objet rempli de liquide tel que des vases ne doit être placé sur l'appareil. Les dispositifs marqués d'une symbole "d'éclair" sont des parties dangereuses au toucher et que les câblages extérieurs connectés à ces dispositifs de connection extérieure doivent être effectivés par un opérateur formé ou en utilisant des cordons déjà préparés.
Power Cord:
The AC supply cord should be routed so that it is unlikely that it will be damaged. If the AC supply cord is damaged DO NOT OPERATE THE UNIT.
Service:
The unit should be serviced only by qualified service personnel.
Cordon d'alimentation:
Évitez d'endommager le cordon d'alimentation. N'UTILISEZ PAS L'APPAREIL si le cordon d'alimentation est endommagé.
Service:
Consultez un technicien qualifié pour l'entretien de votre appareil.
safety-4v0.pdf 04/29/03
AP6020 Parts List 5/27/2003
YS # 3562 5906 5908 6419 6425 6825 6438 6934 6439 6440 6436 6486 6822 6824 6432 6465 6463 6466 6433 5101 5102 5103 5107 5108 6854 5105 5106 6814 6815 6873 6874 6752 6925 6909 6989 6990 6910 6840 6884 6745 5190 6444 5191 6880 6489 5401 5410 5197 5412 5211 5201 5206 5273 5208 6451 5210 5840 6435 5226 5228 5314 5229 5231 5882 5234 5322 5255 5259 5281 5629 5945 5260 5961 5267 5914 5630 5618 5899 5895 4390 Description 16 PIN SOCKET W3116T WINSLOW RED 3MM LED 1V9 20MA .4SPCER T&R GRN 3MM LED 1V9 20MA .4SPCER T&R BRIDGE 35A 400V WIRE LEAD GI3504 BAV21 200V 0A25 DIODE T&R 1N4148 75V 0A45 DIODE T&R 1N4007 400V 1A0 DIODE T&R MR854 400V 3A0 DIODE FASREC 1N5225B 3V0 0W5 ZENER 5% T&R 1N750ARL 4V7 0W5 ZENER 5% T&R 1N753ARL 6V2 0W5 ZENER 5% T&R 1N5244B 14V0 0W5 ZENER 5% T&R 1N4745A 16V0 1W0 ZENER 5% T&R 1N5246B 16V0 0W5 ZENER 5% T&R 1N5248B 18V0 0W5 ZENER 5% T&R 1N5250B 20V0 0W5 ZENER 5% T&R 1N5251BRL 22V0 0W5 ZENER 5% T&R 1N5256B 30V0 0W5 ZENER 5% T&R 1N5257B 33V0 0W5 ZENER 5% T&R BC550C TO92 NPN TRAN T&R TB BC560C TO92 PNP TRAN T&R TB MPSA06 TO92 NPN TRAN T&R TA 2N5551 TO92 NPN TRAN T&R TA 2N5401 TO92 PNP TRAN T&R TA 2N6517 TO92 NPN TRAN TA MPSA13 TO92 NPN DARL T&R TA MPSA63 TO92 PNP DARL T&R TA MJF6668 T221D PNP TRAN DARL TJ MJF6388 T221D NPN TRAN DARL TJ MJE340 TO126 NPN TRAN TG MJE350 TO126 PNP TRAN TG MTP10N15L TO220 NCH MFET TN MTP8P20 TO220 PCH MFET TN MJ21196 TO3 NPN TRAN TH MJL1302A TO3P PNP TRAN TK MJL3281A TO3P NPN TRAN TK MJ21195 TO3 PNP TRAN TH MC33078P IC DUAL OP AMP NE5532N IC DUAL OP AMP LM13600N IC XCONDUCTANCE AMP MBS4992 TO92 8V5 DIAC T&R MAC224-4 TO220 40A TRIAC 200V MCR100-6 TO92 SCR 600V 0.8A 4N35 OPTO-COUPLER 5R0 20% NTC THERMISTOR-SURGTR _10P 500V 5%CAP T&R RAD CER.2"NPO 100P 100V 10%CAP T&R BEAD NPO 220P 100V 2%CAP T&R RAD CER.2"NPO 220P 100V 10%CAP T&R BEAD NPO 330P 100V 5%CAP T&R RAD CER.2"NPO 470P 100V 5%CAP T&R RAD CER.2"NPO __1N 400V 5%CAP T&R RAD .2"FLM __1N5 200V 5%CAP T&R RAD CER.2"NPO __2N2 400V 5%CAP T&R RAD .2"FLM __4N7 250V 20%CAP BLK 'Y' 10MM AC _22N 100V 10%CAP T&R RAD .2"FLM _22N 400V 10%CAP BLK RAD POLY FLM _22N 275V 20%CAP BLK 'X2' 15MM AC _68N 100V 5%CAP T&R RAD .2"FLM 100N 100V 5%CAP T&R RAD .2"FLM 100N 50V 10%CAP T&R BEAD X7R 150N 63V 10%CAP T&R RAD .2"FLM 220N 63V 10%CAP T&R RAD .2"FLM 220N 250V 10%CAP BLK RAD POLY FLM 470N 63V 10%CAP T&R RAD .2"FLM 470N 50V 10%CAP T&R BEAD Z5U __1U 63V 20%CAP T&R RAD .2"EL __4U7 63V 20%CAP T&R RAD .2"EL _10U 16V 20%CAP T&R RAD .2"NP _10U 160V 20%CAP BLK 10X13MM EL _10U 63V 20%CAP T&R RAD .2"EL _22U 50V 20%CAP T&R RAD .2"EL _33U 16V 20%CAP T&R RAD .2"NP 100U 25V 20%CAP T&R RAD .2"EL 100U 63V 20%CAP BLK 10X13MM EL 330U 25V 20%CAP BLK 10X13MM EL 470U 25V 20%CAP BLK 10X15MM EL 3300U 100V 20%CAP BLK 25X50MM ELS 6800U 63V 20%CAP BLK 25X50MM ELS _10K AUD 16MM DETENT P22 Qty. YS # Description 1 4520 _10K TRIM POT 3 2444 25.0 AMP CIRCUIT BREAKER 3 714 1.5 MIL X 36" CLEAR POLY SHEETING 3 3820 ___4UH COIL 14AWG ZOBEL HORIZONTAL 20 3441 CLIP 250X032 16-14AWG RIGHT ANGLE 52 3459 QUIK DISCNCT TERM 250X032 10-12AWG 13 3470 CLIP 250X032 14-16AWG DISCO-LOK 28 3485 CLIP 250X032 18-22AWG RIGHT ANGLE 2 3492 GROUND LUG FOR NO8-10 STUD 5 3601 RING TERMINAL 16AWG WIRE & #8 SCREW 4 3618 STAR RING TERMINAL14-16AWG #10SCREW 2 3682 250 MALE PCB TAB REEL 12 3410 RED ON LEFT DUAL BINDING POST TPP5 4 3415 RED ON RIGHT DUAL BINDING POST TPP5 2 3498 1/4" JCK PCB MT HORZ 2 6956 SPKON 4C PCB MT HORZ GRY #4 3 3417 6-32 SCREW TERMINAL PC MNT STRAIGHT 1 3922 XLR FEML PCB MT HORZ THIN SNAP-IN 4 3451 EYELET SMALL 0.089 OD PLATED 16 3864 FAN 92MM X 92MM 60CFM 24VDC 14 3501 B52200F006 COMP WASH #4 SMALL 4 8498 6-32 X 3/8 STEEL PEM STUD 2 3799 ROUND BUMPER BUTTON BLACK 6 3801 5/8" BUMPER BUTTON BLACK 4 3803 NYLON SECUR-A-TACH MINI PLASTIC TIE 1 3810 4" NYLON CABLE TIE 1 3827 SQUARE BUMPER BUTTON BLACK 1 8433 AP SERIES PLASTIC KNOB 2 8661 BUTTON KNOB FLAT GREY 6 8437 FAN FILTER LABEL 6 3401 30 AMP 125V TWISTLOC PLUG 4 3839 STRAIN RELEIF 0.8 INCH W/DOME NUT 4 3638 12 CIR CABLE HOLDER .098 24 3707 14 CIR CABLE HOLDER .098 2 5989 4 CIR CABLE HOLDER .098 2 8701 4-40 KEPS NUT ZINC 24 8666 6-32 X 1/4" INSERT CFS0632-8 4 8760 6-32 KEPS NUT TIN PLATED 4 8800 6-32 KEPS NUT ZINC 2 8844 6-32 PEMNUT 2 8841 10-32 KEPS NUT ZINC 2 3797 TO-247 THERMO CONDUCTIVE PAD 1 3823 TO-220 THERMO PAD SMALL HOLE 4 3846 TO220 THERMO PAD LARGE HOLE 56359B 2 3916 TO3 SIL-PAD REPLACES MICA 4 3546 14 CIR WAFER W/LCK VT 0.1" 2 3580 12 CIR WAFER W/LCK VT 0.1" 17 4597 22AWG STRAN TC WIR JMP 4 4599 22AWG SOLID SC WIR T&R JMP 2 5299 24AWG SOLID SC WIR RAD JMP 6 4745 5.0W 0R1 5% BLK RES 4 4749 5.0W 0R15 5% BLK RES 4 2005 1.0W 0R47 5%FLAME PROOF T&R RES 6 2006 1.0W 1R 5%FLAME PROOF T&R RES 1 2007 1/4W 1R 5%FLAME PROOF T&R RES 9 4677 1/2W 1R 5% T&R RES 2 4911 1/4W 2R2 5% T&R RES 2 4748 2.0W 3R9 5% T&R 4 4733 5.0W 5R6 5% BLK RES 14 2009 1/4W 10R 2%FLAME PROOF T&R RES 4 2010 1/8W 10R0 2%FLAME PROOF T&R RES 4 4605 1/8W 10R 5% T&R RES 2 4875 1/4W 10R 5% T&R RES 8 2013 1/8W 22R1 1%FLAME PROOF T&R RES 1 2014 1/8W 33R 2%FLAME PROOF T&R RES 2 2016 1/8W 39R 2%FLAME PROOF T&R RES 2 4811 1/4W 68R 5% T&R RES 6 2019 1/8W 100R0 1%FLAME PROOF T&R RES 2 4987 1/4W 120R 5%MINI T&R RES 4 2020 1/8W 150R 2%FLAME PROOF T&R RES 5 2023 1/8W 220R0 1%FLAME PROOF T&R RES 6 4977 1/4W 220R 5%MINI T&R RES 12 2024 1/8W 249R 2%FLAME PROOF T&R RES 3 4867 1/4W 270R 5% T&R RES 1 4855 1/4W 330R 5% T&R RES 6 4736 5.0W 390R 5% BLK RES 1 2028 1/8W 475R 1%FLAME PROOF T&R RES 12 4980 1/4W 470R 5%MINI T&R RES 12 2033 1/8W 1K 2%FLAME PROOF T&R RES 2 4823 1/4W 1K 5% T&R RES Qty. 2 1 4 2 30 2 8 1 1 1 5 44 1 1 2 2 2 2 78 2 20 6 1 4 1 17 5 2 3 1 1 1 2 1 2 23 2 96 10 4 3 4 8 8 48 1 2 52 152 24 20 4 2 1 24 8 8 3 2 2 6 1 3 2 4 30 2 18 2 14 4 12 4 2 2 2 4 8 8 4 YS # 4718 4988 4791 6113 4847 4864 6124 6136 4774 4827 4982 6128 4828 6121 4887 4663 4990 4762 4829 6116 4856 4901 4775 4630 4979 4771 6125 6118 4633 6129 4840 4834 4835 4760 4837 4838 4851 4894 4668 4841 6126 6127 4844 4888 6132 4751 3696 3722 8729 8861 8741 8871 8799 8832 8807 8801 8829 8761 8999 8809 8753 8773 8772 8663 3752 8629 8851 3743 3851 8667 3517 8818 8852 3436 3587 3705 Description 5.0W 1K5 5% BLK RES 1/4W 1K5 5%MINI T&R RES 1/4W 1K54 1% T&T RES 1/4W 2K 5%MINI T&R RES 1/4W 2K2 5% T&R RES 1/4W 2K7 5% T&R RES 1/4W 3K 5%MINI T&R RES 1/4W 3K3 5%MINI T&R RES 1/4W 4K12 1% T&R RES 1/4W 4K7 5% T&R RES 1/4W 4K7 5%MINI T&R RES 1/4W 4K99 1%MINI MF T&R RES 1/4W 6K8 5% T&R RES 1/4W 6K98 1%MINI MF T&R RES 1/4W 7K5 5% T&R RES 1/2W 8K2 5% T&R RES 1/4W 8K2 5%MINI T&R RES 1/4W 9K760 0.1% *** T&R RES 1/4W 10K 5% T&R RES 1/4W 10K0 1%MINI MF T&R RES 1/4W 12K 5% T&R RES 1/4W 13K 5% T&R RES 1/4W 14K0 1% T&R RES 1/2W 15K 5% T&R RES 1/4W 15K 5%MINI T&R RES 1/4W 17K8 1% T&R RES 1/4W 18K 5%MINI T&R RES 1/4W 22K 5%MINI T&R RES 1/2W 27K 5% T&R RES 1/4W 27K 5%MINI T&R RES 1/4W 33K 5% T&R RES 1/4W 47K 5% T&R RES 1/4W 56K 5% T&R RES 1/4W 75K 5% T&R RES 1/4W 82K 5% T&R RES 1/4W 100K 5% T&R RES 1/4W 120K 5% T&R RES 1/4W 130K 5% T&R RES 2.0W 220K 5%10MM BODY T&R RES 1/4W 220K 5% T&R RES 1/4W 220K 5%MINI T&R RES 1/4W 470K 5%MINI T&R RES 1/4W 1M 5% T&R RES 1/4W 4M7 5% T&R RES 1/4W 8M2 5%MINI T&R RES 1/4W 22M 5% T&R RES RELAY 1C 02AMP DC24 006MA PC-S RELAY 1A 30AMP DC24 036MA PC-C #4 X 3/8 FLAT QUAD TYPE A JS500 BLK 4-40 X 3/8 PAN PH MS JS500 4-40 X 1/2 PAN PH MS JS500 4-40 X 5/8 PAN PH MS JS500 #6 X 1/4 PAN PH TYPE B JS500 6-32 X 1/4 PAN PH TAPTITE JS500 6-32 X 5/16 PAN PH MS JS500 6-32 X 3/8 PAN PH TAPTITE JS500 6-32 X 3/8 FLAT PH TAPTITE BO#4 HEA 6-32 X 1/2 PAN PHIL MS ZINC CLEAR 8-32 X 5/8 PAN PH TAPTITE JS500 10-32 X 1/4 PAN PH TAPTITE JS500 #10 X 1/2 PAN PH TYPE A JS500 BLACK 10-32 X 1 1/4 PN PH TT FULL THD JS5 1/4-20 X 1 TRUSS PH MS JS500 BLACK 11/64 NYLON SPACER (MICRO PLASTIC) SNAP IN 1/4 SPACER RICHCO 10-32 X 1/4 SPACER PHENOLIC .250 SPACER ID.190 OD.31 ALUMINUM SNAP ON 0.5" SPACER RICHCO 1/2 PCB PLASTIC SPACER SHOULDER WASHER SWS-229 LENGTH 1/8 NYLON WASHER #8 0.062 3/4 OD X 3/8 ID X .080 THICK WASHER #6 INTERNAL TOOTH LOCKWASHER DPDT PUSH SW PCMT H BREAK B4 MAKE DPDT ROKR SW QUIK 250"AC/PWR ON-OFF 4P3T SLID SW PCMT H Qty. 4 8 4 6 4 2 6 4 2 1 20 4 2 4 2 2 4 8 2 29 4 2 4 4 10 2 7 5 4 4 6 11 4 8 2 5 2 2 2 1 10 6 2 2 2 2 2 1 8 6 16 4 2 7 2 4 40 96 20 8 3 3 2 96 3 8 6 8 3 8 1 1 1 3 1 1
CW
CW
BC550
FP
FP
6 5 2 3
(4=V-,8V+)
D12B R57B 220R C12B 16v 22u D13B D14B
17K8:1% R62B 3K GNDB
2WATT
7 U3 1/2 5532
(4=V-,8V+)
R66B 1K R67B 1K Q8B 2N5401
FP
1W
1 U3 1/2 5532 LVGND 16V
C9B 33U
R52B 4K99
R53B 14K0 GNDB
Q12B MJE340 C15B 200v 10p R78B 39R Q13B
FP
R95B 2K7
FP
5W
5W
5W
5W
5W
+55 R59B 4K7 16V 1N5246 ZD4 -15 R29 470R 33V 1N5257 ZD3 U4 AS35 1 IN OUT 3 REF 2 R70B 2K 16V 33U C40B R41B 33R
FP
249R R109B
FP
Q27B 2N6517 350V R111B R113B 3K 4K7
R115B 4K7
D26B R168B 1K
22K
R139B 47K
BAV21 BOG
D23B Q26B MJL1302A Q24B MJE350 BOG
BC550 R74B 150R FP
3K3 R79B Q16B BC560 C17B 10V 4U7
R85B 10R FP Q22B BC550 R92B 150R
R96B R101B 150R 10K C23B 2N2
475R0
R31 330R
8K2 R80B
-145
4K7 R119B Q47B D24B BC560 R121B C32B 16v 22n 470R R123B C30B 0.5W 120v 220n 1R R123A C30A 0.5W 120v 220n 1R R131B BAV21 C28B 63V 1u
5W
C38B 270R 50V 22n R153B R170B 220R0
5W
BOG
5B
MJ21195 Q36B MJ21195 Q40B R145B 1R D33B MR854 MJ21195 Q44B R145A 1R D34B MR854 MJ21195 Q44A R144A 1R D34A MR854 MJ21195 Q40A R143A 1R D33A MR854 D32A BRN MR854 -55 MJ21195 Q36A R144B 1R
3B
R133B 39R 16v 1W ZD11B
S G P D
R143B 1R
D32B MR854 Q37B BOG 16V 500mW ZD6 MJ21195
R97B 6K98
C25B 10v 22u
1K5
FP
R39 27K D38B
D13
R133A 39R Q33B IRF9520 16v 1W ZD11A
S G P D
Q41B MJ21195
Q45B MJ21195
Q45A MJ21195
Q41A MJ21195
Q37A MJ21195 D36B MR854 BLUE -145
R126B 100R 4N35 B R41 470K
6
BAV21 C35B 200v 470P R32
1
BAV21 D11
R127B 39R 500mW 6V2 ZD8
C36B 100v 470P D37 1N4004
A
C
220R
Q33A IRF9520
CLP
5 4
C E NC
R36 75K
R37 75K
2 3
R127A 39R
U5
C36A 100v 470P
2W
R58B 4K7
Q18B MJE350 R88B R91B 68R 2R2 GNDB C21B 120v Q21B 1n5 BC560 C19B BOG 160V 10u
FP
D21B D19B
FP
RTB 10K
FP
FP
FP
5W
5W
5W
5W
5W
220K R117B
R162B 2R2
CW
R136B 15K R137B
22K
D27B
5W
U:\M1176V16.PRN
DATE: SEP/26/2001 YORKVILLE NAME: M1176
MODELS: PCB#&VER:
AP6020 POWER_AMP M1176
SHEET
OF
1 SCH VERSION: TITLE: 2000W.PWR.AMP
1.60
+18
M1176.SCH_DATABASE_HISTORY
MODEL(S):# DATE
1 2 3 4 5 6 7 8 9 10 JAN/2000 FEB/08/00 MAR/08/00 DEC/12/00 MAR/20/01 . MAR/30/01 SEP/26/01 D D
GNDB BOG
M1176A.PCB_POT_LIST
1 2 3 4 5 6 7 8 9 10
VOLUME CONTROL/ LIMITER
+18 D2C 500mW 4.7V Q6C BC560 R49C 15K R48C 4K7 R7C 10K ACLP R50C 15K R47C 470R LD6C
RED
AP6020 VER# DESCRIPTION OF CHANGE
1.00 1.10 1.20 1.30 1.40 . 1.50 1.60 V V
LVGND +15 -15
FIRST_PRODUCTION CORRECTIONS_TO_MATCH_PCB PC#6193B_C5,C6_10p->220p PC#6303_ADD_BYPASS_CAPS_C5C/C6C PC#6357_C34B_C42_470P->1N5_R102B_ 39K->33K PC#6377_R42_470R->220R PC#6454_C10A_470P->1N_ADD_R40,R41 N N
REF SIG LIM CLP PRT TMP AGD
MODEL(S):- AP6020 # REF FUNCTION #4390 RIGHT_GAIN PART#
PC1 PC2 D D D D D D D D LEFT_GAIN F F F F F F F F #4390 N N N N N N N N
KNOB #8433
#8433 K K K K K K K K
AS_OF JAN_2000 JAN_2000 D D D D D D D D
C36C 16v 22u R51C 220K C3C 25V 470N R52C 470R D6C 4148 C01C 25V 100n R04C 15K R53C 220R C126C 25V 100n
+18 220p C127C 50V 100n 100K C1C 220n 15v C21C R2C 470K R3C 8M2 R5C
LD1C
GREEN
3V0 1N5225B D1C
Q1C A13
(V+)-3v
Q5C BC560
-18
12
11
10
9
8
7
6
5
4
3
2
1
ACTIVITY LEDS CIRCUIT
220R R55BC C17C 100P R35C 10K0
ASPRE C40C 330P P2C 10K 25A GAIN 16V C26C 33u R44C 10K C6C 25V 100n C38C 15v 220p -18 R45C 4K12 6 7 5 U2C
1/2
R60C 22K
AREF C1 220P 100V R1 10K0 2 3 R2 10K0
(4=V-,8V+)
MC33078P (4=V-,8=V+)
LIMABLE V+ V+ LVGND V-
1 U1 1/2 5532 R3 10K0 R4 10K0 C2 220P 100V LVGND
C35C 16v 22u Q3C BC560 R32C 15K R33C 4K7 R8C BCLP R39C 15K 10K R34C 470R D9C 4148 C02C 25V 100n R31C 220K C4C 25V 470N R30C 470R
LIMABLE ACLP ALIM AREF ASPRE ASPOST V+
BCLP BSPOST VBLIM BSPRE BREF
R29C 220R
Q4C BC560 +18 R46C 15K 220p C2C 100K 220n 15v C22C 8M2 R36C 470K R4C Q2C A63 3V0 1N5225B D3C LD2C
GREEN
220R R55AC
D1 4148 6 R5 6K8 R7 10K R8 100R R9 D2 4148 R10 100R
PIN 11
LD5C
RED
(4=V-,8V+)
7 5 U1 1/2 5532 R6 4K7 C+ K1 NC C- NOCOM AOG C5 220P 100V R11 14 (6=V-,11=V+) LM13600IABC 1/2 U2 8 7 5 16 R14 18K
D
BSPRE C39C 330P 14 BREF P1C 10K +145 D5B +55 R13 12K 1N4004 D4 22V 500mW ZD1 Q3 2N5401 C7 4u7 R19 10K Q1 A06 R17 12K R18 R20 4K7 AOG OVERHEAT SHUTDOWN R30 100k R63B 2K R40B 33R R71B 150R 16V FP 33U C8B BC560 C14B 200v 10p +145 8K2 R75B C16B 10v Q15B 4u7 R124B 100R R82B 10R FP R89B 150R C18B 160V 10u GNDB C20B R86B 16v 10R 330u Q17B MJE340 220K R81B R83B 39R R94B 150R Q19B BC560 C22B 2N2 MJE350 Q7B 2N5551 D17B D20B D18B R84B 39R R87B 39R R98B 10K R108B
FP
R61C 18K
C18C 100P R42C 10K0 2 1
R1C
25A GAIN 16V
C25C 33u R41C 10K
R40C 4K12
+15 R22 1K5
C37C 15v 220p
3
U2C
1/2
9
10
12
18K
R25 1K5
100R R12 100R
30V 500mW ZD2
+145
C5C 25V 100n -18 D6B R27 1K5 R28 1K5
MC33078P (4=V-,8=V+)
15 13
4148 63v R23 10K D7 Q4 R26 7K5
C6 220P 100V R15 3 100R R16 100R 47K
Q2 BC550
R21 220K R24 1M
D9 1N4004 D8
2N5401 C4 100N 100V
4N35 B R40 470K
6
A
1
R125A R33 220R ZD9 500mW 6V2 D38 1N4004 C34B 100v 1N5
D G N S
C
39R
C42 100v 1N5
D G N S
PIN 11
(6=V-,11=V+) LM13600IABC 1/2 U2 1
D
2 4
CLP
5 4
C E NC
2 3
U6
ZD10A 16v 1W
Q32A MTP10N15L R34 75K
R35 75K RED
R177 22M D3 4148
C33B 200v 1N BAV21 D37B R38
R125B 39R
D10 BAV21 R132A 39R 16V 500mW BOG ZD5 Q34B MJ21196 MJ21196 MR854 D31B R142A 1R Q43B MJ21196 MJ21196 MR854 D31A R141A 1R Q43A MJ21196 MJ21196 MR854 D30A R140A 1R Q39A MJ21196 MJ21196 GREY MR854 D30B R142B 1R Q39B MJ21196 MR854 +55 D29B R140B 1R R141B 1R Q35B MJ21196 R173B D29A MJ21196 D35B Q38B Q42B Q42A Q38A Q34A MR854 +145
Q32B MTP10N15L
R54B 47K +15
3K3 R76B Q10B
R93B 6K98
C24B 10v 22u
R42 C10A 220R 100V 1N BOG LCLIM Q25B MJL3281A 475R0 D22B R110B 3K R112B R114B 2K2 2K2 Q28B 2N6517 350V R160B 220K
R130B
5W
27K D12 BAV21 R122B
0.5W
ZD10B 16v 1W R132B 39R
1K5 C29B 120v 220n C29A 120v 220n C31B 16v 22n
MR854
TEST POINT
R55B 4K7 R60B LVGND R50B 4K99 R51B 14K0 . D9B D10B . C10B 33U 16V C11B 16v 22u R56B 4K7 D11B 10K:1% R61B
R77B 39R
Q23B MJE340
2B
1R R122A
0.5W
Q11B
1R R120B 150R Q46B BC550 20V 500mW ZD7B
Q35A MJ21196
4B
Q20B BC550 R90B 2R2 LIN
R99B
FP
249R
1B
R102B 33K R100B
R107B R103B 0R47 22R R104B 39R R106B 100R0 R105B 39R
C26B 16v 330u
R118B 220K R116B
R167B 1K D25B R135B
220R0 R134B 47K BAV21 C37B 120R 50V 22n R152B +55
14V 500mW ZD4B
R146B 0R15
R147B 0R1
R148B 0R1
R148A 0R1
R147A 0R1
R146A 0R1 RED/BLU
16V 4V7 1N750 500mW ZD5B ZD6B C27B 16v 330u
6B
R138B D28B -55 R149B 0R15 R150B 0R1 R151B 0R1 R151A 0R1 R150A 0R1 R149A 0R1 R156B 3R9 C39B 400V 22N
18K Q29B BC550
R165B 2R2
15K
OUT+
2N6517 4K7 R113B R110B 3K 3K R111B
R89B
D12
TP1B R88B
C27B
ZD4B
R98B
ZD5B ZD7B R119B
Q27B
D25B D26B
C31B
R121B
27K R38 470R R29
BAV21
39R
C33B
C20B
4K7
10K
BAV21 BAV21
ZD10B
15K 47K 1K 1K
BAV21
C29B
22n
J41
C22B
1N4004
470R
J28
1N C10A 220N 250V
R141B
R142B TP4B
J31
J30
39R
16V/1W
R118B
0.5W 1R
TP2B
R137B C37B R106B
BC560
C30B R123B TP3B
C36B
C35B
R105B
R40 D38
2R2
C32B
R162B
Q32B
R140B
1N5
R143B
1R 1R 1R
R170B
120R 220R
R152B R173B
220R
J44
R153B
270R
TB2
BRN
J52
BAV21 J42
+100V
27K
J56
R156B
250TAB
1R 1R 1R
+42V
J46
.
J66 J48
SPKR OUT
J12
BC550 BC560
OUT_B
GND
TP1A
250TAB
7B
AS35
TB7
U4
OUTPUT1
Q3
Q3
D29
21196 NPN
MR854
PNP 21195
R149
21196 NPN
MR854
B
* THESE 2 RESISTORS ARE DIFFERENT *
PNP 21195
OUTPUT1
OUTPUT1
NOTE:
5W 0R15
OUTPUT1
R146 B
0R15 5W
5B
B
D32
Q4 0B
B
Q4
1B
00.5-6711M
OUTPUT1
HEAT SINK TOOLING PINS
MR854
FOR TEST JIG
21196 NPN
R150
PNP 21195
21196 NPN
Q3
MR854
OUTPUT1
D33
B
PNP 21195
R147 B
0R15W
OUTPUT1
D30
OUTPUT1 B
B
5W 0R1
9B
8 Q3
B
Q4
4B
Q4
5B
B
OUTPUT1 2B
MR854
D31
Q4
OUTPUT1
R151
PNP 21195
Q4
21196 NPN
MR854
OUTPUT1
3B
B
0R15W
OUTPUT1
MR854
DOWN
BAR
21196 NPN
D34
B
PNP 21195
R148 B
5W 0R1
MR854
DOWN
BAR
D35A
Q4 4A
J40
OUTPUT1 2A
Q4
3A
MR854
5W 0R1
Q4
OUTPUT1 21196 NPN
0R15W
OUTPUT1
21196 NPN
R148 A
PNP 21195
A
MR854
D31
OUTPUT1
PNP 21195
R151
D34
A
A
Q17B C19B
1A
Q4
5A
Q4
160V 10u
OUTPUT1
A
OUTPUT1 8A
MR854
D30
PNP 21195
Q3
Q4
0A
R147 A
D17B
5W 0R1
160V 10u
9A
C16B 39R R83B
PNP 21195
39R
Q3
OUTPUT1 21196 NPN
1N4148
D33
A
1N4148
0R15W
OUTPUT1
21196 NPN
MR854
C18B
R84B
D19B
R150
A
Q3
7A
OUTPUT1
HEAT SINK TOOLING PINS
OUTPUT1 A 21196 NPN PNP 21195
MR854
D29
Q
34
1N4148 D18B 1N4148 D21B 1N4148 D20B J53 Q15B BC550 R77B 39R R71B 150R R76B
63V 4U7
A
MR854
8K2 3K3
OUTPUT1 6A
BC560 C14B
5W 0R1
OUTPUT1
149A
Q3 5A
PNP 21195
Q3
1R 1R 1R
47K
J49
1R 1R 1R
MTP10N15L
R146 A
IRF9520
1K
HEAT SINK TOOLING PINS
BC550 C15B 10p 16V 33U METAL Q12B MJE340
39R
J34
1N4148 1N4148 1N4148 1N4148 D11B
D12B D13B D14B
R67B
3K
R
R66B R54B
1K
2N5551
21196 NPN
R61B R62B
17K8 10K0
J47 R60B
R63B
2K
Q7B
R75B
D32
A
R70B Q10B
16V 33U
0R15W
METAL MJE350
10R
TP3A
R143A
R144A
R140A R141A R142A
14K0
J8
39R
R125A
16V/1W
ZD10A BAV21
R145A
R132A
16V/1W
39R 1N5
C42
R28 R27
14K0
4148
1R 0.5W
470K
4N35
220R
R32
R8C 10K BC560 470R R34C Q3C 4K7 15K R33C R32C 220p
1K5 1K5
1N4004
75K 75K
D11 BAV21
D9B
D10
D37
C29A
D6B 1N4148
R123A
220N 250V
8M2
R34 R35
250V 220N
16V/1W
ZD5
1N4004
SPDT RELAY
4K7 10K R19
100R 22M R177 12K R17
10K 1M
J4
J55
R36C
100N
R25
C4
33V
J20
BC550 220K A06
J35
100N
D8 R23
Q3 2N5401
U2
Q1
J33
C39C 330p
22K R60C
C36C
C3C
330p C40C
R61C 18K
M1176-PCB_DATABASE_HISTORY
MODEL(S):- AP6020 # DATE VER# DESCRIPTION OF CHANGE
1 2 3 4 5 6 7 8 9 10 11 MAY12/99 AUG/25/99 NOV/16/99 FEB/08/00 . DEC/12/00 . MAR/20/01 . . MAR/30/01 1.00 P1.00 1.00 2.00 . 3.00 . . . . 3.10 PILOT_RUN_RELEASE M1176-PROTO-TYPE FINAL FIX_MISSING_TRACES_FIX_DUPLICATE PART_REFERENCE_NUMBERS REDUCE_WIDTH_.125"_PC#6303_ADD_C5CC6C_BYPASS_CAPS PC#6357_C34B,C42_470P->1N5_R102B_ 39K->33K FIXED_PADSTACKS/ADDED_MACPINS PC#6377_R42A_470R->220R 1 2 3 4 5 6 7 8 9 10 11
REPPOC .ZO 2 ESU
VCD
ETCH GUIDE. "020
"500. "800. "210.
USE 2 OZ. COPPER
ASSEMBLY PCBMECH
M1176-5.10 M1176-5.10
"500.
00.5-6711M LLIRD 00.5-6711M EDISREDLOS
"80 ETCH0. "210 GUIDE. "020.
M1176-PCB_DATABASE_HISTORY
MODEL(S):- AP6020 # DATE VER# DESCRIPTION OF CHANGE
SEP/26/01 AUG/27/02 SEP/03/02 D D D D D D D D 4.00 5.00 5.10 V V V V V V V V PC#6454_C10A_470P->1N_ADD_R40,R41 MOVE_TRACE_TO_ELIMINATE_SHORT PC#6565_D25B/26B_4148->BAV21 N N N N N N N N
M1176A.PCB_POT_LIST
MODEL(S):- AP6020
REF
P1C P2C R R R R
FUNCTION PART# KNOB
RIGHT_GAIN LEFT_GAIN F F F F #4390 #4390 P P P P #8433 #8433 K K K K
AS_OF
JAN/2000 JAN/2000 N N N N
LIM CLP PRT TMP TIE
1
22u 50V
33u 16V
1
C25C
OG GNDB +15 LVGND -15 REF SIG
R52C R51C
33078P
33u 16V
D2
M1176 AP 6020 VER.5.10
Q2
D6C R53C
4148
220R 470R 220K 470N
J3C
C26C
220p C38C R45C 4K12 R35C 10K0 C17C 100P
100N 10K C37C 220p 4K12 R40C 100P C18C R42C 10K0
R46C
16-PIN.SOCKET
4148
R21
R1C
C01C Q5C
10K
R39C 15K 100K
A13 Q1C
15K
4V7
D2C
16 PIN SOCKET #3562
R15
10K
ZD6
J14
-
100N
1K5
LD1C GRN
R55AC 50V
GRN
C126C 100n C02C
SP
SP
-
LM13600
R14
J19
22u
C30A
5532
J21
R22
1K5
ZD2
+
NO
R3C
C35C
LD2C
Q4C
C9 100N
D5B 1N4148
470N 470R 220R 220K 100n
C4C R30C R29C R31C
R_GAIN 10K
100N C10
K1
12K
220P C2 R4 10K0 4K7
100K L_GAIN J6C 220R
U1
3V0
ZD8
2N5401
J2
-
NC
LD6C RED
SP
-
D1C 470K BC560
D3C
3V0
RED
SP
-
J11
4148 R13
#3580 TO_M1151-POWER_SUPPLY_PCB
16V/1W
R2C R55BC
220R
8M2
Q4
R24
R30 100K
R36 R37
R20
D9C
4148
220n C22C BC560
R26
7K5
1N4004
220p 220n C21C
J4C
A63
6V2
LD6
R4C
470K
P1C
R9
J54
220P 18K
R5C
R7 R5
R8
6K8 100R
MX1
C1C
Q2C
4K99
4148
D4
P2C
R59B
J63C
5532
U5
D7 D9
4148 4148
4U7 63V
C7
C2C
470R
4K99 100R 100R 100R
C5
R6
R52B R16 R12 R11 D3
4K7 10K
D1
J13
U3
C9B
C10B
D10B
R122A
22V
BC560 Q6C
M1176 AP 6020 VER-5.10
R50B R51B
75K 75K
1R 0.5W
ZD1
15K 4K7 R48C 10K R7C R47C
R49C
R04C 15K
15K R50C
33U 16V
16V 33U
4148
C36A
47K
39R 470P
R18 R53B
R41
ZD11A R127A
R82B
220R
R57B
J5
39R
R133A
4K7
C11B
R78B
Q32A G
S
G
S Q33A
C127C R44C C5C 100n U2C R41C
6C6
-145
MJL3281A
TB4 250TAB
GND 250TAB
Q3
6B
BLUE
MTP10N15L
TB5
MJE340
C39B
TB3
J43 TB6
#6990
2W 3R9
Q20B Q21B
MJE350
J60
J10
BAV21 D38B
R131B
R39
-42V
MJL1302A
-55
+55
J6
S
G
J7 FUNCTION
Q23B
R109B FUNCTION
J32
39R
S
G Q33B
D13
R31
TP6B
R145B
10K
4V7
R144B
BIAS
C34B
R133B
Q22B
330R
39R
475R
0R47 1W 22N 400V
R165B
2R2
22n
R107B
Q47B
22n
J29
R132B
39R
R108B
C38B
Q24B
ZD6B
0.5W 1R
J26
16V/1W
ZD11B
475RO
1K5 5W
RTB
J9
J45
R125B
Q25B
100R
J27
ZD3
33V
1K5 5W
4148 D24B
R103B
220R
R42A
22n
R99B
15K
R94B
BC550
470P
R127B
4N35
470K
J17
R122B
Q46B
330u 16v
BC550
2N2 220N 250V
J25
R97B
22K
R130B
J24
47K
63V 1U
C21B
R92B
J51
1N
100R
150R
150R
220K 220K 18K 220K 4K7
D27B BAV21
"80 ETCH0. "210 GUIDE. "020.
16V 20V
U6
2K2
14V
R124B
R134B
22K
150R 6K98
"500.
R120B
68R
220R
R33
J18 R114B
330u 16v
D22B D23B
4148 4148
2N2 150R
249R
22R
J37
D37B BAV21
R135B
C26B
6V2
J50
J23
16V
C28B
2N6517
C24B
ZD9
R138B D28B R136B R139B R168B R167B
ZD4
6K98 BC560 R102B C25B 33K R90B 2R2 R91B 2R2 R101B 10K R96B 150R BC550 2N2 C23B
16v 330u
39R 2K2
R116B R117B R160B R115B
R86B
R87B R112B
J39
Q28B
39R
Q19B
10R
J38
R104B
R93B
GRY
RED +145
P:\1176V51.PRN
"000.31 X "000.81=EZIS KNALB BLANK SIZE=18.000" X 13.000"
PRODUCTION NOTES
MOUNTING HARDWARE FOR Q25B,Q26B
#8871 4-40X 1/2" BOLT #3501 BELL WASHER T264 DEVICE #3797 THERMO PAD HEATSPREADER PCB #8701 4-40 KEPS NUT TORQUE 4 INCH/LB
10U 63V
Q29B
470P
100R
R126B
Q26B
J22
63V 10U
249R 2K7
#6989
IRF9520
R100B R95B
ETCH GUIDE. "020
"500. "800. "210.
-100V
250TAB HEAT SINK TOOLING PINS
MOUNTING HARDWARE FOR Q23B,Q24B Q17B,Q18B
#8741 4-40X 1/2" BOLT #3501 BELL WASHER
FOR TEST JIG
T126 TYPE DEVICE #3823 THERMO PAD HEATSPREADER PCB #8701 4-40 KEPS NUT TORQUE 4 INCH/LB
MOUNTING HARDWARE FOR Q32B,Q33B Q32A,Q33A
#8741 4-40X 1/2" BOLT #3501 BELL WASHER #8667 SHOULDER WASHER T-220 DEVICE #3846 MICA
0R1 5W
HEATSPREADER
PCB #8701 4-40 KEPS NUT TORQUE 4 INCH/LB
MJE340
MJE350
MOUNTING HARDWARE FOR TO3 OUTPUTS
Q18B
#8761 BOLT TO-3 TRANSISTOR #3815 MICA HEATSPREADER #8663 SPACER MICA GREASE IS REQUIRED ON BOTH SIDES OF THE MICA PAD #8760 6-32 KEPS NUT INITIAL TORQUE FOR TO-3'S IS 8 INCH/LB FINAL TORQUE AFTER HEATSINK HAS COOLED FROM WAVE SOLDER IS 6 INCH/LB
2WATT 220K
R85B R81B
10R
33R
R40BC8B Q11B
10p
2K C40B
Q13B
R74B R41B
150R 33R
C17B
4U7 63V 3K3 R79B 8K2 R80B BC560
Q16B
TAB WIRE COLOURS
TB2 TB3 TB5 TB6 TB4 TB7
P1C & P2C
2N5401
Q8B R58B 4K7 R56B 4K7 R55B
C12B
RED GRY BRN BLU
14AWG 14AWG 14AWG 14AWG
+145V +55V -55V -145V
50V 22u
50V 22u
OUTPUT + OUTPUT -
C6
18K 220P
R10 R2 C1
100R 10K0 220P
10K0 R3 10K0 R1
STYLE "P22"
BR1 3 1
0.5W
0.5W
WC4
WC7 BLK TYPE-F 2.9KVA 120VAC CSA WC13
TR1
WC14 WC2
3
1
C52 100V 3300U C58 63V 6800U
+55 100V 3300U 63V 6800U 100V 3300U 63V 6800U 100V 3300U 63V 6800U 100V 3300U 63V 6800U 100V 3300U 63V 6800U R92 15K R93 15K GND R95 15K
0.5W 0.5W
WC27 BLACK GND WC26 BRN WC25 BRN -55 WC24 BLU -145 WC23 BLU -145 WC22
BRN GND LVGND 25v WC31
4 WC3 35AMP BR3 3
2
C46 470u
-55
BLK 60CFM RED FAN FAN
0.5W
2
C50 22n BLK CSA C51 4n7 25AMP PS1
WC18 4 WC10 35AMP D13 1N4004 2
63V 6800U
63V 6800U
63V 6800U
63V 6800U
63V 6800U
63V 6800U
0.5W
WC6
1
R94 15K
FAN1
1
100V 3300U
100V 3300U
100V 3300U
100V 3300U
100V 3300U
100V 3300U R97 27K
R96 27K
TB1
WC17 WC19
R105
5W
R73
5W
390R R74A 82K R74B 82K R75 1K 50V C76 470N
390R Q12 AN 1N4004 D14 R76 4K7 22V 0.5W D22 R80A 130K SCR G CA NOTE; FOR CE MODEL REMOVE R80A &R74A R80B 130K
BLACK
GREEN
WHITE
120 VAC 60 Hz LINE
SL225R012 SURG1 COM WC7E BRN/BLK WC4E BRN 230V YEL CSA C50E 22n CSA TURN ON C51E 4n7 RELAY WC13E ORN GRY TR1E RED
SURGISTOR SURGISTOR
0.5W
0.5W
REL1
245V
GRY RED SL225R012 SURG2 NO C1 C+ 6 1N4004 D15 R77 33k C77 10U WC21 Q13 MPSA06 C78 25V 100U Q14 BC550 63V R78 220K R81 100K R79 47K C79 63V 100U BLU A+ WC37 L1 4uH R35
5W
SPEAKON 1 2 1+ SP2 + 23 4 FUNCTION
ABP1
GRY -
A+ BP2
YEL + YELLOW A-
B+ BP3
RED +
BBP4
BLK -
SPEAKON 1 2 1+ SP3 + 23 4 FUNCTION
WC20 WC1 WC5
BRN GND WC38
YELLOW L3 10u 16v MT1 Q19 G MT2 MBS4992 R87 10R G MT1 TRIAC MT2 4uH C82 R37
5W
RED B+ WC35
5R6
BWC33
33K R82 MBS4992 Q16 MT2 TRIAC_MAC224 G MT1
WC34
MT1 Q15 10u MT2 C80
5R6
G R83 10R
15AMPS
16v WC10E WC17E BLK
33K R86
M1177.SCH_DATABASE_HISTORY
MODEL(S):# DATE
1 2 3 4 5 6 7 8 9 10 FEB/28/00 D D D D D D D D D
AP6040 VER# DESCRIPTION OF CHANGE
1.10 V V V V V V V V V PC#6207_REPL_FUSE_WITH_390R-5W(R105 N N N N N N N N N
SHEET OF 1 SCH VERSION: TITLE: PSPLY/INPUT 1.10
GND WC36 TRANSFORMER SHOWN WIRED FOR 230VAC INPUT VOLTAGE. FOR 245VAC INPUT VOLTAGE OPERATION REMOVE WHITE LEAD FROM EY3 AND ATTACH IT TO THE GREEN LEAD THEN SOLDER ORANGE LEAD TO EY3 230 VAC 50 Hz LINE
GRN/YELL
ACTUAL PARTS MAY HAVE HIGHER VOLTAGE RATINGS. ALL UNMARKED DIODES ARE 1N4148.
DATE: FEB/28/00 YORKVILLE NAME: M1177V1.SCH
MODELS: PCB#&VER:
AP6040 POWER_SUPPLY/INPUT M1177P1
1W
U:\M1177V11.PRN
BALANCED INPUT
+V
LREF C22 25V 100n C19 25V 100n
FILTER
+V
V-
TO PIN 4 OF MC33078 C1 220p LREF R13 56K C5 16v 68N C6 16v 150N LREF 56K R14 D1 4148
2 1 3 U2
1/2
+V 16V C9 33u LVGND -1DB_20HZ
2
RED R22 10K BREF BSPRE LVGND BLIM -V BSIG BSPOST BCLP
12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12
LEFT CHAN
1K54 JB3 2 LIN_XLR 3 NUTRIX 1 R1 C3 220p 5 6 C4 LREF R3 JB1 1 LIN_PH
S
9K760 R2
9K760 R5 MC33078
1/2
U2
7
C7 16v 68N R17 4M7 C8 16v 150N R19
MC33078P (4=V-,8=V+)
IN
1
FILTER SWITCH
-1dB 40Hz 12Db/Oct . SW2A SW2B
1 OUT 2 IN 3
5 4 6
OUT
3
-V ASPRE
SW3A
V+
OUT IN
9 8 10 7 11 6 12 5 13 4 14 3 15 2 16 1 X1
R23 10K
R25 2K PRT LD1
R26 2K PWR LD2
GRN
FAN BLK FAN
+V ASPOST ASPRE AREF ALIM ACLP LIMABLE
60CFM
D16 4148
D17 4148 R24 47K LVGND
RED
Q9 BC550
FAN2
220p 3
R
C2 220p 9K760
120K
THIS SIDE OF SWITCH NOT USED
ENABLE DISABLE R21 33K
AREF
12 12 12 12
5
T
9K760 R4
MOUNTED ON FRONT PANEL
12 MW2 AOG 1112 MW2 A-GD 1012 MW2 +V 9 12 MW2 LVGND 8 12 MW2 -V 7 12 MW2 AREF 6 12 MW2 ASIG 5 12 MW2 ALIM 4 12 MW2 ACLP 3 12 MW2 APRT 2 12 MW2 ATMP 1 12 MW2 ATIE 12
1K54
R6 STEREO,MONO: RSIG = RSPOST BRIDGED: RSIG =
M R
3 4
LIMABLE
BSPRE BREF
12 12 12 12 12 12
NO_GOLD 2
4
6
L
1
SW1
COM
2
LSPOST 7
MC33078 1/2 U3
5 6
LIMITER
MONO-STEREO-BRIDGE SW1
L
9
(4=V-,8V+)
R57
0.5W
COM 10 M11 R12
R59 1K
Q7 MJF6388 R61
FP
+V
10R SW1
L
5
COM
M
6 7
R
8
. SW1
L
13
R100 10R R101
(4=V-,8=V+) MC33078P
1/2
R102 3 2 10K0 10K0 R104 TO PROTECT CCT 16V C18 33u
8K2 18V 500mW D23
10R
1
U3 10K0 R103 C83 220p
C42 25v 100u
COM 14 M15 R16
RIGHT CHAN
RREF
C23 25V 100n C20 25V 100n
V-
TO PIN 4 OF MC33078
V+
NO_GOLD 2 RIN_PH
S
4
R
6
T
D2 4148 C10 220p RREF 1K54 R7 9K760 R8 C12 220p 5 6 RREF C13 220p R9 1K54 9K760 R10 C11 220p 9K760 R12 9K760 R11 MC33078
1/2
2 1 3 U1
1/2
V+
AREF X3 C24 25V 100n C25 22n X2 BREF C21 25V 100n
1 OUT 2 IN 3
GND_LIFT SW4A SW4B
4 OUT 5 IN 6
JB2 1
3
5
R15 56K
56K R16 C16 16v 68N R18 4M7 C17 16v 150N R20 120K
CHGND
MC3 1
C14 16v 68N C15 16v 150N
MC33078P (4=V-,8=V+)
5
IN
4
RREF
JB4
12 MW1 BOG 1112 MW1 B-GD 1012 MW1 +V 9 12 MW1 LVGD 8 12 MW1 -V 7 12 MW1 BREF 6 12 MW1 BSIG 5 12 MW1 BLIM 4 12 MW1 BCLP 3 12 MW1 BPRT 2 12 MW1 BTMP 1 12 MW1 BTIE 12
18V 500mW D21 R58
0.5W
R62
FP
C43 25v 100u -V
R60 1K
Q8 MJF6668
10R
8K2
OUT
6
2 RIN_XLR 3 NUTRIX 1
U1
CHGND
4148 D18
7
SW3B FILTER SWITCH -1dB 6Hz -1dB 40Hz 12Db/Oct
D11 1N4004
D12 1N4004
VLVGND AREF AND BREF CONNECT TO LVGND AT THE INPUT JACKS RED +145 R90 27K WC30 RED +145 WC29 GRY +55 R91 27K WC28 GRY R64 13K 4148 D19 R28 47K Q23 MPSA06 C45 25v 22n 1K R34 Q11 MJF6388 4V7 500mW D20 R70 1R 30V 0.5W D24 D7 R63 13K
4 35AMP BR2
2
D8
EYE1 GRN/TO_CHASSIS C25
J99
RT100V V 22N
RED
10R 4M7 R17 R102 10K0 C83 220P R103 10K0 MC33078
1K54 9K760 R3 9K760 J83 9K760 R5 1K54 9K760 R2 R1 C2 220p 220p C1 220p 220p C3 C4 J82 100n J81 100n C22 C19
GRY
R21 33K
BEND MIDDLE LEG THIS WAY
JB4 #3436 JB3 R15
BEC
#3436 LIMITER_DEFEAT
#3436
BLACK YEL SP1 PUR WHT
WC34
GRND_LIFT
JB1 R14 R13 D1 C5
9K760 R12 9K760 R10 9K760 R11 9K760 R8 C11 220p 220p C13 C10 R7 220p 1K54 220p C12 R9 1K54 J80 MC4
R20 120K 120K R19
R101
Q16 TRIAC #6444
TRIAC Q20 #6444
SW1
#3705
FILTER
B-
PUR WHT WC33
R87 10R
U3 R104 R100
YELLOW
R16 56K
SW4A J85
56K
J100
68N MC33078
C23 100n MC33078
10u C82 16v Q19
MBS4992 #3820
C17 150N
4148
10R #3820
5W 5R6
5W 5R6
16v 10u
YELLOW
4uH
10K0 10R
J84
R37
C7
AMPAQ15 R82
4uH
AMPA+
100n C21
J89 J88
C24
L3
100n
WC36
33K BRN
WC38
MBS4992
D2
J91
BLACK
BLUE/A_OUT
L1 R35
3546
WC37
LD1
RT V
R95
27K .5W
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
27K .5W
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
15K .5W 15K .5W
RT V
RT V
RT V
RT V
RT V
R96
0 R97
C7
C6
100V 3300U
100V 3300U
DNS DNS
J61
100V 3300U
100V 3300U
2
C6
5
C6
7
100V 3300U
63V 6800U
63V 6800U
C7
8
63V 6800U
63V 6800U
DNS
7711M 00.3
J48 J49 J50 J51 J52 -100V WC22
BLUE
DNS
J18 J19 J17
C6
RED
BLACK
J70
J71
J72
J73
J74
J20
J16
J63
J64
J60
J65
J66
J67
J68
FROM_SWITCH BLUE TO_WC19_EURO
J69
WC21 VOLTAGE SURG2 SL225R012 VOLTAGE SURG1 SL225R012
C1 BLACK/TANS C2
PART#
MW4
1
F
FUNCTION
R64
22V
WC4
N.C.FOR_N.A.
-
MJF6388
D15
C77
Q11
1N4004
R75 1K
B
WC7 C50
63V 10U
Q13 MPSA06 D14 W-__CPBK
-100V
VER-3.00
WC2
FAN_SUPPLY
RELAY
470N C76
BRN
E
WC23
BLUE
-42V
J27 J28 J29 J25 SPK_GND/BLK
1R 1WATT 4148 D7
D20
J33
D22
M1177 AP6020
W-__CPBK
25V 100U
D11
1N4004
13K
C43 MW1 HOLDER=3638
RIGHT FAN
F
R70
D8
4148
B
TO TOP AMP #3519
R24
47K
4148 D17
470U 25V
C45 R62
C46
R23 J36
WC24
BRN
4V7
10K J34
4148
D19 X1
R34
LEADS DOWN
LEADS DOWN
1N4004
RT V
RT V
VOID
WC18
TRANS
10R
TRANS_GND/YEL TRANS_GND/YEL
NO
W-__CPBK
WC3
WC26
-16V\V-
D12
MJF6668
82K 82K 33K R77 R80B 130K R80A 130K 220K R78 BC550 J58 100K R81 MCR-100-6 J59 R79 47K 4K7 R76
RT V
4n7 CSA C51 WC13
TRANS
RED
Q8
GREEN/GRND
WC1 WC17 WC10
WHT_POWER_CORD BLACK RED
63V 100U C79 100U 25V
B
FROM_BREAKER
+100V J53 J54 J55 J56 J57
BR3
WC30
LEADS DOWN
WC28
J24
R58
J31
TO_SWITCH RED
BR1
WC29
+100V
J26
WC31
RED
BR2
E
WC20
WC25 -42V
J42 J43
J35
WC6
TRANS-RED
8K2 .5W
#3734
J87
J90 J37
HOLDER=#3707
TO POT PCB
RED/TRANS
J101
CABLE=#3673
680N CSA 250VAC 22n
1N4004
J32
R74A
C78 D13
4004
R74B
GRY/TRANS
+16V\V+
TO_SWITCH
MJF6388
BLUE FROM_SWITCH
WC5
J21
390R 5W
R105
Q23
J10
J11
J12
J13
J14
J15
J79
J78
J76
J75
390R RT V 5WATT
J2 J3
WC14 NOTE:FOR CE REMOVE R74A&R80A J4 J5 J6 J7 J8 J9
GREY
1K
J23
MPSA06
WC19
Q7
Q14 Q12
R60 R61 R57 R59 D23
1K 10R J30
8K2 .5W 18V 18V
J38
25V 100U
C42
J39
GREY
J22
J41
J40
B
D16
4148
+42V
WC27 +42V
MW2 D24
R22
10K
D21 J77
HOLDER=3638 TO BOTTOM AMP #3740
A
30V
R73
R63 D18 R28
13K
4148
47K
DNS
DUMMBY
DNS
63V 6800U 63V 6800U 63V 6800U
4 C5
DNS
R92 R93 63V 6800U
C6
R90
100V 3300U
R91
100V 3300U
100V 3300U
100V 3300U
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
27K .5W
27K .5W
15K .5W
5
RT V
C5
C5 9
15K .5W
PART#
C5 8
C6 0
C6 1
VCD
M1177.PCB_DATABASE_HISTORY
MODEL(S):- AP6020 # DATE VER# DESCRIPTION OF CHANGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 AUG/10/99 . . . AUG/26/99 D D SEP/26/99 NOV17/99 JAN/31/00 . FEB/28/00 JUN/02/00 SEP/18/00 JUL/08/02 JUL/16/02 D D D D D D D 2.00 . . . 2.00 V V P1.00 1.00 1.10 . 2.00 . 2.10 2.20 3.00 V V V V V V V
REPPOC.zo2
# 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 DATE D D D D D D D D D D D D D D D D D D D D D D D D D D D VER# V V V V V V V V V V V V V V V V V V V V V V V V V V V
"500.
ASSEMBLY ASSEMBLY
M1177-3.00 M1177-3.00
"80 ETCH0. "210 GUIDE. "020.
PRODUCTION3-NOTES LIATED 00. 7711M
00. -7711M MOUNTING DETAILS FOR Q30 3TRIAC
USE #8799 TO MOUNT TRIAC Q30
PC#6034_LD2_ROTATED TRIACS_Q18,Q22_DELETED._R85,Q17,C81 R84,R88,Q21,C83,R89_DELETED TRACES_ENLARGED CHANGED_RIGHT_FAN_EYELETS_TO_GRIP TOP_FROM_REGULAR_MARTY N ********NEW_AP6020_PROTO-TYPE_***** FINAL_LAB_MODEL PC#_____Q23_BC550->MPSA06_TO_MATCH SCHEMATIC PC#6207_FUSE_REPLACED_WITH_390R_5W PC#6242_SHEAR_MOVED_0.050"_IN_X PC#6209_EYELET_REMOVED_FROM_SPKON PC#6553_REPLACE_SHEARS_WITH_ROUTING PC#6395_MOVE_R105 N N N N N N N
DESCRIPTION OF CHANGE N N N N N N N N N N N N N N N N N N N N N N N N N N N
1
LLIRD EDIS REDLOS
1 IMPORTANT AFTER MOUNTING DEVICE 2 3
1/4" BEND DOWN 1/4" FROM BODY OF TRANSISTOR DO NOT CUT LEGS #2 OR #3 BEND LEGS IN DIRECTION SHOWN IT IS IMPERATIVE THAT LEGS MARKED 2 AND 3 ARE BENT FLAT AGAINST THE COPPER SURFACE
C6 2
2 3 4 5
CUT LARGE CAP LEADS BEFORE WAVE SOLDER. SCREW DOWN BRIDGES WITH #8753 SCREW. REMOVE GROUND TAB ON XLR JACKS. FOR CE REMOVE R74A&R80A
PT# 3922 THIS CONNECTION MUST BE BROKEN HE
RT V
C5 2
C5 6
C5 7
DUMMY 100V 3300U
63V 6800U
63V 6800U
100V 3300U
3
"000.01 X "000.51=EZIS KNALB BLANK SIZE=15.000" X 10.000"
+ 1A(SPST-NO)
1K
22n
C6
C6
63V 6800U
63V 6800U
R94
6
4
RT V
63V 6800U
9
SP
BLACK
RED/B+OUT
WC35
1
F F
2K
R86
33K
M1177 AP6020
R83
C9
C20
Q9
R26
U2
33u 16V
U1 100n
7711M 00.3
BC550
C18
PART#
C80
16V 33u
4148
J96 J95
J94
R6 R4
RT V
J86
J97
RT V
FUNCTION
68N
68N
C16
C8
2K
LEFT FAN RED
VER-3.00
GREEN RED
R25
SW2A
56K
150N
56K
J93 J92
R18
4M7
J98
C6 150N
C15 150N C14 68N
JB2
1
LD2
SP
CABLE DIRECTION
E
"500.
SP3
"80 ETCH0. "210 GUIDE. "020.
C5 3
C7 1
C7 5
C7 4
C7 3
P:\1177CMP.PRN
CH_"A"_INPUT #6956 CH"A"_OUTPUT/BRIDGE SPEAKON TRIAC_MAC224 TRIAC_MAC224 #6956 CH"B"_OUTPUT SPEAKON SW3A
BRIDGE--STEREO--MONO
CH_"B"_INPUT
CH_"A"_INPUT
CH_"B"_INPUT
AP6020 NORT H AM ERICAN WIRES
PT#1192 FAN FAN
YELLOW RED RED BLUE GREY RED BLK RED GREY BLUE
GREY GREEN BLACK YEL RED GRN/YEL
LINE CORD
AP6020CE WIRED F OR 230V
SH O WN W IRE D F O R 23 0V
PT #1 19 2E FAN
FAN
BROWN
BROWN/BLACK
BL UE
ORANGE
BROWN
BLUE
Y E L LO W
RED
RED
GR E Y
BROWN
GRE Y
GRE Y
GREEN
BLA CK YE L RED
GRN/YEL
AP6020CE WIRED F OR 245V
SHOWN WIRED F OR 245V
PT #1 19 2E FAN
FAN
BROWN
BROWN/BLACK
Y E L LO W
BL UE
BROWN
ORANGE
BLUE
RED
RED
GR E Y
BROWN
GRE Y
GRE Y
GREEN
BLA CK YE L RED
GRN/YEL
Yorkville Sound 550 Granite Court Pickering, Ontario Canada L1W 3Y8
Phone: (905)837-8550 Ext.218 Fax: (905)839-5776 Email: [email protected] www.yorkville.com
SERVICE BULLETIN
Date : February 29, 2000 : AP6020 / AP6040 Internal Fuse Problem Re Dear Staff & Dealers, We are sorry to advise that a service issue has developed with the AP6020 and AP6040 power amplifiers that will eventually affect every unit shipped before February 26th, 2000. All units in stock in Canada and the USA have been reworked to correct this problem. The problem is serious enough that it is necessary to modify all units in the field, so we are here by issuing a service bulletin that will be followed up with letters and phone calls to all affected dealers and distributors. All units should be modified as soon as possible. The units can either be returned to Yorkville for modification, or can easily be modified in the field by a qualified service technician. We will, of course, accept warranty claims for this modification. Required Modification: -------------------------------- Remove the lid from the unit and both power amp boards. - Locate the small 0.1A fuse on lower power supply board (#M1151 - AP6040 or M1177 AP6020). This is the only fuse in the unit. - Replace this fuse with a 5W 390R resistor (YSL Part#4736). - Dress all wires away from the two 5W 390R resistors. - In order to be sure that no damage was done to the upper power amp boards when they were removed it is strongly advised that the technician carefully retouch the solder on the three legs of each of the following transistors: #Q32A,Q32B,Q33A and Q33B on each of the two power amp boards (AP6040 - M1176/M1176A, AP6020 - M1150/M1150A) - Replace the upper boards and lid. Sorry for any inconvenience caused as a result of this problem. For further technical information or assistance please contact Peter Mourtos at Yorkville Sound via phone at (905)837-8550 Ext.218 or via email at [email protected] . Enclosed - Layouts for AP6020/AP6040 Power Supply and Power Amplifier boards.
BC560 R102B
ZD7B R119B
ZD5B
R88B
J50
22K R138B D28B BAV21 20K R136B 82K R139B 1K R168B 1K R167B
22n C31B R171B R172B R153B R121B 470R
C26B
C28B
J23
220K 220K 18K 220K 4K7
D25B
J41
Q46B
4K7
20V
1N4004
10R
C29B
J24
470R
R141B
R142B TP4B
220N 250V
R143B R144B R145B
D37
J31
J30
16V/1W
ZD10B
2R2
R162B
J29
R86B
TP2B
Q47B
Q32B
1R 1R 1R
10K
1R 1R 1R
FUNCTION
681R 681R 681R 270R
120R 681R 681R 681R R152B R173B R174B R175B
J44
TB2
+100V
250TAB
250TAB
+42V
J46
J42
J66 J48
BLUE
FUNCTION MTP10N15L
TB5
MJE340
C39B
Q20B Q21B
J52
FUNCTION PART#
2W 3R9 BC550 BC560 TB4 250TAB
OUT_B
MJE350
FUNCTION PART# MJL1302A
BRN
TB3
10N 250V
R156B
FUNCTION
C25B
J43
TB6
-42V
OUT_B
250TAB
AS35
TB7
U4
OUTPUT1
OUTPUT1
R146
5W 0R1
Q3
PNP 21195
OUTPUT1
D29
B R149
PNP 21195
21196 NPN
MR854
21196 NPN
Q3
MR854
6B
B
Q3
OUTPUT1
0R15W
5B
B
7B
D32
B
REWOP TCENNOCSID SERIW YLPPUS GNIVOMER EROFEB SDRAOB
MR854
PNP 21195
FOR TEST JIG
21196 NPN
R147
Q3
MR854
OUTPUT1
R150
B
21196 NPN
MR854
DOWN
0 Q4
B
D33
B
PNP 21195
0R15W
OUTPUT1
D30
OUTPUT1 B
5W 0R1
9B
8 Q3
B
OUTPUT1
B
Q4
1B
HEAT SINK TOOLING PINS
GNINRAW
MR854
DOWN
BAR
00.4-0511M
BAR
D35B
B
OUTPUT1 2B
MR854
D31
Q4
R148
PNP 21195
Q4
21196 NPN
MR854
OUTPUT1
3B
0R15W
OUTPUT1
R151
B
D34
B
B
PNP 21195
5W 0R1
B
OUTPUT1
Q4
5B
MR854
MR854
DOWN
BAR
21196 NPN
4 Q4
DOWN
BAR
D35A
OUTPUT1
J40
OUTPUT1 2A
Q4
3A
MR854
5W 0R1
Q4
OUTPUT1 21196 NPN
0R15W
OUTPUT1
R148
21196 NPN
PNP 21195
R151
A
4A Q4
D34
A
PNP 21195
A
MR854
D31
A
Q4
5A
120v 10u
A
OUTPUT1 8A
MR854
D30
Q3
OUTPUT1 21196 NPN
PNP 21195
63V 4U7
75R
R84B
Q4
75R
R150
A
5W 0R1
9A
0R15W
0A
OUTPUT1
120V 10u
21196 NPN
MR854
C18B D39B 4148 1N4148 BAV21 1N4148 1N4148 D18B D40B D19B D21B 1N4148
R147
D33
A
PNP 21195
Q3
OUTPUT1
Q4
1A
A
OUTPUT1
PNP 21195 Q 3
OUTPUT1 A
7A
HEAT SINK TOOLING PINS BC550 8K2 3K3
R83B D17B
MR854
D29
4 Q3
BC550 BC560
A
21196 NPN
MR854
A D32
681R R173A 681R R174A 681R R175A 22n R152A 120R
A OUTPUT1 36
Q20A
Q21A
250V 10N
OUTPUT1
R140A R141A
PNP 21195
J47 D12B D13B R66B D14B D11B
R63B R60B
2W 3R9
22n 681R 681R 681R
3K
R67B
MJL3281A HEAT SINK TOOLING PINS MTP10N15L FUNCTION
C33A R132A
MJL1302A PART# MTP23P06 FUNCTION
1K 1K
Q8B
2N5551
21196 NPN
R142A
BC550
BC550
10p C15B METAL Q12B MJE340
PART# 1R 1R 1R FUNCTION
Q23A MJE340 FUNCTION
1N4148 1N4148 1N4148 1N4148 R62B
Q
10K0
2K
Q7B
R70B Q10B Q9B C14B 2K R73B R74B
R75B R76B
R61B 17K8
BC560 10p METAL MJE350
270R R153A R170A R172A R171A
BC560
5W 0R1
0R15W
Q3 5A
J11
200R
C39A C38A R106A
1R 1R 1R
MJE350 FUNCTION
39R J49
C37A
47K
FUNCTION 200R 39R 6N8 R109A
1R 0.5W
J58
A R149
J57
J34
J12
R156A
R54B
J60
R82B
R143A
R144A
BAV21
1K5 R28 1K5 R27
47K
C42
4148 D22A
5W 1K
Q22A
R89A 150R Q28A R93A 6K98 12K R116A 220K R98A BIAS 150R R94A 249R R99A Q29A BC550 0R47 R107A R119A 1W R104A 39R J4 R103A 22R R105A 39R R112A D24A R95A 2K7 4148 2K2 R111A R100A 249R 3K R110A 3K R96A 150R
R50B
4N35
R124A D37A
R97A R92A
1R 0.5W
R122A
ZD6A
4V7
BC560 Q19A
R133A
100N
R30 R130A R32
BC550
100R
4K99
R85A
22n
10R
150R
J158A
R162A
U3 R51A
C9B
C10B
TP3A
2R2
R82A
C31A
10R
D6B 1N4148 D6A 1N4148
R101A
12K 6K98 150R
1N4148 R54A D12A D14A D13A 1N4148 1N4148
R123A 220N 250V
R165A
BAV21
2R2
1K 20K
10U 63V
30V
1K
220N 250V
C29A
D23A 4148
63V 10U
C24A RTA
82K
C30A
10K
C10A
BC560
J20
ZD5A
J35
22n R135A
R33C R32C C2C
22K
C28A
R139A
Q2
C14A
1K
LD6
4148 D5A
R121A
2N6517
82K
BAV21
C32A
Q1
R67A
470R 4K7 15K 220p
C26A
R73A R74A
R71A
14V
100R 75R
C7
D27A
1N4004
100N
100n
R70A
8K2 3K3 39R
10R
Q12A
J3
1N4148 4148
D18A
C16A
C20A
R86A
D21A D20A R83A
22u 50V C36C
R52C R51C C26C 33u
33078P
Q16A
Q15A
K1
M1150 AP 6040 VER.4.00
"500.
R53C
220R 470R 220K 470N
4U7 63V
R46C 33u 16V C25C
R80A R79A R78A
75R
D6C
4148
D2C
R1C
330u 16v
4V7
100n
C126C R41C 10K C37C 220p 4K12 R40C 100P C18C R42C 10K0
R39C 15K 100K
63V 4U7
C01C Q5C J3C 16V
C35C
BC560
MJE340 D41A
1N4148
R76A
PART#
NO NC C AROMAT_RELAY
A13 Q1C
8K2
C3C
10K R44C U2C 220p C38C R45C 4K12 R35C 10K0 C17C 100P
16-PIN.SOCKET
BC550
1N4148 D19A
MJE350
Q18A
D4
Q27A
C50 100N
D39A
15K
Q13A
10K
50V
2K 75R 100R
PART#
3K3
2N6517
-
BC560 100N
R137A
ZD1
R134A
ZD4A
R55C 22u
-
BC550
Q10A R75A
Q17A
R117A
LD2C
10V
470N 470R 220R 220K
C4C C02C Q4C SP R30C GRN R29C R31C C127C
BAV21 D40A
Q14A
39R
A06
18K
R36C
8M2
10p
R63A C15A
BC560 Q9A
1N4148
2K2
330u 16v
3V0
R_GAIN 10K
2N5551 BC550
METAL MJE350
4K7 10K R19
R34C
J56
D2
C21A
R114A
D1C 3V0 R3C 470K BC560 SP LD1C GRN
100K L_GAIN J6C 220R
R66A
220R
10K
2K
BC560
R77A 1N4148 1N4148 D17A
LD6C RED
RED
10p
R20
4U7 63V
1n5
SP
-
R2C
BAV21 D42A
OG GNDB +15 LVGND -15 REF SIG
LIM CLP PRT TMP AGD
C17A
75R
R84A
VCD
1 2 3 4 5 6 7 8 9 10 11 MAY12/99 AUG/10/99 . . . . . AUG/24/99 SEP/16/99 OCT/18/99 NOV/26/99 1.00 2.00 . . . . . 3.00 . . 4.00
"80 ETCH0. "210 GUIDE. "020.
USE 2 OZ. COPPER
ASSEMBLY ASSEMBLY
M1150-4.00 M1150-4.00
"500.
00.4-0511M 00.4-0511M
YLBMESSA YLBMESSA
"80 ETCH0. "210 GUIDE. "020.
M1150-PCB_DATABASE_HISTORY
MODEL(S):- AP6040 # DATE VER# DESCRIPTION OF CHANGE
PILOT_RUN_RELEASE PC#6043_RELAY_CONNECTIONS_ALTERED PC#_____ADD_R30_R50A/B_R52A/B_10K0 ->4K99_R35C/R42C_20K0->10K0 PC#6042_C50A_B_TO_C_Q24A_ADD_J63_TO ELIMINATE_SHORT_TO_SCREW PC#6033_R163A/R158A->J163A/J158A PC#6066_C126C_1_PIN_V-_->GND PC#6098_CHANGES_AS_PER_PC #3673_RIBBON->#3562_SKT PC#6066_REPAIR_ERROR
1
D9C R55B D3C
4148
Q8A
R21
R88A
20K
R72A
BC550
R61A
220K
R24
ZD7A R160A 220K R118A 220K R115A 4K7
R4C
470K
220n C22C
SP
-
R56A Q7A
R59A
4K7
4148
20V
220p 220n C21C
P1C
R62A
J4C
A63
1K
R5C
8M2
10K 1M
C27A
39R 68R
1U 63V
16V
330u 16v
C1C
U2
P2C
J63C
U2C1
4K7
R87A
4K7 4K7
Q2C
D11A 1N4148
R58A C11A 63V
4148 4148
2N5401
10U
D8 R23
7K5
1N4004
470R
J64
R55A
C12A R15
3K
63V 10U
Q3
R102A R113A
470R
J65
17K8
Q3C
1K5
LM13600
R14 Q11A
J19
C25A
5532
4K7
4K7
C6
18K 10P
R10 R2 C1
100R 10K0 220P
10K0 R3 10K0 R1 2WATT 150K
R81A
J21
D9 D7
39K
J163A
1N4148 D25A
BC560 Q6C
M1150 AP 6040 VER.4.00
C18A
16V 33U
J62
R25
4K99
100R 22M R177 12K R17
1K5 2N5401
15K R50C
C9 100N
R26
R168A
Q47A
R04C 15K
C19A
R131A
100N C10
D5B R22
J2
R49C 15K 4K7 R48C 10K R7C R47C
J6 J7
J17
12K
U1
1N4148
D26A 1N4148 R138A 22K
R136A D28A
10u 120v
2N5401
4148 D9A 4148 D10A R52A
68K
R53B J16
4148
R13
220P C2 R4 10K0 4K7 #3580 TO_M1151-POWER_SUPPLY_PCB
Q4
ZD2
R167A
BC560
R60A
BC550
10u 120v
R57A
R53A
10P 18K
R9
J54
Q46A
220R
10K0
R16 R12 R11 D3
10K0 47K
4148
R59B
R7 R5
R8
6K8 100R
MX1
10K0 10K0
5532
U5
4K99 100R 100R 100R
C5
J8
J15
R52B
R6
R55B
D1 4K7
C22A
1N
100R
5W 1K
C23A 2N2
TP1A
Q26A
10K0
C36A
4K99
R50A
D9B 4148 D10B 4148
220R
C34A
16V 33U
6V2
Q25A
R91A R120A
J59 J9
R126A C35A
39R 2N2
R125A
J5
R51B
R108A
2R2
C50A
6N8
J55
J61
R145A
D37 ZD8
R90A
ZD10A 16V/1W
200R
Q24A 470P 470R R180A
16V/1W
39R 2N2
D38A BAV21
ZD11A R127A
J33
R57B
2R2
220R
1N4004
Q32A G
S
39R
G
S Q33A
R56B C9A
C11B C12B Q16B
33U 16V
16V 33U
50V 22u
R78B
10R
R18
-100
MJL3281A
SPKR OUT
250TAB
-42
R146 A
+42
R31
S
G
Q23B
39R
S
G Q33B
BIAS
YEL
330R
R140B
TP6B
ZD6B
TP3B
39R
200R
0R47 1W
R165B
2R2
33V
C34B 2N2
22n
R170B
R107B
22n
C38B
Q24B
16V/1W
J26
4V7
200R
R109B J32
R133B
1K 5W
BAV21 D38B R131B
R100B
249R
J45
ZD3
R132B
39R
J27
R125B
Q25B
C37B
200R
Q29B
R118B
R29
R106B
39R
0.5W 1R
R137B
BC560
C30B R123B
C36B J25 ZD11B
C35B
R108B
Q26B
0.5W 1R
6N8
100R
R105B
4148 D24B
R103B
R99B
20K
R126B
R94B
2N2
R127B
330u 16v
J22
39K
J28
4N35
1K 5W
R122B
BC550
2N2 220N 250V
C22B
BC550
J51
330u 16v
82K
63V 1U
C21B
12K
R130B
D27B BAV21
"80 ETCH0. "210 GUIDE. "020.
150R 6K98
16V
U5
C33B
6N8
R134B
22n
330u 16v
14V
22K R135B
150R
39R
"500.
R124B 100R
1N 150R
68R
22R
J37
220R
R32
BAV21 D37B
C32B
249R
C20B
R120B
D22B D23B
4148 4148
10U 63V
R90B 2R2 R91B 2R2 R101B 12K 150R R96B
6V2
4148 1N4148 D26B
R87B R112B R114B
Q27B
ZD9
R116B R117B R160B R115B
39R 2K2 2K2
2N6517
C24B
DISCONNECT POWER SUPPLY WIRES BEFORE REMOVING BOARDS
2N6517 4K7 R113B R110B 3K 3K R111B
C27B
R89B
ZD4B
R98B
J39
Q28B
39R
Q19B
J38
R93B
RED +100
P:\1150VR4.PRN
"009.31 X "000.81=EZIS KNALB BLANK SIZE=18.000" X 13.900"
1
PRODUCTION NOTES
MOUNTING DETAILS FOR 5W
ADD #8629 SPACERS ONLY ON 5 WATT RESISTORS R29, R29A R45 AND R45A
WARNING
TP1B
R104B
R92B 150R R97B 6K98 2N2 C23B Q22B BC550
MOUNTING HARDWARE FOR Q5,Q6
"500. "80 ETCH0. "210 GUIDE. "020.
63V 10U
2K7
R95B
#8871 4-40X 1/2" BOLT #3501 BELL WASHER T264 DEVICE #3797 THERMO PAD
FUNCTION MTP23P06
RTB
-100V
250TAB HEAT SINK TOOLING PINS
HEATSPREADER PCB #8701 4-40 KEPS NUT TORQUE 4 INCH/LB
FOR TEST JIG
MOUNTING HARDWARE FOR Q40,Q41
#8741 4-40X 1/2" BOLT #3501 BELL WASHER T126 TYPE DEVICE #3797 THERMO PAD HEATSPREADER PCB #8701 4-40 KEPS NUT TORQUE 4 INCH/LB
MOUNTING HARDWARE FOR Q11,Q12
#8741 4-40X 1/2" BOLT #3501 BELL WASHER #8667 SHOULDER WASHER T-220 DEVICE #3846 MICA
0R1 5W
MJE340 Q17B FUNCTION C19B
MJE350 FUNCTION Q18B
HEATSPREADER
2WATT 150K
R85B R81B D41B 4148 BAV21
PCB #8701 4-40 KEPS NUT TORQUE 4 INCH/LB
10R
D42B
MOUNTING HARDWARE FOR TO3 OUTPUTS
#8835 BOLT TO-3 TRANSISTOR #3815 MICA HEATSPREADER #8663 SPACER MICA GREASE IS REQUIRED ON BOTH SIDES OF THE MICA PAD #8800 6-32 KEPS NUT INITIAL TORQUE FOR TO-3'S IS 8 INCH/LB FINAL TORQUE AFTER HEATSINK HAS COOLED FROM WAVE SOLDER IS 6 INCH/LB
C16B
1N4148
D20B J53 R77B
Q15B 39R 100R 75R
R71B R72B
Q11B
Q13B Q14B
75R
100R
C17B
4U7 63V
R79B
2N5401
R58B
4K7 4K7
3K3 8K2 R80BBC560
50V 22u
TAB WIRE COLOURS
TAB TAB TAB TAB 2 3 5 6 RED YEL BRN BLU 14AWG 14AWG 14AWG 14AWG
4K7 10K
TAB 4 TAB 7
OUTPUT + OUTPUT -
METAL MJE340
R20
#6444 GRY TRIAC YEL
#6444 R21 33K TRIAC RED
BEC
JB4 1K54 9K760 R3 9K760 J83 9K760 R5 1K54 9K760 R2 R1 C2 220p 220p C1 220p 220p C3 C4 J82 100n 100n J81 C22 C19
RT100V V 22N EYE1 GRN/TO_CHASSIS C25
PART# LIMITER_DEFEAT
PART# R17 C8
PART# MONO\STEREO
PART#
JB3 R15
150N
BLACK J93 J92 R87 10R R86 SP1
GRND_LIFT
JB1 R14 R13 D1 C5
9K760 R12 9K760 R10 9K760 R11 9K760 R8 C11 220p 220p C13 R7 C10 1K54 220p 220p C12 R9 1K54 J80 MC4
120K
120K R19
Q16
Q20
FILTER
4M7
J87
C6 150N 68N MC33078
C15 150N 56K C14 68N C23 100n MC33078
JB2
L1
L2 Q19 WC33 4uH GRD
R82
10R
#3820
#3820
4148
#3820
#3820
5W 5R6
5W 5R6
5W 5R6
5W 5R6
4uH
4uH
J86
J85
J84
33K
R37
16V 33u
R6 R4
C18
R83
100n C21
J90 J89 J88
L4
TO_POWER_SUP.
LD1
RT V
R95
15K .5W
15K .5W
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
15K .5W
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
15K .5W
RT V
RT V
RT V
RT V
RT V
R96
0 R97
C7
C6
5
63V 6800U
63V 6800U
63V 6800U
63V 6800U
2
C6
C6
7
63V 6800U
50V 8200U
50V 8200U
C7
8
50V 8200U
50V 8200U
C6
J18
J19
J17
RED
BLACK
J61
J70
J71
J72
J73
J74
J20
J16
J63
J64
J60
J65
J66
J67
J68
FROM_SWITCH BLUE TO_WC19_EURO
J69
WC21 VOLTAGE SURG2 SL225R012 VOLTAGE SURG1 SL225R012
C1 BLACK/TANS C2
PART#
MW4
1
F
FUNCTION
C46
D11
1N4004
R64 16k J33
TO TOP AMP #3519
RIGHT FAN
F
D22 RELAY
22V
J48 J49 J50 J51 J52
FAN_SUPPLY
470N C76 D15 C77 63V 10U Q13 MPSA06
WC4
N.C.FOR_N.A.
-
WC7
-100V
WC22
BLUE
MJF6388
BRN
E
WC23
BLUE
-100V
-42V
R70
J27
D8
4148
MW1
#3638 D19
B
1N4004
R75 1K
LEADS DOWN
LEADS DOWN
J31 22n C45
RT V
RT V
WC18
TRANS
J32
TO POT PCB
#3673_RIBBON_CBL
1N4004
W-__CPBK
W-__CPBK
E
-16V\V-
D12
MJF6668
82K 82K 33K R77 R80B 130K R80A 130K 220K R78 BC550 J58 100K R81 SCR J59 R79 47K 4K7 R76
GREEN/GRND
WC1
BLACK RED
J53 J54 J55 J56 J57
WC17
TRANS
63V 100U C79 100U 25V
B
WC30
WC6
TRANS
8K2 .5W
18V
CSA
C51 WC13
Q8
FROM_BREAKER
+100V
BR3
LEADS DOWN
WC28 GREY +42V J11 J12 J13
J24
WC26
R58
D21 C43
RT V
4n7
TO_SWITCH RED
BR1
WC29
+100V
RED
J26
FROM_INPUT
1
J36
RED
BR2
J37
WC20
WC25 -42V
SPK_GND/BLK
WC3
TRANS_GND/YEL
NO
NC
680N CSA 250VAC 22n
1N4004
D14
W-__CPBK
RED/TRANS
J29 J25
R62
CABLE OTHER
100U 25V
J35
J38 25V 100U C42 J39 J41 R22 MW2 D24
30V
END DIRECTION
WC10
BLUE FROM_SWITCH WHT_POWER_CORD
R74A
C78
4004
R74B
GRY/TRANS
+16V\V+
TO_SWITCH
MJF6388
WC5
J21
Q7
Q14 Q12
GREY WC27 +42V J14 J15
R60 R61 R57 R59 D23 J79 J78
1K 10R J30 1K MPSA06
8K2 .5W 18V
J22 J23
Q23
WC19 #3414
D13
B
D16 1K
4148
J10
J76
J2
J3
J4
J5
J6
J7
J8
J9
R73
CSA-0.1ASB/120VAC
J77
CE-T0.2A/230VAC
J75
5WATT 390R
RT V
WC14 NOTE:FOR CE REMOVE R74A&R80A
A
TO BOTTOM AMP #3740
#3638
R63 D18 R28
16k
4148
47K
DUMMBY
R91
R90
6800U 63V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
RT V
R92
6800U 63V
6800U 63V
6800U 63V
6800U 63V
R93
RT V
RT V
RT V
RT V
RT V
15K .5W
15K .5W
15K .5W
5
RT V
C5
C5 9
15K .5W
PART#
C5 8
C6 0
C6 1
C6 2
RT V
VCD
MODEL(S):- AP6040 # DATE VER# DESCRIPTION OF CHANGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 AUG/10/99 . . . SEP/28/99 . OCT/18/99 . JAN/31/00 . D D D D D D D D D D D D D 2.00 . . . 3.00 . . . 3.10 . V V V V V V V V V V V V V
REPPOC.zo2
# 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 DATE D D D D D D D D D D D D D D D D D D D D D D D D D D D VER# V V V V V V V V V V V V V V V V V V V V V V V V V V V
M1151.PCB_DATABASE_HISTORY
PC#6034_LD2_ROTATED TRIACS_Q18,Q22_DELETED._R85,Q17,C81 R84,R88,Q21,C83,R89_DELETED TRACES_ENLARGED PC#6125_CHANGE_SPACING_R73_PC#6128 CHANGE_SPAING_OF_COILS REPLACE_16_PIN_IC-SOCKET_WITH_#3673 RIBBON_CABLE PC#_____Q23_BC550->MPSA06_(TO_MATCH SCHEMATIC) N N N N N N N N N N N N N
DESCRIPTION OF CHANGE N N N N N N N N N N N N N N N N N N N N N N N N N N N
C5 2
C5 6
C5 7
DUMMY 6800U 63V
8200U 50V
C6
8200U 50V
8200U 50V
8200U 50V
C5
8200U 50V
8200U 50V
4
3
"500. "80 ETCH0. "210 GUIDE. "020.
ASSEMBLY PCB MECH
M1151-3.10 M1151-3.10
00.3-1511M LTED LLIRD 00.3-1511M EDISREDLOS
ELOH/"10.0
1
MOUNTING DETAILS FOR Q30 TRIAC
USE #8799 TO MOUNT TRIAC Q30
1 IMPORTANT AFTER MOUNTING DEVICE 2 3
1/4" BEND DOWN 1/4" FROM BODY OF TRANSISTOR DO NOT CUT LEGS #2 OR #3 BEND LEGS IN DIRECTION SHOWN IT IS IMPERATIVE THAT LEGS MARKED 2 AND 3 ARE BENT FLAT AGAINST THE COPPER SURFACE
PT# 3922 THIS CONNECTION MUST BE BROKEN HERE
2 3
CUT LARGE CAP LEADS BEFORE WAVE SOLDER. SCREW DOWN BRIDGES WITH #8753 SCREW.
"000.01 X "000.51=EZIS KNALB BLANK SIZE=15.000" X 10.000"
C50
+ 1A(SPST-NO)
BRN
E
X1
B
WC2
WC24
J28
1R 1WATT 4148 D20D7 4V7 R34 1K 10R
47K R24
4148
4148
470U 25V
R23
Q11
10K J34
D17
C6
C6
63V 6800U
50V 8200U
R94
6
4
RT V
50V 8200U
9
SP
BRN/A_OUT WC37
R35
R36
BLU/A+OUT WC36
BLACK/B-OUT WC34
100n
MBS4992 Q15
RED/B+OUT WC35
MW5
#3706
D
M1151 AP6040 VER 3.10 VER
J91
D2
C24
R38
L3
BLACK
F F
2K
C20
Q9
R26
RT V
RT V
C82
C9
U2
33u 16V
U1 100n
BC550
PART#
RT V
4uH
10u 16v
RT V
FUNCTION
16v 10u
4148
MBS4992
2K
LEFT FAN RED
GREEN RED
R25
SW2A
C7 68N C16 68N C17 150N
SW1A
56K
1
C80
R18 4M7
33K
R16 56K
SW4A
56K
LD2
SP
"500.
SP3
"80 ETCH0. "210 GUIDE. "020. ETUOR EGAG
C5 3
C7 1
C7 5
C7 4
C7 3
P:\1151CMP.PRN
F CHANA_INPUT #6956 CHANA_OUTPUT SPEAKON TRIAC_MAC224 TRIAC_MAC224 #6956 CHANB_OUTPUT SPEAKON SW3A CHANB_INPUT
CHANA_INPUT
CHANB_INPUT