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SERVICE MANUAL
WASHER DRYER COMBO
SW5L65D SW5L30D
SERVICE
To become an authorized Supra Appliance Servicer Please contact Supra Appliances at 1-877-44-SUPRA
PARTS
To order for Supra Parts and accessories please contact Supra Appliances at 1-877-44-SUPRA
PUBLISHED BY
Supra Technical & Service Division
POWER SOURCE
SW5L65D - 220V, 60Hz; SW5L30D - 115V, 60Hz
This manual is upgraded periodically and may not include modifications done subsequently. Please visit www.supraservice.com to receive updates. SUPRA reserves the right to continuosly improve product design and specificaitons without compromise to product safety, quality and standards in the users interest.
SUPRA CORPORATION
Contact us at [email protected] Sharman Bldg., Nishiwaseda, 3-Chome Shinjuku-Ku, Tokyo, Japan www.supraamerica.com www.supraservice.com
CONTENTS
1. Introduction 2. Fault Report 3. Technical Specifications SW5L65D 4. Technical Specifications SW5L30D 5. Wiring Diagram SW5L65D 6. Wiring Diagram SW5L30D COMMON TO BOTH MODELS 7. Exploded View 8. Trouble Shooting 9. Maintenance PARTS 10. Parts List - SW5L65D 11. Parts List - SW5L30D
INTRODUCTION
This Service Manual has been designed and printed to be used only by an authorized service technician familiar with and knowledgeable of proper safety servicing procedures and possessing high quality test equipment associated with repair of Electronic products. All Individuals, who attempts repairs by improper means or adjustments, subject themselves and others to the risk of serious or fatal injury. This service manual is a valuable tool and care should be taken to keep it up-to-date by prompt and proper filling of subsequent pages that may be issued time to time. Please update this manual periodically with revised component parts list and service procedures.
UPDATES RECORD Update Release date
Regarding
Modifications
Please use "FAULT REPORT FORM" for comments on the contents in this service manual or if information provided is not sufficient to fix the unit or for additional help from the factory to fix specific service problems.
SUPRA APPLIANCES
101, 3rd St., Kentwood, LA, 70444 Tel: 1-877-44-SUPRA Fax: 985-229-4334 Contact us at [email protected]
Fault Ref. #
FAULT REPORT
CUSTOMER / SERVICE CENTER INFORMATION Name : Service Center : Full Address City: Tel/Fax # Email: PRODUCT DETAILS Supra Model # Description Wiring Diagram Document # No. of Defective units State : Pin:
Purchase Date Serial # Exploded view # Voltage
DESCRIPTION OF THE PROBLEM (Include as much information as you can) For Servicer SERVICE PROCEDURE TO BE FOLLOWED TO RECTIY PROBLEM For Supra Technical Service ANY PARTS TO BE REPLACED For Supra Technical Service SERVICE MANUAL REFERENCE For Supra Technical Service Submitted by Date :
Footnote: Please attach additional pages if required. Fax Fault report to 985-229-4334; Email Fault report to [email protected]
Solution Provided by Date:
Download fault report form from www.supraservice.com, subpage Product Service Manual refer download box
TECHNICAL SPECIFICATION SHEET
SW5L65D
A
TYPE Loading Intelligent Mechanical controls Panel Drying System CAPACITY Total Wash Dry CONVENIENCE FEATURES 4 Detergent Dispensers 2 Heating Elements Glass Door with 180 degree swing Door Lock 4 leveling legs Noise reduction system Temperature Electronically Controlled Water Level Automatic sensing system Auto Heat Adjust in Drying Cycle Drain Filter does not need cleaning Safety Thermostat prevents excessive water Temp Anti water spilling system to prevent overflow Maintenance Free External Shipping bolts Lint Filter cleaning Thermal Safety Device to protect motor MATERIAL AND FINISH Motor Type Tub Drum Cabinet Top Door window Door Trim Cabinet Control Panel Color POWER Voltage Tolerance Type Main motor Washing Main motor Spinning Drain Pump rating - Wattage Fan Blower Thermostat Heating Element - Wash Heating Element - Dry Current DIMENSIONS Product - WHD - Inches Carton - WHD - Inches Weight - Net Lbs Weight - Gross Lbs Drain Hose - Cms Power Cord - Cms Inlet Hose - Cms ACCESSORIES Rubber Washers for hose connection Inlet water Hose Operation Manual - English CORD AND PLUG Cord Plug
FrontLoader Yes Up Front Ventless Condensing
B
1.72 Cu ft 12.1 lbs 6.lbs
C
YES YES YES YES YES YES YES YES YES YES YES YES YES YES Every 25 loads YES
D
Induction Enameled with base material alloy of Steel and Titanium Stainless steel Plastic Clear Glass Plastic Painted Steel Plastic White
E
220V, 60 Hz Single Phase +6% & -10% Electric 270 W 750 W 50 M3 per Hr 0 0 302 F & 212 F 1875 W 1200W 10 Amps
F
23.62 X 33.46 X 21.65 25.60 x 35.43 x 22.83 182.6 185.9 63 118 49.2
G
2 1 1
H
4 core - 15 amps 4 prong - NEMA14-30P
Nº : 014596001
MODEL : Supra SW5L 65 D
1000 R.p.m. 2 16 DT DMPA 220 V. - 60 Hz. Puissance maximum absorbé 2100 W. Résistance de chaufage 1875 W. Thermo fusible 10 A. Capacité du tambour 47 L. Capacité de charge 5,5 Kg. Capacité d' éssorage 2,5 Kg. Nº de compartimientos jabonera Nº detergent compartments Nombre de bac à lessive 4 Ud. Nº de programas Numbers of programmes Nombre de programmes 17+2 Ud. Selector de temperatura Temperature selector Termostat X Selector de centrifugado Spin speed selector Vitesse variable Temporizador Drying time selector Temp de séchage X Paro / marcha On / Off. Marche / arrêt X Lavado en frio Cold wash Lavage à froid Sin centrifugado No spin Suppresion d' essorage X 1/2 carga Half load Demi charge Eco 60º Eco 60º Eco 60º Super aclarado Extra rinse Rançage supplémentaire X Antiarrugas Rinse hold Arrêt cuve plaine X 550 / 850 R.p.m. 550 / 850 spin 550 / 850 tours 550 / 1200 R.p.m. 550 / 1200 spin 550 / 1200 tours X Lavado 60º + secado (5kg.) Wash 60º + Dry (5kg.) Lavage 60º + sechage (5kg.) 125min.90+90 Consumo energía Energy consumption Consommation d' énergie 1,25Kwh.1,73+1,73 Consumo de agua Water consumption Consommation d'eau 50 L. 38+38 Eficiencia de centrifugado Spin efficiency Efficaté d'essorage 56 % H.R. Clase eficiencia energética Energy efficiency class Classe énergétique Clase eficiencia lavado Wash efficiency index Classe de lavage Clase eficiencia centrifugado Spin efficiency class Classe d'essorage Peso lavadora embalada Gross weight packed Poids brut emballé 84 Kg. Peso lavadora sin embalage Net weight unpacked Poids net sans emballage 82,5 Kg.
Alto, ancho, fondo embalada Height, Width, Depth packed Heuteur - Largeur - Profondeur emb. 90 X 65 X 58 cm.
Alto, ancho, fondo sin embalar Height - Width - Depth unpacked Heuteur - Largeur - Profondeur sans 85 X 60 X 55 cm.
Velocidad de centrifugado Tipo de motor Módulo electrónico Programador Voltage / Frecuencia Potencia maxima Potencia resist. Calent. Fusible Capacidad del tambor Capacidad de lavado Capacidad de secado
Máx. Spin speed Motor type Electronic module Programmer Voltage and Hertz Maximum absorbed power Heating element power Protective fuse Drum capacity Wash capacity Drying capacity
Máx. tours Type du Moteur Module électrinique Programmateur Voltege et Hertz
TECHNICAL SPECIFICATION SHEET
A TYPE Loading Intelligent Mechanical controls Panel Drying System CAPACITY Total Wash Dry CONVENIENCE FEATURES 4 Detergent Dispensers 2 Heating Elements Glass Door with 180 degree swing Door Lock 4 leveling legs Noise reduction system Temperature Electronically Controlled Water Level Automatic sensing system Auto Heat Adjust in Drying Cycle Drain Filter does not need cleaning Safety Thermostat prevents excessive water Temp Anti water spilling system to prevent overflow Maintenance Free External Shipping bolts Lint Filter cleaning Thermal Safety Device to protect motor MATERIAL AND FINISH Motor Type Tub Drum Cabinet Top Door window Door Trim Cabinet Control Panel Color POWER Voltage Tolerance Type Main motor Washing Main motor Spinning Drain Pump Wattage Fan Blower Thermostat Heating Element - wash Heating Element - Dry Current DIMENSIONS Product - WHD - Inches Carton - WHD - Inches Weight - Net Lbs Weight - Gross Lbs Drain Hose - Inches Power Cord - Inches Inlet Hose - Inches ACCESSORIES Rubber Washers Inlet water Hose Operation Manual - Eng/Fre/Spa CORD AND PLUG Cord Plug FrontLoader Yes Up Front Ventless Condensing
SW5L30D
B
1.72 Cu ft 12.1 lbs 6. lbs
C
YES YES YES YES YES YES YES YES YES YES YES YES YES YES Every 25 loads YES
D
Induction Enamelled with base material alloy of steel and Titanium Stainless steel Plastic Clear Glass Plastic Painted Steel Plastic White
E
115V 60 Hz, Single Phase +6% & -10% Electric 270 W 750 W 50 M3 per Hr 3020F & 2120F 1350 W 1250W 16 Amps
F
23.60 x 33.46 x 21.65 25.60 x 35.43 x 22.83 182.6 183.7 63 118 49.2
G
2 1 1
H
3 core - 15 amps 3 prong - NEMA5-20P
Nº : 014596002
MODEL : Supra SW5L 30D
1000 R.p.m. 2 16 DT DMPA 115 V. - 60 Hz. Puissance maximum absorbé 1600 W. Résistance de chaufage 1350 W. Thermo fusible 16 A. Capacité du tambour 47 L. Capacité de charge 5,5 Kg. Capacité d' éssorage 2,5 Kg. Nº de compartimientos jabonera Nº detergent compartments Nombre de bac à lessive 4 Ud. Nº de programas Numbers of programmes Nombre de programmes 17+2 Ud. Selector de temperatura Temperature selector Termostat X Selector de centrifugado Spin speed selector Vitesse variable Temporizador Drying time selector Temp de séchage X Paro / marcha On / Off. Marche / arrêt X Lavado en frio Cold wash Lavage à froid Sin centrifugado No spin Suppresion d' essorage X 1/2 carga Half load Demi charge Eco 60º Eco 60º Eco 60º Super aclarado Extra rinse Rançage supplémentaire X Antiarrugas Rinse hold Arrêt cuve plaine X 550 / 850 R.p.m. 550 / 850 spin 550 / 850 tours 550 / 1000 R.p.m. 550 / 1000 spin 550 / 1000 tours X Lavado 60º + secado (5kg.) Wash 60º + Dry (5kg.) Lavage 60º + sechage (5kg.) 120min.90+90 Consumo energía Energy consumption Consommation d' énergie 1,25Kwh.1,73+1,73 Consumo de agua Water consumption Consommation d'eau 50 L. 38+38 Eficiencia de centrifugado Spin efficiency Efficaté d'essorage 56 % H.R. Clase eficiencia energética Energy efficiency class Classe énergétique Clase eficiencia lavado Wash efficiency index Classe de lavage Clase eficiencia centrifugado Spin efficiency class Classe d'essorage Peso lavadora embalada Gross weight packed Poids brut emballé 84 Kg. Peso lavadora sin embalage Net weight unpacked Poids net sans emballage 82,5 Kg.
Alto, ancho, fondo embalada Height, Width, Depth packed Heuteur - Largeur - Profondeur emb. 90 X 65 X 58 cm.
Alto, ancho, fondo sin embalar Height - Width - Depth unpacked Heuteur - Largeur - Profondeur sans 85 X 60 X 55 cm.
Velocidad de centrifugado Tipo de motor Módulo electrónico Programador Voltage / Frecuencia Potencia maxima Potencia resist. Calent. Fusible Capacidad del tambor Capacidad de lavado Capacidad de secado
Máx. Spin speed Motor type Electronic module Programmer Voltage and Hertz Maximum absorbed power Heating element power Protective fuse Drum capacity Wash capacity Drying capacity
Máx. tours Type du Moteur Module électrinique Programmateur Voltege et Hertz
WIRING DIAGRAM
SW5L 65D
460612721
WIRING DIAGRAM
SW5L 30D
460612722
SCHEMATICS & EXPLODED VIEW
TIMER CHART
Sw565D Sw530D 516015701
460612720
EXPLODED VIEW
A020 A070 A030 Z030 A090 Z020
A100 A024
Z010
A130 A080
A040 Z040 A240 A110
Z023 Z010 Z020 Z019 Z022
A220 A003 A320
A010
A060
Z021 Z019 Z018
A050
A180
A140 A200 A210 A330
EXPLODED VIEW
B290 B040 B100 B030 B190 B430 B002 B001
B003
C040
C320 B150 B012 B260 B080 B250 B440 B020 B560
C330
C310
B630
B090
B640
B070 B560
B140
B050
B120
B010 B500
E003
EXPLODED VIEW
E100 E110 E040 E030 E250 E020 E010
E210 E120
E200
E090
E230
E160
E080
E220
E050
E001
999023142
E190
E080
E070
E060
E150
EXPLODED VIEW
C200 C240 C220 C240 C250 C230
C180 C360
C020
C210
C920 C240
C170 C350
C010 C090
C340
C050
C150
C140
C060
C030
EXPLODED VIEW
D190
F140
F190
F070 G680 F007 F005 F100 F170 F180 F110
C370
F090
F020
F150
F030
F010
F040
F130
F050
F060
F120
F008
F006
F004
F100
F080
EXPLODED VIEW
G170 G160 G220 G060 G090 G440 G430 G010
G210
G580
G070 G200 G340 G530 G350
G290 G300 G020
G340
G350
G730
G360 G600 G590 G360 G320
G480
G550
G220
G230
G670
G240 G030
G140 G480 G560
G006 G230 G240 G410 G390 G400 G540 G039 G040 G070 G450
G005
G570
G019 G056
G001 G100 G110 G460 G120
G130
G380
G610
G002
G310
G080
G300
G410
EXPLODED VIEW
H002 H030 H360
H300
H080
H040
H340 H060
H320
H140 H100 H130 H240 H020 H360 H300 H350 H140 H002 H120 H220 H300 H370 H080 H350 H020 H330 H240
H100
H220
H120 H360 H200
H370
H300 H003
H130
H150 H250
H160 H290 H230 H280 H210 H260 H004
EXPLODED VIEW
D050 D220 D130
D430
D012 C008
D011
C130
D200
D040
D280
D008
D370
EXPLODED VIEW
TROUBLESHOOTING & MAINTAINANCE
INDEX
Tools necessary for dismantling the various parts of the appliance Removing the oscillating unit locking bolts Step 1 Removing the top cover (A020) Step 2 Removing the rear cover (A030) Step 3 Removing the door gasket (E020) Step 4 Removing the appliance door Step 5 Removing the door handle assembly (E090) and/or the door surround (E050) Step 6 Removing the door glass (E040) Step 7 Removing the door hinge (A040) Step 8 Removing door catch (E060) Step 9 Removing the drive belt (G170) and/or driven pulley (G160) Step 9 (For 39 cm and 33 cm washing machines) Removing: the drive belt (G170) and/or driven pulley (G160) Step 10 Removing the electronic module (A210) and/or the electronic module support (A200) Step 10 (For 39 cm and 33 cm washing machines) Removing: the electronic module (A210) and/or the electronic module support (A200) Step 11 Removing: - the power supply cable (D100) - the suppressor (D060) - the cable grommet and pressure switch mounting (D019) - the pressure switch (D020) Step 11 (For 39 cm and 33 cm washing machines) Removing: - the power supply cable (D100) - the suppressor (D240) - the cable grommet (D070) - the pressure switch (D020) Step 12 Removing: - the detergent dispenser (C010) - the detergent feed/steam discharge coupling (C060) - the detergent dispenser cover (C020) Step 12 (For 39 cm and 33 cm washing machines) Removing: - the detergent dispenser (C010) - the detergent feed/steam discharge coupling (C060) - the detergent dispenser cover (C020) Step 13 Removing the wash motor (G130) Step 14 Removing the solenoid valve (D010 and/or D300) and/or the internal water system Step 15 Removing the wash water heater element (G140) Step 16 Removing the thermistor (G005) and/or fixed thermostat (G560) Step 17 Removing the upper counterweight (G020) Step 17 (For 39 cm and 33 cm washing machines) Removing: the upper counterweight (G020) Step 18 Removing: - the tub back plate (G550) - the drum (G530) - the bearings (G220-G230) Step 19 Removing and/or replacing: - the drain hose (F090) - the electric drain pump (F010) - the union (F080) between the electric pump (F010) and the filter body (F020) - the drain coupling (F070) between the tub and filter body (F020) Step 20 Removing the tub (G030) and/or the lower counterweight (G080) Step 21 Removing the detergent drawer handle (C040) from the Control Panel Step 22 Removing the detergent drawer (C030) or drawer handle (C040) Step 23 Removing the switch (B040) from the Control Panel Page 03 Page 03 Page 04 Page 04 Page 04 Page 04 Page 05 Page 05 Page 06 Page 06 Page 07 Page 07 Page 08 Page 08
Page 09
Page 10
Page 11
Page 12 Page 13 Page 14 Page 14 Page 15 Page 15 Page 16
Page 17
FOR MODEL with Display
Step 24
Page 18 Page 19 Page 20 Page 20 Page 20
Step 25 Step 26 Step 27
FOR MODEL without display
Step 24 Step 25 Step 26 Step 27 Step 28
Removing: - the knob (B059) - the electric component cover plate (B032) - the program selector (B022) Removing the led printed circuit board (B034) Removing the button circuit board+display (B021) Removing: - the button mounting box (B061) - the Control Panel buttons with gasket (B062) Removing and/or replacing: - the knob (B059) - the electric component cover plate (B032) Removing the button printed circuit board (B028) Removing the led printed circuit board (B034) Removing the Control Panel buttons with gasket (B062) Removing the Control Panel (B010)
Page 21 Page 21 Page 21 Page 21
Page 22 Page 22 Page 22 Page 22 Page 23
IMPORTANT:
The washing machine used as a reference model for the compilation of this manual is the 42 litre electronic machine with enamelled tub. Any maintenance operations referring to other washing machines have been written in blue. This Manual must be used together with all the other technical documents appertaining to the product itself (Exploded views, technical documents and any other technical information provided).
Tools necessary for dismantling the various parts of the appliance:
Long crosshead screwdriver
Ø 4mm
DA VV SVD , L FF BB B 2
Mole grips Pliers 7-10-13 and 17 mm box spanners
Battery driven screwdriver/drill with Ø 4 mm drill bit for metal
10 and 13 mm open ended spanners
Flat screwdriver Torx T20 screwdriver
Removing the oscillating unit locking bolts: (a) Use a 10 mm spanner to remove the 4 hexagonal head fixing bolts (Z010), the respective washers (Z020) and rubber packing plugs (Z030). (b) Insert a screwdriver in the holes left and lever out the four spacers (Z040). (c) Lean the appliance forward to recover the four fallen spacers. Version with Polypropylene tub: (a) Use a 10 mm spanner to remove the 4 hexagonal head fixing bolts (Z010), washers (Z020), spacer bushes (Z019) and packing spacers (Z040). (b) Close off the four packing bolt holes using the four plugs (Z023) provided in the document envelope. Important: If the spacers remain trapped inside the appliance, open the rear panel by removing the eight fixing screws (A080) and recover the spacers. Store these parts carefully as they will be useful when transporting the machine in the future.
FIG. 1
For Enamelled and Stainless Steel tubs
Z030 Z020 Z010
Z040
A080
For Polypropylene tubs
Z019
Z040
Z023
Z020 Z010
Step 1 (a) (b) (c)
Removing the top cover (A020): Remove the 2 fixing screws (A070) on the rear of the top cover (A020) of the cabinet. Lift the back part of the cover and push it forwards to remove it. To re-assemble, follow the same procedure in reverse order
A070
A020
Step 2 (a)
Removing the rear cover (A030):
Remove the eight fixing screws (A080) securing the rear panel (A030) to the cabinet. For 33 cm and 39 cm washing machines: A030 (a) Remove the twelve fixing screws (A080) securing the rear panel (A030) to the cabinet. (b) To re-assemble, follow the same procedure in reverse order.
A080
Step 3 (a) (b)
Removing the door gasket (E020):
Remove the top cover and rear panel (Steps 1 and 2). Open the door and remove the sprung clamp band (E030). Then release the door gasket (E020) from the front panel of the cabinet. (c) From above, unscrew the inner sprung clamp band (E010) then carefully remove the door gasket from the tub. Note that the water drain pipe at the bottom must also be removed with the gasket. The drain pipe is held in position by a high temperature water resistant sealant (Bostik type). (d) To re-assemble, follow the same procedure in reverse order, taking care to clean any hardened sealant from the door seal drain pipe housing. For 33 cm and 39 cm washing machines: to re-assemble, insert a spacer under the wash motor to obtain more working space for fitting the door gasket. Follow the same procedure in reverse order, taking care to clean any hardened sealant from the door gasket drain pipe housing. (e) Apply new high temperature water-resistant sealant (Bostik type) to the door gasket drain pipe.
E010
E020 E030
BOSTIK
Step 4 (a) (b)
Removing the door: Open the door and remove the three screws (E120) fixing the door to the hinge. To re-assemble, follow the same procedure in reverse order
DA VV SVD , L FF BB B 2
Step 5 (a) (b) (c) (d)
Removing the door handle assembly (E090) and/or the door surround (E050): Open the machine door. Lever off the top part of the door surround using your hands to access the two screws (E150) securing the handle return spring (E160). Then remove the screws using a cross-head screwdriver. Remove the spring (E160) noting its position, then extract the entire handle assembly. To re-assemble, follow the same procedure in reverse order, taking care to assemble the handle (E080) last.
E200 E220 E210
E230
E160
Step 6 (a) (b) (c)
Removing the door glass (E040): Follow Step 5. Unscrew the six screws (E100) and the six glass fixing plates (E110). Then remove the glass. To re-assemble, follow the same procedure in reverse order, making sure that the door glass is installed in the correct position (see index mark on drawing). Fit the handle (E080) last.
E250 INDEX MARK
E110 E100
E050
E120
E200 E080
E040
E160 E150
E210 E090 E220 E230
E001
Step 7 (a) (b) (c) (d) (e) (f)
Removing the door hinge (A040): Carry out the operations in Step 4 to remove the door. Remove the sprung clamp band (E030). Remove door gasket (hinge side) in order not to damage it during the next operation. Use a Ø4 mm drill bit to drill out the 4 rivets (A240) securing the hinge to the cabinet, taking care not to damage the door gasket. Extract the rivets from the front panel and remove the hinge. To re-assemble, follow the same procedure in reverse order.
A040
E030
Ø 4mm
DA VV SVD , L FF BB B 2 DA VV SVD , L FF BB B 2
Step 8 (a) (b) (c) (d) (e) (f)
Removing door catch (E060): Open the door. Remove the sprung clamp band (E030). Remove the door gasket (E020) from the catch side of the door. Remove the two fixing screws (E002) securing the door catch (E060) to the front panel. Disconnect the wires, noting their positions. To re-assemble, follow the same procedure in reverse order.
E030
E060 E002
DA VV SVD , L FF BB B 2
Step 9 (a) (b) (c) (d) (e)
Removing the drive belt (G170) and/or driven pulley (G160): Remove the rear cover (Step 2). To remove the V drive belt (G170), insert a tool between the belt and the pulley (G160). Rotate the pulley and remove the belt. Use a 19 mm spanner to remove nut (G210) and cup washer (G580) . The pulley can normally be removed from the drum shaft manually. However, if this is not possible, use a rubber headed hammer to gently strike the shaft. To re-assemble, follow the same procedure in reverse order, either using new nuts or applying a locking compound to the re-used ones.
G580 G210
G170 G160
G170
Step 9 (a) (b) (c) (d) (e)
For 33 cm and 39 cm washing machines: Removing the drive belt (G170) and/or driven pulley (G160): Remove the rear cover (Step 2). To remove the V drive belt (G170), insert a tool between the belt and the pulley (G160). Rotate the pulley and remove the belt. Use a 6 mm Allen key to remove screw (G029) and cup washer (G580). The pulley can normally be removed from the drum shaft manually. However, if this is not possible, use a rubber headed hammer to gently strike the shaft. To re-assemble, follow the same procedure in reverse order.
G160 G170 G580 G029
Step 10 (a) (b) (c) (d) (e) (f)
Removing the electronic wash module (A210) and/or support (A200): Remove the rear cover (Step 2). Remove the top cover (Step 1). Remove the two fixing screws (A220) securing the module mounting box (A200). Remove the module mounting box (A200) from its housing, then delicately remove the electronic module (A210) by levering on the plastic locking clips. Carefully disconnect the electric connectors. To re-assemble, follow the same procedure in reverse order, making sure that the connectors are tight in order to avoid false contacts.
A220
A200
A210
Step 10 (a) (b) (c) (d) (e)
For 33 cm and 39 cm washing machines: Removing the electronic module (A210) and/or the electronic module support (A200): Remove the rear cover (Step 2). Remove the two fixing screws (A220) securing the module mounting box (A200). Remove the module mounting box (A200) from its housing, then delicately remove the electronic module (A210) by levering on the plastic locking clips. Carefully disconnect the electric connectors. To re-assemble, follow the same procedure in reverse order, making sure that the connectors are tight in order to avoid false contacts.
A220
A200 A210
Step 11
Removing and/or replacing: - the power supply cable (D100) - the suppressor (D240) - the cable grommet and pressure switch mounting (D019) - the pressure switch (D020) The following operations are common to all four components: Remove the top cover (Step 1). (a) To remove the power supply cable (D100), simply disconnect the wires from the suppressor (D060), noting their positions. Important : The wires must be disconnected using a pair of pliers to pull off the fastons without any sideways movement. It is also important not to pull the wires as this may compromise the operation of the faston connectors. Use a cross-head screwdriver to slacken screw (D260) on the cable grommet (D019), then pull the cable (D100) outwards. To re-assemble, follow the same procedure in reverse order. To remove the suppressor (D240), disconnect the power supply cable (D100). Use a cross-head screwdriver to slacken the two screws (A015) from the outside of the appliance, then release it. To re-assemble, follow the same procedure in reverse order, taking care to insert the two radio suppressor lugs in their respective slots in the appliance cabinet. To remove the cable grommet (D019), remove the power cable, remove fixing screw (D009) and remove the grommet from the inside of the appliance. To re-assemble, follow the same procedure in reverse order. To remove the pressure switch (D020), disconnect the wires, noting their positions, then remove the switch itself from its mounting box (D013) using a flat head tool to lever the locking tabs. Remove the air pipe (F190). To re-assemble, follow the same procedure in reverse order.
(b)
(c) (d)
D100 D060 A015
D009 D070 D150 D260
A220
D014
A210 A200 D019 D013
D020 F190
Step 11
For 39 cm washing machines: For 47 litre washing machines: Removing and/or replacing: - the power supply cable (D100) - the suppressor (D240) - the cable grommet (D070) - the pressure switch (D020) The following operations are common to all four components: Remove the top cover (Step 1).
To remove the power supply cable (D100), simply disconnect the wires from the suppressor (D060), noting their positions. Important : The wires must be disconnected using a pair of pliers to pull off the fastons without any sideways movement. It is also important not to pull the wires as this may compromise the operation of the faston connectors. (b) Use a crosshead screwdriver to slacken screw (D260) on the cable grommet (D070), then pull the cable (D100) outwards. To re-assemble, follow the same procedure in reverse order. (c) To remove the suppressor (D240), disconnect the power supply cable (D100). (d) Use a crosshead screwdriver to slacken the two screws (A015) from the outside of the appliance, then release it. To re-assemble, follow the same procedure in reverse order, taking care to insert the two radio suppressor lugs in their respective slots in the appliance cabinet. (e) To remove the cable grommet (D070), first remove the power supply cable (D100), then press the retaining lugs on the sides of the cable grommet, grasp the cable and remove the entire unit (power cable plus grommet). (f) Remove fixing screw (D260) and then remove the power supply cable (D100). To re-assemble, follow the same procedure in reverse order. (g) To remove the pressure switch (D020), disconnect the wires, noting their positions, then remove the switch itself from its mounting box (D013) using a flat head tool to lever the locking tabs. Remove the air pipe (F190). For 33 cm machines: (g) To remove the pressure switch (D020), disconnect the wires, noting their positions, then use a crosshead screwdriver to remove fixing screw (D210) securing it to the support bracket (D006). Remove the air pipe (F190). To re-assemble, follow the same procedure in reverse order.
D260 D070 A015 D240 A220 D014 D014
(a)
D015 D006 D210
D020
D020
D013
A210 A200 D013
D020 F190
D100
33 cm
39 cm
47 litres
Step 12
Removing: - the detergent dispenser cover (C020) - the detergent feed/steam discharge coupling (C060) - the detergent dispenser (C010) Common operations: (a) Remove the top cover (Step 1). (b) Remove the detergent drawer (C030) from its housing by levering downwards and pulling. (Step 21). (c) Remove the two thermo-actuators (C006) without disconnecting the wiring. (d) Unscrew the three screws (G440) of the spring anchor cross-member (G010), the two on the left and the back right one (looking at the front of the machine see drawing). Lift the cross-member (G010) and move the oscillating unit a few centimetres towards the back of the appliance, taking care not to allow it to fall inside the cabinet. (e) Remove the three steel screws (C150) securing the dispenser to the front panel. (f) Release the steam discharge coupling fitted on the right of the dispenser. - the detergent dispenser cover (C020) (g) From the top, remove the detergent dispenser from its housing. (h) Use a flat screwdriver to lever the sides of the cover (C020) near to the lugs clamping it to the dispenser body (C010) and lift off the cover. Recover the following components: - distributor control lever arm (C180)* - distributor control activation lever (C180)* - thermoactuator housing (C005)* - thermoactuators (C006)* - linkage lever return spring (C004)*. *If fitted to the particular model. - the detergent dispenser (C010) (i) Use a pair of pliers to remove the spring clip (C140) securing the detergent feed coupling to the dispenser. (j) Remove the hose clip (C130) from the solenoid valve pipe and hose clip (C008) from the conveyor pipe. Then disconnect the pipes from the detergent dispenser. - the detergent feed/steam discharge coupling (C060) (k) Remove the detergent feed and steam discharge coupling (C060) from the tub. (l) To re-assemble, follow the same procedure in reverse order, applying Bostik type sealant between the coupling and the tub. Position spring clip (C140) in such a manner that it does not interfere with the tub during operation. Screws (C150) securing the detergent dispenser to the front panel must be screwed in using a manual screwdriver to prevent stripping the threads in the detergent dispenser holes.
C180 C006 C005 C004 C014 C007 C090 C010 C140 C060 C150 Bostik C020
C003 C013 C020 C170
C010 C140 C060
C150 Bostik
Version with thermoactuator water control
Version with dual solenoid valve water control
G440
DA VV SVD , L FF BB B 2
Step 12
For 39 cm washing machines: Removing: - the detergent dispenser cover (C020) - the detergent dispenser (C010) - the detergent feed/steam discharge coupling (C060). Common operations: (a) Remove the top cover (Step 1). (b) Remove the rear cover (Step 2). (c) Remove the detergent drawer (C030) from its housing by levering downwards and pulling. (Step 21). (d) Remove the three steel screws (C150) securing the dispenser to the front panel. (e) Use a long crosshead screwdriver to remove the four fixing screws securing the control panel (Step 28), without disconnecting the components. (f) Release the steam discharge coupling fitted on the right of the dispenser. (g) Remove the hose clips (C130) from the solenoid valve pipes and disconnect them from the detergent dispenser together with the air-break-filter hose (D370). (h) Use a pair of pliers to remove the spring clip (C140) securing the detergent feed coupling to the dispenser. - the detergent dispenser cover (C020) and/or the detergent dispenser (C010) (i) From the top, remove the detergent dispenser from its housing. (j) Use a flat screwdriver to lever the sides of the cover (C020) near to the lugs clamping it to the dispenser body (C010) and lift off the cover. If necessary, at this point replace the detergent dispenser (C010). To re-assemble, follow the same procedure in reverse order making sure that all the parts not involved in the operation are recovered. - the detergent feed/steam discharge coupling (C060) (k) Remove the detergent feed and steam discharge coupling (C060) from the tub. (l) To re-assemble: Insert a spacer between the tub and the front panel of the cabinet (see figure) in order to obtain more working space for fitting the detergent feed coupling. Apply a Bostik type sealant between the coupling and the tub, fit the new coupling making sure that the reference marks on the tub and coupling are aligned (see figure). Continue following the same procedure in reverse order. Position spring clip (C140) in such a manner that it does not interfere with the tub during operation. Screws (C150) securing the detergent dispenser to the front panel must be screwed in using a manual screwdriver to prevent stripping the threads in the detergent dispenser holes.
C020 C090 C010 C140 C060 Bostik C150
DA VV SVD , L FF BB B 2
Version with dual solenoid valve water control
N.B.
Step 13 (a) (b)
Replacing the wash motor (G130):
Remove the rear cover (Step 2). Insert a spacer under the right rear foot, then lean the machine forwards slightly to obtain more working space (Motor replacement only). (c) To remove the drive belt (G170), insert a tool between the belt and the pulley (G160), rotate the pulley and remove the belt. (d) Disconnect the motor terminal board by pressing the two locking tabs and then remove it. Remove the motor earth screw and then disconnect the wiring. NB: When refitting the motor, ensure that the earth screw is very tight in order to avoid earth continuity problems. (e) Use a 13 mm socket spanner and a 13 mm open-ended spanner to remove the four* bolts (G380), the four* locknuts (G410), the eight* washers (G390), the four* spacers (G540) and the four bushes (G400) (* in the case of a high speed washing machine). On low speed washing machines there are three bolts, three nuts, six washers and three spacers. Version with 42 litre polypropylene tub: Use a pair of pliers to remove the two split-pins (G001) and remove the locking pins (G002). Recover the four bushes (G400). For 39 cm and 47 litre washing machine versions: Use a 13 mm socket spanner and a 13 mm open-ended spanner to remove the two bolts (G380), the two fixing nuts (G410), the four washers (G390), the two spacers (G540), the two bushes (G400) and the two bushes (G067). For 33 cm washing machine versions: Use an 8 mm spanner to slacken the hexagonal head fixing screws (G004) securing the tub back plate (only those highlighted in the figure). Then use a 13 mm socket spanner and a 13 mm open-ended spanner to remove the two bolts (G380), the two fixing nuts (G410), the four washers (G390), the two spacers (G540), the two bushes (G400) and the two bushes (G067). (f) To re-assemble: Follow the same procedure in reverse order, preferably replacing the two motor bolts (right side) first, followed by the others. It is advisable top replace the nuts (G410) with new ones in order to be certain of their self-locking characteristics. Otherwise, use the old nuts and apply a suitable locking compound.
G170 G160
For washing machines with: - 42 litre Enamelled or S/Steel tubs - 39 cm Polypropylene tubs - 33 cm Polypropylene tubs - 47 litre Polypropylene tubs
G380 G390 G540 G400 G410 G130 G067
G160
For washing machines with: - 42 litre Polypropylene tubs
G170
G001
G002
G400
G130
Step 14 (a) (b) (c) (d) (e) (f)
Removing the solenoid valve (D010 and/or D300) and/or the internal water system of the washing machine: Remove the top cover (Step 1). Disconnect the wiring (for solenoid valve replacement only). Remove the water feed hose (D040) and washer (D050). Remove the two screws (D220) securing the solenoid valve from the back of the cabinet. Remove the solenoid valve, then use a pair of pliers to slacken pipe spring clips (D200 or C130) and remove the pipes (C070 or D008). To re-assemble, follow the same procedure in reverse order. It is advisable to wet the ends of new solenoid valves with a solution of soap and water to make it easier to slide the pipes on.
D040
D050
D010
C130
D220 D010 D050 D040
D220 D200 C070 C070
Version with cold water feed
D040 D010 D290 D050 D300
Version with dual solenoid valve cold water feed
C460 D220 D300 D290 D010 D050 D040
D220 C130
D008
Version with hot and cold water feed
Version with dual solenoid valve hot and cold water feed
C450
Step 15 (a) (b) (c) (d)
Removing and/or replacing the wash water heater element (G140): Remove the rear cover (Step 2). Remove the V drive belt (G170) (Step 9). Disconnect the wiring, noting the position of each wire. In the case of washing machines with stainless steel tubs, remove the locknut on the galvanised plate (G007) using a 10 mm box spanner. (Important: these plates are not fitted to washing machines with enamelled tubs). Slacken the nut of the heater element completely without removing it from the thread. Use a rubber headed mallet or similar to gently strike the nut and push the threaded rod into the body of the element, then remove it. If the element is difficult to remove, use a flat screwdriver as a lever between the slot in the tub and the element itself (G140). To re-assemble, follow the same procedure in reverse order, ensuring that the heater element does not touch the drum. On washing machines with enamelled tubs, make sure that the element is inserted in the fixing bracket on the bottom of the inside of the tub. Arrange the wiring so that none of the wires touch any moving parts of the appliance. On washing machines with polypropylene tubs, make sure that the heater element does not touch the drum by inserting it in the slot of the heater element protection plate (G003). N.B.: The blue coloured contact of the heater element indicates the overheat fuse and corresponds to the wire marked TF.
N.B. contact TF G140
(e) (f)
G007
G003
G140
(g)
Version for polypropylene tubs
Step 16 (a) (b) (c) (d)
Removing the thermistor (G005) and/or fixed thermostat (G560): Remove the rear cover (Step 2). Disconnect the wiring, noting the position of each wire. Use a flat screwdriver as a lever between the thermistor (G005) and the gasket (G570) to remove the thermistor. To re-assemble, follow the same procedure in reverse order. When re-assembling, clean off any hardened sealant residues from the component housing. Refit the component using a new hightemperature and water resistant sealant (Bostik type), spreading the sealant around the circumference of the capsule and avoiding the part in contact with water.
G560 G005 or G044
BOSTIK
Step 17 (a) (b) Removing the upper counterweight (G020):
G570 G019
(c)
Remove the top cover (Step 1). Remove the two locknuts (G290) or (G042) and the two washers (G300) or (G043) securing the counterweight, lower the oscillating unit and move it to the rear, then remove the counterweight vertically. In the case of a stainless steel tub, first remove the four fixing screws (G440) of the cross-member on which the springs (G010) are anchored and then move the oscillating unit forward. To re-assemble, follow the same procedure in reverse order. G440
G430 G440 G010 G200 G020 G042 G043 G065 G066 G590 G065 G063 G030
G440 G430
G010 G290 G300 G042 G043 For highspeed spin only
G200 G020
G014 For 42 litre
polypropylene tubs
G600 G590 G320
G030
For 47 litre polypropylene tubs
For 42 litre tubs
Step 17 (a) (b) (c) (d) (e) (f) (g) (h)
For 33 cm and 39 cm washing machines: Removing the upper counterweight (G020): Remove the top cover (Step 1). Remove the rear cover (Step 2). Use a crosshead screwdriver to remove the three fixing screws (C150) securing the detergent dispenser to the control panel. Use a long crosshead screwdriver to remove the four fixing screws (B290) securing the control panel (B010) (Step 28). Use a crosshead screwdriver to remove the two fixing screws (G440) securing the spring anchor cross-member (G010) on the right-hand side of the washing machine. Raise the spring anchor cross-member (G010) a few centimetres and insert a spacer between it and the top edge of the cabinet (the long screwdriver can be used for this purpose; see figure). Use a 13 mm box spanner to remove the three nuts (G042) securing the upper counterweight and the three washers (G043). In order to remove the upper counterweight (G020), the three fixing bolts (G064-G063-G065) must be removed first. Lift the counterweight near to bolt (G063) at the front of the tub and remove the bolt from its housing slot. Use a pair of pliers if necessary. Leave the bolt assembled with the counterweight support plate (G590) and bush (G066). (i) Repeat this operation for bolt (G065) at the rear of the tub. To remove bolt (G064) on the right of the tub, slide the counterweight towards the right-hand side of the cabinet. To re-assemble: Start with bolt (G064) by placing it with its components on the new counterweight. Insert the entire assembly in the housing slot. For the remainder, follow the dismantling procedure in reverse order.
(j)
G430 G440 G010 G200 G020 G042 G043 G065 G066 G590 G064 G063
G030
Step 18
Removing: - the tub back plate (G550) - the drum (G530) - the bearings (G220-G230) - the seal (G240) (a) (b) (c) (d)
Remove the top cover and rear panel ( Steps 1 and 2 ). Place a spacer under the motor in order to lift the oscillating unit. Remove the drive belt (G170) (Step 9). Remove the electrical wiring and earthing system, together with the respective screws, noting the positions of the wires. (e) Remove the adjustable thermostat bulb, the fixed thermostats and their respective gaskets (Step 16). (f) Remove the heater element (Step 15). (g) Use two 13 mm spanners to remove the tub back plate fixing ring (G730) and gasket (G060). For 42 litre stainless steel tubs with screw fixing: Use a 10 mm box spanner unscrew the twelve tub back plate fixing screws (G004). For 42 litre polypropylene tubs: Use an 8 mm box spanner to unscrew the twelve tub back plate fixing screws (G004). Remove the wash motor (Step 13) For 47 litre polypropylene tubs: Use an 8 mm box spanner to unscrew the twenty two tub back plate fixing screws (G004). Remove the wash motor (Step 13) For 39 cm washing machines: Use an 8 mm box spanner to unscrew the twenty three tub back plate fixing screws (G004). Remove the wash motor (Step 13) For 33 cm washing machines: Use an 8 mm box spanner to unscrew the twenty three tub back plate fixing screws (G004). Remove the wash motor (Step 13) (h) Grasp the pulley and rotate the tub back plate by hand until the locating slot is freed, then remove it. (i) Use a 19 mm spanner to remove nut (G210) and cup washer (G580) from the drum shaft. (j) The pulley can normally be removed from the drum shaft manually. However, if this is not possible, use a rubber headed hammer to gently strike the shaft. (k) To separate the tub back plate from the drum, hit the shaft gently using a rubber headed hammer. (l) If necessary, at this point replace the bearings (G220-G230). (m) If necessary, replace the seal (G240) on the tub back plate using a flat screwdriver. (n) To re-assemble, follow the same procedure in reverse order, making sure to apply water-repellent grease inside the seal (G240). It is advisable to use a new gasket between the tub back plate and the tub itself and to wet the contact surfaces with a solution of liquid silicone to facilitate positioning the gasket. In addition, when tightening the back plate fixing ring, use a rubber hammer to strike around the circumference of the plate to ensure that the back plate, gasket and tub are assembled together correctly. Remember to apply a Bostik type heat resistant sealant between the fixed thermostats and the gaskets and between the gaskets and the tub back plate.
G550 G240 G360 G070 G350 G340
Seal ring section
GREASE
G730
Supplier: Tupe : Supplier code: Quantity:
KLÜBER AMBLYGON TA 15.2 547357 3 grams
G140 G004 For screwed tub back plates
G670
Bostik
G060 G530
G030
G560 G005 G570
G019
Step 19
Removing and/or replacing: - the drain hose (F090) - the electric drain pump (F010) - the union (F080) between the electric pump (F010) and the filter body (F020) - the drain coupling (F070) between the tub and filter body (F020) COMMON OPERATIONS: (a) Remove the rear cover (Step 2). (b) Use a shallow container capable of holding the approximately half a litre of water that remains in the filter at the end of the wash cycle. (c) Open the filter door, release the filter cap (F060) without removing it completely, then remove the filter. Removing the drain hose (F090): (d) Use a pair of pliers to release hose clip (F150) and slide it towards the drain pump, then remove the hose. Removing the electric drain pump (F010): (e) Disconnect the wiring. Release hose clip (F100) and slide it onto the rubber union (F080). Remove rubber union (F080) from the electric pump (F010). From the bottom of the machine, remove the two screws (F130) using a 10 mm socket. Remove the electric pump from its housing.
Removing union F080: (f) All the above operations (points a, b, c) must be carried out, except for the removal of the electric pump (F010) and drain hose (F090). To remove union (F080), use a pair of pliers to slacken the two hose clips (F100), For 33 cm and 39 cm washing machines: Removing union F080: (f) All the operations reported above must be carried out. Use a crosshead screwdriver to remove the two screws (F120) securing the filter body (F020) to the cabinet. Use a 7 mm open-ended spanner to slacken hose clamp (F110) and then remove the water drain coupling (F070). Remove the entire assembly consisting of the following parts from the back of the washing machine: - the drain pump (F010) - the drain coupling union (F080) - the filter body (F020) To remove union (F080), use a pair of pliers to slacken the two hose clips (F100), Removing the drain coupling (F070): (g) Lie the machine on its back on a protective surface in order not to damage the solenoid valves. Slacken the hose clip (F110) (filter body side - F020) using a 7 mm box spanner or flat screwdriver. Remove the pressure switch pipe by slackening hose clip (F200), then remove coupling (F070) from the tub. Rotate the pressure switch chamber support to allow the coupling to be extracted, then recover the pressure switch pipe connector (G680). Clean any hardened sealant from the drain hole in the tub. (h) To re-assemble, follow the same procedure in reverse order, taking care to apply new sealant (BOSTIK type) between the coupling (F070) and the hole in the tub
F190 F200 C370 G680 Enamelled or Stainless Steel tub version F170 F180
F140
F090 F150 F010 F130
BOSTIK F070
F020 F030 F040 F050 F060 F120 F080 F100 F100
Step 20 (a) (b) (c) (d)
Replacing the tub (G030) and/or the lower counterweight (G080):
Remove the top cover (Step 1). Remove the rear cover (Step 2). Remove the door gasket (E020) (Step 3). Remove the detergent drawer (Step 21) and detergent dispenser (Step 12). (e) Remove the control panel (Step 28) without removing the electrical components, buttons, knobs and move it to one side (see drawing). (f) Remove the two fixing screws (A220) securing the electronic module support (A200) to the cabinet (Step 10) without removing the electronic wash module (A210). (g) Disconnect the wires from the main motor, the heater element, the fixed thermostat (G560), thermistor (G005), the solenoid valves (D010) and (D300) and the electric pump (F010). Disconnect the earthing system from the tub by removing the relative screws. (h) Free the lower part of the tub from the friction pads or from the dampers using a 17 mm box spanner. (h) Remove the cable grommet and pressure switch support (D019) (Step 11), and disconnect the pressure switch (D020) from the air pipe (F190). For 39 cm, 33 cm and 47 litre washing machines: (i) Remove the cable grommet (D070) (Step 11), and disconnect the pressure switch (D020) from the air pipe (F190). (j) Use a 7 mm box spanner to remove the hose clip (F110) in order to disconnect the pressure switch chamber rubber coupling (F070) from the filter body (F020). (k) Remove the drive belt (G170) (Step 9) and motor (G130) (Step 13). (l) Remove the tub back plate (G550) together with the drum assembly (G530) (Step 18). (m) Lie the machine on its back on a blanket. (n) Remove the four cross-member fixing screws (G440), remove the wiring from under the spring anchor cross-member in order to protect it from damage during the removal of the tub. Place two pieces of wood between the tub and the cabinet. Extract the tub (G030) from the top part of the cabinet, sliding it on the two pieces of wood. Recover all the remaining fixed components. (o) To re-assemble, follow the same procedure in reverse order, taking care to apply BOSTIK type sealant between the tub and the various rubber unions (see drawing). Removing the lower counterweight (G080): (p) Carry out all the operations described above except for points k and l. Once the tub has been removed, use a 13 mm box spanner to remove the three nuts (G290), the three washers (G300) and then replace the counterweight (G080). To re-assemble, follow the same procedure in reverse order.
G210 G580
G170 G160
G550
G240
G060
G530
G340 G440 G350 G360
E020
G004 For screwed tub back plates
G670
G030
C060
BOSTIK
G140 G044 G570
G005 G560 G019 G570 Version with 2 thermostats G070 G080 G450 G100 G110 Z240 G460 G120 G310 G300 G290
F070
CONTROL PANEL
Step 21 Removing the drawer handle (C040) from the control panel:
N.B. : alternative version
(a) Pull the detergent dispenser drawer out as far as it will go. (b) Press downwards, pull gently and extract the drawer. Alternative version (b) Press the lever on the fabric conditioner compartment downwards, pull gently and extract the drawer. (c) T o replace the drawer, insert it in the guides and push it inwards.
Step 22 (a) (b) (c)
C050 C040
Replacing the detergent drawer (C030) or drawer handle (C040): Extract the drawer (Step 21). Use a crosshead screwdriver to remove the four fixing screws (C160) securing the handle (C040) to the drawer (C030) Recover the fabric conditioner tray (C050). To re-assemble, follow the same procedure in reverse order.
C040 C330
C040 C310
C030
C160
C310
C320 C330
Step 23 (a) (b) (c) (d) (e)
Removing the switch (B040) from the Control Panel: Remove the top cover (Step 1). Use a very thin flat screwdriver as a lever between the circumference of button (B023) and the front panel to remove the button. Place a cloth between the two parts to protect them. Remove the switch (B040) by levering the retaining lugs with a flat screwdriver, at the same time pull the switch (B040) back moving it left and right to help disengage the lugs. Disconnect the wires, noting their positions. To re-assemble, follow the same procedure in reverse order.
B010
Retaining lugs
B040 B023
CONTROL PANEL
Step 24 Removing and/or replacing: - the knob (B059) - the electric component cover plate (B032) - the potentiometer (B003) or programme selector (B022) (a) (b) (c) Remove the top cover (Step 1). Grasp the knob (B059) tightly and remove it. Use a crosshead screwdriver to unscrew the two fixing screws (B033) securing the electric component cover plate (B032) and remove the plate (where fitted). Unscrew the two fixing screws (B002) securing the program selector (B003), disconnect the wiring and replace the program selector (B022) or potentiometer (B003), taking care to recover the washer (B036). To re-assemble, follow the same procedure in reverse order.
B032 B003
B022 B036
(d)
(e)
B059 B210
B002
Step 25 (a) (b) (c) (d) (e)
Removing and/or dismantling the led printed circuit board (B028): Remove the top cover (Step 1). Remove the electric component cover plate (B032) (Step 24). Use a short crosshead screwdriver to unscrew the four fixing screws (B029) securing the printed circuit board (B028). Disconnect the ribbon cable (B057). To re-assemble, follow the same procedure in reverse order, making sure that the ribbon cable is connected in the right position. Removing the led circuit board (B034):
Step 26 (a) (b) (c) (d) (e)
Remove the top cover (Step 1). Remove the electric component cover plate (B032) (Step 24). Use a short crosshead screwdriver to unscrew the six fixing screws (B029) securing the printed circuit board (B034). Disconnect ribbon cable (B057) To re-assemble, follow the same procedure in reverse order, making sure that the ribbon cables are connected in the right positions. Check that the indicator lights are correctly inserted in their housings (B031) to prevent possible malfunction. Removing the front panel buttons with gasket (B062):
Step 27 (a) (b) (c) (d) (e) (f)
Remove the top cover (Step 1). Remove the electric component cover plate (B032) (Step 24). Use a short crosshead screwdriver to unscrew the six fixing screws (B029) securing the printed circuit board (B028). Disconnect the ribbon cable (B057) to obtain more working space. Remove the control panel button gasket (B062). To re-assemble, follow the same procedure in reverse order, making sure that the ribbon cables are connected in the right positions.
B010
N.B.
B290
B058 B062
B029 B028
B057 B003
B032
B034 B031 B074 B022 B036
N.B.
B040 B210 B059 B002 B023 B033
CONTROL PANEL
Step 28 (a) (b) (c) (d) (e) (f) (g) (h) Removing the Control Panel (B010): Remove the top cover (Step 1). Remove the detergent drawer handle (Step 21). Use a cross head screwdriver to unscrew the three screws (C150) securing the detergent dispenser to the control panel (B010). Remove the switch (B040) (Step 23). Remove the program selector knob (B022) and spin speed selector knob (B003) by gripping them tightly and pulling (Step 24). Use a long crosshead screwdriver to remove the four screws (B290) securing the control panel. Remove the control panel, then recover all the electric components that do not need replacing. To re-assemble, follow the same procedure in reverse order.
N= 4 B290
DA VV SVD , L FF BB B 2
27/09/2004
SPARE PARTS PRICE LIST SW5L65D
Pag 1
Cod. Esp. CFA000 CFA010 CFA015 CFA020 CFA024 CFA030 CFA040 CFA050 CFA060 CFA070 CFA080 CFA100 CFA110 CFA110 CFA110 CFA130 CFA130 CFA140 CFA180 CFA200 CFA210 CFA220 CFA240 CFA320 CFB000 CFB002 CFB003 CFB010 CFB020 CFB040 CFB040 CFB040 CFB040 CFB050 CFB070 CFB080 CFB090 CFB100 CFB120 CFB140 CFB190 CFB250 CFB250 CFB260 CFB290 CFB430 CFB440 CFB500 CFB560 CFB630 CFB640 CFC000 CFC008 CFC010 CFC020 CFC030 CFC040 CFC050 CFC060 CFC090 CFC120
Ref. N. 999024109 710056302 432004600 721058300 432024300 276005900 246027400 720149300 434000200 432004900 432004600 398143100 398026100 398106100 398106200 398105400 398105500 398140900 366010400 368032300 546038701 432004600 438001800 720237100 999024108 432017100 502004801 804659535 516015701 522004503 522004603 522005003 522005103 326100800 330078500 326102300 330078600 540002800 430011500 434000700 402008800 346018000 346016400 332039600 432004600 536004000 430008000 428001600 444003200 810229100 810226700 999023140 440003300 728004600 330062600 398104600 806290600 330062800 402009400 444001800 432016900
Old Code Number
Item Description SHELL EXPLODED VIEW CABINET NOISE FILTER FIXING SCREW UPPER TOP SCREW FOR UPPER TOP-FRONT REAR TOP HINGE LEVELLING FOOT NUT FOR LEVELLING FOOT SCREW FOR UPPER TOP SCREW FOR REAR TOP HOOK FOR WIRING SUPPORT HOOK FOR WIRING SUPPORT HOOK FOR WIRING SUPPORT HOOK FOR WIRING SUPPORT DRAIN SUPPLY HOSE CLAMP DRAIN SUPPLY HOSE CLAMP FILTER COVER BASE CARD HOLDER BOX ELECTRONIC MODULE CARD HOLDER BOX FIXING SCREW DOOR HINGE RIVET MODULE HOLDER BOX UNIT FRONT PANEL EXPLODED VIEW FIXING SCREWS FOR POTENTIOMETER POTENTIOMETER FRONT TRIM TIMER PUSH BUTTON SWITCH PUSH BUTTON SWITCH PUSH BUTTON SWITCH PUSH BUTTON SWITCH TIMER KNOB WITH DISPENSER CAM COVER OF TIMER KNOB THERMOSTAT KNOB COVER OF THERMOSTAT KNOB PILOT LAMP TIMER SCREW TIMER NUT ADJUSTABLE THERMOSTAT GASKET LED LED PUSHBUTTON FRONT TRIM FIXING SCREWS TIMER TIMER FIXING SCREW TIMER FRONT TRIM PACKING PROGRAMMER-THERMOSTAT-TIMER KNOB SPRING TIMER/THERMOSTAT KNOB CENTRE BODY TIMER KNOB CENTRE BODY DETERGENT DISPENSER EXPLODED VIEW TANK-CONVEYOR HOSE CLAMP DETERGENT BOX COMPARTMENT DETERGENT COMPARTMENT COVER DETERGENT DRAWER DETERGENT DRAWER HANDLE BLEACHING COMPARTMENT SHELF DETERGENT SUPPLY PIPE COUPLING DRAWER SPRING SCREW FOR DETERGENT COMPARTMENT COVER
Quantity Unit Of Pieces Price 1 1 2 1 3 1 1 4 4 2 8 1 1 2 3 1 2 1 1 1 1 2 4 1 1 2 1 1 1 1 1 1 2 1 1 2 2 1 2 1 2 1 1 5 4 1 2 1 6 2 1 1 1 1 1 1 1 1 1 1 1 0 68 1 26 1 13 13 4 1 1 1 3 2 1 1 2 2 3 12 10 31 1 1 10 0 1 10 20 36 10 10 7 10 3 2 3 2 10 1 1 2 2 2 2 1 31 1 3 2 3 3 0 2 10 12 10 12 3 10 3 1
36100
100500 131100 527138026 560243 36100 151900 135100 20702 130900 131000
36100 539012010
516531304
512451026 528104026 131600
36100 68006600 144900 102200
133000 106900 112800 131300 113000 516530904
27/09/2004
Cod. Esp. CFC130 CFC140 CFC150 CFC170 CFC180 CFC200 CFC210 CFC220 CFC230 CFC240 CFC340 CFC350 CFC370 CFD000 CFD008 CFD012 CFD020 CFD021 CFD030 CFD040 CFD050 CFD070 CFD100 CFD200 CFD210 CFD210 CFD220 CFD240 CFD260 CFD370 CFD430 CFE000 CFE001 CFE010 CFE020 CFE030 CFE040 CFE050 CFE050 CFE060 CFE080 CFE090 CFE100 CFE110 CFE120 CFE150 CFE160 CFE190 CFE200 CFE210 CFE230 CFE250 CFF000 CFF004 CFF005 CFF006 CFF007 CFF008 CFF010 CFF020 CFF030 CFF040 CFF050 CFF060 Old Code Number 520423 533145822 515531350 146600 129600 104600 132800,520201
SPARE PARTS PRICE LIST SW5L65D
Item Description SUPPLY HOSE CLAMP HOSE CLAMP FOR DETERGENT LOADING BELLOWS SCREW FOR DETERGENT COMPARTMENT DISPENSER DISPENSER OPERATING LEVER DISPENSER ROD RETURN LEVER RETURN LEVER STOP SPRING FOR DISPENSER ROD SCREW FOR RETURN-LEVER STOP LIQUID DETERGENT CONTAINER LIQUID DETERGENT CONTAINER SIPHON PIPE PROTECTION SPONGE ELECTRICAL SYSTEM EXPLODED VIEW DOUBLE ELECTRO-VALVE PIPE CONNECTION TRANSFER FEED PIPE PRESSURE CUT-OFF SWITCH WATER RECIRCULATION PIPE COUPLING CONDENSER WATER SUPPLY HOSE SUPPLY PIPE GASKET CABLE CLAMP SUPPLY CABLE ELECTROVALVE CLAMPE PRESSURE CUT-OFF SWITCH-BRACKET SCREW PRESSURE CUT-OFF SWITCH-BRACKET SCREW SCREW FOR ELECTROVALVE ANTIDISTURBANCE FILTER CABLE CLAMP SCREW AIR-BREAK FILTER DOUBLE ELECTROVALVE DOOR LINES EXPLODED VIEW DISC FOR DOOR PROTECTION RING CLAMP WITH SCREW FOR DOOR GASKET DOOR GASKET SAFETY RING FOR DOOR GASKET DOOR GLASS OUTER DOOR FRAME OUTER DOOR FRAME MICROSWITCH OR DOOR BLOCK DOOR HANDLE DOOR HANDLE UNIT SCREW FOR DOOR GLASS INSERT DOOR GLASS INSERT SCREW FOR DOOR HINGE DOOR CATCHRETURN SPRING SCREW DOOR CATCH RETURN SPRING SCREW FOR DOOR CATCH PLATE DOOR HANDLE PIN DOOR HANDLE CATCH SAFETY SPRING FOR DOOR HANDLE DOOR SUBFRAME PRESSURE SWITCH CHAMBER EXPLODED VIEW NON-OVERFLOW COUPLING TUBE CLAMPS NON-OVERFLOW HOSE FIXING SCREWS COUPLING TUBE NON-OVERFLOW-FILTER CASING NON-OVERFLOW HOSE COUPLING FILTER CASING CLAMPS ELECTROPUMP FILTER BODY FILTER DRAWER FILTER GASKET FILTER RING FILTER CAP Quantity Unit Of Pieces Price 4 1 4 1 1 1 1 1 1 3 1 1 2 1 1 1 1 1 1 1 1 1 1 3 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 3 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 3 1 2 3 2 2 1 2 3 1 0 1 1 10 1 10 7 2 4 48 2 1 1 1 20 1 10 10 0 7 5 26 2 26 10 12 12 3 10 1 2 1 1 2 1 1 2 2 10 0 2 1 5 10 2 26 10 7 2 2 3
Pag 2
Ref. N. 440000200 440000600 432008800 398104700 499015000 442005800 499001500 398159000 444000700 432018600 398199900 350040300 407005400 999024147 398211300 398211400 520007200 398213800 532001100 408003900 402009100 398025800 508000105 440000200 432004600 432016800 430015500 532003703 432003700 414011900 534001400 999023142 398094900 441006200 404001200 441019600 493001600 338000109 338000101 530001500 324003600 719007500 432003400 266006300 432031800 432025700 444008500 432012600 443012200 398142200 444016200 344002400 999024148 440003200 432004600 402013700 356002600 440000400 518003900 398148600 398019200 402004100 441018400 350003500
110900
520179 15900 669800 520423 36100 515241304
519090004
132300 140000 124901
560481
97900 516551306
36100 47024300 62042800 800
105900 133100 107300 107400
27/09/2004
Cod. Esp. CFF070 CFF080 CFF090 CFF100 CFF110 CFF120 CFF130 CFF140 CFF150 CFF190 CFG000 CFG001 CFG002 CFG005 CFG010 CFG020 CFG030 CFG037 CFG039 CFG060 CFG070 CFG080 CFG090 CFG100 CFG110 CFG120 CFG130 CFG140 CFG160 CFG170 CFG200 CFG200 CFG210 CFG220 CFG230 CFG240 CFG290 CFG290 CFG300 CFG300 CFG300 CFG310 CFG320 CFG320 CFG340 CFG350 CFG360 CFG380 CFG400 CFG410 CFG430 CFG440 CFG450 CFG460 CFG480 CFG530 CFG540 CFG550 CFG560 CFG580 CFG590 CFG600 CFG670 CFG730 Old Code Number
SPARE PARTS PRICE LIST SW5L65D
Item Description Quantity Unit Of Pieces Price 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1 1 1 5 2 5 2 3 3 1 1 1 1 1 1 3 1 2 4 3 2 1 1 1 1 1 1 2 2 1 1 10 4 12 2 2 1 1 5 2 2 0 2 4 10 7 7 63 1 7 10 12 12 50 4 7 2 53 13 13 20 3 3 1 10 12 5 1 1 1 3 1 1 1 1 1 1 1 1 2 1 3 1 1 3 53 90 1 66 10 1 3 2 14 10
Pag 3
Ref. N. 402038600 398013000 414004300 440000500 440001700 432008700 432009800 398019400 440000400 414013900 999031011 441028500 443013200 526011900 258002100 490000700 726011400 432016700 398101400 402004300 441016900 490005600 236012300 499004900 444000600 441009700 512018700 524018100 268006700 416002300 444017600 444018700 434000300 446000200 446000300 441017500 434002100 434006500 436013600 436000600 436008500 398105200 430007100 430007600 434002100 436000500 430025600 430014000 441022600 434002100 499003600 432004600 430018800 268003500 716008900 720386700 428012500 718009600 526001300 436001300 266005900 402006400 720023700 720145600
DRAIN OUTLET BEND FILTER-PUMP CONNECTION DRAIN PIPE HOSE CLAMP CONNECTION FOR FILTER-PUMP HOSE CLAMP FOR DRAIN OUTLET BEND FILTER BODY SCREW ELECTROPUMP SCREW U BOLT FOR DRAIN PIPE BEND DRAIN PIPE HOSE CLAMP PRESSURE SWITCH PIPE DRUM EXPLODED VIEW MOTOR FIXING SPLIT PIN MOTOR FIXING PIN 520432 THERMO-RESISTANCE 101200 SPRING HOOK CROSSPIECE 141000 UPPER COUNTERWEIGHT TUB 517951304 MOTOR PIN FIXING SCREW DRUM PADDLE 130800 TUB GASKET 94400 LOCKING-RING FOR TUB 104800 BOTTON COUNTERWEIGHT DRUM FLANGE 110700 FRICTION PADS 145500 DAMPER SPRING 111800 DAMPER BUSH MOTOR HEATING ELEMENT 100800 PULLEY PIPING BELT SUSPENSION SPRING FOR TUB SUSPENSION SPRING FOR TUB 528119025 PULLEY NUT 541320470 BEARING 541325620 BEARING 107101 SEALING RING 528107026,520441 NUT COUNTERWEIGHT NUT COUNTERWEIGHT COUNTERWEIGHT WASHER 1800,520439 COUNTERWEIGHT WASHER COUNTERWEIGHT WASHER 129100 BOSS COUNTERWEIGHT 519010026 SCREW FOR UPPER COUNTERWEIGHT 519010030 SCREW FOR UPPER COUNTERWEIGHT 528107026,520441 TUB RING NUT 521617016 TUB RING WASHER TUB LOCKING-RING SCREW 519013008 MOTOR SCREW MOTOR BUSH 528107026,520441 MOTOR NUT 102800 SPRING FIXING RING 36100 SPRING CROSS PIECE SCREW LOWER COUNTERWEIGHT SCREW 111200 DAMPER CONNECTING PLATE TUB COVER FLANGE + BASKET UNIT MOTOR FIXING SPACER BOTTOM UNIT AND BEARING 560237 FIXED THERMOSTAT 131800 PULLEY WASHER 100300,520453 COUNTERWEIGHT SUPPORT PLATE 102100,520452 COUNTERWEIGHT BOLT FIXING GASKET 79007200 COMPLETE BEARINGS SET LOCKING-RING ASSEMBLY 94800 133600 533135629 70005700 515531304 516781604 102400 800
27/09/2004
Cod. Esp. CFH000 CFH002 CFH002 CFH003 CFH004 CFH020 CFH030 CFH040 CFH060 CFH080 CFH100 CFH120 CFH130 CFH140 CFH150 CFH160 CFH200 CFH210 CFH220 CFH230 CFH240 CFH250 CFH260 CFH280 CFH290 CFH300 CFH300 CFH320 CFH330 CFH340 CFH350 CFH360 CFH370 CFI000 CFZ010 CFZ030 CFZ040 CFZ280 CFZ290 CFZ300 CFZ300 LVY000 LVZ000 Old Code Number
SPARE PARTS PRICE LIST SW5L65D
Item Description DRYER UNIT EXPLODED VIEW SMALL TUMBLER SPRING FOR THERMOSTAT SMALL TUMBLER SPRING FOR THERMOSTAT SCREW FOR FIXING SCROLL TO FAN MOTOR BRACKET FAN MOTOR FIXING NUT HEATING ELEMENT FIXATION SCREW PLASTIC AIR CONVEYOR RUBBER SLEEVE FOR AIR PIPE STEAM CONDENSER FIXING SCREW SAFETY THERMOSTAT TOP ALUMINIUM AIR CONVEYOR BOTTOM DRYER HEATING ELEMENT BOTTOM ALUMINIUM AIR CONVEYOR THERMIC CONVEYOR INSULATION CONVEYOR SPRING SEAL RUBBER CONVEYOR WASHER-DRYER FAN ARCHIMEDEAN SCREW SUPPORT WASHER WORKING THERMOSTAT ARCHIMEDEAN SCREW AND SHAFT GASKET FAN ARCHIMEDEAN SCREW GASKET FAN ARCHIMEDEAN SCREW SCREWS FOR FIXING SUPPORT TO TUB ARCHIMEDEAN SCREW MOTOR SUPPORT FAN MOTOR BOTTOM CONVEYOR TUB FIXING SCREWS BOTTOM CONVEYOR TUB FIXING SCREWS HEATING ELEMENT BOX UNIT AIR PIPE SLEEVE SPRING AIR PIPE SLEEVE BAND THERMOSTAT FIXING SPRING THERMOSTAT SCREW THERMOSTAT WATER SYSTEM EXPLODED VIEW PACKING SCREWS RUBBER PACKING CAP PLASTIC PACKING SPACER BOTTOM SHELL FOR PACKAGING TOP SHELL FOR PACKAGING FRONT RIGHT-LEFT ANGLE FRONT RIGHT-LEFT ANGLE DIAGRAM CHART ELECTRICAL DIAGRAM Quantity Unit Of Pieces Price 1 1 1 3 2 1 1 1 4 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 3 1 1 4 4 4 1 1 2 2 1 1 0 2 0 1 1 1 13 10 1 10 31 10 26 7 2 10 13 1 13 2 2 7 1 4 31 1 1 74 5 2 4 1 7 0 1 2 3 12 10 3 3 1 1
Pag 4
Ref. N. 999024150 444011800 444021900 432009400 434006300 430013600 720125900 402014000 432015900 526029800 368016500 524022800 368016600 179001000 444020700 402003400 268010200 436001000 526029700 402007800 402017000 398095500 432011500 260002800 512011700 432006400 432006600 720460100 444002400 440001400 444010600 432004600 526011300 999024149 432027500 470006200 470004600 470016000 470016100 476011100 476026100 460612720 460612721
516551304 85900 140100
139000 70004500 138700
519058025
69005400 580273 140900 20703 36100
94600 102900 105100 104300 105200
27/09/2004
SPARE PART PRICE LIST SW5L30D