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FrameMaker Ver.5.5E(PC) FS-231 OPTION For 8020/8031
02.08.23
FS-231
SERVICE MANUAL
FrameMaker Ver.5.5E(PC) FS-231 OPTION For 8020/8031
02.08.23
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FrameMaker Ver.5.5E(PC) FS-231 OPTION For 8020/8031
02.08.23
Preface
Features
a. The adoption of the through-type stapler
The machine adopts the through-type stapler, which enables the saddle stitch with one sta-
pler.
b. Three Auto-Staple Functions
The machine has three stapling positions (front stapling at a point, rear stapling at a point,
center stapling at two points).
c. The Saddle Stitch Function (the book-binding)
The machine ejects up to ten sheets of paper which are saddle stitched and center folded.
d. The Punch Function (an option)
With the punch unit, the machine ejects papers punched for the binders (This function is
available for papers with 64 - 90 g/m2, but not available for OHP film).
T-3
FrameMaker Ver.5.5E(PC) FS-231 OPTION For 8020/8031
02.08.23
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T-4
FrameMaker Ver.5.5E(PC) FS-231 OPTION For 8020/8031
02.08.23
CONTENTS
GENERAL
1. SPECIFICATIONS ........................................................................................... G-1
2. ELECTRICAL COMPONENT LAYOUT ........................................................... G-3
3. DRIVE SYSTEM .............................................................................................. G-4
SWITCHES ON PCB
1. CONTROL BOARD ......................................................................................... S-1
1-1. Finisher Control Board ............................................................................. S-1
1-2. SW1/PSW1/PSW2 ................................................................................... S-2
(1) Adjustment of the Folding Positions ................................................ S-2
(2) Adjustment of the Center Stapling Position ..................................... S-3
1-3. Punch Control Board ............................................................................... S-4
(1) Adjustment of the Sensor Output .................................................... S-5
(2) Registration of the Number of Punch Holes .................................... S-6
(3) Procedure after Replacing the EEP-ROM (IC1002) ........................ S-7
DIS/REASSEMBLY, ADJUSTMENT
1. LIST OF COMPONENTS TO BE PERIODICALLY CHECKED ....................... D-1
2. STAPLING UNIT (DRIVE SECTION) .............................................................. D-2
2-1. Removal of the External Covers and Components .................................. D-2
(1) Removal of the Exit Tray ................................................................. D-2
(2) Removal of the Front Cover ............................................................ D-3
(3) Removal of the Rear Cover ............................................................. D-3
(4) Removal of the Upper Door ............................................................. D-3
(5) Removal of the Finisher Tray Upper Door ....................................... D-4
(6) Removal of the Upper Cover ........................................................... D-4
(7) Removal of the Side Guide .............................................................. D-5
(8) Removal of the Middle Transport Unit ............................................. D-5
2-2. Removal of the Stapler ............................................................................ D-6
(1) Stapler Phase Adjustment ............................................................... D-6
(2) Saddle Gear Phase Adjustment ...................................................... D-9
2-3. Removal of the Saddle ............................................................................ D-9
2-4. Removal of the Finisher Tray ................................................................... D-10
2-5. Removal of the Paddle Section ............................................................... D-11
2-6. Removal of the Stapler/Folding Drive Unit ............................................... D-12
2-7. Removal of the Transport Motor Unit ....................................................... D-13
2-8. Removal of the Transport Roller .............................................................. D-14
2-9. Removal of the Finisher Exit Roller (Upper) ............................................ D-14
2-10.Removal of the Paddle ............................................................................ D-15
2-11.Removal of the Exit Roller (Lower) and the Paper Exit Belt .................... D-16
2-12.Removal of the Middle Transport Motor .................................................. D-19
2-13.Removal of the Middle Transport Roller .................................................. D-19
3. Control Board (PCB-CONT) ............................................................................ D-20
3-1. Removal of the Finisher Control Board .................................................... D-20
4. Punch Section (Optional) ................................................................................. D-21
4-1. Removal of the Punch Drive Section ....................................................... D-21
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FrameMaker Ver.5.5E(PC) FS-231 OPTION For 8020/8031
02.08.23
(1) Removal of the Punch Motor ........................................................... D-21
(2) Removal of the Side Registration Motor .......................................... D-21
(3) Removal of the Punch Unit .............................................................. D-21
4-2. Removal of the Punch Board Section ...................................................... D-22
(1) Removal of the Punch Control Board .............................................. D-22
5. ADJUSTMENT ................................................................................................. D-23
5-1. Adjustment of the Stapling Position ......................................................... D-23
(1) ADF-equipped machine ................................................................... D-23
(2) ADF-unequipped machine ............................................................... D-25
5-2. Adjustment of the Folding Position .......................................................... D-26
(1) ADF-equipped machine ................................................................... D-26
(2) ADF-unequipped machine ............................................................... D-28
5-3. Adjustment of Height and Inclination ....................................................... D-29
TROUBLESHOOTING
1. SENSOR CHECK ............................................................................................ T-1
1-1. Sensor Check Screen .............................................................................. T-1
1-2. Sensor Check Procedure ......................................................................... T-2
1-3. Sensor Check List .................................................................................... T-3
2. MISFEED DETECTION AND TROUBLESHOOTING PROCEDURES ........... T-5
2-1. Outline ..................................................................................................... T-5
2-2. Locations of the Misfeed Sensors ............................................................ T-5
2-3. Misfeed Detection .................................................................................... T-6
3. MALFUNCTIONS DETECTION AND TROUBLESHOOTING PROCEDURES T-7
3-1. Malfunctions Detection ............................................................................ T-7
3-2. Troubleshooting Procedures for Each Malfunction Code ........................ T-8
(1) C0B00 Transport System Drive malfunctions .................................. T-8
(2) C0B05 Paddle Motor malfunctions .................................................. T-8
(3) C0B25 Stapler Unit Slide Motor malfunctions ................................. T-9
(4) C0B39 Front Aligning Plate Motor malfunctions .............................. T-9
(5) C0B3A Rear Aligning Plate Motor malfunctions .............................. T-9
(6) C0B4C Booklet Exit Motor malfunctions .......................................... T-10
(7) C0B55 Stapler/Folding Motor malfunctions ..................................... T-11
(8) C0B75 Punch Control Board malfunctions ...................................... T-12
(9) C0B76 Punch Side Registration Motor malfunctions ....................... T-12
(10) C0B77 Punch Motor malfunctions ................................................... T-12
(11) C0B79 Punch Sensor malfunctions ................................................. T-12
(12) C0B81 Shift Mechanism malfunctions ............................................. T-13
(13) C0BA0 Elevate Mechanism malfunctions ........................................ T-13
4. Overall Timing Chart ........................................................................................ T-14
4-1. Finisher Section ....................................................................................... T-14
4-2. Saddle Section ......................................................................................... T-15
4-3. Punch Section (Option) ............................................................................ T-16
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FrameMaker Ver.5.5E(PC) FS-231 OPTION For 8020/8031
02.08.23
GENERAL
FrameMaker Ver.5.5E(PC) FS-231 OPTION For 8020/8031
02.08.23
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FrameMaker Ver.5.5E(PC) FS-231 OPTION For 8020/8031
02.08.23
1. SPECIFICATIONS
Type :Multi Staple Finisher with Saddle (Booklet)
Installation :Freestanding
Modes :
Normal Hole Punch (optional)
Non-Sort Non-Sort Hole Punch
Sort Sort Hole Punch
Sort Staple Sort Staple Hole Punch
Saddle Staple
Paper
No. of
Weight
Mode Paper Type Paper Size Tray Capacity Exit Tray Sheets to
(g/m2)
be Stapled
Non-Sort Plain Paper A6T to A3 Wide 64 to 256 64 to 90g/m2 Elevator
Recycled 5-1/2 x 8-1/2" g/m2 A4L / LTR LGL or Tray
Paper 8-1/2 x 5-1/2" No. of or smaller larger
Sheets 1000 500
8-1/2 x 11" Height 150mm 75mm
11 x 8-1/2"
8-1/2 x 14" Controlled by whichever
reached earlier
11 x 17"
12-1/4 x 18"
Post Card Max. Min.
Envelop CD311.5mm 86mm
OHP Film FD457.2mm 139.7mm 20 sheets
Label Paper
Cardboard
Sort Plain Paper A4L, A4C, A3 64 to 90 A4L / LTR LGL or Elevator
larger
8-1/2 x 11" g/m2 No. of or smaller Tray
Sheets 1000 500
11 x 8-1/2" Height 150mm 75mm
8-1/2 x 14" Controlled by whichever
reached earlier
11 x 17"
Sort Plain Paper A4L, A4C, A3 Normal Mode
A4L / LTR LGL or
Elevator Normal Mode *1
64 to 90 A4L / LTR LGL
Staple Cardboard 8-1/2 x 11" g/m2
No. of or smaller larger Tray
Sheets 1000 500 or smaller or
11 x 8-1/2" Height 150mm 75mm larger
No. of 2 to 50 2 to 25
8-1/2 x 14" 30 30
Sets
11x17" Controlled by which-
ever reached earlier
Saddle Plain Paper A4L, A3 64 to 90 10 sets Booklet 2 to 10
Staple g/m2 (No. of Sheets to be Sta- Tray sheets
8-1/2 x 11"
pled: 6 to 10)pages (Max. 40
11 x 8-1/2" 20 sets pages)
LGL, 11 x 17" (No. of Sheets to be Sta-
pled: 2 to 5)pages
Hole Plain Paper 4 holes A4C, A3L 64 to 209 Elevator
Punch 2 holes 8-1/2 x 11",11 x 8-1/2" g/m2 Tray
(optional) 8-1/2 x 14", 11 x 17"
3 holes 8-1/2 x 11'', 11 x 17''
*1: The number of Sheets to be Stapled is limited for high-density images. (Color Wise: 3 to
20 sheets)
G-1
FrameMaker Ver.5.5E(PC) FS-231 OPTION For 8020/8031
02.08.23
Registration : Center
No. of Holes (optional) : Metric: 4holes, Inch: 2holes / 3holes
Stapling
Staple Filling Mode : Dedicated Staple Cartridge Mode (5000 staples)
Staple Detection : Available (Nearly Empty: 40 remaining staples)
Stapling Position : Rear: Parallel 1 point
: Front: Parallel 1 point
: Center: Parallel 2 points
Stapled Paper Size : A4L, A4C, A3, 8-1/2 x 11", 11 x 8-1/2", 8-1/2 x 14", 11 x 17"
Manual Staple : None
Folding Mode : Roller Pressure Folding
Folding Position : Center of Paper
Power Requirement : DC24V (supplied from the copier)
: DC5V (generated within the FS)
Power Consumption : 65W or less
Dimensions : 601mm (W)x933mm (H)x603mm (D)
Weight : 41.6kg
Environmental Require- : Same as the copier
ments
Supplies : Staple Cartridge
G-2
FrameMaker Ver.5.5E(PC) FS-231 OPTION For 8020/8031
02.08.23
2. ELECTRICAL COMPONENT LAYOUT
M2P
M1 M1P
M9
M2
M7
M8
M3
M6
M5
M4
4583-301-03
Symbol Name
M1 Transport Motor
M2 Paddle Motor
M3 Exit Motor
M4 Front Aligning Motor
M5 Rear Aligning Motor
M6 Shift Motor
M7 Staple / Folding Motor
M8 Slide Motor
M9 Entrance Motor
G-3
FrameMaker Ver.5.5E(PC) FS-231 OPTION For 8020/8031
02.08.23
3. DRIVE SYSTEM
PI3 M1 PI1 CL1
M7
PI14 M9
M2 PI12
PI15 PCB-CONT
PI11 PI7
PI2
MS3 PI10
PI5
MS2
PI23
M3 M5 MS1
PI16 PI22
M8
PI4
PI24
PI17 M4
PI6
M6
MS4
PI13 PI9 PI8
PI18 4583-301-03
Symbol Name Symbol Name
PCB- Finisher Control Board PI7 Exit Belt Home Position Sensor
CONT PI8 Exit Tray Sensor
M1 Transport Motor PI9 Exit Home Position Sensor
M2 Paddle Motor PI10 Folding Position Sensor
M3 Exit Motor PI11 Folding Home Position Sensor
M4 Front Aligning Motor PI12 Folding Roller Home Position Sensor
M5 Rear Aligning Motor PI13 Saddle Tray Sensor
M6 Shift Motor PI14 Staple / Folding Motor Clock Sensor
M7 Staple / Folding Motor PI15 Shift Upper Limit Sensor
M8 Slide Motor PI16 Shift Lower Limit Sensor
M9 Entrance Motor PI17 Shift Motor Clock Sensor
SL1 Entrance Switching Solenoid PI18 Slide Home Position Sensor
PI1 Entrance Sensor PI22 Front Door Open Sensor
PI2 Paddle Home Position Sensor PI23 Upper Cover Open Sensor
PI3 Swing Guide Home Position PI24 Stack Full Sensor
Sensor MS1 Front Door Open Sensor
PI4 Front Aligning Plate Home Posi- MS2 Joint Open Sensor
tion Sensor MS3 Staple Safety Sensor (Rear)
PI5 Rear Aligning Plate Home Posi- MS4 Staple Safety Sensor (Front)
tion Sensor
PI6 Finisher Tray Sensor
G-4
FrameMaker Ver.5.5E(PC) FS-231 OPTION For 8020/8031
02.08.23
SWITCHES ON PCB
FrameMaker Ver.5.5E(PC) FS-231 OPTION For 8020/8031
02.08.23
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FrameMaker Ver.5.5E(PC) FS-231 OPTION For 8020/8031
02.08.23
1. CONTROL BOARD
1-1. Finisher Control Board
6 1 4 1 5 1 1 21 12 1 10 1 6
CN22 CN18 CN10 CN3 CN13
1
CN8 CN6
CN7
3
CN1
73
CN20
1 5
19
CN14
CN4
1 1
CN17
1 15
4 1
CN5
CN12
LED2 LED1
CN19
1 12
5 1
CN16
CN15
PSW2 PSW1 SW1
CN2 CN21 CN9 CN11
12
1 4 1 11 1 9 7 1 1
4583-301-03
Switch Function
SW1 Used to adjust the folding position and adjust the center 2-point stapling position.
PSW1 Used to adjust the folding position and adjust the center 2-point stapling position.
PSW2 Used to adjust the folding position and adjust the center 2-point stapling position.
S-1
FrameMaker Ver.5.5E(PC) FS-231 OPTION For 8020/8031
02.08.23
1-2. SW1/PSW1/PSW2
By using SW1, PSW1 and PSW2 on the Control Board, basic adjustment for the folding
positions and the stapling positions can be made independently from the Finisher.
(1) Adjustment of the Folding Positions
When a folding position is adjusted, adjust the folding position to the stapling position.
Make this adjustment after replacing the Finisher Control Board or when the folding posi-
tion must be changed for some reason.
NOTES
Depending on the type of paper, both the folding position and the stapling position may be
inaccurate. In this case, make adjustment independently from the Finisher. In this indepen-
dent adjustment from the Finisher, set the adjustment value of "Center Stapling Position"
and "Folding Position" in the service mode to +/- 0mm on the copier.
1. Set SW1 on the Finisher Control Board as shown below:
ON
1 2 3 4 5 6 7 8
4583-101-16
2. Press PSW1 or PSW2 on the Finisher Control Board for the required times to adjust the
folding position. One pressing of the switch moves the folding position by approx.
0.16mm.