File name Haynes VW Golf & Jetta Service And Repair Manual.pdfVW
Golf
&
Jetta
Service and Repair Manual
I M Coomber and Christopher Rogers
Models covered (1081 - 344 - 1AA11) VW Golf & Jetta Mk 2 models with petrol engines, including fuel injection, catalytic converter, Formel E, 16-valve and special/limited edition models 1043 cc, 1272 cc, 1595 cc & 1781 cc
Covers mechanical features of Van. Does not cover Convertible, Rallye, Caddy, diesel engine, 4 -wheel drive, Mk 1 models or new Golf range introduced in February 1992
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© Haynes Publishing 1997 1 2 3 A book in the Haynes Service and Repair Manual Series
All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage or retrieval system, without permission in writing from the copyright holder.
ISBN 1 85960 282 7
British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library Printed by J H Haynes & Co. Ltd, Sparkford, Nr Yeovil, Somerset BA22 7JJ, England Haynes Publishing Sparkford Nr Yeovil Somerset BA22 7JJ England Haynes North America, Inc
861 Lawrence Drive Newbury Park California 91320 USA Editions Haynes S.A. 147/149, rue Saint Honoré, 75001 PARIS, France Haynes Publishing Nordiska AB Fyrisborgsgatan 5, 754 50 Uppsala, Sverige
Contents
LIVING WITH YOUR VOLKSWAGEN GOLF OR JETTA
Introduction Page 0·4 Safety First! Page 0·5
Roadside Repairs
Introduction If your car won't start Jump starting Wheel changing Identifying leaks Towing Page Page Page Page Page Page 0·6 0·6 0·7 0·8 0·9 0·9
Weekly Checks
Introduction Underbonnet check points Engine oil level Coolant level Brake fluid level Power steering fluid level Screen/headlamp washer fluid level Wiper blades Tyre condition and pressure Battery Electrical systems Page Page Page Page Page Page Page Page Page Page Page 0·10 0·10 0·11 0·11 0·12 0·12 0·13 0·13 0·14 0·15 0·15
Lubricants and fluids Capacities and tyre pressures
Page Page
0·16 0·17
MAINTENANCE
Routine Maintenance and Servicing
Servicing specifications Maintenance schedule: Vehicles manufactured before August 1985 Vehicles manufactured after August 1985 Maintenance - component location Maintenance procedures Page Page Page Page 1·5 1·6 1·7 1·10 Page 1·2
Contents
REPAIRS & OVERHAUL
Engine and Associated Systems
Engine repair procedures - 1.05 and 1.3 litre - pre August 1985 Engine repair procedures - 1.05 and 1.3 litre - post August 1985 Engine repair procedures - 1.6 and 1.8 litre 8 valve Engine repair procedures - 1.8 litre 16 valve Cooling, heating and air conditioning systems Fuel and exhaust systems - carburettor models Fuel and exhaust systems - K-Jetronic fuel injection - 8 valve engines Fuel and exhaust systems - K-Jetronic fuel injection - 16 valve engines Fuel and exhaust systems - Mono Jetronic fuel injection Fuel and exhaust systems - Digijet fuel injection Fuel and exhaust systems - Digifant fuel injection Ignition |