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Disassembly & Reassembly
3.Disassembly&Reassembly
3-1 OverallDisassembly&Reassembly
- Be sure to separate the power cord before disassembling the unit.
- Discharge the capacitors first when separating PCB's with high capacity capacitors such as
SMPS, X Main Board, Y Main Board, etc. (A spark may be generated by the electric charge, and
there is danger of electronic shock.)
- Check that the cables are properly connected referring to the circuit diagram when
disassembling or assembling the unit taking care not to damage the cables.
- Take care not to scratch the Glass Filter in the front.
- Assemble the boards in the reverse order of the disassembly.
- The plasma must be layed down on a flat padded surface for disassembly and reassembly.
Description DescriptionPhoto
1. Remove 1 screw.
: BH,+,S,M4,L10,ZPC(BLK),SWRCH18
*L : Screw Length(mm)
2. Push both side and pull the cord down to
remove it from the unit.
6003-000337
Please lay the PDP unit face down on a
soft surface when removing the stand.
3. Remove 5 screws.
: BH,+,B,M4,L12,ZPC(BLK),SWRCH18
*L : Screw Length(mm)
4. Remove the Stand base.
6003-001003
Samsung Electronics 3-1
Disassembly & Reassembly
Description DescriptionPhoto
5. Remove 21 screws. ( ) (50" PDP)
Remove 22 screws. ( ) (58"/63" PDP)
: BH,+,B,M4,L12,ZPC(BLK),SWRCH18
*L : Screw Length(mm)
6003-001003
6. Remove 6 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK),SWRCH18
*L : Screw Length(mm)
7. Remove the COVER REAR.
<50" PDP> 6003-000337
6003-001003
<58"/63" PDP> 6003-000337
8. Remove 4 screws. ( ) (50" PDP)
Remove 6 screws. ( ) (58"/63" PDP)
: BH,+,S,M4,L10,ZPC(BLK),SWRCH18
*L : Screw Length(mm)
6003-000337
9. Remove 2 screws. ( )
: BH,+,B,M4,L12,ZPC(BLK),SWRCH18
*L : Screw Length(mm)
10. Remove the Bracket Support Stand.
<50" PDP> 6003-001003
6003-000337
<58"/63" PDP> 6003-001003
3-2 Samsung Electronics
Disassembly & Reassembly
Description DescriptionPhoto
11. Detach all connectors from the Main
Board.
12. Remove 6 screws.
: PH,+,WSP,M3,L10,NI PLT,SWRCH18A
* L : Screw Length(mm)
6001-002606
13. Remove the Main Board.
14. Remove 4 screws.
: BH,+,WP,S,M4,L10,ZPC(BLK)
*L : Screw Length(mm)
15. Remove Woofer.
6003-001748
16. Detach all connectors from the SMPS.
17. Remove 2 screws. ( )
: PH,+,WSP,M3,L10,NI PLT,SWRCH18A
* L : Screw Length(mm) 6001-002606
18. Remove 1 screw. ( )
: BH,+,S,M4,L8,ZPC(WHT),SWRCH18A
* L : Screw Length(mm)
6003-001439
19. Remove FILTER-EMI AC LINE. <50" PDP>
6001-002606
6003-001439
<58"/63" PDP>
Samsung Electronics 3-3
Disassembly & Reassembly
Description DescriptionPhoto
20. Detach all connectors from the SMPS.
21. Remove 6 screws. (50" PDP)
Remove 8 screws. (58"/63" PDP)
: PH,+,WSP,M3,L10,NI PLT,SWRCH18A
* L : Screw Length(mm)
6001-002606
22. Remove the SMPS.
Wear gloves when handling the power
board as there may be some remaining <50" PDP>
electrical charge in the capacitor.
Specifically, avoid touching any part of the
capacitor.
6001-002606
<58"/63" PDP>
23. Detach all connectors from the Logic
Main Board.
24. Remove 2 screws.
: PH,+,WSP,M3,L10,NI PLT,SWRCH18A
* L : Screw Length(mm)
6001-002606
25. Remove the Logic Main Board.
3-4 Samsung Electronics
Disassembly & Reassembly
Description DescriptionPhoto
26. Detach all Connectors from the X-Main
Board.
To separate the Flat Cable of the
X-Board, press the upper and the lower
sides of the connector.
27. Remove 7 screws. (50" PDP)
Remove 11 screws. (58" PDP)
Remove 13 screws. (63" PDP)
: PH,+,WSP,M3,L10,NI PLT,SWRCH18A
* L : Screw Length(mm)
28. Remove the X-Main Board with X-Buffer
Board.
6001-002606
<50" PDP>
Samsung Electronics 3-5
Disassembly & Reassembly
Description DescriptionPhoto
6001-002606
<58" PDP>
6001-002606
<63" PDP>
3-6 Samsung Electronics
Disassembly & Reassembly
Description DescriptionPhoto
29. Detach the scan board connectors from
the panel by pulling the holder from both
the top and bottom ends.
Samsung Electronics 3-7
Disassembly & Reassembly
Description DescriptionPhoto
30. Detach all connectors from the
Y-Main Board.
31. Remove 11 screws. (50" PDP)
Remove 16 screws. (58"/63" PDP)
: PH,+,WSP,M3,L10,NI PLT,SWRCH18A
* L : Screw Length(mm)
32. Remove the Y-Main Board with Y-Buffer
Board.
6001-002606
<50" PDP>
6001-002606
<58"/63" PDP>
3-8 Samsung Electronics
Disassembly & Reassembly
Description DescriptionPhoto
33. Remove 4 screws.
: BH,+,S,M4,L10,ZPC(BLK),SWRCH18
*L : Screw Length(mm)
34. Remove the HOLDER-WALL.
6003-000337
35. Remove 5 screws. (50" PDP)
Remove 9 screws. (58"/63" PDP)
: BH,+,B,M4,L12,ZPC(BLK),SWRCH18
*L : Screw Length(mm)
36. Remove ASSY BRACKET P-FILTER
BOTTOM.
6003-001003
Please lay the PDP panel face down on a
soft surface when separating front cover.
<50" PDP>
6003-001003
<58"/63" PDP>
Samsung Electronics 3-9
Disassembly & Reassembly
Description DescriptionPhoto
37. Remove 1 screw.
: BH,+,B,M4,L12,ZPC(BLK),SWRCH18
*L : Screw Length(mm)
38. Detach the all connectors from the Touch
Function&IR Board.
6003-001003
39. Remove the Touch Function&IR Board.
IR Board
Touch Function Board
40. Remove 1 screw.
: BH,+,B,M4,L12,ZPC(BLK),SWRCH18
*L : Screw Length(mm)
41. Detach the all connectors from the 3D
Emitter Board.
6003-001003
42. Remove the 3D Emitter Board.
3-10 Samsung Electronics