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KEH-P1010R/XM/EW
ORDER NO
CRT2607
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH RDS TUNER
KEH-P1010R XM/EW
KEH-P1013R XM/EW
CONTENTS
1. SAFETY INFORMATION 2 7. GENERAL INFORMATION 26
2. EXPLODED VIEWS AND PARTS LIST 2 7.1 DIAGNOSIS 26
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 8 7.1.1 DISASSEMBLY 26
4. PCB CONNECTION DIAGRAM 14 7.1.2 CONNECTOR FUNCTION DESCRIPTION 27
5. ELECTRICAL PARTS LIST 21 7.2 PARTS 28
6.ADJUSTMENT 25 7.2.1 IC 28
7.2.2 DISPLAY 32
7.3 OPERATIONAL FLOW CHART 33
8. OPERATIONS AND SPECIFICATIONS 34
PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
K-ZZS. NOV. 2000 Printed in Japan
KEH-P1010R,P1013R
1. SAFETY INFORMATION
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely
repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so
and refer the repair to a qualified service technician.
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
2
KEH-P1010R,P1013R
NOTE
Parts marked by "*" are generally unavailable because they are not in our Master Spare Parts List.
PACKING SECTION PARTS LIST
KEH-P1010R/XM/EW
Mark No. Description Part No. Mark No. Description Part No.
1 Carton CZH5577 11 Owner's Manual CZR2942
2 Owner's Manual CZR2940 * 12 Accessory Assy CEA2397
3 Installation Manual CZR2941 13 Bush CNV3930
* 4 Warranty Card CRY1157 14 Screw CBA1002
* 5 Passport CRY1013 15 Handle CNC5395
6 Protector CHP1623 16 Polyethylene Bag E36-615
7 Protector CHP1622 17 Contain Box CZH5578
8 Polyethylene Bag CZE2903
9 Cord Assy CZD2977
10 Case Assy CXB3520
KEH-P1013R/XM/EW
Mark No. Description Part No. Mark No. Description Part No.
1 Carton CZH5579 11 Owner's Manual CZR2942
2 Owner's Manual CZR2940 * 12 Accessory Assy CEA2397
3 Installation Manual CZR2941 13 Bush CNV3930
* 4 Warranty Card CRY1157 14 Screw CBA1002
* 5 Passport CRY1013 15 Handle CNC5395
6 Protector CHP1623 16 Polyethylene Bag E36-615
7 Protector CHP1622 17 Contain Box CZH5580
8 Polyethylene Bag CZE2903
9 Cord Assy CZD2977
10 Case Assy CXB3520
Owner's Manual,Installation Manual
Part No. Language
CZR2940 English, Spanish, German
CZR2941 English, Spanish, German, French, Italian, Dutch
CZR2942 French, Italian, Dutch
3
KEH-P1010R,P1013R
2.2 EXTERIOR
4
KEH-P1010R,P1013R
(1)EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Case CZN6739 36 Bracket CNC6791
* 2 Label CZA5543 37 Screw IMS20P030FZK
3 Grille Unit See Contrast table(2) 38 Button CAC4836
4 Cover See Contrast table(2) 39 Spring CBH1996
5 Screw BPZ20P100FZK 40 Screw BSZ26P060FMC
6 Keyboard Unit See Contrast table(2) 41 Mechanism CZX5514
7 Connector(CN900) CKS3580 42 Bracket CZN6738
8 Holder CZN6759 43 Screw BMZ26P040FMC
9 Rubber CZN6744 44 Tuner Amp Unit CZW5519
10 Lighting Conductor CZN6758 45 Panel CZN6741
11 Sheet CZN6760 46 Screw BSZ26P100FMC
12 Connector CZN6745 47 Heat Sink CZN6740
13 LCD(LCD900) CZA5541 48 IC(IC500) TA8277H
14 Holder CZN6743 49 Screw BPZ26P100FZK
15 Button (SOURCE) CZA5535 50 Screw ISS26P055FUC
16 Button (CROSS) CZA5532 51 Terminal(G1) CKF1059
17 Button (EJECT) CZA5531 52 Connector(CN600) CKS3408
18 Spring CZB2976 53 Connector(CN200) CZK2943
19 Button (1-6) CZA5533 54 Fuse(10A) CEK1208
20 Button (REW) CZA5530 55 Choke Coil (L700) CTH1221
21 Button (FF) CZA5529 56 Pin Jack(CN700) CKB1041
22 Button (EQ) CZA5534 57 Antenna Jack(CN100) CKX1056
23 Spring CZB2977 58 Plag (CN300) CZK2946
24 Button CAC5789 59 Connector(CN800) CKS3581
25 Grille See Contrast table(2) 60 Plug (CN350) CZK2945
26 Plate Assy See Contrast table(2) 61 Plate CZN6730
27 Panel See Contrast table(2) 62 FM/AM Tuner Unit CHX1442
28 Bracket CNC6135 63 Insulator CZN6742
29 Spring CBH1834 64 Chassis See Contrast table(2)
30 Arm CNV4692 65 Cord Assy CZD2977
31 Arm CNV4693 66 Holder Unit CXB6681
32 Spring CBH2126
33 Door See Contrast table(2)
34 Arm CNV4728
35 Spring CBH1835
(2)CONTRAST TABLE
KEH-P1010R/XM/EW and KEH-P1013R/XM/EW have the same construction except for the following:
Part No.
Mark No. Symbol and Description KEH-P1010R/XM/EW KEH-P1013R/XM/EW
3 Grille Unit CZX5512 CZX5513
4 Cover CZN6753 CZN6754
6 Keyboard Unit CZW5522 CZW5521
25 Grille CZN6746 CZN6747
26 Plate Assy CZX5507 CZX5508
27 Panel CZN6756 CZN6757
33 Door C AT 2 1 0 9 C AT 2 1 0 8
64 Chassis CZN6736 CZN6737
5
KEH-P1010R,P1013R
2.3 CASSETTE MECHANISM
6
KEH-P1010R,P1013R
NOTE
For the cassette mechanism, only the parts listde here are available as spare parts.
The others (not shown in the list)cannot be supplied.
CASSETTE MECHANISM SECTION PARTS LIST
Mark No. Description Part No.
1 Washer 1-0036-5024
2 Roller 1-0363-3018
3 Spring 1-0036-4011
4 Head 1-0036-7123
5 Screw 1-0138-5002
6 Screw 2-1012-0040-C2
7 Plate 1-0036-1015
8 Spring 1-0036-4010
9 Arm 10138-2005-3
10 Shim 1-0138-1006
11 Pinch Arm (F) Assy 1-0036-6014
12 Spring 1-0363-4003
13 Screw 2-1032-0070-C2
14 Tape Guide 1-0038-2018
15 Link 1-0363-2006
16 Pinch Arm (R) Assy 1-0036-6013
17 Spring 1-0363-4004
18 Motor Assy (M1) X-0363-7006
19 Power Switch (S1) 1-0363-7005
20 Mute Switch (S2) 1-0363-7001
21 Screw 213317040-C2
22 Screw 2-1032-0025-C2
23 Arm Assy X-0363-6003
24 Slide Switch (S3) 1-0363-7002
25 SW PWB 1-0363-7008
26 Belt 1-0036-5018
27 Screw 213820030-C2
28 Belt 1-0036-5004
7
1 2 3 4
KEH-P1010R,P1013R
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
A 3.1 BLOCK DIAGRAM
B
C
D
8
1 2 3 4
5 6 7 8
KEH-P1010R,P1013R
A
B
C
D
9
5 6 7 8
1 2 3 4
KEH-P1010R,P1013R
3.2 OVERALL CONNECTION DIAGRAM
A
B
C
D
10
1 2 3 4
5 6 7 8
KEH-P1010R,P1013R
A
B
C
D
11
5 6 7 8
1 2 3 4
KEH-P1010R,P1013R
3.3 KEYBOARD UNIT
A
B
C
D
12
1 2 3 4
1 2 3 4
KEH-P1010R,P1013R
3.4 CASSETTE MECHANISM
A
B
C
D
13
1 2 3 4
1 2 3 4
KEH-P1010R,P1013R
4. PCB CONNECTION DIAGRAM
4.1 TUNER AMP UNIT
A NOTE FOR PCB DIAGRAMS
1. The parts mounted on this PCB
include all necessary parts for
several destination.
For further information for
respective destinations, be
sure to check with the
schematic diagram.
Connector Capacitor
SIDE A
B P.C.Board Chip Part SIDE B
C
D
14 A 1 2 3 4
5 6 7 8
KEH-P1010R,P1013R
SIDE A
A
B
C
D
5 6 7
A
8
15
1 2 3 4
KEH-P1010R,P1013R
TUNER AMP UNIT
A
B
C
D
16
1 2 3 4
5 6 7 8
KEH-P1010R,P1013R
SIDE B
A
B
C
D
17
5 6 7 8
1 2 3 4
KEH-P1010R,P1013R
4.2 KEYBOARD UNIT
A
B
C
D
18
1 2 3 4
5 6 7 8
KEH-P1010R,P1013R
A
SIDE A
B
SIDE B
C
D
19
5 6 7 8
1 2 3 4
KEH-P1010R,P1013R
4.3 CASSETTE MECHANISM
A
B
C
D
20
1 2 3 4
KEH-P1010R,P1013R
5. ELECTRICAL PARTS LIST
NOTES:
Parts whose parts numbers are omitted are subject to being not supplied.
The part numbers shown below indicate chip components.
Chip Resistor
RS1/_S___J,RS1/__S___J
Chip Capacitor (except for CQS.....)
CKS....., CCS....., CSZS.....
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
Unit Number :CZW5519 Q 710 Transistor 2PD601A
Unit Name :Tuner Amp Unit Q 711 Transistor DTC124EK
Q 801 Transistor 2PB709A
MISCELLANEOUS D 1 Diode 1SS133
D 300 Diode 11ES2
IC 1 IC 000874010
IC 2 IC CA0008AM D 301 Diode 1SS133
IC 3 IC S-80834ANMP D 500 Diode 1SS133
IC 130 IC PM4009A D 501 Diode 1SS133
IC 300 IC BA4560F D 502 Diode 11ES2
D 503 Diode 11ES2
IC 400 IC PML003AM
IC 500 IC TA8277H D 504 Diode 11ES2
Q 2 Transistor 2PB709A D 505 Diode 11ES2
Q 3 Transistor DTC114EK D 506 Diode 11ES2
Q 100 Transistor 2PD601A D 507 Diode 11ES2
D 508 Diode 11ES2
Q 105 Transistor 2SD1865
Q 106 Transistor 2SD1865 D 509 Diode 11ES2
Q 107 Transistor DTC143TK D 700 Diode 11ES2
Q 108 Transistor DTC143TK D 701 Diode 11ES2
Q 109 Transistor DTC114EK D 702 Diode 11ES2
D 703 Diode HZS6L(B2)
Q 110 Transistor 2PD601A
Q 111 Transistor 2PD601A D 704 Diode HZS9L(A2)
Q 120 Transistor DTA124EK D 705 Diode HZS9L(B3)
Q 300 Transistor 2SB1238 D 706 Diode 11ES2
Q 301 Transistor DTC114EK D 709 Diode 1SS133
D 710 Diode 11ES2
Q 401 Transistor DTC143TK
Q 402 Transistor DTC143TK D 711 Diode 11ES2
Q 403 Transistor DTA124EK D 712 Diode HZS7L(C2)
Q 500 Transistor DTC124EK D 713 Diode HZS7L(A1)
Q 501 Transistor 2PD601A D 800 Diode DA204K
D 801 Diode DA204K
Q 700 Transistor 2PD601A
Q 701 Transistor 2SB1238 D 802 Diode DA204K
Q 702 Transistor 2SD1760F5 D 803 Diode MTZJ6R8(B)
Q 703 Transistor 2PD601A L 1 Ferri-Inductor LAU2R2K
Q 704 Transistor 2SA1428 L 3 Ferri-Inductor LAU2R2K
L 100 Ferri-Inductor LAU4R7K
Q 705 Transistor DTC114EK
Q 706 Transistor 2SA1703 L 101 Ferri-Inductor LAU1R0M
Q 707 Transistor 2PB709A L 102 Inductor LAU100K
Q 708 Transistor DTA124EK L 103 Ferri-Inductor LAU1R0M
Q 709 Transistor 2PD601A L 104 Ferri-Inductor LAU101K
L 700 Choke Coil 250uH CTH1221
21
KEH-P1010R,P1013R
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
L 801 Inductor LAU100K R 126 RS1/16S224J
G 1 Terminal CKF1059 R 127 RD1/4PU162J
X 1 Ceramic Resonator 6.29MHz CSS1310 R 128 RD1/4PU162J
X 100 Crystal Resonator 3.648MHz CSS1447 R 129 RS1/16S272J
JC 101 RS1/16S0R0J R 130 RS1/16S272J
TU 100 FM/AM Tuner Unit CHX1442 R 131 RS1/16S224J
DSP100 Surge Protector DSP-200-A11F R 132 RS1/16S224J
R 133 RS1/16S223J
RESISTORS R 134 RS1/16S223J
R 135 RS1/16S222J
R 1 RS1/16S473J
R 3 RS1/16S102J R 136 RS1/16S222J
R 4 RS1/16S102J R 137 RD1/4PU103J
R 5 RS1/16S473J R 140 RD1/4PU473J
R 6 RS1/16S473J R 141 RS1/16S225J
R 142 RD1/4PU102J
R 7 RD1/4PU102J
R 8 RS1/16S101J R 143 RS1/16S102J
R 9 RS1/16S101J R 144 RS1/16S102J
R 10 RD1/4PU620J R 145 RS1/16S102J
R 11 RS1/16S223J R 146 RD1/4PU681J
R 147 RS1/16S0R0J
R 12 RS1/16S472J
R 13 RS1/16S822J R 301 RS1/16S473J
R 14 RD1/4PU102J R 302 RS1/16S473J
R 15 RD1/4PU222J R 303 RS1/16S330J
R 18 RD1/4PU473J R 304 RS1/16S330J
R 305 RS1/16S153J
R 101 RS1/16S474J
R 102 RS1/16S681J R 306 RS1/16S153J
R 103 RS1/16S153J R 307 RS1/16S564J
R 104 RS1/16S681J R 308 RS1/16S564J
R 105 RS1/16S473J R 309 RS1/16S102J
R 310 RS1/16S102J
R 106 RS1/16S681J
R 107 RS1/16S473J R 311 RS1/16S103J
R 108 RS1/16S681J R 312 RS1/16S103J
R 109 RS1/16S473J R 313 RS1/16S103J
R 110 RD1/4PU102J R 314 RD1/2PM102J
R 315 RD1/4PU104J
R 111 RS1/16S681J
R 112 RS1/16S103J R 316 RD1/4PU104J
R 113 RS1/16S681J R 317 RD1/4PU104J
R 114 RS1/16S681J R 318 RD1/4PU1R5J
R 115 RS1/16S681J R 319 RD1/4PU1R5J
R 320 RS1/16S101J
R 116 RD1/4PU681J
R 117 RS1/16S681J R 401 RS1/16S821J
R 118 RS1/16S473J R 402 RD1/4PU821J
R 119 RD1/4PU473J R 403 RS1/16S223J
R 120 RS1/16S393J R 404 RD1/4PU223J
R 405 RS1/16S102J
R 121 RS1/16S472J
R 122 RS1/16S473J R 406 RD1/4PU102J
R 123 RS1/16S473J R 407 RS1/16S0R0J
R 124 RS1/16S222J R 408 RS1/16S0R0J
R 125 RS1/16S222J R 409 RS1/16S0R0J
R 410 RS1/16S0R0J
22
KEH-P1010R,P1013R
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
R 411 RD1/4PU222J C 101 CKSRYB103K50
R 413 RD1/4PU222J C 102 CKSRYB472K50
R 415 RS1/16S821J C 103 CKSRYB473K25
R 416 RS1/16S821J C 104 CEAL101M10
R 417 RS1/16S473J C 105 CKSRYB182K50
R 418 RS1/16S473J C 106 CKSRYB223K25
R 419 RD1/4PU562J C 107 CKSRYB223K25
R 421 RS1/16S472J C 108 CKSRYB223K25
R 422 RS1/16S472J C 109 CKSRYB103K50
R 500 RS1/16S101J C 110 CKSRYB103K50
R 501 RS1/16S221J C 111 CEAL2R2M50
R 502 RS1/16S103J C 112 CEAL2R2M50
R 503 RS1/16S152J C 113 CKSRYB103K50
R 504 RD1/4PU223J C 114 CEAL101M10
R 505 RD1/4PU103J C 115 CKSRYB472K50
R 506 RS1/16S153J C 116 CKSRYB222K50
R 701 RS1/16S223J C 117 CKSRYB222K50
R 702 RS1/16S472J C 118 CKSRYB473K25
R 703 RS1/16S103J C 119 CCSRCH101J50
R 704 RS1/16S223J C 120 CEAL220M10
R 705 RS1/16S223J C 121 CKSRYB104K25
R 706 RS1/16S102J C 122 CEAL220M10
R 707 RS1/16S122J C 123 CKSRYB104K25
R 708 RS1/16S0R0J C 124 CCSRCH471J50
R 709 RS1/16S104J C 125 CCSRCH471J50
R 710 RS1/16S473J C 126 CKSRYB104K25
R 716 RD1/4PU102J C 127 CCSRCH270J50
R 717 RS1/16S472J C 128 CCSRCH270J50
R 718 RS1/16S473J C 301 CCSRCH471J50
R 719 RS1/16S223J C 303 CKSRYB102K50
R 720 RS1/16S473J C 304 CKSRYB102K50
R 721 RS1/16S473J C 305 CEAL101M10
R 722 RD1/2PM102J C 306 CEAL101M10
R 723 RS1/16S223J C 307 CKSRYB103K50
R 724 RD1/2PM102J C 308 CKSRYB103K50
R 801 RS1/16S222J C 309 CCSRCH101J50
R 802 RS1/16S222J C 310 CCSRCH101J50
R 803 RS1/16S222J C 311 CEAL330M10
R 804 RD1/4PU473J C 312 CEAL100M16
R 805 RD1/4PU222J C 313 CKSRYB103K50
R 806 RS1/16S223J C 401 CKSRYB105K10
R 807 RD1/4PU222J C 402 CKSRYB105K10
C 403 CKSRYB105K10
CAPACITORS C 404 CKSRYB105K10
C 405 CKSRYB224K10
C 1 CEAL4R7M16
C 2 CCSRCH101J50 C 406 CKSRYB224K10
C 3 CKSRYB102K50 C 407 CKSRYB224K10
C 4 CEAL2R2M50 C 408 CKSRYB224K10
C 5 CKSRYB104K25 C 409 CKSRYB104K25
C 410 CEAL470M10
23
KEH-P1010R,P1013R
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
C 411 CEAL100M16 Unit Number :CZW5522(KEH-P1010R/XM/EW)
C 413 CKSRYB105K10 :CZW5521(KEH-P1013R/XM/EW)
C 414 CKSRYB105K10 Unit Name :Keyboard Unit
C 415 CKSRYB103K50
C 416 CKSRYB103K50 MISCELLANEOUS
C 417 CKSRYB472K50 IC 900 IC PD6293A
C 418 CKSRYB472K50 D 900 Diode DA204K
C 419 CKSRYB103K50 D 901 Diode DA204K
C 420 CKSRYB103K50 L 900 Ferri-Inductor LAU101K
C 421 CEAL2R2M50 X 900 Ceramic Resonator 4.97MHz CSS1422
C 422 CEAL2R2M50 PL 901 Lamp 14V 65mA See Contrast table
C 423 CKSRYB222K50 PL 902 Lamp 14V 65mA See Contrast table
C 424 CKSRYB222K50 PL 903 Lamp 14V 65mA See Contrast table
C 427 CKSRYB474K10 RN 901 RAB4C473J
C 428 CKSRYB474K10 RN 902 RAB4C473J
C 429 CKSRYB474K10 LCD900 LCD CZA5541
C 430 CKSRYB474K10
C 431 CKSRYB474K10 RESISTORS
C 432 CKSRYB474K10
C 433 CKSRYB474K10 R 900 RS1/16S473J
R 901 RS1/16S472J
C 434 CKSRYB474K10 R 902 RS1/16S222J
C 500 CKSRYB104K25 R 903 RS1/16S222J
C 501 3300