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Product Training Guide
Plasma Display Systems
PDP-5030HD & PDP-4330HD
Multimedia & Web Training Department
545 Nolan Drive Suite 100
Southlake, Texas 76092
Contents
Preface .................................... 3
System Configurations...............4-5
DVI Interface..............................6 Front Panel Facilities........................25
Trap Switch................................7 PCB Locations.................................26
Cell Structure.............................8 Disassembly....................................27-32
Overall Block.......................9-11 Factory Service Modes.....................33-38
Main PCB Layout..................12 Adjustments...................................39-46
Audio Amp.................................13 Shut Down & Power Down................47-53
Digital Video..............................14-15
Y Drive......................................16-17
X Drive......................................18-19
Sub Address..............................20-21
Resonance & Mid Clamp.............22-23
MR Interface..............................24
Preface
This technical training guide will address
the disassembly and adjustments of the
Pioneer PDP-5030HD & PDP4330HD Plasma
Display Systems.
This guide was designed as a servicing aid
and is not intended to replace the service
manual. The student should have the
appropriate service manual on hand when
when using this guide. Data in the service
manual for this unit contains specific
information on safety, parts and adjustments.
Lead in the solder used in this product
is a known reproductive toxicant which
may cause birth defects or other reproductive
Safety information
harm. (California Health and Safety Code
Section 25249.5).
Important safety data for this Pioneer model
is contained in the service manual. Before
returning the unit to the customer, complete
all product safety obligations and tests.
Technicians who bypass safety features or When servicing this or handling circuit
fail to carry out safety checks may expose boards and other components which
themselves and others to possible injury, contain solder, avoid unprotected skin
and may be liable for any resulting damages. contact with the solder. Also, when
soldering do not inhale any smoke or
For more information on electronic
fumes produced.
circuits and block diagrams refer
to Service manuals ARP3107,
ARP3111 & ARP3113.
3.
3
Model Number PDP-5030HD
Consists of 1 PDP-503PU (Plasma Dispay)
1 PDP-R03U (Media Receiver)
1 Remote (Packed with PDP-R03) System
1 System Cable (3m long, Packed with PDP-R03U)
1 PDP-S06-LR (Pair of Side Mount Speaker) Configuration
1 PDK-TS01 (Table Top Stand)
Optional Equipment PDWB-5003 (Flat Wall Mount)
PWM-503 (Tilt Wall Mount)
50 inch
PDP-503PU (Plasma Display)
50"
System Cable (3m)
PDP-R03U (Media Receiver)
STANDBY
PLASM A DI
SPLAY SYSTEM DOWN UP
POWER INPUT VOLUME
STANDBY/ON CHANNEL
PDP-S06-LR PDK-TS01 Remote
(Side Mount Speaker / pair) (Table Top Stand) (Packed with PDP-R03U)
4.
Model Number PDP-4330HD
Consists of 1 PDP-433PU (Plasma Dispay)
1 PDP-R03U (Media Receiver)
1 Remote (Packed with PDP-R03)
1 System Cable (3m long, Packed with PDP-R03U) System
1 PDP-S09-LR (Pair of Side Mount Speaker)
1 PDK-TS01 (Table Top Stand) Configuration
Optional EquipmentPDP-S08 (Under Mount Speaker)
PDWB-5003 (Flat Wall Mount)
PWM-503 (Tilt Wall Mount)
43 inch
PDP-433PU (Plasma Display)
System Cable (3m)
43"
PDP-R03U (Media Receiver)
STANDBY
PLASM A DI
SPLAY SYSTEM
POWER INPUT DOWN UP
VOLUME
STANDBY/ON CHANNEL
PDP-S09-LR PDK-TS01 Remote
(Side Mount Speaker / pair) (Table Top Stand) (Packed with PDP-R03U)
5.
DVI-I interface for Plasma Display Systems
There are two types of DVI interface; DVI-D and DVD-I.
Media Receiver
PDP-R03U PDP-5030HD
Only! PDP-4330HD
HDCP System
No Connection
Possible
(Yellow square)
6.
Supplied cable must be used.
Y-Drive X-Drive
Heat Sink Heat Sink
Caution
Trap switch must be closed to Due to fan less
operate with back off. operation the X &
Y drive PCB's have
heat sinks attached
and must be
AC Trap reinstalled if PCB
needs replacement.
Switch
Caution!
See Page 27 in this guide
7.
or page 85 in the service manual.
Higher luminance is realized by changing the cell structure.
2. Technical explanation on the new features. - Higher luminance and contrast -
PDP-5030HD
PDP-4330HD
8.
Overall Block diagram
Memory
Memory Controller
Data Controller
Data Interface
R(A)0~7 Address
Input From G(A)0~7
B(A)0~7 PDP panel
Media
R(B)0~7
X Drive
Y Drive
Scan
Receivers G(B)0~7
DVI System B(B)0~7
Connector CLK
HD
Drive controller
VD Address
DE
Input From Panel controller Power supply
Media
Receivers PDP
System module
CONTROL
Connector
6V/15V Power On/Standby control
9.
BLOCK DIAGRAM
Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC
VADR2 CLK/LE VADR2 VADR2 CLK/LE
IC6501 IC6601 VADR2
ADR CONNECT A Buffer IC ADR CONNECT B Buffer IC
CLAMP ASSY AA1 ASSY AB1
CLAMP
CLA1 BGA1
Q6706 - Q6711
VADR Gen.
CLAMP A BRIDGE A K2
ASSY ASSY
ADR RESONANCE K1
ASSY
SAA3
+60 ADR_CO
SUB ADDRESS A
ASSY SAA1 SAA2
D8 D9 D16
D1 D10
+12V
V+5V
V+5V_STB V+3V
+12V
SCAN (B) ASSY THERMAL DC/DC Conv.
(UPPER) TE1
SENSOR Module V+2V
+12V
IC5
ASSY D11
VCC_VH
IC6201 DIGITAL VIDEO
ADD V+3V
SEL_PULSE
PSUS Y DRIVE ASSY ASSY
KL_U0:2
IC5 VC_VF+ VC_VF- V_OFS VCC_VH V_IC5V
VCC_VH D7
IC6202 IC1703
ADD DC/DC Conv. D18 XY Drive
XDRV_SIG
SEL_PULSE Block Sequence Pattern ADL_LE_UL
VCP Gen.
IC5
VCC_VH Y4 +5V +15V VSUS Y1 ADL_LE_DL
IC6203
ADD V+2V
SEL_PULSE PSUS Y-SUS D4
YDRV_SIG
SCAN_SIG
MASK IC2206 Drive V+3V
Block Pulse Module Signal V+3V
IC5
VCC_VH
IC6204
+15V VSUS D6 X180 V+3V_IC
ADD Clock
SEL_PULSE Gen. V+2V_IC V+5V_STB
Y2
IC5
VCC_VH
IC6205 Logic
ADD +Reset Block
Block IC1301 (IC31 L) D15
SEL_PULSE VCC_VH Sub-Field Conv.
V_IC5V VCP for Left with Field Memory
IC5
VCC_VH +5V +15V VSUS
IC6206
ADD
SEL_PULSE Y-SUS
SCAN MASK IC2204 Drive
Block Pulse Module Signal
Y3
V+3V_I
SCAN (A) ASSY V+2V_I
D14
(LOWER) +15V
VCC_VH
IC5 V_IC5V
IC1401 (IC31 R)
VCC_VH Soft-D Sub-Field Conv.
IC6001
ADD Block for Right with Field Memory
SCAN
SEL_PULSE
IC5 Y5 D2
VCC_VH ADCLK_DR
IC6002 BA2:9
ADD VC_VF+ VC_VF- V_OFS
SEL_PULSE BB2:9
V+3V
IC5 Scan Signal Offset GA2:9
VCC_VH Block IC1191
IC6003 V+5V_STB
ADD Flash GB2:9
SEL_PULSE ROM
PSUS
V_IC5V
IC5 V+3V
VCC_VH
IC6004 TXD/RX
ADD Photo Coupler IC1207 IC1101 RA2:9
SEL_PULSE Y6 Block Module Panel UCOM
UCOM RB2:9
IC5
VCC_VH TXD0/RX0
IC6005
ADD RE
SEL_PULSE LED_SIG
IC5 I2
VCC_VH
IC6006
ADD D17 D3
SEL_PULSE
PSUS
D12 D13
FRONT KEY
ASSY
FRONT KEY CONN
ASSY
SW21 KL21 KL22
SUB ADDRESS B SAB1 SAB2
IR (P) ASSY
ASSY
+60 ADR_CO
RE1 SAB3
ADR RESONANCE
ASSY K1
CLAMP B BRIDGE C K2
ASSY ASSY Q6706 - Q6711
VADR Gen.
CLB1 BGC1
CLAMP AD1 CLAMP AC1
ADR CONNECT C
ADR CONNECT D IC6901
ASSY IC6801
CLK/LE Buffer IC CLK/LE Buffer IC VADR2
VADR2 ASSY VADR2 VADR2
10.
Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS
and PARTS LIST" or "PCB PARTS LIST".
Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC
CLK/LE VADR2 VADR2 CLK/LE VADR2
VADR2 IC6801 IC6901
ADR CONNECT C Buffer IC ADR CONNECT D Buffer IC
ASSY AC1 ASSY AD1 CLAMP
CLAMP
BGB1 CLB1
BRIDGE B CLAMP B
K3
ASSY ASSY
SW POWER SUPPLY MODULE
SW POWER SUPPLY Block V MID CLAMP Block
+13.5V RC101
-9V T101 Switching CLAMP
+6.5V Q115
M111
LIVE
Switching
+15V Q119 NEUTRAL
Switching Q112
Switching
+12V T102 RL101 CLAMP
Q117
PRIMARY
T103 T104 T105 T105
SECONDARY
VSUS_CONT
M114 POWER (RELAY)
P7 VM1
X CONNECTOR (A) ASSY
STB5V
STB5V
STB5V
LIVE
VADR
+13.5V
+13.5V
VSUS
VSUS
+12V
+15V
+15V
AC IN
+6.5V
-9V
-9V
NEUTRAL
X DRIVE ASSY
P1 P2 P5 P6 P3 P4 X1
+5V
X3
DC/DC VSUS +15V VCP
Conv.
Block
IC3200 P_SUS
Pulse X_SUS
AUDIO AMP ASSY Drive
Module MASK
Signal
R21 R26 R23
R2 IC4201 +5V V_RN +15V
IC4203
EEPROM EEPROM MR INTERFACE
(HDCP KEY) (EDID) ASSY L L IC5202 +12V
R R Volume & Tone
& Balance
Logic +Reset
L, R
I2C Pulse
Interface Block