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ALIGNMENTS
Operating Conditions Unless otherwise noted, the following conditions must be observed when aligning this chassis: Chassis must be operated from a 120VAC isolation transformer, with line voltage set to 120VAC (±2.0V). Picture controls (color, brightness etc.) must be set to midrange. Procedures must be performed in the sequence given. A 10X probe must be used for oscilloscope and frequency measurements. The audio output leads must not be shorted together or to ground with the chassis on. All video signals must have -40 IRE sync tips unless specified otherwise. Chassis AC power must be removed for 10 seconds before disconnecting any cable. A 3-minute warm-up is required for chassis or module related alignments. A 15-minute warm-up is required for Kine related alignments. Required Test Equipment - Dual-Trace Oscilloscope - Digital Voltmeter - Frequency Counter - Audio Signal Generator - NTSC Signal Generator (B&K 1249, or equivalent) - MTS Signal Generator (B&K 2009, or equivalent) - Sweep/Marker Generator (or Standard Signal Generator) - DC Power Supply (5.0V/0.25A) for TAG001 Entering the Service mode 1. Enter the service mode (S-Mode) by pressing the VOLUME DOWN key on the instrument until the volume decreases to minimum. 2. Press the INFO key on the remote handset while holding the VOLUME DOWN key on the instrument. 3. Press the PROGRAM UP/DOWN buttons to select the different adjustments under the first menu and press the VOLUME UP/DOWN buttons to adjust the setting (value). 5. Press the OK button to toggle into the Main Menu selection mode and select the different Main menu sections using the PROGRAM UP/DOWN buttons. Press the OK button again to toggle back into the value adjustment mode. 6. Menus up to menu 19 can be selected directly using the remote control by pressing digital buttons 1~9, 0, notebook, CAP, Display, Sleep, Calendar, System/INS, Favourite, Return and Picture. 7. Press the Sound button to save the new settings and exit the service mode. Note: Many factory alignments appear in the menus but only the ones listed here can be changed. The values can be accessed and the value (hex number) on the screen can be changed but the actual value the instrument is using cannot be changed except at the factory using special equipment. The following is a list of all the menus and a description of the individual adjustments under each Main menu that can be changed. Only the following menu items can actually be adjusted.
ALIGNMENTS (Continued)
B+ Adjustment 1. Tune the instrument to receive a crosshatch signal. 2. Set the Preset Picture Mode to normal. 3. Adjust VR802 for 130Vdc +/- 0.5V at C422+ (B+). RF AGC Adjustment The RF AGC has been preset at the time of manufacture for optimum operation over a wide range of RF signal input conditions. Readjustment should not be required unless the tuner has been repaired or unusual signal conditions exist such as: a. Cable TV--adjacent channel interference. b. Picture bending and/or channel 6 color beats which are usually due to excessive RF signal input. This occurs when the receiver location is too close to the transmitting tower. It may also occur when the receiver is connected to an antenna distribution system where the RF signal has been amplified. The signal should be attenuated at the antenna input to a more satisfactory level. c. Picture Noise caused by "broadcast noise" or weak signal. If the broadcast is "clean" and the received signal is at least 1 mV, the picture will be noise free in any area. NOTE: Adjustment of the RF AGC parameters may not have any visible effect except under unusual conditions. Adjusting the RF AGC to one extreme of it's parameter limits will usually provide a relatively poor signal-to-noise ratio, while adjustment to the other extreme of it's parameter limits will cause a degradation of overload conditions such as channel 6 color beats or Cable TV adjacent channel interference. Use the weakest local signal to adjust RF AGC parameter setting (Menu 8). If the RF AGC parameter setting is adjusted, check all local channels for proper operation. Screen Adjustment Test Point: Observe Display Adjust: Screen Control Focus Adjustment Test Point: Observe Display Adjust: Focus Control Flyback
1. Tune the instrument to receive a crosshatch signal. 2. Adjust the Focus control for best overall focus. Color Temperature Adjustment Test Point: Observe Display Adjust: Menu 1 RC Menu 1 GC Menu 1 BC Menu 1 GD Menu 1 BD
Menu 1 (Remote key: 1) Item Remark RC R cut-off setting GC G cut-off setting BC B cut-off setting GD G drive setting BD B drive setting Menu 2 (Remote key: 2) Item Remark HIGH6 60Hz height VP60 Vertical position VLIN6 60Hz Vertical linearity VSC6 Vertical S correction (60Hz) Menu 3 (Remote key: 3) Item Remark HPOS6 Horizontal position (60Hz) PARA6 Parabola TRAP6 Trapazoid HSIZE Horizontal size CNRT6 Corners top CNRB6 Corners bottom Menu 4 (Remote key: 4) No adjustments allowed Menu 5(Remote key: 5) No adjustments allowed Menu 6(Remote key: 6 ) No adjustments allowed Menu 7( Remote key: 7) No adjustments allowed Menu 8 (Remote key: 8 ) Item Remark RFAGC RFAGC [12H, bit 5 ~ 0] Menu 9 - 24 No adjustments allowed
(Red Cutoff) (Green Cutoff) (Blue Cutoff) (Green Drive) (Blue Drive)
1. Perform the Screen adjustment. 2. Set the Picture color temperature to Normal and set all of the picture controls (brightness, contrast etc.) to midrange. 3. Tune the instrument to receive a grayscale stairstep test pattern. 4. Enter the Service mode and adjust the values for the Cutoff and Drive controls to obtain proper color tracking (no tinting - only black, white and shades of gray). Correct color temperature is 9300 degrees - X=284 Y=299. 5. Check the low light to high light gray scale tracking (black and white picture). Should any color other than gray or white be dominant in low light to high light areas the color temperature settings have not been properly set. Repeat the procedure if necessary. NOTE: Color Cutoff adjustments affect the low light (dark) areas while color drive adjustments affect the high light (white) areas.
Flyback
1. Tune the instrument to receive a crosshatch signal. 2. Set the Picture color temperature to Normal and set all of the picture controls (brightness, contrast etc.) to midrange. 3. Enter the Service mode and preset the Menu 1 values to RC/GC/BC to 80 AND GD/BD to 40. 4. While still in the service mode, press the Input button on the remote control. This will collapse the vertical. 5. Adjust the screen control to just produce a dim horizontal line on the CRT.
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ALIGNMENTS (Continued)
Sub-brightness Adjustment Test Point: Observe Display Adjust: Menu 5 BRTC Note: Sub-brightness Confirm correct convergence and purity before adjusting geometry.
CIRCUIT DESCRIPTION
Circuit Description Tuner The function of the tuner is to select the channel to be received and suppress the interference, amplify the high frequency signal, improve the receiving sensitivity and SNR, and to generate PIF signal through frequency conversion. IF Channel The IF Channel mainly ensures the sensitivity and selectivity of the complete instrument. The IF AMP integrated in TMPA8802 is made up of the third-stage dual-differential amplifier with gain value above 70db, SNR of 55dB and bandwidth of 6MHZ. The video demodulation circuit is made from the built-in PLL Sync Detector. The spectrum of the demodulation carrier is unitary and not affected by the content of the video signal. The PLL built-in the TMPA8802 generates 45.75MHz demodulation reference signal for sync detector to demodulate the video signal, which is called `PLL sync demodulation'. Chroma Signal Decoding Circuit The external BPF (band-pass filter) singles out the chroma signal and burst signal within the range of fsc+1.3MHZ from among the composite signals output from the video detector. After being amplified by ACC, the chroma signal is fed into the synchronous detector to be demodulated to obtain the color difference signal. Luminance Channel and Matrix Circuit The luminance channel of TMPA8802 has a black stretch circuit to make dark picture content darker thus improving the contrast and depth perception of the picture. It also has the delayed definition-enhanced circuit to enable the details of the picture seem more vivid. The luminance signal (Y) is sent into the matrix circuit after being delayed for 0.6 s and composes R/G/B signal combined with the three color-difference signals (B-Y, R-Y, G-Y). Sync Separation and Deflection Processing Circuit TMPA8802 has the 32fh PLL (fh = horizontal frequency). In reference to the frequency and phase information carried by the composite sync signal, the PLL generates a scan clock signal with 32fh and a horizontal drive pulse that will be obtained through 32fh countdown. An integrating circuit is used to extract vertical sync from the composite sync pulse to control the counter for vertical countdown. The circuit countdowns the 32fh clock signal, thus vertical frequency sync pulses under various systems can be obtained. TMPA8802 includes the vertical SW former (sawtooth wave former) and can control the gain and linearity of the SW (sawtooth wave). Sound Channel The second SIF goes via a filter of 4.5MHz, to MSP3425. The MSP3425 then decodes the SIF into MONO, STEREO or SAP. MONO, STEREO, SAP and sound effect processing modes are adjusted via the IIC bus. Remote Control System The MCU (TMPA8802) of an 8-bit CPU and the software constitute the control core of the remote control system, mainly accomplishing the following functions: decoding remote control commands; auto search memory; displaying characters and patterns; switching the signal source between AV and TV. The transmitter translates the commands from the buttons and separately demodulates the 37.9KHZ carrier and 940nm infrared ray to generate the infrared transmitting signal at the LED. The remote control system has three operating modes: user-controlled mode (U-mode), service mode (S-mode) and factory default mode (D-mode). U-mode includes the following functions: channel search and memory; channel selecting; volume control, brightness adjustment, contrast and color adjustment. S-mode and D-mode are mainly used in production, checking & repairing, including the following functions: horizontal & vertical centering control, vertical amplitude and linearity adjustment; setting the adjusting range for volume, contrast, brightness, tint and color; geometric adjustment and white balance adjustment. CRT Drive Circuit A cascode amplifier is used to amplify the voltage and current of the R/G/B signal so the CRT drive circuit can demodulate the cathode beam current of the CRT. The R/G/ B signal input into the cascode circuit is of negative polarity.
1. Tune the instrument to receive a grayscale stairstep signal from the A/V inputs. 2. Set the Picture color temperature to Normal and set all of the picture controls (brightness, contrast etc.) to midrange. 3. Enter the Service mode and select Menu 5. 4. Adjust the value of BRTC (Sub-brightness) to just light the second dark bar making sure the first bar stays black. Test Point: Adjust: Observe Display Menu 3 HPOS6 Menu 3 PARA6 Menu 3 TRAP6 Menu 3 HSIZE6 Menu 3 CNRT6 Menu 3 CNRB6 Menu 2 HIGH6 Menu 2 VLIN6 Menu 2 VP60 Menu 2 VSC6
H Position H Parabola H Trapazoid H Size H Corner top H Corner bot Height Linearity Vertical Center Vert S Correct
1. Tune the instrument to receive a circular test pattern suitable for making visual geometry adjustments. 2. Enter the Service mode. 3. Adjust the Menu 2 and Menu 3 values listed for the least amount of geometric distortion and approximately 7% overscan. X-Ray Protection Test 1. Tune the instrument to receive a crosshatch signal. 2. Apply an external power supply to C249 (observe polarity). Slowly increase the voltage from the supply. 3. The instrument must shut down and remain off when the voltage reaches 30 volts DC. High Voltage Test 1. High voltage must not exceed 31.8 kV at any beam current.
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BLOCK DIAGRAM
Av1 IN Av2 IN
TUNER (FS)
S Video Av2 IN Av1 IN AV Out
BTSC Ic1001 MSP34X5G
SIF
RCH LCH
IC 602 TDA7266
Rsp Lsp
Z141 SAW
I2C BUS
IC 901
4052
Y/C
IC 1211 COMB.F (TC90A49P)
PI F & SI F EEPROM 24C08 Receiver AMP
CVBS IC 101
CVBS/YC
Y Cb Cr
Y/C CRT Drive
TMPA8809(M134C) MCU/V/C/D
REMOTE HANDSET
IC 301V.OUT 37 TDA8177 TV Body Button
38
H OUT
+28V
Power IC 801 STR-W6735
+13V +130V +12V 7809 7805 +9V FBT +5V Optional Function
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ABBREVIATIONS
2CS 2 ACI Carrier (or Channel) Stereo Automatic Channel Installation: algorithm that installs TV sets directly from cable network by means of a predefined TXT page ADC Analogue to Digital Converter AFC Automatic Frequency Control: control signal used to tune to the correct frequency AFT Automatic Fine Tuning AGC Automatic Gain Control: algorithm that controls the video input of the feature box AM Amplitude Modulation AP Asia Pacific AR Aspect Ratio: 4 by 3 or 16 by 9 ATS Automatic Tuning System AV External Audio Video AVL Automatic Volume Level BC-PROT Beam Current Protection BCL Beam Current Limitation B/G Monochrome TV system. Sound carrier distance is 5.5 MHz BLCINFO Black current information BTSC Broadcast Television Standard Committee. Multiplex FM stereo sound system, originating from the USA and used. B-TXT Blue teletext CC Closed Caption ComPair Computer aided rePair CRT Cathode Ray Tube or picture tube CSM Customer Service Mode CTI Color Transient Improvement: manipulates steepness of chroma transients CVBS Composite Video Blanking and Synchronization DAC Digital to Analogue Converter DBE Dynamic Bass Enhancement: extra low frequency amplification DBX Dynamic Bass Expander D/K Monochrome TV system. Sound carrier distance is 6.5 MHz DFU Direction For Use: description for the end user DNR Dynamic Noise Reduction DSP Digital Signal Processing DST Dealer Service Tool: special remote control designed for dealers to enter e.g. Service mode DVD Digital Versatile Disc EEPROM Electrically Erasable and Programmable Read Only Memory EHT Extra High Tension EHTINFO Extra High Tension information EU Europe EW East West, related to horizontal deflection of the set EXT External (source), entering the set via SCART or Cinch FBL Fast Blanking: DC signal accompanying RGB signals FILAMENT Filament of CRT FLASH Flash memory FM Field Memory FM Frequency Modulation HA Horizontal Acquisition: horizontal sync pulse coming out of the HIP Circuit Description HFB Horizontal Flyback Pulse: horizontal sync pulse from large signal deflection HP Headphone Hue Color phase control for NTSC (not the same as `Tint') I Monochrome TV system. Sound carrier distance is 6.0 MHz I2C Integrated IC bus IF Intermediate Frequency IIC Integrated IC bus Interlaced Scan mode where two fields are used to form one frame. Each field contains half the number of the total amount of lines. The fields are written in "pairs" causing line flicker. ITV institutional TV LATAM Latin America LED Light Emitting Diode L/L' LNA LS LS LSP M/N MSP ITT MUTE NC NICAM NTSC
ABBREVIATIONS
Monochrome TV system. Sound carrier distance is 6.5 MHz. L' is Band I, L is all bands except for Band I Low Noise Amplifier Large Screen Loudspeaker Large signal panel Monochrome TV system. Sound carrier distance is 4.5 MHz Multi-standard Sound Processor: Sound decoder Mute-Line Not Connected Near Instantaneous Compounded Audio Multiplexing. This is a digital sound system, mainly used in Europe. National Television Standard Committee. Color system mainly used in North America and Japan. Color carrier NTSC M/N = 3.579545 MHz, NTSC 4.43 = 4.433619 MHz (this is a VCR norm, it is not transmitted off-air) NVM Non Volatile Memory: IC containing TV related data e.g. alignments OB Option Byte OC Open Circuit OSD On Screen Display PAL Phase Alternating Line. Color system mainly used in West Europe (color carrier = 4.433619 MHz) and South America (color carrier PAL M = 3.575612 MHz and PAL N = 3.582056 MHz) PCB Printed Circuit board PIP Picture In Picture PLL Phase Locked Loop. POR Power-On Reset Progressive Scan. Scan mode where all scan lines are displayed in one frame at the same time, creating a double vertical resolution. PTP Picture Tube Panel (or CRT-panel) RAM Random Access Memory RC Remote Control handset RC5 Remote Control system 5, signal from the remote control receiver RGB Red Green Blue ROM Read Only Memory SAM Service Alignment Mode SAP Second Audio Program SC Sandcastle: pulse derived from sync signals S/C Short Circuit SCAVEM Scan Velocity Modulation SCL Serial Clock SDA Serial Data SDM Service Default Mode SECAM SEequence Couleur Avec Memoire. Color system mainly used in France and East Europe. Color carriers = 4.406250 MHz and 4.250000 MHz SIF Sound Intermediate Frequency SS Small Screen STBY Standby SVHS Super Video Home System SW Software THD Total Harmonic Distortion TXT Teletext _P Microprocessor UOC Ultimate One Chip V A Vertical Acquisition VBAT Main supply voltage for the deflection stage (mostly 141 V) V-chip Violence Chip VCR Video Cassette Recorder WYSIWYR What You See Is What You Record XTAL Quartz crystal YC Luminance (Y) and Chrominance (C) signal
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