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MZ-N510CK
SERVICE MANUAL
Ver 1.0 2003. 01

US Model Canadian Model Mexican Model

photo : silver model

US and foreign patents licensed from Dolby Laboratories.

Model Name Using Similar Mechanism Mechanism Type Optical Pick-up Name

MZ-R410 MT-MZN710-177 LCX-5R

· SonicStage, OpenMG and the OpenMG logo, MagicGate, Net MD and the Net MD logo are trademarks of Sony Corporation. · Microsoft, Windows, Windows NT and Windows Media are trademarks or registered trademarks of Microsoft Corporation in the United States and /or other countries. · IBM and PC/AT are registered trademarks of International Business Machines Corporation. · Macintosh is a trademark of Apple Computer, Inc. in the United States and/ or other countries. · MMX and Pentium are trademarks or registered trademarks of Intel Corporation. · All other trademarks and registered trademarks are trademarks or registered trademarks of their respective holders. · " and ¤ ma rks are omitted in this manual.

SPECIFICATIONS
Audio playing system
MiniDisc digital audio system

Laser diode properties
Material: GaAlAs Wavelength: = 790 nm Emission duration: continuous Laser output: less than 44.6 W (This output is the value measured at a distance of 200 mm from the lens surface on the optical pick-up block with 7 mm aperture.)

Recording and playback time (when using MDW-80)
Maximum 160 min. in monaural Maximum 320 min. in LP4 stereo

Revolutions
380 rpm to 2,700 rpm (CLV)

Error correction
ACIRC (Advanced Cross Interleave Reed Solomon Code)

Sampling frequency
44.1 kHz

Sampling rate converter
Input: 32 kHz/44.1 kHz/48 kHz

Coding
ATRAC (Adaptive TRansform Acoustic Coding) ATRAC3 LP 2/LP4

­ Continued on next page ­

PORTABLE MINIDISC RECORDER
9-877-070-01
2003A1600-1 C 2003.01

Sony Corporation
Personal Audio Company Published by Sony Engineering Corporation

MZ-N510CK

Modulation system
EFM (Eight to Fourteen Modulation)

Battery life
The battery life may be shorter due to operating conditions, the temperature of the location, or alkaline dry battery you use. (Unit: approx.hours)(JEITA1))
Normal LR6 (SG) alkaline dry battery2) Recording3) Playback
1) Measured

Frequency response
20 to 20,000 Hz ­ 3 dB

Inputs1)
Line in: stereo mini-jack for analog input (minimum input level 49 mV) optical (digital) mini-jack for optical (digital) input

LP2

LP4

Outputs
i: stereo mini-jack

Maximum output level
5 mW + 5 mW; load impedance 16 (except USA),24(nly USA)

10 42

14 48

18.5 56

Power requirements
Sony AC Power Adaptor connected at the DC IN 3V jack: 120 V AC, 60 Hz (Models for USA, Canada and Mexico) The recorder: Size-AA (LR6) alkaline battery Approx. 81.0 × 27.7 × 74.4 mm (w/h/d) (31/4 × 11/8 × 3 in.)

Dimensions Mass

in accordance with the JEITA (Japan Electronics and Information Technology Industries Association) standard. 2) When using a Sony LR6 (SG) STAM INA alkaline dry battery (produced in Japan). 3) To prevent interrupted recording due to drained battery, use new battey for recording operations.

Approx. 103 g (3.6 oz) the recorder only
1)The

LINE IN (OPTICAL) jack is used to connect either a digital (optical) cable or a line (analog) cable. 2)The i jack connects either headphones/ earphones or a line cable. 3)Measured in accordance with JEITA.

When to replace the battery When the dry battery is weak, flashing r or L OW BATT a ppears in the display. Replace the dry battery. The battery level indicator is approximate. It may be more or less than the indication depending on the operating condition.
Note
Stop the recorder before replacing battery.

Car connecting pack
Frequency response: 50 to 20,000Hz (Differs depending on your car cassette deck) Dimensions: Approx. 102.4 × 12.1 × 63.8 mm (w/h/d) (41/8 × 1/2 × 25/8 in.) Mass: Approx. 42 g (1.5 oz) Cord length: Approx. 1.5 m

Car battery cord
Input voltage: DC 12 V/24 V (only for negative # ground cars) Rated output voltage: DC 3.0 V Rated output current: 1,000 mA Dimensions: Approx. 36.0 × 26.2 × 101.1 mm (w/h/d) (17/16 × 11/16 × 4 in.) including projecting parts Mass: Approx. 60 g (2.2 oz) Cord length: Approx. 1.5 m

Checking the supplied accessorie
AC power adaptor (1) Headphones/earphones (1) Dedicated US cable (1) Rotary commander (1) CD-ROM (SonicStage Ver. 1.5 and Net MD Simple Burner Ver. 1.5)(1)* Car battery cord (1) Car connecting pack (1) Carrying case with Velcro strips (1) Do not play a CD-ROM on an audio CD player.
Design and specifications are subject to change without notice.

SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

2

MZ-N510CK

CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
On power sources
· Use house current, nickel metal hydride rechargeable battery, LR6 (size AA) battery, or car battery. · For use in your house: Do not use any other AC power adaptor since it may cause the recorder to malfunction.

TABLE OF CONTENTS 1. 2. 3.
3-1. 3-2. 3-3. 3-4. 3-5. 3-6. 3-7. 3-8. 3-9. 3-10. 3-11.

SERVICING NOTES ............................................... 4 GENERAL ................................................................... 5 DISASSEMBLY
Disassembly Flow ........................................................... Case (Lower) ................................................................... Upper Panel Section ........................................................ LCD Module, Button (Control) ...................................... MAIN Board ................................................................... Mechanism Deck (MT-MZN710-177) ........................... Set Chassis Assy ............................................................. OP Service Assy (LCX-5R) ............................................ Holder Assy ..................................................................... DC Motor (Sled) (M602) ................................................ DC Motor (Over Write Head Up/Down) (M603), DC SSM18B Motor (Spindle) (M601) ........................... 6 7 7 8 8 9 9 10 11 11 12

Polarity of the plug
· Connect the AC power adaptor to an easily accessible AC outlet. Should you notice an abnormality in the AC power adaptor, disconnect it from the AC outlet immediately. · The recorder is not disconnected from the AC power source (mains) as long as it is connected to the wall outlet, even if the recorder itself has been turned off. · If you are not going to use this recorder for a long time, be sure to disconnect the power supply (AC power adaptor, dry battery, rechargeable battery, or car battery cord). To remove the AC power adaptor from the wall outlet, grasp the adaptor plug itself; never pull the cord.

4. 5. 6.

TEST MODE .............................................................. 13 ELECTRICAL ADJUSTMENTS ......................... 19 DIAGRAMS
39 40 41 42 43 44 45 46 52

Notes on chip component replacement · Never reuse a disconnected chip component. · Notice that the minus side of a tantalum capacitor may be damaged by heat. Flexible Circuit Board Repairing · Keep the temperature of the soldering iron around 270 °C during repairing. · Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). · Be careful not to apply force on the conductor when soldering or unsoldering. UNLEADED SOLDER Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size) : LEAD FREE MARK Unleaded solder has the following characteristics. · Unleaded solder melts at a temperature about 40 °C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 °C . Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful! · Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc. · Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

6-1. Block Diagram ................................................................ 6-2. Note for Printed Wiring Board and Schematic Diagrams ....................................................... 6-3. Printed Wiring Board ­ MAIN Board (Side A) ­ ............................................. 6-4. Printed Wiring Board ­ MAIN Board (Side B) ­ ............................................. 6-5. Schematic Diagram ­ MAIN Board (1/4) ­ .................. 6-6. Schematic Diagram ­ MAIN Board (2/4) ­ .................. 6-7. Schematic Diagram ­ MAIN Board (3/4) ­ .................. 6-8. Schematic Diagram ­ MAIN Board (4/4) ­ .................. 6-9. IC Pin Function Description ...........................................

7.
7-1. 7-2. 7-3. 7-4. 7-5.

EXPLODED VIEWS
Case Section .................................................................... Chassis Section ............................................................... MAIN Board Section ...................................................... Mechanism Deck Section-1 (MT-MZN710-177) ........... Mechanism Deck Section-2 (MT-MZN710-177) ........... 58 59 60 61 62

8.

ELECTRICAL PARTS LIST ............................... 63

3

MZ-N510CK SECTION 1 SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK Never look into the laser diode emission from right above when checking it for adjustment. It is feared that you will lose your sight. NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK (LCX-5R) The laser diode in the optical pick-up block may suffer electrostatic break-down easily. When handling it, perform soldering bridge to the laser-tap on the flexible board. Also perform measures against electrostatic break-down sufficiently before the operation. The flexible board is easily damaged and should be handled with care. · In performing the repair with the power supplied to the set, removing the MAIN board causes the set to be disabled. In such a case, fix a convex part of the open/close detect switch (S803 on MAIN board) with a tape in advance. Handle the FLEXIBLE board (over write head) with care, as it has been soldered directly to the MAIN board. In repairing the component side of MAIN board, connect the FLEXIBLE board (over write head) and the MAIN board with the lead wires in advance.

FLEXIBLE board (over write head)

upper panel assy

tape

S803

MAIN board

· This set requires the patch data in the nonvolatile memory (IC852) to be rewritten using the application, when the MAIN board was replaced. (See page 31)

System requirements

laser-tap

The following hardware and software are required in order to use the SonicStage software for the Net MD. Computer IBM PC/AT or Compatible CPU: Pentium II 400 MHz or higher (Pentium III 450 MHz or higher is recommended.) Hard disk drive space1): 120 MB or more RAM: 64 MB or higher (128 MB or higher is recommended) Others CD-ROM drive (capable of digital playback by WDM) Sound Board USB port (supports USB 2.0 Full Speed (previously USB 1.1)) Operating System Factory installed: Windows XP Home Edition/Windows XP Professional/Windows Millennium Edition/Windows 2000 Professional/Windows 98 Second Edition High Color (16bit) or greater, 800 480 dots or more (800 600 dots or more is recommended) Internet access: for Web registration and EMD services Windows Media Player (version 7.0 or higher) installed for playing WMA files

OPTICAL PICK-UP FLEXIBLE BOARD

Display Others

1)

Note on hard disk drive space
120 MB or more free space on the hard disk drive is required. If your computer does not have enough space, the software will not be properly installed. The required free space differs according to the version of your Windows OS, or the amount of audio files that you handle.

This software is not supported by the following environments:
· Macintosh · Windows XP versions other than Home Edition or Professional · Windows 2000 versions other than Professional · Windows 98 versions other than Second Edition · Windows NT · Windows 95 · Personally constructed PCs or operating systems · An environment that is an upgrade of the original manufacturer-installed operating system · Multi-boot environment · Multi-monitor environment

Notes
· We do not ensure trouble-free operation on all computers that satisfy the system requirements. · We do not ensure trouble-free operation of the system suspend, sleep, or hibernation function on all computers.

4

MZ-N510CK SECTION 2 GENERAL
This section is extracted from instruction manual.

Looking at controls
The recorder

The display window of the recorder

A Display window B GROUP button C X (pause) button D END SEARCH button E MENU button F OPEN button G VOL +*, ­ button * VOL + has a tactile dot. H 4-way control key ENTER · N* .,> (search/AMS) x · CANCEL/CHG (stop/cancel/ charge)
* N has a tactile dot.

I REC (record) · T MARK button J USB connecting jack K Handstrap hole Use the hole to attach your own strap. L Battery compartment (at the bottom) M LINE IN (OPTICAL) jack N HOLD switch To prevent the buttons from being accidentally operated when you carry the recorder, use this function. O i (headphones/earphones) jack P DC IN 3V jack

MONO (monaural) indication LP mode indication Sound indications Disc indication Shows that the disc is rotating for recording or playing an MD. E Level meter Shows the volume of the MD being played or recorded. F Disc name/track name indication Lights up when labeling a disc or a track. G SYNC (synchro-recording) indi cation H REC indication Lights up while recording. When flashing, the recorder is in record standby mode.

A B C D

I Battery indication Shows approximate battery condition. J : Indication for remaining playing time of the current track or of the disc : Indication for remaining recordable time of the disc K Time display L Character information display Displays the disc and track names, error messages, track numbers, etc. M Play mode indications Shows the play mode (shuffle play, repeat play, group play, bookmark play, etc.) of the MD.

11

Recorder Operation

12

5

MZ-N510CK SECTION 3 DISASSEMBLY
· This set can be disassembled in the order shown below.

3-1.

Disassembly Flow
SET

CASE (LOWER)

MAIN BOARD

UPPER PANEL SECTION

In order to remove mechanism deck, please remove MAIN board and upper panel section.

MECHANISM DECK (MT-MZN710-177)

LCD MODULE, BUTTON (CONTROL)

SET CHASSIS ASSY

OP SERVICE ASSY (LCX-5R)

DC MOTOR (SLED) (M602)

DC MOTOR (OVER WRITE HEAD UP/DOWN) (M603), DC SSM18B MOTOR (SPINDLE) (M601)

HOLDER ASSY

6

MZ-N510CK

Note: Follow the disassembly procedure in the numerical order given.

3-2.

Case (Lower)

2 two screws (M1.4) 1 two screws (M1.4) 3 Remove the case (lower) in the direction of the arrow.

3-3.

Upper Panel Section
1 flexible board (CN871) 4 upper panel section

set chassis assy
5 torsion spring (pop up-L)

3 two step screws

torsion spring (pop up-L)

2 Slide the open slider in the direction of the arrow, and open the upper panel section.

7

MZ-N510CK

3-4.

LCD Module, Button (Control)
1 six screws

Note: On installation, adjust the position of both switch and knob (hold).

2 LCD module

switch

3 three screws

4 open locker 5 button (control)

case (upper) sub assy

knob (hold)

3-5.

MAIN Board

1 Remove two solders of the flexible board (over write head). 8 MAIN board 4 four screws (M1.4)

5 battery terminal board (+)

3 flexible board (CN871)

6 battery terminal (­)

7 flexible board (optical pick-up) (CN501)

2 flexible board (motor) (CN701)

8

MZ-N510CK

3-6.

Mechanism Deck (MT-MZN710-177)

1 two step screws (MD)

3 mechanism deck (MT-MZN710-177)

2

The portion which projected is removed.

3-7.

Set Chassis Assy

2 two screws (TP 1.7 × 2.5) 4 ground spring (USB) 5 set chassis assy

3 battery case

1 tension spring (lock)

9

MZ-N510CK

3-8.

OP Service Assy (LCX-5R)

2 gear (SA) 1 washer (0.8-2.5)

5 screw (M1.4)

6 thrust detent spring 3 screw (M1.4) 4 rack spring 8 Pull off lead screw.

7

9 Opening the over write head toward the direction A, remove the OP service assy (LCX-5R) toward the direction B. B

Note: Do not open the entire assy forcibly, when opening the over write head.

OP service assy (LCX-5R)
A

over write head section

10

MZ-N510CK

3-9.

Holder Assy

4 holder assy

2 Open the holder assy

3 boss 1 convex portion

3 boss

3-10. DC Motor (Sled) (M602)

2 washer (0.8-2.5) 3 gear (SA)

4 two screws (M1.4)

1 Remove six solders of the motor flexible board.

5 DC motor (sled) (M602)

11

MZ-N510CK

3-11. DC Motor (Over Write Head Up/Down) (M603), DC SSM18B Motor (Spindle) (M601)
1 Remove six solders of the motor flexible board. 2 tapping screw 3 motor cover 7 DC motor (over write head up/down) (M603)

Note: Press-fit the gear (HA) up to the position of the DC motor (over write head up/down) (M603) as shown below.
8 three tapping screws 6 gear (HA)

gear (HA) 3.15 mm

4 gear (HB)

DC motor (over write head up/down) (M603)
5 gear (HC)

9 DC SSM18B motor (spindle) (M601)

12

MZ-N510CK SECTION 4 TEST MODE
Outline
· This set provides the Overall adjustment mode that allows CD and MO discs to be automatically adjusted when in the test mode. In this overall adjustment mode, the disc is discriminated between CD and MO, and each adjustment is automatically executed in order. If a fault is found, the system displays its location. Also, the manual mode allows each individual adjustment to be automatically adjusted. · Operation in the test mode is performed with the set. A key having no particular description in the text, indicates a set key.

Operation in Setting the Test Mode
· When the test mode becomes active, first the display check mode is selected. · Other mode can be selected from the display check mode. · When the test mode is set, the LCD repeats the following display.
Set LCD display

Setting Method of Test Mode
There are three different methods to set the test mode: 1 Short SL803 (TEST) on the MAIN board with a solder bridge (connect pin
All lit

All off

Microcomputer version display

00 8

V1.200

· When the X key is pressed and hold down, the display at that time is held so that display can be checked.

Releasing the Test Mode
For test mode set with the method 1: Turn off the power and open the solder bridge on SL803 (TEST) on the MAIN board.
Note: Remove the solders completely. Remaining could be shorted with the chassis, etc.

For test mode set with the method 2 or 3: Turn off the power.

SL803 (TEST)

2 In the normal mode, turn on the [HOLD] switch. While pressing the [GROUP] key press the following order:
> t > t . t . t > t . t > t . t X t X

3 In the normal mode, turn on the [HOLD] switch on the set. While pressing the xCANCEL/CHG key on the set, press the keys on the remote commander with the following order : > t > t . t . t > t . t > t . t --t -Note: If electrical adjustment (CD and MO overall adjustment) has not been finished completely, "NV Error" is displayed on LCD of the set.

13

MZ-N510CK

Configuration of Test Mode [Test Mode $Display Check Mode%]
Press the > key or press the [VOL +] key on the remote commander.

[VOL +] key: 100th place of item number [Major item switching]
> key xCANCEL/CHG

increase.

[VOL --] key: 100th place of item number
decrease.

[Manual Mode]
Press the
xCANCEL/CHG key

Press the . on the remote commander. Press the
xCHANCEL/CHG key

[Servo Adjustment] [Audio Adjustment] [Power Supply Adjustment] [OP Alignment Adjustment] key or press the [VOL --] key

[VOL +] key: 10th place of item number increase. [Medium item switching] [VOL --] key: 10th place of item number
> key xCANCEL/CHG

key

decrease.

key

[Minor item switching]

> key: Unit place of item number

[Overall Adjustment Mode] [Electrical Offset Adjustment]
Power Supply Adjustment Auto Item Feed CD Overall Adjustment/ MO Overall Adjustment

increase.
. key: Unit place of item number

decrease.

[Adjusted value variation] [VOL +] key: Increases the adjusted
value of the 1st digit

Press the [GROUP] key

[Self-Diagnosis Result Display Mode]
Press the xCHANCEL/CHG key Press the ENTER N or [VOL +] key

[VOL --] key: Decreases the adjusted
value of the 1st digit

[Adjusted value write]
X key on the set or

[Sound Skip Check Result Display Mode]
Press the xCHANCEL/CHG key Press the [VOL -] key

[Key Check Mode]
The key check quits, or open the upper panel

Manual Mode
Mode to adjust or check the operation of the set by function. Normally, the adjustment in this mode is not executed. However, the Manual mode is used to clear the memory, power supply adjustment, and laser power check before performing automatic adjustments in the Overall Adjustment mode. · Transition Method in Manual Mode 1. Set the test mode (see page 13). 2. Press the > or press the[VOL +] key on the remote commander activates the manual mode where the LCD display as shown below.
Set LCD display

--key on the remote commander : When adjusted value is changed: Adjusted value is written. When adjusted value is not changed: That item is adjusted automatically.

0 00

Manual

3. During each test, the optical pick-up moves outward or inward while the > or . key is pressed for several seconds respectively. 4. Each test item is assigned with a 3-digit item number; 100th place is a major item, 10th place is a medium item, and unit place is a minor item. The values adjusted in the test mode are written to the nonvolatile memory (for the items where adjustment was made).

14

MZ-N510CK

5. The display changes a shown below each time the [END SEARCH] key is pressed.

Self-Diagnosis Result Display Mode
This set uses the self-diagnostic function system in which if an error occurred during the recording or playing, the mechanism control block and the power supply control block in the microcomputer detect it and record its cause as history in the nonvolatile memory. By checking this history in the test mode, you can analyze a fault and determine its location. Total recording time is recorded as a guideline of how long the optical pick-up has been used, and by comparing it with the total recording time at the time when an error occurred in the selfdiagnosis result display mode, you can determine when the error occurred. Clear both self-diagnosis history data and total recording time, if the optical pick-up was replaced. · Self-Diagnosis Result Display Mode Setting Method 1. Set the test mode (see page 13). 2. In the display check mode, press the [GROUP] key activates the self-diagnosis result display mode where the LCD display as shown below.
Set LCD display

· Address & Adjusted Value Display
Set LCD display

0 11
item number Set LCD display

C68S1B
address adjusted value

· Jitter Value & Adjusted Value Display

0 11
item number Set LCD display

0FEJ1B
jitter value adjusted value

· Block Error Value & Adjusted Value Display

0 11
item number Set LCD display

063B1B
adjusted value block error value

0 XX
error display code

1 0000
history code Total recording time when error occurred

· ADIP Error Value & Adjusted Value Display

3. Then, each time the > key is pressed, LCD display descends by one as shown below. Also, the LCD display ascends by one when the . key is pressed.

0 11
item number

081A1B
adjusted value ADIP error value

1

· Focus Drive Value & Adjusted Value Display
Set LCD display

0 XX 1 * * * * 0 XX N * * * *

0 11
item number

000F1B
adjusted value focus drive value

0 XX N 1 * * * * 0 XX N 2 * * * * 0 XX R _ * * * *

· Item Title Display
Set LCD display

0 11
item number

LrefPw
item title

1
XX : Error code * * * * : Total recording time

However in the power mode (item number 700's), only the item is displayed. 6. Quit the manual mode, and press the xCANCEL/CHG key to return to the test mode (display check mode).

If the [GROUP] key is pressed with this display, the LCD switches to the simple display mode. 4. Quit the self-diagnosis result display mode, and press the xCANCEL/CHG key to return to the test mode (display check mode).

Overall Adjustment Mode
Mode to adjust the servo automatically in all items. Normally, automatic adjustment is executed in this mode at the repair. For further information, refer to "SECTION 5 ELECTRICAL ADJUSTMENTS" (see page 19).

15

MZ-N510CK

· Description of Error Indication Codes Problem No error Indication code 00 01 Servo system error 02 03 04 11 TOC error Power supply system error 12 13 22 31 32 Offset system error 33 34 35 36 · Description of Indication History History code number 1 N N1 N2 R_ Description The first error The last error One error before the last. Two errors before the last. Total recording time Meaning of code No error Simple display --No error Attempt to access an abnormal address High temperature detected Disordered focus or can not read an address Abnormal rotation of disc Faulty TOC contents data could not be read at SYNC TOC address data error Momentary interruption detected Offset error Focus error ABCD offset error Tracking error Offset error X1 tracking error Offset error MD DATA 2 disc error Mirror retry over Description

Illegal access target Adrs address was specified High temperature Focus error Spindle error TOC error Data reading error TOC address error Low battery Offset error Focus error ABCD offset error Tracking error Offset error X1 tracking error Offset error MD DATA 2 disc error Mirror error Temp Fcus Spdl TOC Data Tadr LBat Ofst ABCD TE X1TE MD2 Mirr

Reset the Error Display Code
After servicing, reset the error display code. · Setting Method of Reset the Error Display Code 1. Set the test mode (see page 13). 2. Press the [GROUP] key activates the self-diagnosis result display mode. 3. To reset the error display code, press the X key (twice) when the code is displayed (except "R_****"). (All the data on the 1, N, N1, and N2 will be reset)

16

MZ-N510CK

Sound Skip Check Result Display Mode
This set can display the count of errors that occurred during the recording/playing for checking. · Setting Method of Sound Skip Check Result Display Mode 1. Set the test mode (see page 13). 2. Press the ENTERN key or [VOL+] key, and the playing or recording sound skip result display mode becomes active respectively where the LCD displays the following.
Set LCD display

· Cause of Sound Skip Error Cause of error EIB Play Stat Adrs BEmp BOvr Record Bful Rtry Description of error Sound error correction error Decoder status error Address access error Buffer is empty Buffer is full, and sounds were dumped Buffer capacity becomes less, and forcible writing occurred Retry times over

0 00

P**R**
Total count of play system errors (hex.) Total count of record system errors (hex.)

4. To quit the sound skip check result display mode and to return to the test mode (display check mode), press the xCANCEL/ CHG key. · Setting Method of Key Check Mode 1. Set the test mode (see page 13). 2. Press the [VOL -] key activates the key check mode.
Set LCD display

3. When the ENTERN key is pressed, total error count is displayed on the LCD, and each time the > key is pressed, the display item moves down by one as shown below. Also, if the . key is pressed, the display item moves up by one, then if the [VOL+] key is pressed, the display in the record mode appears. When the [VOL +] key is pressed, total error count is displayed on the LCD, and each time the > key is pressed, the display item moves down by one as shown below. Also, if the . key is pressed, the display item moves up by one, then if the ENTERN key is pressed, the display in the play mode appears.
Playing sound skip result display Recording sound skip result display

0 00
3. When each key on the set and on remote commander is pressed, its name is displayed on the set LCD. (Operated position is displayed for 4 seconds after the slide switch is operated. Example1: When the > key on the set is pressed:

0 00 P * * R * * 0 00 E I B * * 0 00 S t a t * * 0 00 A d r s * * 0 00 B E m p * * 0 00 # # # # # #

0 00 P * * R * * 0 00 B O v r * * 0 00 B f u l * * 0 00 R t r y * *

Set LCD display

0 00

FF

Example2: When the u /ENT key on the remote commander is pressed:
Set LCD display

0 00 # # # # # #

0 00

r P PUS

P**R**: Total play/record errors (hex.) ** : Counter of sound skip check each item (hex.) ######: 6-digit address where sound was skipped last (hex.)

17

MZ-N510CK

4. When all the keys on the set and on the remote commander are considered as OK, the following displays are shown. Example1: When the keys on the set are considered as OK:
Set LCD display

8 88

SET OK

Example2: When the keys on the remote commander are considered as OK:
Set LCD display

8 88

RMC OK

5. When all keys were checked or if the upper panel is opened, the key check mode quits and the test mode (display check mode) comes back.

18

MZ-N510CK SECTION 5 ELECTRICAL ADJUSTMENTS
Outline
· In this set, automatic adjustment of CD and MO can be performed by entering the test mode. However, before starting automatic adjustment, the memory clear, power supply adjustment, and laser power check must be performed in the manual mode. · A key having no particular description in the text, indicates a set key. 3. Press the X key once more.
Set LCD display

0 21

Res***
NV reset (after several seconds)

Precautions for Adjustment
1. Adjustment must be done in the test mode only. After adjusting, release the test mode. 2. Use the following tools and measuring instruments. · Test CD disc TDYS-1 (Part No. : 4-963-646-01) · SONY MO disc available on the market · Digital voltmeter · Laser power meter LPM-8001 (Part No. : J-2501-046-A) · Thermometer (using the Temperature Correction) · Personal computer · USB cable 3. Unless specified otherwise, supply DC 3V from the DC IN 3V jack (J951). 4. Switch position HOLD switch ............................................... ON

0 21

Reset!

4. Press the xCANCEL/CHG key to quit the manual mode, and return to the test mode (display check mode).

Temparature Correction
· Adjustment Method of Temperature Correction 1. Select the manual mode of the test mode, and set the item number 015 (see page 14).
Set LCD display

Adjustment Sequence
1. NV Reset (item number: 021) (EEPROM clear) r 2. Temperature Correction (item number: 015) r 3. Power Supply Manual Adjustment r 4. Laser Power Check and Adjustment r 5. Adjustment required before Overall Adjustment r 6. CD Overall Adjustment (item number: 031) r 7. MO Overall Adjustment (item number: 034) r 8. RESUME Clear (item number 043) r 9. Rewriting the Patch Data (at replacement of the MAIN board) r 10. Rewriting the NV values Manual Mode Overall Mode Manual Mode

0 15

SetTmp

2. Measure the ambient temperature. 3. Adjust with [VOL +] or [VOL --] key so that the adjusted value (hexadecimal value) becomes the ambient temperature. (Initial value : 19h = 25°C, Adjusting range : 80h to 7fh (­128°C to +127°C)) 4. Press the X key or press the --key on the remote commander to write the adjusted value.

Power Supply Manual Adjustment
· Adjustment sequence Adjustment must be done with the following steps. 1. VC1_LOW (PB) adjustment (item number : 741) 2. VC1_HIGH (REC) adjustment (item number : 742) 3. VC2_LOW adjustment (item number : 743) 4. VC2_HIGH adjustment (item number : 744) 5. REG1 adjustment (item number : 745) 6. REG3_LOW1 adjustment (item number : 747) 7. REG3_LOW2 adjustment (item number : 748) 8. REG3_HIGH adjustment (item number : 749) 9. VREC_LOW (X2 speed) adjustment (item number : 751) 10. VREC_MIDDLE (X4 speed)adjustment (item number : 752) 11. VREC_HIGH (HEAD MOTOR) adjustment (item number : 753) 12. CHGV_LOW adjustment (item number : 755) 13. CHGV_HIGH adjustment (item number : 756) 14. CHGI_LOW (current) adjustment (item number : 757) 15. CHGI_HIGH (current) adjustment (item number : 758) · Setting Method of Power Supply Manual Adjustment 1. Make sure that the power supply voltage is 3V. 2. Select the manual mode of the test mode (see page 14). 3. Set item number.

NV Reset
· Setting Method of NV Reset 1. Select the manual mode of the test mode, and set item number 021 NV Reset (see page 14).
Set LCD display

0 21
2. Press the X key.
Set LCD display

***SCC

Note1: BATT- terminal is not GND when AC adaptor is used. Note2: Power supply adjustment auto item feed mode (page 25) is available to perform the temperature Correction and Power Supply Adjustment without entering the manual mode.

0 21

ResOK?

19

MZ-N510CK

· Adjustment Method of VC1_LOW (PB) (item number: 741)
Set LCD display

· Adjustment Method of VC2_LOW (item number: 743)
Set LCD display

7 41
**: Adjusted value

AD **

7 43
**: Adjusted value

AD **

1. Connect a digital voltmeter to the TP1928 (VCO1) on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL --] key (voltage down) so that the voltage becomes 2.35 ± 0.05V.
digital voltmeter MAIN board TP1928 (VCO1) TP1311 (GND)

1. Connect a digital voltmeter to the TP1905 (VCOUT) on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL -] key (voltage down) so that the voltage becomes 2.30 ± 0.01V.
digital voltmeter MAIN board TP1905 (VCOUT) TP1311 (GND)

-- key on the remote 2. Press the X key on the set or the commander to write the adjusted value.
AdjustmentandConnectionLocation: MAIN board (see page 24)

-- key on the remote 2. Press the X key on the set or the commander to write the adjusted value.
AdjustmentandConnectionLocation: MAIN board (see page 24)

· Adjustment Method of VC1_HIGH (REC) (item number: 742)
Set LCD display

· Adjustment Method of VC2_HIGH (item number: 744)
Set LCD display

7 42
**: Adjusted value

AD **

7 44
**: Adjusted value

AD **

1. Connect a digital voltmeter to the TP1928 (VCO1) on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL --] key (voltage down) so that the voltage becomes 2.50 ± 0.05V.
digital voltmeter MAIN board TP1928 (VCO1) TP1311 (GND)

1. Connect a digital voltmeter to the TP1905 (VCOUT) on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL -] key (voltage down) so that the voltage becomes 2.55 ± 0.01V.
digital voltmeter MAIN board TP1905 (VCOUT) TP1311 (GND)

-- key on the remote 2. Press the X key on the set or the commander to write the adjusted value.
AdjustmentandConnectionLocation: MAIN board (see page 24)

-- key on the remote 2. Press the X key on the set or the commander to write the adjusted value.
AdjustmentandConnectionLocation: MAIN board (see page 24)

20

MZ-N510CK

· Adjustment Method of REG1 (item number: 745)
Set LCD display

· Adjustment Method of REG3_LOW2 (item number: 748)
Set LCD display

7 45
**: Adjusted value

AD **

7 48
**: Adjusted value

AD **

1. Connect a digital voltmeter to the TP1909 (REGO1) on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL -] key (voltage down) so that the voltage becomes 2.05 ± 0.01V.
digital voltmeter MAIN board TP1909 (REGO1) TP1311 (GND)

1. Connect a digital voltmeter to the TP1907 (REGO3) on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL -] key (voltage down) so that the voltage becomes 1.25 ± 0.01V.
digital voltmeter MAIN board TP1907 (REGO3) TP1311 (GND)

2. Press the X key on the set or the -- key on the remote commander to write the adjusted value. AdjustmentandConnectionLocation: MAIN board (see page 24)

2. Press the X key on the set or the -- key on the remote commander to write the adjusted value. AdjustmentandConnectionLocation: MAIN board (see page 24)

· Adjustment Method of REG3_LOW1 (item number: 747)
Set LCD display

· Adjustment Method of REG3_HIGH (item number: 749)
Set LCD display

7 47
**: Adjusted value

AD **

7 49
**: Adjusted value

AD **

1. Connect a digital voltmeter to the TP1907 (REGO3) on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL -] key (voltage down) so that the voltage becomes 1.25 ± 0.01V.
digital voltmeter MAIN board TP1907 (REGO3) TP1311 (GND)

1. Connect a digital voltmeter to the TP1907 (REGO3) on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL -] key (voltage down) so that the voltage becomes 1.25 ± 0.01V.
digital voltmeter MAIN board TP1907 (REGO3) TP1311 (GND)

-- key on the remote 2. Press the X key on the set or the commander to write the adjusted value.
AdjustmentandConnectionLocation: MAIN board (see page 24)

-- key on the remote 2. Press the X key on the set or the commander to write the adjusted value.
AdjustmentandConnectionLocation: MAIN board (see page 24)

21

MZ-N510CK

· Adjustment Method of VREC_LOW (X2 speed) (item number: 751)
Set LCD display

· Adjustment Method of VREC_HIGH (HEAD MOTOR) (item number: 753)
Set LCD display

7 51
**: Adjusted value

AD **

7 53
**: Adjusted value

AD **

1. Connect a digital voltmeter to the TP1620 (VREC) on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL -] key (voltage down) so that the voltage becomes 1.20 ± 0.02V.
digital voltmeter MAIN board TP1620 (VREC) TP1311 (GND)

1. Connect a digital voltmeter to the TP1620 (VREC) on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL -] key (voltage down) so that the voltage becomes between 1.65V and 1.75V.
digital voltmeter MAIN board TP1620 (VREC) TP1311 (GND)

-- key on the remote 2. Press the X key on the set or the commander to write the adjusted value.
AdjustmentandConnectionLocation: MAIN board (see page 24)

-- key on the remote 2. Press the X key on the set or the commander to write the adjusted value.
AdjustmentandConnectionLocation: MAIN board (see page 24)

· Adjustment Method of VREC_MIDDLE (X4 speed) (item number: 752)
Set LCD display

· Adjustment Method of CHGV_LOW (item number: 755)
Set LCD display

7 52
**: Adjusted value

AD ** 7 55
**: Adjusted value

AD **

1. Connect a digital voltmeter to the TP1620 (VREC) on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL -] key (voltage down) so that the voltage becomes 1.20 ± 0.02V.
digital voltmeter MAIN board TP1620 (VREC) TP1311 (GND)

Note: Remove the rechargeable battery.

1. Connect a digital voltmeter to the BATT+ and BATT­ on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL -] key (voltage down) so that the voltage becomes 1.35 ± 0.01V.
digital voltmeter MAIN board BATT + BATT ­

-- key on the remote 2. Press the X key on the set or the commander to write the adjusted value.
AdjustmentandConnectionLocation: MAIN board (see page 24)

-- key on the remote 2. Press the X key on the set or the commander to write the adjusted value.
AdjustmentandConnectionLocation: MAIN board (see page 24)

22

MZ-N510CK

· Adjustment Method of CHGV_HIGH (item number: 756)
Set LCD display

· Adjustment Method of CHGI_HIGH (Charge current) (item number: 758)
Set LCD display

7 56
**: Adjusted value

AD **

7 58
**: Adjusted value

AD **

Note: Remove the rechargeable battery.

1. Connect a digital voltmeter to the BATT + and BATT ­ on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL -] key (voltage down) so that the voltage becomes 1.80 ± 0.015V.
digital voltmeter MAIN board BATT + BATT ­

Note: Remove the rechargeable battery. Connect the resistor (10 ) (0.5%) between terminals of BATT + and BATT ­.

1. Connect a digital voltmeter to the BATT + and BATT ­ on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL -] key (voltage down) so that the voltage becomes 1.40 ± 0.015V.
digital voltmeter MAIN board BATT + BATT ­ 10 (0.5%)

-- key on the remote 2. Press the X key on the set or the commander to write the adjusted value.
AdjustmentandConnectionLocation: MAIN board (see page 24)

-- key on the remote 2. Press the X key on the set or the commander to write the adjusted value.
AdjustmentandConnectionLocation: MAIN board (see page 24)

· Adjustment Method of CHGI_LOW (Charge current) (item number: 757)
Set LCD display

7 57
**: Adjusted value

AD **

Note: Remove the rechargeable battery. Connect the resistor (47 ) (0.5%) between terminals of BATT + and BATT ­.

1. Connect a digital voltmeter to the BATT + and BATT ­ on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL -] key (voltage down) so that the voltage becomes 1.41 ± 0.015V.
digital voltmeter MAIN board BATT + BATT ­ 47 (0.5%)

-- key on the remote 2. Press the X key on the set or the commander to write the adjusted value.
AdjustmentandConnectionLocation: MAIN board (see page 24)

23

MZ-N510CK

Adjustment/checkingandConnectionLocation:
MAIN BOARD (SIDE B)

TP1655

D806 Q651 TP

SL804

BATT+

TP1909 (REGO1)
TP1717 TP1715 TP1714 TP1711 TP1712

BATT­
TP1898

TP1718

TP1867 TP1858 TP1861 TP1857 TP1720 TP1805 TP1854 TP1823 TP1852 TP1842 TP1833 R836 TP1836 TP1834 R841 TP1830 TP1831 TP1868 SL802 TP1850

TP1713

TP1722

IC361
C512

TP1536 TP1525

TP1847 TP1529 TP1523

C826 C825

TP1311 (GND)

C540 TP1519

IC501
TP1520

TP1528 TP1511 SL502 TP1837 TP1510 TP1835 TP824

TP1845

IC801

TP1860

TP1870 TP1897 TP1724 TP1725 TP1723 TP1806

TP1736

TP1721

TP1716

33 TP1896 SL901 32 C905 TP1913 TP1921 TP1902 TP1807 48 TP1961

TP1719

TP1903

TP1855

IC852
TP1876

IC901
TP1924 TP1923

TP1356

64 1 TP1910 TP1912

TP1901 16 17 TP1904

TP1906

TP1892 TP1893 1 TP1883 TP1884 TP1885 TP1887 15

19

18

13

3
12

1

IC951
24 1 6 TP1966 TP1967 7

IC601
4

IC651
5

TP1907(REGO3)

TP1905 (VCOUT)

TP1928 (VCO1)

TP1620 (VREC)

24

MZ-N510CK

Power Supply Adjustment Auto Item Feed
Set LCD display
Note: This mode is available to perform the temperature correction and power supply adjustment without entering the manual mode.

· Setting method of power supply adjustment auto item feed mode. 1. Set the test mode (see page 13) 2. Press the . key or press the [VOL --] key on the remote commander to activate the overall adjustment mode.
Set LCD display

7 41

VC1 L

0 00

Assy **

3. Press the [END SEARCH] key to set the temperature correction mode.
Set LCD display

5. Connect a digital voltmeter to the measuring points on the MAIN board, and adjust the voltage with the [VOL +] or [VOL --] key. (see page 19 to 23) Press the X key to write the adjusted value, and the item number increases automatically. 6. When not writing the adjusted value, press the > key to move to the next item. The . key is available to back to the last item. 7. The following message is displayed after all power supply adjustments finish.
Set LCD display

0 15

SetTmp

0 00

ADJ OK

4. To change the initial value (not displayed) adjust with the [VOL +] or [VOL --] key. Press the X key to write the adjusted value, and the item number increases automatically. When not writing the adjusted value, press the > key to move to the next item.

8. Press the xCANCEL/CHG key to return the test mode (display check mode).

· Configuration of power supply adjustment auto item feed

000Assy ** END SEARCH key 015 SetTmp
. key > key . key

749 REG3 H
> key

751 VREC L
. key > key

741 VC1 L
. key > key

752 VREC M
. key > key

742 VC1 H
. key > key

753 VREC H
. key > key

743 VC2 Lo
. key > key

755 ChgV L
. key > key

744 VC2 Hi
. key > key

756 ChgV H
. key > key

745 REG1
. key > key

757 CIL **
. key > key

747 REG3L1
. key > key

758 CIH **
> key

748 REG3L2
. key > key

000 ADJ OK

25

MZ-N510CK

Laser Power Check and Adjustment
· Connection
laser power meter

13. Press the > key, and set the laser MO (X4 speed) write adjustment mode (item number 014).
Set LCD display

optical pick-up objective lens

0 14

###S**
address adjusted value

· Checking and adjusting method 1. Select the manual mode of test mode (see page 14), and set the laser power adjusting mode (item number 010).
Set LCD display

0 10

Laser

14. Check that the laser power meter reading is 5.98 ± 0.71mW. 15. If the reading value is not satisfied, adjust with the [VOL +] or [VOL --] key so that the power meter reading becomes the specification value. Press the X key or press the --key on the remote commander to write the adjusted value. 16. Press the xCANCEL/CHG key to quit the manual mode, and activate the test mode (display check mode).

2. Press the . key continuously until the optical pick-up moves to the most inward track. 3. Open the cover and set the laser power meter on the objective lens of the optical pick-up. 4. Press the > key, and set the laser MO read adjustment mode (item number 011).
Set LCD display

Adjustment required before Overall Adjustment
Note : Modify four adjusted values through the following procedure before performing the CD overall adjustment and MO overall adjustment. · Adjusted values modifying procedure 1. Select manual mode of the test mode, and set item number 860 (see page 14). 2. Press the > key to set item number 861.
Set LCD display

0 11

###S**
address adjusted value

861
**: Adjusted value

###S**

5. Check that the laser power meter reading is 0.754 ± 0.13 mW. 6. If the reading value is not satisfied, adjust with the [VOL +] or [VOL --] key so that the power meter reading becomes the specification value. Press the X key or press the --key on the remote commander to write the adjusted value. 7. Press the > key, and set the laser CD read adjustment mode (item number 012).
Set LCD display

3. Adjust with the [VOL +] key (adjusted value up) or [VOL --] key (adjusted value down) so that the adjusted value becomes 3E. 4. Press the X key or press the -- key on the remote commander to write the adjusted value. 5. Press the > key to set item number 862.
Set LCD display

862
**: Adjusted value

###S**

0 12

###S**
address adjusted value

8. Check that the laser power meter reading is 0.896 ± 0.16 mW. 9. If the reading value is not satisfied, adjust with the [VOL +] or [VOL --] key so that the power meter reading becomes the specification value. Press the X key or press the --key on the remote commander to write the adjusted value. 10. Press the > key, and set the laser MO (X2 speed) write adjustment mode (item number 013).
Set LCD display

6. Adjust with the [VOL +] key (adjusted value up) or [VOL --] key (adjusted value down) so that the adjusted value becomes 00. 7. Press the X key or press the -- key on the remote commander to write the adjusted value. 8. Press the > key to set item number 863.
Set LCD display

863
**: Adjusted value

###S**

0 13

###S**
address adjusted value

9. Adjust with the [VOL +] key (adjusted value up) or [VOL --] key (adjusted value down) so that the adjusted value becomes 37. 10. Press the X key or press the -- key on the remote commander to write the adjusted value. 11. Press the > key to set item number 864 .
Set LCD display

11. Check that the laser power meter reading is 4.93 ± 0.59 mW. 12. If the reading value is not satisfied, adjust with the [VOL +] or [VOL --] key so that the power meter reading becomes the specification value. Press the X key or press the --key on the remote commander to write the adjusted value.

864
**: Adjusted value

###S**

26

MZ-N510CK

12. Adjust with the [VOL +] key (adjusted value up) or [VOL --] key (adjusted value down) so that the adjusted value becomes E0. 13. Press the X key on the set or press the --key on the remote commander to write the adjusted value.

Overall Adjustment Mode
· Configuration of Overall Adjustment Mode
x key

Overall adjustment mode (Title display)

Continuing overall adjustment

. key

CD overall adjustment

> key

MO overall adjustment

VOL+ key

Electrical offset adjustment

[END SEARCH] key

Temperature correction and Power supply adjustment auto item feed

· Overall Adjustment Mode (Title Display)
Set LCD display

0 00

Assy**

: (Disc mark) At end of power supply adjustment: Outside lit **: Left side = MO overall adjustment information F*: MO overall adjustment completed 1*: Manual adjustment exists (overall adj. not completed) 0*: Not adjusted Right side = CD overall adjustment information *F: CD overall adjustment completed *1: Manual adjustment exists (overall adj. not completed) *0: Not adjusted
Note: Adjust the CD first, when performing adjustment.

27

MZ-N510CK

· Adjustment Method of CD and MO Overall Adjustment Mode 1. Set the test mode (see page 13). 2. Press the . key or press [VOL --] on the remote commander key to activate the overall adjustment mode.
Set LCD display

8. If OK through the MO overall adjustments, press the xCANCEL/CHG key to return to the test mode and terminate the overall adjustment mode.
Set LCD display

0 00 0 00 Assy11
3. Insert CD disc in the set, and press the . key to set the CD overall adjustment mode. Automatic adjustments are made.
Set LCD display

MO OK

· Overall Adjustment error message The following message will be displayed if adjustment procedure is mistaken in the CD and MO overall adjustment.
Message CLOSE! Display timing During CD/MO/DISC automatic distinction overall adjustment · CD overall adjustment is not DISC is not inserted. Description

X XX

CD RUN
Set CD!

During MO/DISC automatic distinction overall adjustment During offset adjustment

completed in the MO overall adjustment. · CD and MO overall adjustment is not completed in the offset adjustment. MO overall adjustment is not

XXX: Item number for which an adjustment is being executed.

4. In case of CD overall adjustment NG, readjust from the NV reset (see page 19), The temperature correction (see page 19) may be omitted.
Set MO!

During offset adjustment completed in the offset adjustment During CD/MO/DISC Temperature correction (item number 015) is not finished. Charge voltage adjustments (item number 755 and 756) are not finished.

Set LCD display
NoTmp! automatic distinction overall adjustment During CD/MO/DISC NoChg! automatic distinction overall adjustment

0 00
**: NG item number.

*** NG

5. If OK through the CD overall adjustments, then perform MO overall adjustments.
Set LCD display

· CD and MO Overall Adjustment Items 1. CD overall adjustment items
Item No. Description VC,VR power supply H/L selection HPIT setting . servo OFF SLED inward movement SLED outward movement Laser ON . Focus UP . vc correction IJ offset adjustment FE offset adjustment Focus servo ON TE offset adjustment 1 TE gain adjustment TWPP gain adjustment TE offset adjustment 1 TE offset adjustment 2 Tracking servo ON ABCD gain adjustment KF gain correction RF gain adjustment FCS gain adjustment TRK gain adjustment Two-axis sensitivity (inner position)

0 00

CD OK

761 300 561 562 312 313

6. Insert MO disc in the set, and press the > key to set the MO overall adjustment mode. Automatic adjustments are made.
Set LCD display

High reflection electrical offset adjustment ALFA offset adjustment

X XX

MO RUN

314 320 324 321 328 324 332 330

XXX: Item number for which an adjustment is being executed.

HPIT adjustment

7. In case of MO overall adjustment NG, readjust from the NV reset (see page 19). The temperature correction (see page 19) may be omitted.
Set LCD display

0 00
**: NG item number.

*** NG

336 337 338 344 345 521

28

MZ-N510CK

Item No. 522 300

Description Two-axis sensitivity (outer position) HPIT setting . servo OFF

Item No. 444 445 434 431 432 449 410 411 412 418 490 450 460 461 463 470 471 476 484 485 451 452 460 470 474 471 472 489 450 451 452 458 448 400 120 130 138 141 035 100

Description Focus gain adjustment Tracking gain adjustment TWPP gain adjustment TWPP offset adjustment 1 TE offset adjustment 2 TWPP OP offset adjustment READ WRITE selection TWPP offset adjustment 1 TE offset adjustment 2 TWPP OP offset adjustment HCLV LCLV selection process HEAD DOWN . GRV servo ON READ WRITE selection TE gain adjustment TEIN offset adjustment Tracking servo ON TWPP offset adjustment 1 ABCD gain adjustment Focus gain adjustment Tracking gain adjustment TWPP offset adjustment 1 TE offset adjustment 2 READ WRITE selection Tracking servo ON TWPP gain adjustment TWPP offset adjustment 1 TE offset adjustment 2 TWPP OP offset adjustment WRITE READ selection TWPP offset adjustment 1 TE offset adjustment 2 TWPP OP offset adjustment 30 sec continuous REC GRV setting . servo OFF . HEAD UP Focus servo ON Tracking servo ON RF gain adjustment FOCUS_BIAS Stray light offset measurement R_GRV setting . servo OFF

2. MO overall adjustment items
Item No. 716 100 112 113 114 118 200 561 220 224 221 224 232 230 236 237 238 244 245 100 562 120 122 121 122 123 124 130 131 136 137 139 144 145 134 131 132 149 410 420 421 423 430 431 436 Description VC,VR power supply H/L selection R_GRV setting . servo OFF Laser ON . Focus UP vc correction IJ offset adjustment FE offset adjustment Wpp denominator offset adjustment LPIT setting . servo OFF SLED inward movement Focus servo ON TE offset adjustment 1 TE gain adjustment TE offset adjustment 1 TE offset adjustment 2 Tracking servo ON ABCD gain adjustment KF gain correction RF gain adjustment Focus gain adjustment Tracking gain adjustment R_GRV setting . servo OFF SLED outward movement Focus servo ON TON offset adjustment TE gain adjustment TON offset adjustment TEIN offset adjustment TWPP offset adjustment 1 Tracking servo ON TWPP offset adjustment 1 ABCD gain adjustment KF gain correction ADIP BPF f0 adjustment Focus gain adjustment Tracking gain adjustment TWPP gain adjustment TWPP offset adjustment 1 TWPP offset adjustment 2 TWPP OP offset adjustment HEAD DOWN . GRV servo ON READ WRITE selection TE gain adjustment TEIN offset adjustment Tracking servo ON TWPP offset adjustment 1 ABCD gain adjustment

Low reflection electrical offset adjustment ALFA offset adjustment

LPIT adjustment

READ GRV adjustment 1

READ GRV adjustment 2

WRITE GRV adjustment

29

MZ-N510CK

Remuse Clear
Perform the Resume clear when all adjustments completed. · Resume Clear Setting Method 1. Select the manual mode of the test mode, and set item number 043 (see page 14).
Set LCD display

0 43
###: Address

###S00

2. Press the X key.
Set LCD display

0 43

Res***

r
0 43

Resume clear complete

ResClr

3. Press the xCANCEL/CHG key to return to the test mode (display check mode).

30

MZ-N510CK

Rewriting the Patch Data at Replacement of Main Board
This set requires the patch data in the nonvolatile memory (IC852) to be rewritten using the application, when the MAIN board was replaced. Caution: The application that meets the microcomputer version in this set must be used when rewriting the patch data. Rewriting the patch data using the application not suitable for the microcomputer version could cause the set to malfunction. For a checking method of the microcomputer version, see "SECTION 4 TEST MODE" (page 13). · Preparation 1. USB cable (attached to the set) 2. Personal computer in which the Net MD Driver has been installed. (For further information, see "System requirements" (page 4) in "SECTION 1 SERVICING NOTES") 3. Application "USB_PatchWriter" for patch data rewriting · How to Get the Application "USB_PatchWriter" for Patch Data Rewriting Contact our service technical support division to get the application. · Pre-check 1. Check the microcomputer version in this set. (For a checking method of the microcomputer version, see "SECTION 4 TEST MODE" (page 13).) 2. Check that the Net MD Driver has been installed in the personal computer. 3. Make sure that the set is in the Normal mode.
Note: Do not rewrite the patch data in the Test mode.

· Rewriting the Patch Data 1. Connect the set to the personal computer with the USB cable. 2. Start the application "USB_PatchWriter". 3. Make sure that the following window opens. 4. Click the [USB CONNECT] button.

31

MZ-N510CK

5. Confirm that the model and version indicated on the title bar coincide with the codes displayed in the Device Name block and the Version block in the window.

6. Click the [Write + Read] button. The patch data writing and the verify processing will be executed automatically in the following order: 1) Writing to patch area (front area) 2) Writing to patch area (reverse area) 3) Verifying patch area (front area) 4) Verifying patch area (reverse area) 7. The operation will terminate with the a (blue) mark given to all areas. If the × (red) mark is given to any area, the nonvolatile memory will be faulty.

32

MZ-N510CK

· Confirmation of contents of the patch data rewrited 1. Click the [READ] button to confirm the contents of the patch data rewrited.

2. The application reads out the front and reverse patch areas and displays the results in the edit box. Confirm that the upper column coincides with the lower column as the following window. 3. Click the [OK] button to close the window.

33

MZ-N510CK

· Disconnecting the USB cable Disconnect the USB cable as the following procedure after rewriting the patch data and confirmation.
Note : When the following procedure is not completed but USB cable is extracted, the application does not recognize the set at exchanging of the set.

1. Click the [USB DISCONNECT] button.

2. Confirm that "You can change another device" is displayed in the message block.

3. Disconnect the USB cable from the personal computer and the set.

34

MZ-N510CK

Rewriting the NV values
Caution: The application that meets the microcomputer version in this set must be used when rewriting the NV values. Rewriting the NV values using the application not suitable for the microcomputer version could cause the set to malfunction. For a checking method of the microcomputer version, see "SECTION 4 TEST MODE" (page 13). · Preparation 1. USB cable (attached to the set) 2. Personal computer in which the Net MD Driver has been installed. (For further information, see "System requirements" (page 4) in "SECTION 1 SERVICING NOTES") 3. Application "NVWriter" for NV values rewriting · How to get the application "NVWriter" for NV values rewriting Contact our service technical support division to get the application. · Pre-check 1. Check the microcomputer version in this set. (For a checking method of the microcomputer version, see "SECTION 4 TEST MODE" (page 13).) 2. Check that the Net MD Driver has been installed in the personal computer. 3. Make sure that the set is in the Normal mode.
Note: Do not rewrite the NV values in the Test mode.

· Rewriting the NV values 1. Connect the set to the personal computer with the USB cable. 2. Start the application "NVWriter". 3. Make sure that the following window opens. 4. Click the [USB CONNECT] button.

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MZ-N510CK

5. Confirm that the model and version indicated on the title bar coincide with the codes displayed in the Device Name block and the Version block in the window.

6. Click the [Write + Verify] button. The NV values writing and the verify processing will be executed automatically in the following order: 1) Writing to Servo 1 area (front area) 2) Writing to Servo 1 area (reverse area) 3) Writing to Power Supply 1 area (front area) 4) Writing to Power Supply 1 area (reverse area) 5) Writing to Power Supply 2 area (front area) 6) Writing to Power Supply 2 area (reverse area) 7) Verifying to Servo 1 area (front area) 8) Verifying to Servo 1 area (reverse area) 9) Verifying to Power Supply 1 area (front area) 10) Verifying to Power Supply 1 area (reverse area) 11) Verifying to Power Supply 2 area (front area) 12) Verifying to Power Supply 2 area (reverse area)

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MZ-N510CK

7. The operation will terminate with "Compere OK" given to all areas. If "Compere NG" is given to any area, the nonvolatile memory will be faulty.

8. Click the [USB DISCONNECT] button.

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MZ-N510CK

9. Confirm that the window becomes as shown below where the [Write + Verify] button is inactive.

10. Disconnect the USB cable from the personal computer and the set.

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MZ-N510CK SECTION 6 DIAGRAMS
6-1. Block Diagram
RF AMP IC501 DVCC 29 AVCC 53 VREF ly lx jy jx A B C D 7 VREF10 56 ly 1 lx 55 jy 54 jx 50 A 51 B 52 C 49 D 16 A-C 15 D-C MON GND 12 PD-NI AVCC2 11 RFO 9 RFI 40 PEAK 48 BOTM 47 ABCD 41 FE 42 TE 43 ADFG 23 PD-I 13 VC 8 SMON 18 SBUS 33 SCK 32 LDA LDK VCC PDS0 PDS1 MOTOR/COIL DRIVE IC701 TRK+ TRACKING COIL TRKFCS+ FOCUS COIL FCS30 FO2 32 RO2 13 FO1 11 RO1 UI2 43 VI2 42 WI2 41 SLED N SLED U M602 (SLED) SLED V SLED W 26 COM2 35 UO2 25 CPUI2 37 VO2 24 CPVI2 39 WO2 23 CPWI2 CLV N CLV U M601 (SPINDLE) CLV V CLV W 17 COM1 8 UO1 18 CPUI1 6 VO1 19 CPVI1 4 WO1 20 CPWI1 HD DRV+ M603 M (OVER WRITE HEAD UP/DOWN) HD DRVCPUO2 45 CPVO2 46 CPWO2 47 PWM1 55 UI1 56 VI1 1 WI1 2 CPUO1 54 CPVO1 53 CPWO1 52 DE 48 VC 50 VG 51 VMF1 14 VMF2 29 VMR1 10 VMR2 33 VMU1 9 · Signal Path : PLAYBACK : DIGITAL IN : ANALOG IN 1 VOUT EXT 5 : RECORD : USB 1 OSCI X803 22.5792MHz 2 OSCO X802 48MHz 179 UOSCI 180 UOSCO EFMO 71 HALF LOCK S801 (HALF LOCK) 168 HALF LOCK SW FS4 34 4FS HIDC MON 165 REC DRIVER IC601 7 EFM 4 CLK 20 RF1 19 INM1 11 L1 1 93 OPEN CLOSE SW SW Q603 VB HD CON1 205 HD CON2 206 MODE1 202 MODE2 203 MODE3 204 6 FI 5 RI 3 OE 2 REC ON 1 SW OUT B 38 OUT A 41 14 L1 2 22 DW BT 21 DW TP HA 33 SWITCH Q604,605 HB 35 B OVER WRITE HEAD VIO 8 VC 9 VC2 26 VG 36 VREC O1 10 VREC O2 15 VREC IN1 42 VREC IN2 37 A VG REGO1 VCO1 CHG CTL 96 POWER CONT Q955 2 VDD CE 3 D654 Q654 VMU2 34 VMVW1 5 VMVW2 38 USB IF VDD 292 IC651 DC-DC CONV Q653 REGO1 VGH UNREG WK DET 166 PAUSE KEY 88 SET KEY1 162 SET KEY2 163 REC KEY 171 XHOLD SW 132 WK DET SDO0 SCK0 FI2 28 RI2 27 FI1 15 RI1 16 PWM2 44 31 TFDR 30 TRDR 32 FFDR 33 FRDR 35 SFDR 121 SLD MON 48 SRDR 43 SLD V 44 SLD W 45 SLC U 46 SLC V 47 SLC W 37 SPFD 137 SPDL MON 36 SPRD 38 SPD V 39 SPD W 40 SPC U 41 SPC V 42 SPC W LCD STB 142 XCS LCD 141 REGO1 XCS NV 144 APC Q501 14 PDO RESET 35 CLK 26 FS256 15 PEAK 16 BOTM 17 ABCD 18 FE 23 TE 28 ADFG 29 APC REF 19 VC 22 SE 156 SSB DATA 157 SSB CLK 130 XRF RST XJACK DET 91 XOPT CTL 105 D IN 49 J302 LINE IN (OPTICAL) REGO1 REG Q301 10 RFI REGO1 SYSTEM CONTROLLER DIGITAL SIGNAL PRCESSOR IC801(1/2) AOUT L 4 AOUT R 5 BEEP 104 XHP STBY 106 MUTE 199 RMC KEY 169 RMC DTCK 174 RMC KEY HP AMP IC361 22 L IN 21 R IN 15 BEEP 18 STB VREF IN 13 +B 1 VCC 20 L OUT 2 OUTA 24 R OUT 4 R GND KEY-R DTCK VCO1 RVDD J303 VB REGO1 VREF Q361 SYSTEM CONTROLLER DIGITAL SIGNAL PRCESSOR IC801(2/2) IFVDD0 264 IFVDD1 266 IFVDD2 268 IFVDD3 270 IFVDD4 272 DAVDD 278 AVD1 280 AVD2 282 TSLVDD 285 MVDD 293 USB OSC VDD 294 FVDD0 299 DRAMVDD1 286 DRAMVDD2 288 DRAMVDD3 303 DRAMVDD4 304 TSMVDD 284 AVDD 274 UNREG L901 24 LG VCO2 114 PDS0 115 PDS1 SI0 100 SO0 101 SCK0 102 ADDT 51 XBCK 53 FS256 54 XRCK 52 XCS ADC 94 XPD ADC 95 FS256 EEPROM IC852 4 DO 3 DI 12 XSK 2 1 XCS DVDD SIO SDO SCK STB XCS RST REGO1 UNREG RESET Q871 XWK1 PHASE SET KEY1 SET KEY2 REC XHOLD Q652 D653 L651 UNREG Q651 (1/2) Q651 (2/2) REGO1 UDM 176 UDP 175 TO SWITCH & LCD MODULE Q672 VBUS DATADATA+ TO USB UNREG Q953 VG SWITCHING Q951 J951 DC IN 3V VO 7 CHGI CTL1 125 CHG PWM 145 CHG AD SEL 134 CHGI SEL 135 CHG MON 160 XRST CHG IC 113 XEXT PWR 131 A/D CONV IC302 13 CDTI 14 CCLK 9 STDO 10 BCLK 11 MCLK 12 LRCK 15 CSN 16 PDN VD 8 VA 7 REGO1 VCO1 L IN 3 R IN 4 DVDD0 254 DVDD1 256 DVDD2 258 DVDD3 260 DVDD4 262 DVDD5 301 DVDD6 302 XRST 212 SLEEP 123 XCS PWR IC 138 FFCLR 124 VG D901 D902 38 VCIN 36 VO2 42 VC2 23 VG 39 REGO3 27 XRST2 64 SLEEP 59 STRB 1 FFCLR BATTERY CHARGE IC951 WK DET 14 WK DET 16 I CTL1 20 CHG CTL 5 AD SEL 4 ISEL 3 A/D 2 VI2 DET IN1- 23 13 PWR WAKE RF1 18 D952 SW Q954 VBAT 8 VI2 6 VG 12 VI 24 REGO1 VG LF951 LINE FILTER TH951 RECHARGEABLE BATTERY NH-7WMAA 1.2V OR DRY BATTERY SIZE "AA" (IEC DESIGNATION LR6) 1.5V OPT DET 90 L902 34 L2 35 L2 L904 7 LVB 26 VB D903 13 L1 14 L1 VCO2 Q901 48 VREF 19 DTC1 29 DTC2 37 VCOUT 44 REGI1 40 REGI3 10 VC1 9 VSTB 12 VO1 XWAKE4 2 XWAKE3 3 XWAKE2 4 XWAKE1 5 HALF LOCK RMC KEY REC KEY VCO1 L903 11 VCO1 REGO1 POWER AMP IC901 43 REGO1 DATA 58 SCK 60 CLK 63 SDO0 SCK0 4FS

OPTICAL PICK-UP BLOCK

17 MUTE OUTB 23

MINI DISC MECHANISM BLOCK

143 XRST MTR DRV LCD RST 97

VREC PWM 146 S803 (OPEN/CLOSE) S806 (PROTECT)

89 PROTECT

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MZ-N510CK

6-2.

Note For Printed Wiring Board And Schematic Diagrams
Note on Schematic Diagram: · All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums. · All resistors are in and 1/4 W or less unless otherwise specified. · % : indicates tolerance. f · : internal component. · C : panel designation. Note: The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Note: Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.

· Waveforms

Note