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Model S-C2
(Machine Code: B129/B130/B168/B169)
SERVICE MANUAL
9 March 2004 Subject to change
!IMPORTANT SAFETY NOTICES
PREVENTION OF PHYSICAL INJURY 1. Be sure that the power cord is unplugged before disassembling or assembling parts of the copier or peripherals. 2. The wall outlet should be near the copier and easily accessible. 3. Note that electrical voltage is supplied to some components of the copier and the paper tray unit even while the main power switch is off. 4. If you start a job before the copier completes the warm-up or initializing period, keep hands away from the mechanical and electrical components until job execution has started. The copier will start making copies as soon as warm-up or initialization is finished. 5. The inside and the metal parts of the fusing unit become extremely hot while the copier is operating. Be careful to avoid touching those components with your bare hands. HEALTH SAFETY CONDITIONS Toner and developer are nontoxic, but getting either of these into your eyes may cause temporary eye discomfort. Try to remove with eye drops or flush with water. If material remains in eye or if discomfort continues, get medical attention. OBSERVANCE OF ELECTRICAL SAFETY STANDARDS The copier and its peripherals must be installed and maintained by a customer service representative who has completed the training course on those relevant models. LITHIUM BATTERIES Incorrect replacement of lithium battery(s) on the FCU may pose risk of explosion. Replace only with the same type or with an equivalent type recommended by the manufacturer. Discard used batteries in accordance with the manufacturer's instructions. SAFE AND ECOLOGICAL DISPOSAL 1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly if exposed to an open flame. 2. Dispose of used toner, developer, and organic photoconductors in accordance with local regulations. (These are nontoxic supplies.) 3. Dispose of replaced parts in accordance with local regulations.
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LASER SAFETY
The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based optical units in the field. The optical housing unit can only be repaired in a factory or at a location with the requisite equipment. The laser subsystem is replaceable in the field by a qualified Customer Engineer. The laser chassis is not repairable in the field. Customer engineers are therefore directed to return all chassis and laser subsystems to the factory or service depot when replacement of the optical subsystem is required.
!WARNING
Use of controls not specified in this manual, or performance of adjustments or procedures not specified in this manual, may result in hazardous radiation exposure.
!WARNING FOR LASER UNIT
WARNING: Turn off the main switch before attempting any of the procedures in the Laser Unit section. Laser beams can cause serious damage to eyes. CAUTION MARKING:
B130R934.WMF
Symbols and Abbreviations
This manual uses the symbols and abbreviations shown below.
Symbol ! " # SEF LEF $ Meaning "See," "Refer to" Clip ring Screw Connector Short Edge Feed Long Edge Feed Core Technology manual
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TABLE OF CONTENTS
1. INSTALLATION........................................................................... 1-1
1.1 INSTALLATION REQUIREMENTS........................................................... 1-1 1.1.1 ENVIRONMENT .............................................................................. 1-1 1.1.2 MACHINE LEVEL ............................................................................ 1-2 1.1.3 MINIMUM OPERATIONAL SPACE REQUIREMENTS ................... 1-2 1.1.4 POWER REQUIREMENTS.............................................................. 1-3 1.2 COPIER .................................................................................................... 1-4 1.2.1 ACCESSORY CHECK ..................................................................... 1-4 Basic Model.......................................................................................... 1-4 MFP Model........................................................................................... 1-4 Copier/Facsimile Model........................................................................ 1-5 Copier/Printer/Scanner Model .............................................................. 1-5 1.2.2 INSTALLATION PROCEDURE........................................................ 1-6 1.3 PAPER TRAY UNIT................................................................................ 1-12 1.3.1 ACCESSORY CHECK ................................................................... 1-12 1.3.2 INSTALLATION PROCEDURE...................................................... 1-12 1.4 PAPER TRAY UNIT HEATER ................................................................ 1-14 1.4.1 ACCESSORY CHECK ................................................................... 1-14 1.4.2 INSTALLATION PROCEDURE...................................................... 1-15 1.5 DOCUMENT FEEDER............................................................................ 1-20 1.5.1 ACCESSORY CHECK ................................................................... 1-20 1.5.2 INSTALLATION PROCEDURE...................................................... 1-21 1.6 PRINTER SCANNER UNIT .................................................................... 1-25 1.6.1 ACCESSORY CHECK ................................................................... 1-25 1.6.2 INSTALLATION PROCEDURE...................................................... 1-26 1.7 POSTSCRIPT 3...................................................................................... 1-31 1.8 IEEE 1284/IEEE 1394/BLUETOOTH INTERFACE ................................ 1-32 1.9 WIRELESS LAN ..................................................................................... 1-33 1.9.1 ACCESSORY CHECK ................................................................... 1-33 1.9.2 INSTALLATION PROCEDURE...................................................... 1-33 1.10 BLUETOOTH........................................................................................ 1-36 1.10.1 ACCESSORY CHECK ................................................................. 1-36 1.10.2 INSTALLATION PROCEDURE.................................................... 1-36
2. PREVENTIVE MAINTENANCE ................................................... 2-1
2.1 PM TABLES.............................................................................................. 2-1 2.2 HOW TO CLEAR THE PM COUNTER ..................................................... 2-2
3. REPLACEMENT AND ADJUSTMENT........................................ 3-1
3.1 PRECAUTIONS........................................................................................ 3-1 3.1.1 GENERAL........................................................................................ 3-1 3.1.2 LITHIUM BATTERIES...................................................................... 3-1 3.1.3 HALOGEN-FREE CABLE ................................................................ 3-1 3.2 SPECIAL TOOLS AND LUBRICANTS ..................................................... 3-2
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3.3 EXTERIOR COVER AND OPERATION PANEL ...................................... 3-3 3.3.1 PLATEN COVER ............................................................................. 3-3 3.3.2 REAR COVER ................................................................................. 3-3 3.3.3 COPY TRAY .................................................................................... 3-4 Reassembling ...................................................................................... 3-4 3.3.4 SCALE PLATE................................................................................. 3-4 3.3.5 OPERATION PANEL AND UPPER COVERS ................................. 3-5 3.3.6 RIGHT DOOR .................................................................................. 3-6 3.3.7 BYPASS TRAY ................................................................................ 3-6 3.3.8 PLATEN COVER SENSOR ............................................................. 3-7 3.4 SCANNER UNIT....................................................................................... 3-8 3.4.1 EXPOSURE GLASS ........................................................................ 3-8 Non-ADF machines.............................................................................. 3-8 ADF-equipped machines...................................................................... 3-8 3.4.2 LENS BLOCK .................................................................................. 3-9 3.4.3 EXPOSURE LAMP, LAMP STABILIZER BOARD ........................... 3-9 3.4.4 SCANNER MOTOR ....................................................................... 3-10 3.4.5 SCANNER HP SENSOR ............................................................... 3-10 3.4.6 SCANNER ALIGNMENT ADJUSTMENT....................................... 3-11 3.5 FUSING .................................................................................................. 3-12 3.5.1 FUSING UNIT ................................................................................ 3-12 3.5.2 EXIT SENSOR............................................................................... 3-12 3.5.3 HOT ROLLER STRIPPER PAWLS................................................ 3-13 3.5.4 HOT ROLLER & FUSING LAMP ................................................... 3-14 3.5.5 THERMO-SWITCH AND THERMISTOR ....................................... 3-15 3.5.6 PRESSURE ROLLER.................................................................... 3-16 3.5.7 ADJUSTING NIP BAND................................................................. 3-17 3.5.8 DUPLEX MOTOR .......................................................................... 3-18 3.5.9 CONTACT-RELEASE SOLENOID ................................................ 3-18 3.6 PCU AND QUENCHING LAMP .............................................................. 3-19 3.6.1 PCU ............................................................................................... 3-19 3.6.2 QUENCHING LAMP ...................................................................... 3-20 3.7 TONER SUPPLY CLUTCH..................................................................... 3-21 3.8 HIGH-VOLTAGE POWER SUPPLY BOARD ......................................... 3-21 3.9 EXHAUST FAN AND MAIN MOTOR ...................................................... 3-22 3.9.1 EXHAUST FAN.............................................................................. 3-22 3.9.2 MAIN MOTOR................................................................................ 3-22 3.10 PAPER FEED ....................................................................................... 3-23 3.10.1 PAPER FEED ROLLER AND FRICTION PAD ............................ 3-23 3.10.2 PAPER END SENSOR ................................................................ 3-23 3.10.3 REGISTRATION SENSOR .......................................................... 3-24 3.10.4 BYPASS PAPER END SENSOR................................................. 3-24 3.10.5 BYPASS FEED ROLLER............................................................. 3-25 3.10.6 BYPASS FEED CLUTCH AND FRICTION PAD.......................... 3-26 3.10.7 PAPER FEED AND REGISTRATION CLUTCHES...................... 3-27 3.11 IMAGE TRANSFER .............................................................................. 3-28 3.11.1 TRANSFER ROLLER .................................................................. 3-28 3.11.2 ID SENSOR AND DUPLEX ROLLER .......................................... 3-28 3.11.3 DISCHARGE PLATE ................................................................... 3-29
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3.12 CONTROLLER BOX AND BICU........................................................... 3-30 3.13 LASER UNIT......................................................................................... 3-32 3.13.1 LOCATION OF CAUTION DECAL............................................... 3-32 3.13.2 PSU ............................................................................................. 3-33 3.13.3 LASER UNIT................................................................................ 3-34 3.13.4 LD UNIT AND POLYGON MIRROR MOTOR .............................. 3-34 3.14 ADJUSTING COPY IMAGE AREA ....................................................... 3-35 3.14.1 PRINTING.................................................................................... 3-35 Adjusting Registration ........................................................................ 3-35 Adjusting Blank Margin ...................................................................... 3-36 Adjusting Main-Scan Magnification .................................................... 3-36 3.14.2 SCANNING .................................................................................. 3-37 Adjusting Registration ........................................................................ 3-37 Adjusting Magnification ...................................................................... 3-37 Standard White Density Adjustment................................................... 3-38 3.14.3 ADF IMAGE ADJUSTMENT ........................................................ 3-39
4. TROUBLESHOOTING................................................................. 4-1
4.1 SERVICE CALL CONDITIONS................................................................. 4-1 4.1.1 SUMMARY....................................................................................... 4-1 4.1.2 SC CODE DESCRIPTIONS............................................................. 4-2 4.2 ELECTRICAL COMPONENT DEFECTS................................................ 4-11 4.2.1 SENSOR/SWITCH OPEN ERRORS ............................................. 4-11 4.2.2 BLOWN FUSE CONDITIONS........................................................ 4-12 4.3 LED DISPLAY......................................................................................... 4-12 4.3.1 BICU .............................................................................................. 4-12
5. SERVICE TABLES...................................................................... 5-1
5.1 SERVICE PROGRAM............................................................................... 5-1 5.1.1 USING SP AND SSP MODES ......................................................... 5-1 Starting SP Mode ................................................................................. 5-1 Starting SSP Mode............................................................................... 5-2 Selecting Programs.............................................................................. 5-2 Specifying Values................................................................................. 5-2 Activating Copy Mode .......................................................................... 5-2 Quitting Programs/Ending (S)SP Mode................................................ 5-2 5.1.2 SP MODE TABLESBASIC MODEL ............................................... 5-3 SP1-XXX (Feed) .................................................................................. 5-3 SP2-XXX (Drum).................................................................................. 5-5 SP4-XXX (Scanner) ............................................................................. 5-9 SP5-XXX (Mode)................................................................................ 5-13 SP6-XXX (Peripherals) ...................................................................... 5-16 SP7-XXX (Data Log) .......................................................................... 5-17 SP8-XXX (History) ............................................................................. 5-20 5.1.3 SP MODE TABLESOTHER MODELS ......................................... 5-22 SP1-XXX (Feed) ................................................................................ 5-22 SP2-XXX (Drum)................................................................................ 5-24 SP4-XXX (Scanner) ........................................................................... 5-28 SP5-XXX (Mode)................................................................................ 5-33
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SP6-XXX (Peripherals) ...................................................................... 5-46 SP7-XXX (Data Log) .......................................................................... 5-47 SP8-XXX (History) ............................................................................. 5-51 5.1.4 ID SENSOR ERROR ANALYSIS (SP2-221).................................. 5-61 5.1.5 MEMORY CLEAR.......................................................................... 5-62 Basic Model and Other Models .......................................................... 5-62 Exceptions.......................................................................................... 5-62 Initializing Memory Data ..................................................................... 5-62 Executing Memory Clear on Basic Model .......................................... 5-63 Executing Memory Clear on Other Models ........................................ 5-63 5.1.6 INPUT CHECK (SP5-803) ............................................................. 5-64 Conducting Input Check..................................................................... 5-64 Input Check Table .............................................................................. 5-64 5.1.7 OUTPUT CHECK (SP5-804) ......................................................... 5-65 Conducting Output Check .................................................................. 5-65 Output Check Table ........................................................................... 5-65 5.1.8 SERIAL NUMBER INPUT (SP5-811-001) ..................................... 5-66 Specifying Characters ........................................................................ 5-66 Serial Number and NVRAM ............................................................... 5-66 5.1.9 NVRAM DATA UPLOAD/DOWNLOAD (SP5-824/825) ................. 5-67 Overview ............................................................................................ 5-67 NVRAM Upload (SP5-824-001) ......................................................... 5-67 NVRAM Download (SP5-825-001)..................................................... 5-68 5.1.10 FIRMWARE UPDATE PROCEDURE FOR BASIC MODEL ........ 5-69 5.1.11 TEST PATTERN PRINT (SP5-902-001)...................................... 5-70 Executing Test Pattern Printing.......................................................... 5-70 Test Patterns...................................................................................... 5-70 5.1.12 SMC PRINT (SP5-990) ................................................................ 5-71 5.2 FIRMWARE UPDATE PROCEDURE ..................................................... 5-72 5.2.1 HANDLING SD CARD ................................................................... 5-72 5.2.2 FIRMWARE UPDATE PROCEDURE ............................................ 5-72 5.2.3 NVRAM DATA UPLOAD/DOWNLOAD.......................................... 5-76 Uploading NVRAM Data .................................................................... 5-76 Downloading SD Card Data ............................................................... 5-77 5.3 USER TOOLS......................................................................................... 5-78
6. DETAILED SECTION DESCRIPTIONS....................................... 6-1
6.1 6.2 6.3 6.4 6.5 6.6 6.7 PAPER PATH ........................................................................................... 6-1 DRIVE LAYOUT ....................................................................................... 6-2 BLOCK DIAGRAM: PCBS AND COMPONENTS ..................................... 6-3 IMAGE PROCESSING STEPS FOR EACH MODE.................................. 6-4 LD SAFETY SWITCHES .......................................................................... 6-5 IMAGE TRANSFER CURRENT ............................................................... 6-6 IMAGE FUSING AND PAPER EXIT ......................................................... 6-7 6.7.1 OVERVIEW...................................................................................... 6-7 6.7.2 HOT ROLLER DRIVE ...................................................................... 6-8 Mechanism........................................................................................... 6-8 Contact/Release Control ...................................................................... 6-8
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6.7.3 PRESSURE ROLLER...................................................................... 6-9 6.7.4 PRESSURE RELEASE.................................................................... 6-9 6.7.5 SEPARATION.................................................................................. 6-9 6.7.6 FUSING TEMPERATURE CONTROL........................................... 6-10 Control Process.................................................................................. 6-10 Target Temperature ........................................................................... 6-10 Temperature Transition...................................................................... 6-10 Overheat Protection ........................................................................... 6-11 6.8 DUPLEX UNIT ........................................................................................ 6-12 6.8.1 IMPORTANT COMPONENT.......................................................... 6-12 6.8.2 DUPLEX PRINTING PROCESS .................................................... 6-12 6.9 ENERGY SAVER MODES OF BASIC MACHINES ................................ 6-15 Overview ............................................................................................ 6-15 AOF.................................................................................................... 6-16 Timers ................................................................................................ 6-16 Recovery ............................................................................................ 6-16 6.10 ENERGY SAVER MODES OF MFP MACHINES ................................. 6-17 Overview ............................................................................................ 6-17 AOF.................................................................................................... 6-17 Timers ................................................................................................ 6-19 Recovery ............................................................................................ 6-19
PERIPHERALS
DOCUMENT FEEDER (B696) 1. REPLACEMENT AND ADJUSTMENT..................................B696-1
1.1 EXTERIOR COVER............................................................................ B696-1 1.2 ORIGINAL TABLE .............................................................................. B696-1 1.3 ROLLER ............................................................................................. B696-2 1.3.1 PICKUP ROLLER ...................................................................... B696-2 1.3.2 FEED ROLLER .......................................................................... B696-3 1.3.3 SEPARATION ROLLER ............................................................ B696-3 1.4 ADF MOTOR ...................................................................................... B696-4 1.5 FEED CLUTCH................................................................................... B696-6 1.6 SENSOR............................................................................................. B696-6 1.7 ADF EXPOSURE GLASS................................................................... B696-8 1.8 ADF CONNECTION BOARD.............................................................. B696-8
2. DETAILED DESCRIPTIONS .................................................B696-9
2.1 OVERVIEW ........................................................................................ B696-9 2.1.1 MECHANICAL COMPONENT ................................................... B696-9 2.1.2 ELECTRICAL COMPONENT................................................... B696-10 2.1.3 DRIVE LAYOUT....................................................................... B696-11 2.2 CIRCUIT CONNECTION .................................................................. B696-12 2.3 ORIGINAL DETECTION ................................................................... B696-12
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2.4 PAPER TRANSPORT....................................................................... B696-13 2.4.1 PICK-UP AND FEED ............................................................... B696-13 2.4.2 SEPARATION.......................................................................... B696-13 2.4.3 REGISTRATION ...................................................................... B696-13 2.5 CORRECTION.................................................................................. B696-14 2.5.1 WHITE LEVEL CORRECTION ................................................ B696-14 2.5.2 SHADING CORRECTION........................................................ B696-14 2.6 UNIT OPEN SWITCH AND GUIDE OPEN SENSOR ....................... B696-14
SPECIFICATIONS.................................................................... SPEC-1
1. GENERAL SPECIFICATIONS.............................................................SPEC-1 1.1 COPIER .......................................................................................SPEC-1 1.2 FAX..............................................................................................SPEC-3 1.3 PRINTER AND SCANNER ..........................................................SPEC-3 1.4 ADF..............................................................................................SPEC-3 2. SUPPORTED PAPER SIZE ................................................................SPEC-4 2.1 ORIGINAL PAPER SIZE..............................................................SPEC-4 2.2 PAPER FEED ..............................................................................SPEC-5 3. MACHINE CONFIGURATION .............................................................SPEC-6 3.1 BASIC MODEL (B129).................................................................SPEC-6 3.2 COPIER/PRINTER/SCANNER MODEL (B169)...........................SPEC-7 3.3 COPIER/FAX MODEL (B168)......................................................SPEC-8 3.4 MFP MODEL (B130)....................................................................SPEC-9 4. OPTION .............................................................................................SPEC-10 4.1 PRINTER/SCANNER UNIT .......................................................SPEC-10 4.2 ADF............................................................................................SPEC-10 4.3 PAPER FEED UNIT.................................................................SPEC-10
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9 March 2004
INSTALLATION REQUIREMENTS
!CAUTION
Before installing an optional unit, do the following: 1. If there is a fax unit on the machine, print out all messages stored in the memory, all user-programmed items, and a system parameter list. 2. If there is a printer option on the machine, print out all data in the printer buffer. 3. Turn off the main switch and disconnect the power cord, the telephone line, and the network cable.
1.1 INSTALLATION REQUIREMENTS
1.1.1 ENVIRONMENT
Temperature and Humidity Chart
Humidity 80% 54% Operation range
15%
10°C (50°F)
27°C 32°C (80.6°F) (89.6°F)
Temperature
B046I512.WMF
1. Temperature Range: 10°C to 32°C (50°F to 89.6°F) 2. Humidity Range: 4. Ventilation: 5. Ambient Dust 15% to 80% RH Room air should turn over at least 3 times/hr/person Less than 0.1 mg/m3 3. Ambient Illumination: Less than 1,500 lux (Do not expose to direct sunlight.)
6. Do not install the machine where it will be exposed to direct sunlight or to direct airflow (from a fan, air conditioner, air cleaner, etc.). 7. Do not install the machine where it will be exposed to corrosive gas. 8. Place the machine on a firm and level base. 9. Do not install the machine where it may be subjected to strong vibration.
1-1
Installation
1. INSTALLATION
INSTALLATION REQUIREMENTS
9 March 2004
1.1.2 MACHINE LEVEL
Front to back: Right to left: Within 5 mm (0.2") of level Within 5 mm (0.2") of level
1.1.3 MINIMUM OPERATIONAL SPACE REQUIREMENTS
Place the machine near the power source, providing clearance as shown. [C]
[D] [B] 450 mm (17.7")
[A]
A: Front B: Left C: Rear D: Right
B046I130.WMF
750 mm (29.6") 100 mm (3.9") 105 mm (4.1") 230 mm (9.0")
468 mm (18.4")
NOTE: 1) The 750-mm front space indicated above is sufficient to allow the paper tray to be pulled out. Additional space is required to allow an operator to stand at the front of the machine. 2) Actual minimum space requirement for left, rear, and right sides is 10mm (0.4") each, but note that this will not allow room for opening of the bypass tray, right door, platen cover, or ADF unit.
1-2
9 March 2004
INSTALLATION REQUIREMENTS
1.1.4 POWER REQUIREMENTS
!CAUTION
1. Make sure that the wall outlet is near the machine and easily accessible. After completing installation, make sure the plug fits firmly into the outlet. 2. Avoid multi-wiring. 3. Be sure to ground the machine. Input voltage: North America: Europe: 110 120 V, 60 Hz, 8 A 220 240 V, 50/60 Hz, 4 A
Image quality guaranteed at rated voltage ± 10%. Operation guaranteed at rated voltage ± 15%.
1-3
Installation
COPIER
9 March 2004
1.2 COPIER
1.2.1 ACCESSORY CHECK
Basic Model
Description Q'ty 1. General Settings Guide (-17, -21, -29) ............................................... 1 2. Copy Reference (-17, -21, -29) .......................................................... 1 3. EU Safety Sheet (-22, -24, -26, -27) .................................................. 1 4. NECR (-17, -21, -27, -29)................................................................... 1 5. Paper Size Decal ............................................................................... 1 6. Brand Decal (-22, -29) ....................................................................... 1
MFP Model
Description Q'ty 1. General Settings Guide (-17, -21, -29) ............................................... 1 2. Copy Reference (-17, -21, -29) .......................................................... 1 3. Facsimile Reference (-17, -21, -29) ...................... 1 4. Facsimile Reference (-17, -21, -29) ............... 1 5. Printer Setup Guide (-17, -21, -29)..................................................... 1 6. CD-ROM (Printer Reference/Scanner Reference) (-17, -21, -29) ...... 1 7. CD-ROM (Driver: Printer/Scanner) (-21, -22, -24, -26, -27, -29) ........ 1 8. CD-ROM (Driver: Utility)..................................................................... 1 9. EU Safety Sheet (-22, -24, -26, -27) .................................................. 1 10. NECR (-17, -21, -27, -29)................................................................. 1 11. Paper Size Decal ............................................................................. 1 12. Modular Cable (-17) ......................................................................... 1 13. Handset Bracket (-17) ...................................................................... 1 14. Facsimile Panel Decal (-17, -21, -29)............................................... 1 15. Ferrite Core...................................................................................... 1 16. Brand decals (-22, -29) .................................................................... 1 NOTE: Retain the handset bracket. The optional handset kit does not include the bracket.
1-4
9 March 2004
COPIER
Description
Q'ty
1. General Settings Guide (-17, -21, -29) .................................... 1 2. Copy Reference (-17, -21, -29) ............................................... 1 3. Facsimile Reference (-17, -21, -29) ........... 1 4. Facsimile Reference (-17, -21, -29) .... 1 5. EU Safety Sheet (-22, -24, -26, -27) ....................................... 1 6. NECR (-17, -21, -27, -29)........................................................ 1 7. Paper Size Decal .................................................................... 1 8. Modular Cable (-17) ................................................................ 1 9. Handset Bracket (-17) ............................................................. 1 10. Facsimile Panel Decal (-17, -21, -29).................................... 1 11. Brand decals (-22) ................................................................ 1 NOTE: Retain the handset bracket. The optional handset kit does not include the bracket.
Copier/Printer/Scanner Model
Description Q'ty 1. CD-ROM (Driver: Printer/Scanner) (-22, -24, -26)................. 1 2. CD-ROM (Driver: Utility)........................................................ 1 3. EU Safety Sheet ................................................................... 1 4. NECR (-27) ........................................................................... 1 5. Paper Size Decal .................................................................. 1 6. Ferrite Core........................................................................... 1 7. Brand decals (-22) ................................................................ 1
1-5
Installation
Copier/Facsimile Model
COPIER
9 March 2004
1.2.2 INSTALLATION PROCEDURE
!CAUTION
Make sure that the copier remains unplugged during installation.
1. Remove the strips of tape. 2. Remove the bags [A][B][C] holding the included accessories. NOTE: Accessories vary according to models. [A]
[B]
[C]
B130I901.WMF
3. Remove the spacing wedge [D]. 4. Remove the System Parameter Report [E] and keep it in a safe place. NOTE: You need this report for adjustment or troubleshooting. [E]
[D]
B130I902.WMF
1-6
9 March 2004
COPIER
5. Remove the three scanner lock pins. (A tag is hanging from each pin.) To remove: Grasp the base of the pin [A], turn the pin 90 degrees, and pull it down and out. 6. Remove the tags from the pins. 7. Break each pin off the base [A]. 8. Discard the pin part [B].
B046I106.WMF
[B] [A]
9. Set each base [A] back into its original hole, turning it 90° to lock it into place. (Be sure to do this for all three pins.) [E] 10. When installing a DF-equipped model, raise the DF upper guide [C] [C] and remove the protective paper [D] at the feed unit. Then lower the guide. [D] 11. Open the platen cover [E] and remove the protective paper [F] covering the exposure glass. Then close the platen cover.
B046I107.WMF
[F]
1-7
Installation
COPIER
9 March 2004
12. Open the front door [A]. 13. Lift lever [B], press in on latch [C] and pull the bottle holder [D] out. (You do not need to pull it completely out of the machine.) 14. Take a new bottle of toner, and shake it several times.
[C] [D] [A]
[B]
B046I112.WMF
15. Remove the outer cap [E]. NOTE: Do not remove the inner cap [F]. 16. Load the bottle on the holder. NOTE: Do not forcefully turn the toner bottle on the holder. After you turn on the main power switch, the copier sets the bottle in place. 17. Push the bottle holder back into the machine. 18. Press the latch [G] down to lock the holder. [G]
B046I301.WMF
[E]
[F]
1-8
9 March 2004
COPIER
[B] 19. Remove the padding [A]. 20. Pull the tabbed strips [B] out of the PCU. 21. Close the front door.
Installation
[A]
B130I903.WMF
22. Pull out the paper tray, and remove the tape [C] securing the end fence in the compartment. 23. Push the bottom plate [D] down. 24. Load the paper.
[E] [D]
[C]
B046I119.WMF
25. Adjust the side fences. If you load the paper shorter than A4, set the end fence [E] in position.
1-9
COPIER
9 March 2004
26. Push the tray back in the copier. 27. Attach the appropriate Brand Decal to the center of the front door [A] if necessary. 28. Attach the appropriate tray number decal and paper-size decal to the paper tray [B]. 29. Install optional units (if any). [B]
B046I515.WMF
[A]
30. Attach the ferrite core to the network cable when connecting the cable. 31. Connect a telephone line as necessary. 32. Plug in the machine and turn on the main power switch.
[C]
B130I909.WMF
1-10
9 March 2004
COPIER
33. Select the language used in the operation panel as necessary (! > Language). 34. Make a full size copy, and check if the side-to-side and leading edge registrations are correct. If they are not, adjust the registrations. The following steps are for the MFP model, the copier/facsimile model, and the copier/printer/scanner model only: 35. Activate the SP mode. 36. Select Copy SP 5-302-002 (Time) and specify the time difference. 37. Quit the SP mode. 38. Activate the User Tools (!). 39. Specify the date and time (System Settings > Timer Settings > Set Date/Set Time). 40. Quit the User Tools. 41. Activate the SP mode. 42. Select Copy SP5-307. 43. Specify the daylight-saving-time settings. 44. Quit the SP mode.
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Installation
PAPER TRAY UNIT
9 March 2004
1.3 PAPER TRAY UNIT
1.3.1 ACCESSORY CHECK
Confirm that you have the accessories indicated below. Description Q'ty
1. Paper-size decals ............................................................... 1 sheet 2. Installation Procedure (for service person).......................... 1 3. Installation Procedure (for user).......................................... 1
1.3.2 INSTALLATION PROCEDURE
!CAUTION
Unplug the main machine's power cord before starting the following procedure.
1. Remove the tape at [A], and the tape and cardboard at [B]. 2. Pull the paper tray part way out of the unit, remove the tape and cardboard at [C], and push the tray back in. [B]
[C] [A]
B046I516.WMF
1-12
9 March 2004
PAPER TRAY UNIT
B046I527.WMF
4. Remove the paper tray from the paper tray unit. 5. Load paper into the paper tray. Adjust the side and end fences as necessary. If loading 81/2"x 14" paper, remove the end fence and set it into the special compartment. 6. Set the paper tray back into the paper tray unit. 7. Stick on the appropriate tray-number decal and paper-size decal, at the locations indicated in the illustration.
B046I517.WMF
1-13
Installation
3. Set the machine onto the paper tray unit.
PAPER TRAY UNIT HEATER
9 March 2004
1.4 PAPER TRAY UNIT HEATER
1.4.1 ACCESSORY CHECK
Confirm that you have the accessories indicated below. Description Q'ty 1. Grounding wire.................................................................... 1 2. Relay harness ..................................................................... 1 3. Clamps ............................................................................... 2 4. Ferrite core.......................................................................... 1 5. Heater fastening screws...................................................... 2 6. PTU fastening screws ......................................................... 3 7. Grounding screw................................................................. 1 8. Decal for copier................................................................... 1 9. Decal for paper unit............................................................. 1 10. Tie wrap ............................................................................ 1 1
2 3
10 4
9 8
5 6 7
B046I518.WMF
1-14
9 March 2004
PAPER TRAY UNIT HEATER
1.4.2 INSTALLATION PROCEDURE
!CAUTION
Unplug the main machine's power cord before starting the following procedure. 1. Remove the paper tray unit from the copier if it is already installed. 2. Remove the paper trays from the copier and from the paper tray unit. [C] 3. Remove the ground screw [A] at the rear of the paper tray unit. 4. Fasten the heater [B] and the supplied ground wire [C] to the paper tray unit (" x 3). Note that [A] is the ground screw you removed in the previous step and [D] and [E] are the two supplied heater fastening screws. NOTE: Be sure to position the ground wire [C] and heater harness [F] so that they are out of the way of the copier when you set it onto the paper tray unit. 5. Set the copier onto the paper tray unit. 6. Screw the paper tray unit into place using three supplied PTU fastening screws. [D] [F] [B]
[A]
[E]
B046I519.WMF
B046I500.WMF
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Installation
PAPER TRAY UNIT HEATER
9 March 2004
7. Open the front door [A]. 8. Remove the copy tray [B] ("×1). 9. Close the front door.
[B]
[A] 10. Remove the memory card cover [C] (" x 1). 11. Remove the rear cover [D] (" x 5).
B046I501.WMF
[D] [C]
B130R901.WMF
[F] [E] [G]
[E]
B130R933.WMF
B130R921.WMF
12. Remove the upper left cover [E]. 13. Remove the BICU cover [F] (" x 3) or the controller box [G] (# x 1, " x 5).
1-16
9 March 2004
PAPER TRAY UNIT HEATER
14. Remove the support bracket [A] (" x 2).
[A]
B130I905.WMF
15. Pass the heater harness through the hole [B] at the rear of the copier. 16. Pass relay harness [C] through the opening [D] (at the rear of the PSU) and through the other opening [B]. 17. Connect the relay harness to the heater's harness [E]. [B] [C]
[D] [E]
B046I520.WMF
1-17
Installation
PAPER TRAY UNIT HEATER
9 March 2004
[B] 18. Pull the relay harness back into the copier. 19. Attach the ferrite core [A] over the [C] relay harness. [D] 20. Push the ferrite core back so that it is over the heater's harness. 21. Wrap the heater's harness once around the ferrite core [B]. 22. Locate the ferrite core at the rear of the copier [A] behind the rear clamp. 23. Secure the ferrite core with the supplied tie wrap [C].
[H]
[F] [A] [G] [E]
B046I521.WMF
24. Clip off the excess length of the tie wrap [D]. 25. Connect the relay harness connector [E] to the large connector at the front center of the PSU. 26. Screw the ground wire [F] to the PSU bracket with the included grounding screw. 27. Attach the clamps [G] to the PSU bracket. 28. Attach the heater harness though the clamps. 29. Position the harness so that the front clamp is between the two bindings [H] on the harness. 30. Fasten the clamps.
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9 March 2004
PAPER TRAY UNIT HEATER
31. Pull the excess length of the heater's harness out the opening at the rear [A]. NOTE: Be sure that the harness passes on the side of the grounding plate [B] at the bottom of the opening. (The front of the grounding plate must remain clear.) 32. Arrange the excess harness length so that it sits beneath the FCU cover plate.
[B] [A]
B046I522.WMF
33. Attach the caution decals to the locations shown in the illustration. 34. Reassemble the copier. 35. Plug in the power cord, and check the operations.
B046I523.WMF
1-19
Installation
DOCUMENT FEEDER
9 March 2004
1.5 DOCUMENT FEEDER
1.5.1 ACCESSORY CHECK
Description Q'ty 1. ADF connection board ........................................................ 1 2. Cable................................................................................... 1 3. ADF body ............................................................................ 1 4. Screw M3 x 6 ...................................................................... 2 5. Hex screw ........................................................................... 4 6. Hex wrench ......................................................................... 1 7. ADF original table ............................................................... 1 8. Installation procedure.......................................................... 1
2
3 4 5 6 7
1
B696I908.WMF
1-20
9 March 2004
DOCUMENT FEEDER
1.5.2 INSTALLATION PROCEDURE
!CAUTION
Unplug the main machine's power cord before starting the following procedure. 1. Unpack the ADF and remove the packing tape from the bottom of the ADF body. 2. Lift the platen cover [A], unlatch the two latches [B] (press down on the tabs [C]), and detach the cover from the hook [D]. [C] [A] [B]
B046I505.WMF
3. Push the left piece [E] to the left and pull it up and off. [E]
[D]
B046I525.WMF
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Installation
DOCUMENT FEEDER
9 March 2004
4. Place the ADF original table [A] on the platen cover. 5. Insert the three latches into the openings. NOTE: The latches may break if you try to push the table in at an angle. 6. Make sure that that the contact area [B] around each latch is flush against the cover. [B]
[A]
B696I909.WMF
7. Remove the memory card cover [C] (" x 1) 8. Remove the rear cover [D] (" x 5).
[D] [C]
B696I902.WMF
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9 March 2004
DOCUMENT FEEDER
9. Remove the left scale plate [A] (" x 2). 10. Remove the upper left cover [B].
[A]
B696I904.WMF
11. Set the ADF body [C] onto the copier. 12. Press the latch [D] to raise the top half of the body. 13. Fasten the ADF body with the hex screws (" x 4). NOTE: Use the hex wrench. [D] [C]
B696I903.WMF
1-23
Installation
[B]
DOCUMENT FEEDER
9 March 2004
[D]
[B]
[C]
[G]
[E]
[F] [H]
[A]
B696I905.WMF
14. Remove the ADF connection board guard [A] (if installed) (" x 2). 15. Insert the top of the ADF connection board [B] into the bracket [C]. 16. Fasten the screw [D]. NOTE: Fasten this screw before fastening the other screw [E]. 17. Fasten the screw [E]. 18. Connect the cables on the ADF connection board: · CN303 · CN306 · CN305 · CN307 19. Fix the cables with the clamp [F]. 20. Connect the cables [G] between the ADF connection board and the BICU: · ADF connection board CN302 BICU CN109 · ADF connection board CN301 BICU CN110 21. Fasten the cables with the clamp [H]. 22. Reassemble the whole copier. 23. Plug in the power cord, and turn on the main switch. 24. Make a full-size copy from the paper tray using the ADF, and check the leading edge registration. Adjust the registration as necessary.
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9 March 2004
PRINTER SCANNER UNIT
1.6.1 ACCESSORY CHECK
Description Q'ty 1. ADF Connection Board Guard ............................................ 1 2. Screw M3 x 6 ...................................................................... 9 3. Controller Box ..................................................................... 1 4. Printer Panel ....................................................................... 1 5. Printer Key .......................................................................... 2 6. Copier Key .......................................................................... 2 7. Scanner Key ....................................................................... 2 8. Multi-function Panel ............................................................ 1 9. Operation Instruction (Book) ............................................... 1 10. CD-ROM ........................................................................... 1 set 11. FCC Decal (-15) ................................................................ 1 12. Ferrite Core....................................................................... 1 13. Ground Plate..................................................................... 1 14. Installation Procedure ....................................................... 1 13 12 11 1
2
3 10 9
4
B683I908.WMF
8
7
6
5
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Installation
1.6 PRINTER SCANNER UNIT
PRINTER SCANNER UNIT
9 March 2004
1.6.2 INSTALLATION PROCEDURE
!CAUTION
Unplug the main machine's power cord before starting the following procedure. S 1. Remove the memory card cover [A] (" x 1) 2. Remove the rear cover [B] (" x 5). [F]
[B]
[A] 3. Cut the opening [C] on the rear cover. This opening is for the network interfaces. 4. Cut another opening [D] on the rear cover. This opening is for the SD card slot and the LAN cable. NOTE: Do not cut the topmost opening [E] when the machine is the basic model (B129). 5. Remove the upper left cover [F]. [E] [D]
B696I902.WMF
[C]
B696I907.WMF
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9 March 2004
PRINTER SCANNER UNIT
[H] [G]
[B]
B683I902.WMF
[A] [D]
[C]
[F] [E]
B683I913.WMF
6. Install the ground plate [A] (" x 2). NOTE: Insert the upper and lower hooks in the openings [B], and fasten the upper screw first. 7. Attach connection board guard [C]. NOTE: The North America model (B129-17) has the ADF connection board [D]. 8. Fasten the side screw [E]. 9. Fasten the rear screw [F]. 10. Install the controller box [G] (" x 5, # x 1). NOTE: Insert the bracket [H] into the frame. The connector on the controller box engages with the connector on the BICU. 11. Install PostScript 3 as necessary.
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Installation
PRINTER SCANNER UNIT
9 March 2004
[A]
B683I510.WMF
[B]
B683I903.WMF
12. Remove the front left cover [A] (" x 2). NOTE: Retain the screws and use them in the next step. 13. Install the multi-function panel [B] (# x 1, " x 2).
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9 March 2004
PRINTER SCANNER UNIT
[B]
[D]
[A]
B683I109.WMF
14. Remove the panel cover [A]. 15. Remove the filament tape from the printer panel [B]. 16. Install the printer panel. 17. Install one of the printer keys [C]. 18. Remove the key cover [D]. 19. Install one of the copier keys [E]. 20. Install one of the scanner keys [F]. [F]
B683I916.WMF
1-29
Installation
[C]
[E]
PRINTER SCANNER UNIT
9 March 2004
21. For the North America model only: Attach the FCC decal [A] to the rear side of the copier. 22. Reassemble the whole copier.
[A]
B683I917.WMF
23. Attach the ferrite core [B] to the network cable and attach the cable to the copier if a network cable is used. The end of the ferrite core must be about 15 cm (6") from the end of the cable [C]. 24. Plug in the power cord. 25. Perform the Printer/Scanner settings. 1) Turn the main switch on. 2) Start the SP mode. 3) Select SP5-801-001 and execute the initialization. 4) Turn the main switch off and on. 5) Start the SP mode. 6) Select SP5-302-002 and specify the time zone. 7) Select SP5-307-001, 003, and 004 and specify the daylight-saving-time settings. 8) Turn the main switch off and on. 26. Check the operations.
[B] [C]
B441I108.WMF
B622I903.WMF
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9 March 2004
POSTSCRIPT 3
1. Remove the memory card cover [A] (" x 1). 2. Remove the rear cover [B] (" x 5). 3. Remove the upper left cover [C] if the fax control unit is installed. [C]
[B] 4. Remove the controller box cover [D] (" x 12). 5. Remove the fax control unit (if installed) [E] (# x 1, " x 3). [A]
B696I902.WMF
[D] [E]
B683I904.WMF
6. Install the PostScript 3 emulation board [F]. 7. Reassemble the copier. 8. Plug in the power cord, and turn on the main switch. 9. Check the operations.
[F]
B683I905.WMF
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Installation
1.7 POSTSCRIPT 3
IEEE 1284/IEEE 1394/BLUETOOTH INTERFACE
9 March 2004
1.8 IEEE 1284/IEEE 1394/BLUETOOTH INTERFACE !CAUTION
Unplug the machine power cord before starting the following procedure. NOTE: 1) To install an optional network interface, the printer scanner is required. 2) One slot is available. You can install one of the IEEE 1284 interface, IEEE 1394 interface, wireless LAN interface, and Bluetooth interface. 1. Remove the slot cover [A] (" x 2). 2. Install the interface board [B] (" x 2). [A]
[B]
B683I909.WMF
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9 March 2004
WIRELESS LAN
1.9.1 ACCESSORY CHECK
Check the quantity and condition of the accessories. Description Q'ty 1. Wireless LAN card .............................................................. 1 2. Wireless LAN card cover..................................................... 1 3. Wireless LAN board ............................................................ 1
1.9.2 INSTALLATION PROCEDURE
!CAUTION
Unplug the machine power cord before starting the following procedure. NOTE: 1) To install an optional network interface, the printer scanner is required. 2) One slot is available. You can install one of the IEEE 1284 interface, IEEE 1394 interface, wireless LAN interface, and Bluetooth interface.
[A] [C] [B] [D]
B683I919.WMF
1. Remove the slot cover [A] (" x 2). 2. Turn the card face [B] to the front side of the copier, and insert it to the wireless LAN (IEEE 802.11b) board [C]. 3. Install the wireless LAN board (with the card) to the slot (" x 2). 4. Attach the cover [D]. 5. If reception is poor, you may need to move the machine: · Make sure that the machine is not located near an appliance or any type of equipment that can generate a strong magnetic field. · Position the machine as close as possible to the access point.
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Installation
1.9 WIRELESS LAN
WIRELESS LAN
9 March 2004
UP Mode Settings for Wireless LAN Enter the UP mode and follow the procedure below to perform the initial interface settings for IEEE 802.11b. These settings take effect every time the machine is powered on. NOTE: The wireless LAN cannot be used if Ethernet is being used. 1. Press the User Tools/Counter key. 2. On the touch panel, press System Settings. NOTE: The Network I/F (default: Ethernet) must be set for either Ethernet or wireless LAN. 3. Select Interface Settings Network (tab) LAN Type 4. Select either "Ethernet" or "IEEE 802.11b". 5. Press IEEE 802.11b. Only the wireless LAN options are displayed. 6. Transmission Mode. Select either "Ad Hoc Mode" or "Infrastructure Mode". 7. SSID Setting. Enter the SSID setting. (The setting is case sensitive.) 8. Channel. This setting is required when Ad Hoc Mode is selected. Range: 1 ~ 14 (default: 11) NOTE: The allowed range for the channel settings may vary for different countries. 9. WEP (Privacy) Setting. The WEP (Wired Equivalent Privacy) setting is designed to protect wireless data transmission. In order to unlock encoded data, the same WEP key is required on the receiving side. There are 64 bit and 128 bit WEP keys. Range of Allowed Settings: 64 bit 10 characters 128 bit 26 characters 10. Bandwidth Status. This setting is enabled only for the Infrastructure Mode. Press here to display the current status of the bandwidth. One of the following is displayed to reflect the reception status of the wireless LAN: Good Fair Poor Unavailable 76 ~ 100% 41 ~ 75% 21 ~ 40% 0 ~ 20%
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9 March 2004
WIRELESS LAN
11. Transmission Speed. Press the Next button to display more settings, then select the transmission speed for the mode: Auto, 11 Mbps, 5.5 Mbps, 2 Mbps, 1 Mbps (default: Auto). This setting should match the distance between the closest machine or access point, depending on which mode is selected. NOTE: For the Ad Hoc Mode, this is the distance between the machine and the closest PC in the network. For the Infrastructure Mode, this is the distance between the machine and the closest access point. 11 Mbps 5.5 Mbps 2 Mbps 1 Mbps 140 m (153 yd.) 200 m (219 yd.) 270 m (295 yd.) 400 m (437 yd.)
12. To initialize the wireless LAN settings, use page 2/2. Press Execute to initialize the following settings: · Transmission mode · Channel · Transmission Speed · WEP · SSID · WEP Key SP Mode Settings for IEEE 802.11b Wireless LAN The following SP commands can be set for IEEE 802.11b
SP No. 5840 004 5840 006 5840 007 5840 011 5840 018 5840 020 Name SSID Channel MAX Channel MIN WEP Key Select SSID Check WEP Mode Function Used to confirm the current SSID setting. Sets the maximum range of the channel settings for the country. Sets the minimum range of the channels settings allowed for your country. Used to select the WEP key (Default: 00). Used to check the SSID. Used to display the maximum length of the string that can be used for the WEP Key entry.
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Installation
BLUETOOTH
9 March 2004
1.10 BLUETOOTH
1.10.1 ACCESSORY CHECK
Check the quantity and condition of the accessories. Description Q'ty 1. Bluetooth card..................................................................... 1 2. Bluetooth card cover ........................................................... 1 3. Bluetooth board................................................................... 1
1.10.2 INSTALLATION PROCEDURE
!CAUTION
Unplug the machine power cord before starting the following procedure. NOTE: 1) To install an optional network interface, the printer scanner is required. 2) One slot is available. You can install one of the IEEE1 284 interface, IEEE 1394 interface, wireless LAN interface, and Bluetooth interface. [A] [D]
[C] [B]
[E]
B683I920.WMF
1. Remove the slot cover [A] (" x 2). 2. Turn the card [B] to the front side of the copier, and insert it to the Bluetooth board [C]. 3. Install the Bluetooth board (with the card) to the slot (" x 2). 4. Press the antenna [D] to extend it. 5. Attach the cover [E].
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9 March 2004
PM TABLES
2. PREVENTIVE MAINTENANCE
2.1 PM TABLES
Reset the PM counter (SP7-804-001) after your maintenance work ( 2.2). Key: AN: As necessary C: Clean
Every 45k OPTICS Reflector 1st mirror 2nd mirror 3rd mirror Platen cover Exposure glass Toner shield glass DRUM AREA PCU Transfer roller Discharge plate PAPER FEED Paper feed roller Friction pad Bottom-plate pad Registration roller FUSING UNIT Hot roller Pressure roller Hot roller bearings Pressure-roller bushings Inlet guide Outlet guide Hot roller stripper pawls Thermistor C C C C C C C
R: Replace
C C C C C C C
I: Inspect
AN NOTE Optics cloth Optics cloth Optics cloth Optics cloth Dry cloth Dry cloth Dry cloth
Every 90k
R R R
Clean toner-bottle holder.
R R C C
C C C C
Water or alcohol. Dry cloth Water or alcohol. Water or alcohol.
R R R I C C R C
2-1
Preventive Maintenance
HOW TO CLEAR THE PM COUNTER
9 March 2004
Every 90k ADF Separation roller Pick-up roller Feed roller White plate DF exposure glass Rollers R0, R1, R2 R R R
AN C C C C C C
NOTE Water or alcohol Water or alcohol Water or alcohol Water or alcohol Water Water or alcohol
Every 120k PAPER TRAY UNIT Paper feed roller Bottom-plate pad Friction pad R
AN
NOTE
C R
Dry cloth
2.2 HOW TO CLEAR THE PM COUNTER
Reset the PM counter after your maintenance work. 1. Activate the SP mode. 2. Select SP7-804-001. 3. Press the EXECUTE key [A]. The message "Completed" is displayed when the program ends normally. An error message is displayed if the program ends abnormally. 4. Press the ! (cancel) key [B] to end the program.
7.804.001 Reset-PM Count EXECUTE
[A]
[B]
B130P901.WMF
2-2
9 March 2004
PRECAUTIONS
3. REPLACEMENT AND ADJUSTMENT
3.1 PRECAUTIONS
3.1.1 GENERAL
!CAUTION
Turn off the main power switch and unplug the machine before starting replacement. Before turning off the main power switch, check that no mechanical component is operating. Mechanical components may stop out of their home positions if you turn off the main power switch while they are operating. The component may be damaged if you try to remove it when it is not in the home position.
3.1.2 LITHIUM BATTERIES
!CAUTION: Lithium Batteries
Incorrect replacement of lithium battery(s) on the controller or on the fax unit poses risk of explosion. Replace only with the same type or with an equivalent type recommended by the manufacturer. Discard used batteries in accordance with the manufacturer's instructions.
3.1.3 HALOGEN-FREE CABLE
!CAUTION
Use extreme caution while handling cables. To comply with local regulations, halogen-free cables are used in this machine. Halogen-free cables are environment-friendly, but no stronger than conventional cables. These cables may be damaged in any of the following cases: · The cable is caught between hard objects such as brackets, screws, PCBs, and exterior covers. · The cable is rubbed on a hard object such as brackets, screws, PCBs, and exterior covers. · The cable is scratched with a hard object such as brackets, screws, PCBs, exterior covers, screwdrivers, and fingernails.
3-1
Replacement Adjustment
SPECIAL TOOLS AND LUBRICANTS
9 March 2004
3.2 SPECIAL TOOLS AND LUBRICANTS
Part Number A1849501 A2929500 A0299387 N8036701 N8031000 A2579300 52039501 G0219350 B6455010 B6456700 B6456800 Description Optics Adjustment Tools (2 pcs/set) Test Chart S5S (10 pcs/set) Digital Multimeter Fluke 87 Flash Memory Card (4MB) Case for Flash Memory Card Grease Barrierta S552R Silicone Grease G-501 Loopback connector SD Card Assy SD Card Adapter BN-SDAA2 SD Card USB Writer BN-SDCE2 Q'ty 1 set 1 set 1 1 1 1 1 1 1 1 1
3-2
9 March 2004
EXTERIOR COVER AND OPERATION PANEL
3.3 EXTERIOR COVER AND OPERATION PANEL
3.3.1 PLATEN COVER
[C] [A] [B]
[D]
B130R943.WMF
1. Lift the platen cover [A]. 2. Unlatch the two latches [B]. NOTE: To unlatch, press down on the tabs [C] and then push the latch back. 3. Detach the cover from the hook [D]
3.3.2 REAR COVER
1. Memory card cover [A] (! x 1) 2. Rear cover [B] (! x 5)
[B] [A]
B130R901.WMF
3-3
Replacement Adjustment
EXTERIOR COVER AND OPERATION PANEL
9 March 2004
3.3.3 COPY TRAY
!CAUTION
Make sure that the cables under the copy tray are in place before reassembling the copier. If these cables are caught between the copy tray and the inner cover, they may be severely damaged.
1. Open the front door [A]. 2. Copy tray [B] (! x 1) [B]
[A]
Reassembling
B130R902.WMF
There are several cables under the front end of the copy tray. To set these cables in place, gently pull these cables to the left-hand side (toward the PSU) and hold them there as you attach the copy tray.
3.3.4 SCALE PLATE
The scale plate is for the following models only: · The copier/printer/scanner model (B169) · The basic model (B129) in Europe 1. Scale plate [A] (! × 2) [A]
B130R944.WMF
3-4
9 March 2004
EXTERIOR COVER AND OPERATION PANEL
3.3.5 OPERATION PANEL AND UPPER COVERS
[B]
[A]
[C]
[E] [G] [H] 1. Rear cover ( 3.3.2) 2. Slide the upper left cover [A] to the rear. 3. Rear scale [B] (! x 3) 4. Remove the metal fitting [C] (! x 1), and the platen-cover arm [D]. 5. Slide the upper right cover [E] to the rear. 6. Front left cover [F] (basic model [B129]: ! x 2) or multi-function panel (other models [B130/B168/B169]: ! x 2, " x 2) NOTE: The diagram illustrates B130. 7. Operation panel [G] (!x 4, " x 1) 8. Front right cover [H]
B130R903.WMF
3-5
Replacement Adjustment
[F]
[D]
EXTERIOR COVER AND OPERATION PANEL
9 March 2004
3.3.6 RIGHT DOOR
1. Open the right door [A]. 2. Release the strap [B]. 3. Right door (" × 1) [B]
[A]
B130R904.WMF
3.3.7 BYPASS TRAY
1. Press the stopper rails [A] inward.
[A]
B130R945.WMF
3-6
9 March 2004
EXTERIOR COVER AND OPERATION PANEL
3.3.8 PLATEN COVER SENSOR
1. Rear cover ( 3.3.2) 2. Rear scale ( 3.3.5) 3. Platen cover sensor [A] (" × 1) [A]
B130R905.WMF
3-7
Replacement Adjustment
SCANNER UNIT
9 March 2004
3.4 SCANNER UNIT
To clean the mirrors and lenses, use a blower brush or wet cotton.
3.4.1 EXPOSURE GLASS
To clean the exposure glass, use alcohol or glass cleaner.
Non-ADF machines
1. Rear cover ( 3.3.2) 2. Scale plate ( 3.3.4) 3. Exposure glass [A] [B] [A]
ADF-equipped machines
1. Rear cover ( 3.3.2) 2. Rear scale, upper right cover ( 3.3.5) 3. Exposure glass [A]
Reassembling
B130R906.WMF
Make sure that the marking on the glass is at the rear left corner, and that the left edge of the glass is aligned flush against the support ridge [B] on the frame.
Adjustment
When replacing the white plate, conduct the Scan Auto Adjustment ( SP4-428001).
3-8
9 March 2004
SCANNER UNIT
3.4.2 LENS BLOCK
CAUTION: 1) Do not disassemble the lens block. The lens block is fine adjusted before shipment. 2) Do not touch the screws on the CCD. The CCD is fine adjusted before shipment. [B] [A]
Replacement Adjustment
B130R946.WMF
1. Exposure glass ( 3.4.1) 2. Front left cover, fax operation panel, operation panel ( 3.3.5) 3. Release the cable from the four clamps [A]. 4. Lens block [B] (! × 4, 1 flat cable) NOTE: 1) Do not loosen the paintlocked screws holding the lens unit in place. 2) After installing a new lens block, carry out copy adjustments ( 3.14).
3.4.3 EXPOSURE LAMP, LAMP STABILIZER BOARD
Do not fold the exposure cable on the exposure lamp. 1. Exposure glass ( 3.4.1) 2. Front left cover, fax operation panel ( 3.3.5) 3. Slide the first scanner to a position where the lamp and scanner are clear of the metal lids. 4. Disconnect the lamp connector [A]. 5. Remove either or both of the following: · Exposure lamp [B] (! x 1 [C]) · Lamp stabilizer board [D] (! x 2 [E], 1 flat cable)
B130R947.WMF
[E] [A] [D]
[B]
[C]
3-9
SCANNER UNIT
9 March 2004
3.4.4 SCANNER MOTOR
1. Rear cover ( 3.3.2) 2. Rear scale, upper right cover ( 3.3.5) 3. Scanner motor [A] (! × 3, 1 spring, 3 screw holders, " × 1) NOTE: When reinstalling, fasten the screws loosely, set the spring in place, and tighten up the screws. [A]
B130R907.WMF
3.4.5 SCANNER HP SENSOR
1. Rear cover ( 3.3.2) 2. Left cover ( 3.3.5) 3. Scale plate ( 3.3.4) or DF rearlower cover [A] (! x 2) 4. Scanner HP sensor [B] (" × 1) NOTE: Move the first scanner from the home position if you have difficulty removing the sensor.
[A]
[B]
B130R908.WMF
3-10
9 March 2004
SCANNER UNIT
3.4.6 SCANNER ALIGNMENT ADJUSTMENT
1. Rear cover ( 3.3.2) 2. Rear scale, upper right cover, front left cover, fax operation panel, operation panel ( 3.3.5) 3. Exposure glass ( 3.4.1). 4. Loosen the 2 screws holding the 1st and 2nd scanner belts in place.
Replacement Adjustment
B130R948.WMF
5. Slide the 1st and 2nd scanners so that all four of the following are roughly aligned on both the front and back sides: · The hole on the copier's lid · The hole on the 1st scanner · The corner right hole on the 2nd scanner · The hole at the base of the scanner [A] 6. Insert the two optics a