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Shipping and Transport Media
10.1 Product Transport Media
All semiconductor products must be shipped in some type of handling media. The
type used is specific to the type of package, die, or wafer that is to be shipped. The
following sections outline the many different types of shipping and handling media
that Intel uses and outlines how they can be recycled. This is not inclusive of the
many different types of media available, but is meant to show the main types used
and some of the methods for using them in the factory floor.
10.1.1 Plastic Tubes
Plastic shipping and handling tubes are manufactured from polyvinyl chloride (PVC)
with an antistatic surfactant treatment. Standard tubes for most package types are
translucent and allow visual inspection of units within the tube. Carbon-impregnated,
black conductive tubes are available for all parts where required by device or use
characteristics.
Tube profiles are designed with minimum clearance over the maximum package
dimensions to reduce damage caused by movement of the device within the tube. For
some package types, tubes have "riding rails" on which the packages rest while in the
tube. The rails protect the fragile leads from touching anything in the tube. PVC tacks,
nylon tacks, or rubber plugs are used to retain the units. All tube wall thickness are 0.025
inches to 0.040 inches. Table 10-1 through Table 10-8 show tube dimensions and cross-
sections and quantity of packages per tube for most Intel package types. Additional
information on new packages should be requested through Intel Field Sales.
2004 Packaging Databook 10-1
Table 10-1. PLCC Shipping Tube Dimensions (In Inches)
Outside Dimensions Quantity of
Cross
Lead Wall Packages
Section
Type Thickness Per
(W x H) Length (L) Width (W) Height (H)
Tube
20 L Square 0.030 19.375 0.480 0.263 46
28L Square 0.030 19.375 0.580 0.263 38
44L Square 0.025 19.375 0.780 0.250 26
52L Square 0.030 19.375 0.880 0.263 23
68L Square 0.025 19.375 1.090 0.250 18
28L 0.025 19.375 0.480 0.220 30
Rectangular
32L 0.025 19.375 0.580 0.220 30
Rectangular
84L Square 0.040 19.375 1.300 0.288 15
Table 10-2. Cerquad Shipping Tube Dimensions (In Inches)
Cross Outside Dimensions Quantity
Lead Wall
Section Per
Type Thickness
(W x H) Length (L) Width (W) Height (H) Tube
44SQ 0.025 0.200 0.730 11.50 11
52SQ 0.025 0.200 0.820 11.50 11
68SQ 0.030 0.200 1.040 11.50 9
28SQ 0.030 0.200 0.520 11.50 15
32SQ 0.030 0.175 0.530 11.50 12
10-2 2004 Packaging Databook
Shipping and Transport Media
Table 10-3. PQFP Shipping Tube Dimensions (In Inches)
Cross Outside Dimensions Quantity
Lead Wall
Section Per
Type Thickness
(W x H) Length (L) Width (W) Height (H) Tube
84L PQFP 0.030 9.50 0.999 0.280 10
100L PQFP 0.030 10.50 1.099 0.280 10
132L PQFP 0.030 12.50 1.299 0.280 10
Table 10-4. LCC Shipping Tube Dimensions (In Inches)
Cross Outside Dimensions Quantity
Lead Wall
Section Per
Type Thickness
(W x H) Length (L) Width (W) Height (H) Tube
18L 0.025 11.5 0.370 0.165 25
20L 0.025 11.5 0.370 0.165 25
28L 0.025 11.5 0.530 0.165 22
32L 0.025 11.5 0.535 0.207 18
44L 0.025 11.5 0.736 0.180 16
68L 0.025 11.5 1.060 0.235 10
Type "A"
68L 0.025 11.5 1.060 0.260 10
Type "B"
32L 0.030 11.5 0.590 0.235 16
J-Lead
Rectangular
32L 0.030 11.5 0.600 0.260 16
J-Lead
Rectangular
EPROM
44L 0.025 11.5 0.786 0.250 15
J-Lead
Square
2004 Packaging Databook 10-3
Shipping and Transport Media
Table 10-5. PGA Shipping Tube Dimensions (In Inches)
Cross Outside Dimensions Quantity
Lead Wall
Section Per
Type Thickness
(W x H) Length (L) Width (W) Height (H) Tube
68L 0.040 20 1.255 0.460 15
H
88L 0.050 20 1.470 0.720 12
H
132L 0.045 20 1.565 0.720 11
H
Table 10-6. Flatpack Shipping Tube Dimensions (In Inches)
Cross Outside Dimensions Quantity
Lead Wall
Section Per
Type Thickness
(W x H) Length (L) Width (W) Height (H) Tube
18L* Ceramic 0.020 20 0.810 0.290 18
68L 0.040 20 2.138 0.628 9
Plastic
68L 0.035 20 2.120 0.610 9
Ceramic
Quadpack
NOTE:
1. * Aluminum Tube
Table 10-7. PSOP Shipping Tube Dimensions (In Inches)
Outside Dimensions
Lead Cross Section Wall Quantity Per
Type (W x H) Thickness Tube
Length (L) Length (L) Length (L)
44L 0.030 20 0.787 0.213 17
10-4 2004 Packaging Databook
Shipping and Transport Media
Table 10-8. DIP Shipping Tube Dimensions (In Inches)
Cross Outside Dimensions
Lead Wall Quantity Per
Section
Type Thickness Tube
(W x H) Length (L) Length (L) Length (L)
16L 0.020 20 0.600 0.510 24 (P)
23 (D)
23 (C)
18L 0.020 20 0.600 0.510 20 (P)
21 (D), (C)
20L 0.020 20 0.600 0.510 18 (P), (D)
17 (C)
24L 0.020 20 0.600 0.510 15
(300 mil)
28L 0.020 20 0.600 0.510 14 (P)
(300 mil) 13 (D)
22L 0.030 20 0.727 0.535 17
(400 mil)
24L 0.022 20 0.890 0.495 15
(600 mil)
28L 0.022 20 0.890 0.495 13
(600 mil)
32L 0.022 20 0.890 0.495 11
40L 0.022 20 0.890 0.495 9
48L 0.022 20 0.890 0.495 7 (P)
8 (C)
NOTES:
1. (P) = PDIP
2. (C) = Ceramic Sidbrazed
3. (D) = CERDIP
2004 Packaging Databook 10-5
Shipping and Transport Media
10.1.2 Carriers
Additional protection from lead damage is necessary for the fragile leads of flatpack packages,
which are shipped flat to be trimmed and formed at the customer site. Plastic carriers are used to
hold each unit, then the loaded carrier is placed in the tube. Carriers are either coated with antistatic
surface treatment are intrinsically static dissipative. Figure 10-1 through Figure 10-3 show a
variety of carrier types.
10.1.2.1 Recycling for Carriers and Carrier Tubes
United Kingdom Holden Environmental provides all shipping
Holden Environmental arrangements at no charge to the customer.
Shore Road Recycling Centre
Shore Road, Perth PH2 8BH
Contact: John Cox
Phone: 0500 34 10 40
Fax: 01738 637150
Figure 10-1. 18-Lead Ceramic Flatpack Carrier
-E-
25.40 (1.000)
A
13.56 (0.534)
0.05 (0.002) M D E M F M
19.05 (0.750)
-F-
-C-
2X 10.16 (0.400)
(16X 1.27 (0.050)
A
4X 45