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BLU-RAY DISC PLAYER BDP7200/12
Service
Service
Service
Service Manual
Survey of versions:
CLASS 1 LASER PRODUCT
/12 PAL KLASSE 1 LASER PRODUKT
KLASS 1 LASER APPARAT
CLASSE 1 PRODUIT LASER
c Copyright 2008 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.
Published by FU-KC 834 Service AV Systems Printed in The Netherlands Subject to modification 12NC 3139 785 34350
Version 1.0
IMPORTANT SAFETY NOTICE
Proper service and repair is important to the safe, reliable operation of all
Philips Equipment. The service procedures recommended by Philips and
described in this service manual are effective methods of performing
service operations. Some of these service special tools should be used
when and as recommended.
It is important to note that this service manual contains various CAUTIONS
and NOTICES which should be carefully read in order to minimize the risk
of personal injury to service personnel. The possibility exists that improper
service methods may damage the equipment. It also is important to
understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE.
Philips could not possibly know, evaluate and advice the service trade of all
conceivable ways in which service might be done or of the possible
hazardous consequences of each way. Consequently, Philips has not
undertaken any such broad evaluation. Accordingly, a servicer who uses a
service procedure or tool which is not recommended by Philips must first
use all precautions thoroughly so that neither his safety nor the safe
operation of the equipment will be jeopardized by the service method
selected.
TABLE OF CONTENTS
LASER BEAM SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
IMPORTANT SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
STANDARD NOTES FOR SERVICING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
OPERATING CONTROLS AND FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1
SIGNAL NAME ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1
CABINET DISASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1
HOW TO INITIALIZE THE BLU-RAY DISC PLAYER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1
FIRMWARE RENEWAL MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1
SCHEMATIC DIAGRAMS / CBA'S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
WAVEFORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1
SYSTEM CONTROL TIMING CHARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1
IC PIN FUNCTION DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1
LEAD IDENTIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1
ELECTRICAL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1
EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18-1
MECHANICAL PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19-1
Manufactured under license from Dolby Laboratories.
Dolby and the double-D symbol are trademarks of Dolby Laboratories.
LASER BEAM SAFETY PRECAUTIONS
This BD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming
from the pickup or allow it to strike against your
skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Drive Mechanism Assembly
Laser Beam Radiation
Laser Pickup
Turntable
Location: Inside Top of BD mechanism.
1-1-1 B1.5P_LSP
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice I. Also check areas surrounding repaired locations.
J. Use care that foreign objects (screws, solder drop-
Some electrical and mechanical parts have special
lets, etc.) do not remain inside the set.
safety-related characteristics which are often not evi-
dent from visual inspection, nor can the protection K. When connecting or disconnecting the internal
they give necessarily be obtained by replacing them connectors, first, disconnect the AC plug from the
with components rated for higher voltage, wattage, AC outlet.
etc. Parts that have special safety characteristics are
identified by a ! on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create shock, fire, and/or other
hazards. The Product's Safety is under review continu-
ously and new instructions are issued whenever
appropriate. Prior to shipment from the factory, our
products are carefully inspected to confirm with the
recognized product safety and electrical codes of the
countries in which they are to be sold. However, in
order to maintain such compliance, it is equally impor-
tant to implement the following precautions when a set
is being serviced.
Precautions during Servicing
A. Parts identified by the ! symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise block-
ing capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1)Wires covered with PVC tubing
2)Double insulated wires
3)High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1)Insulation tape
2)PVC tubing
3)Spacers
4)Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before solder-
ing.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fus-
ible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
1-2-1 BDP_ISP
Safety Check after Servicing
Examine the area surrounding the repaired location Chassis or Secondary Conductor
for damage or deterioration. Observe that screws,
parts, and wires have been returned to their original Primary Circuit
positions. Afterwards, do the following tests and con-
firm the specified values to verify compliance with d' d
safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d') between sol-
dered terminals, and between terminals and surround-
ing metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
AC Line Voltage Clearance Distance (d), (d') Fig. 1
3 mm(d)
230 V
6 mm(d') Exposed Accessible Part
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
2. Leakage Current Test
Confirm the specified (or lower) leakage current AC Voltmeter
between B (earth ground, power cord plug prongs) Z (High Impedance)
and externally exposed accessible parts (RF termi-
nals, antenna terminals, video and audio input and
output terminals, microphone jacks, earphone jacks,
etc.) is lower than or equal to the specified value in the
table below. One side of
B
Measuring Method (Power ON) : Power Cord Plug Prongs
Insert load Z between B (earth ground, power cord Fig. 2
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across the terminals of load
Z. See Fig. 2 and the following table.
Table 2: Leakage current ratings for selected areas
One side of power cord plug
AC Line Voltage Load Z Leakage Current (i)
prongs (B) to:
2k RES.
i0.7mA AC Peak RF or
Connected in
i2mA DC Antenna terminals
parallel
230 V
50k RES.
i0.7mA AC Peak
Connected in A/V Input, Output
i2mA DC
parallel
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
1-2-2 BDP_ISP
STANDARD NOTES FOR SERVICING
Circuit Board Indications Pb (Lead) Free Solder
1. The output pin of the 3 pin Regulator ICs is When soldering, be sure to use the Pb free solder.
indicated as shown.
Information about lead-free soldering
Top View Bottom View Philips CE is producing lead-free sets from 1.1.2005
Input onwards.
Out In
IDENTIFICATION
Regardless of special logo (not always
2. For other ICs, pin 1 and every fifth pin are
indicated)
indicated as shown.
One must treat all sets from 1 Jan 2005
5 onwards, according to the next rule:
Serial Number gives a 14-digit. Digit 5&6 shows the
Pin 1 YEAR, and digit 7&8 shows the WEEK.
So from 0501 onwards=from 1 Jan 2005 onwards
Important note: In fact also products of year 2004
10
must be treated in this way as long as you avoid
mixing solder-alloys (leaded/ lead-free). So best to
3. The 1st pin of every male connector is indicated as
always use SAC305 and the higher temperatures
shown.
belong to this.
Due to lead-free technology some rules have to be
Pin 1 respected by the workshop during a repair: