Text preview for : OH01GB09.PDF part of APC DP300E Install Manual APC DP300E
Back to : OH01GB09.PDF | Home
DP300E Series
Installation Guide
Copyright © 1997 Silcon Power Electronics A/S Due to continuous product development information given in this manual is subject to change without notice.
7OH0001 GB rev.09
Installation Guide DP300E
1
7OH0001 GB rev.09
2
Installation Guide DP300E
Contents:
1.0 2.0 3.0 Introduction Unpacking Placing
3.1 3.2 3.3 Requirements on the installation site Dimensions Foot prints
4.0
Connection
4.1 4.2 4.3 Connecting the DP300E System Integration Interface Communication interface - ComInterface
5.0 6.0
Starting up Programming parameters
6.1 6.2 6.3 6.4 General Parameters Programming of system configuration parameters Programming of battery monitor
7.0 8.0
Switching off Options/Accessories
8.1 8.2 8.3 8.4 8.5 8.6 8.7 Service Bypass Panel SBP300E - General arrangement MCCB/Fuse-box Battery Cubicle Isolation transformer module Parallel/Redundant operation Relay Board Weight Equalizer
9.0
Alarms
9.1 9.2 9.3 9.4 Introduction Displaying the alarm stack Displaying the events stack Possible Alarms
10.0 System specifications
10.1 Technical data 10.2 Back-up time, dimensions, and weight
11.0 Software
11.1 Choice of software 11.2 Configuration code at normal operation 11.3 Choice of cable
12.0 How to contact Silcon
7OH0001 GB rev.09
Installation Guide DP300E
3
Warning
Read the warnings below before you start up connecting the UPS. 1. This UPS system contains hazardous AC and DC voltages and is supplied from more power sources! 2. Only qualified electricians are allowed to perform the installation according to national and local codes! 3. This UPS system has no built-in disconnecting devices for the external AC and DC input power sources. Disconnecting devices must be provided as external parts in connection with the installation! 4. The Installer must provide each external disconnecting device for this UPS system with labels having the following wording: "Isolate the Uninterruptible Power Supply (UPS) as instructed in this guide before working on the circuit". 5. This system is equipped with an auto-start function. If activated the system may start without warning. Please refer to chapter 6: ,,Programming parameters" in this guide to ensure de-activation.
7OH0001 GB rev.09
4
Installation Guide DP300E
Introduction Unpacking
1.0 Introduction
The information given in this installation guide is of general nature for the local authorized electrical installer. For the installation, please refer to national and local electrical codes.
2.0 Unpacking
Warning: Do never lift or transport the system without the internal front cover plate mounted and fastened with screws. 1. 2. 3. 4. Unpack the system by removing the screws on the top and bottom part of the packaging side plates and lift up the side plates as a whole. Check that the type sign placed inside on the front door correspond to the ordered system, especially with respect to input / output voltages. To simplify later identification of the installed system please transfer the data from the type sign to the below blank copy. Transport the system to the installation site by lifting underneath by means of a fork lift.
Copy of type sign
7OH0001 GB rev.09
Installation Guide DP300E
5
Placing
3.0 Placing
3.1 Requirements on the installation site
The system is designed with all parts accessible from front or top, and cable entries from bottom. The system can be placed close to walls, only free space for front door opening has to be ensured. Sufficient cooling has to be ensured by a free space of min. 500mm above the ventilation slots in the top cover. Avoid placing the system in direct sunlight.
3.2
Dimensions
3.2.1 Dimensions DP310E-DP380E Cubicle Dimensions H*xWxD - 1400xWx800 [mm]. W as in below table: * H is 1500 mm for optional IP31 cubicles Without Batteries System DP310E DP310E w. int. iso. tr. DP320E DP320E w. int. iso. tr. DP340E DP360E DP380E 600 800 600 800 600 800 800 Built-in Batteries* 1xBP I 600 800 600 800 2xBP I 800 800 1000 3xBP I 1000 1000 Separate Battery Cubicles** 1xBP II 1xBP III 1x800 1x1000 1x800 1x1000 1x800 1x1000 1x800 1x1000 1x800 1x1000 1x800 1x1000 1x800 1x1000
* BP I = Battery Pack I = 1x64x7 Ah batteries **BP II = Battery Pack II = 1x64x24 Ah batteries BP III = Battery Pack III = 1x64x38 Ah batteries Cubicles 600 mm wide
1400 mm
Isolation transformer DP310E-DP380E
DP310E/DP320E with 1xBP I
DP340E without batteries
800 mm wide
1400 mm
DP310E/DP320E with 2xBP I
7OH0001 GB rev.09
DP310E/DP320E with 1xBP I & int. iso. transf.
DP360E/DP380E
Battery cubicle for 1xBP II
6
Installation Guide DP300E
Placing
1000 mm wide
1400 mm
DP310E/DP320E with 3xBP I
DP340E with 2xBP I
Battery cubicle for 1xBP III
3.2.2 Dimensions DP3120E-DP3480E System DP3120E DP3160E DP3240E DP3320E DP3480E Cubicles 1125 mm wide 1600 mm wide 1900 mm wide Height [mm] 1800 1800 1800 1800 1800 Width [mm] 1125 1125 1600 1600 1900 Depth [mm] 800 800 800 800 800
1800 mm
DP3120E-DP3160E
DP3240E-DP3320E
DP3480E
800 mm wide
1600 mm wide
1800 mm
Empty for Iso. transformer switch gear DP3120E-DP3320E
7OH0001 GB rev.09
Iso. transformer DP3480E
Installation Guide DP300E
7
Placing
3.3 Foot prints
3.3.1 600 mm cubicle for DP310E/DP320E with 1xBP I or isolation transformer DP310E-DP380E
3.3.2 800 mm cubicle for DP310E/DP320E with 1xBP I & internal isolation transformer or 2xBP I
7OH0001 GB rev.09
8
Installation Guide DP300E
Placing
3.3.3 1000 mm cubicle for DP310E/DP320E with 3xBP I
55
55 60
Rear
80 45
Power cable entry
400
35
315
545 800
Com. cable entry 385 40 810 1000 385 40 55
195
55 40
Front
3.3.4 600 mm cubicle for DP340E without batteries
7OH0001 GB rev.09
Installation Guide DP300E
50 80
205
70
9
Placing
3.3.5 1000 mm cubicle for DP340E with 2xBP I
55
140
Rear
80 45
Power cable entry
400
100
460 Com. cable entry
50
195
545 800
385 55 40
40 810 1000
385 40 55
Front
3.3.6 800 mm cubicle for DP360E/DP380E
55
140
Rear
80 45
Power cable entry
400
105 Com. cable entry
55 50
195
545 800
55 40
610 800
40 55
Front
7OH0001 GB rev.09
10
Installation Guide DP300E
50 80
195
50 80
195
Placing
3.3.7 1125 mm cubicle for DP3120E-DP3160E
Rear
775 750
Power cable entry
115 50
Com. cable entry
50 25 1100 445 565 730 800 25 95
1125
Front
3.3.9 800 mm cubicle for isolation transformer DP3120E-DP3320E or switch gear
Rear
775
150
Power cable entry
70 25
730
825
7OH0001 GB rev.09
Front
Installation Guide DP300E
800
25
95
800
800
11
Placing
3.3.9 1600 mm cubicle for DP3240E-DP3320E
Rear
775 750
Power cable entry
105 45
Com. cable entry
50 25
1210
1280
1545
1600
Front
3.3.10 1900 mm cubicle for DP3480E
Rear
775 750
Power cable entry
1600
760
425
570
830
25
95
800
115 55
Com. cable entry
50 25
1505 1575 1875 575 445 855 925 25 95
1900
Front
7OH0001 GB rev.09
12
Installation Guide DP300E
800
Placing
3.3.11 1600 mm cubicle for isolation transformer DP3480E
Rear
775
150 70
Power cable entry
25
1505
1600
Front
7OH0001 GB rev.09
Installation Guide DP300E
1575 1600
760
830
25
95
800
13
Connection
4.0 Connection
4.1 Connecting the DP300E
4.1.1 Connecting DP310E - DP320E Warning: This is a Class A-UPS Product. In a domestic environment, this product may cause radio interference in which case, the user may be required to take additional measures. According to EN50091-2
Note: Ensure correct phase rotation of mains input voltage!! Max. input/output cables: 35 mm2. If input neutral is not present an optional DznO or DynII input isolation transformer is mandatory.
Note: All external cable dimensions are recommended. Please refer to local legal provisions.
SYSTEM
Note: Glandplate in bottom of system must be mounted.
DP310E DP320E
EXT. INPUT FUSES* FM [A] 380V 400V 415V 380V 20 20 20 4 40 40 40 10
EXT. EXT. INPUT PE CABLE CABLE [mm2] [mm2] 400V 415V 4 4 4 10 10 10
EXT. EXT. OUTPUT ALARM CABLE CABLE [mm2] [max mm2] 2,5 6 2 2
Warning: At 100% switch mode load the neutral shall be rated for 200% phase current.
* Din gl types
SYSTEM
DP310E DP320E
7OH0001 GB rev.09
EXT.** SYSTEM EARTH CABLE [mm2] 4 4
EXTERNAL BATTERY MCCB [A] 25 50
EXT. BATTERY CABLE [mm2] 4 10
Cable sizes refer to PVC insulated at max. 30°C ambient. ** Must be rated as external PE cable as mains system is not supplying PE.
14
Installation Guide DP300E
Connection
4.1.2 Connecting DP340E
Warning: This is a Class A-UPS Product. In a domestic environment, this product may cause radio interference in which case, the user may be required to take additional measures. According to EN50091-2
Note: Ensure correct phase rotation of mains input voltage!! Max. cable size: input: 120mm2 output: 120mm2 battery: 70mm2 If input neutral is not present an optional DznO or DynII input isolation transformer is mandatory.
Note: All external cable dimensions are recommended. Please refer to local legal provisions.
SYSTEM
DP340E Note: Glandplate in bottom of system must be mounted.
EXT. INPUT FUSES* FM [A] 380V 400V 415V 380V 80 80 80 25
EXT. EXT. INPUT PE CABLE CABLE [mm2] [mm2] 400V 415V 25 25 16
EXT. EXT. OUTPUT ALARM CABLE CABLE [mm2] [max mm2] 16 2
* Din gl types
SYSTEM Warning: At 100% switch mode load the neutral shall be rated for 200% phase current.
DP340E
EXT.** SYSTEM EARTH CABLE [mm2] 10
EXTERNAL BATTERY MCCB [A] 63
EXT. BATTERY CABLE [mm2] 16
7OH0001 GB rev.09
Cable sizes refer to PVC insulated at max. 30°C ambient. ** Must be rated as external PE cable as mains system is not supplying PE.
Installation Guide DP300E
15
Connection
4.1.3 Connecting DP360E-DP380E
Warning: This is a Class A-UPS Product. In a domestic environment, this product may cause radio interference in which case, the user may be required to take additional measures. According to EN50091-2
Note: Ensure correct phase rotation of mains input voltage!! Max. input/output cables: 120 mm2. If input neutral is not present an optional DznO or DynII input isolation transformer is mandatory.
Note: All external cable dimensions are recommended. Please refer to local legal provisions
SYSTEM
Note: Glandplate in bottom of system must be mounted.
DP360E DP380E
EXT. INPUT FUSES* FM [A] 380V 400V 415V 380V 125 125 125 50 160 160 160 70
EXT. EXT. INPUT PE CABLE CABLE [mm2] [mm2] 400V 415V 50 50 16 70 70 35
EXT. EXT. OUTPUT ALARM CABLE CABLE [mm2] [max mm2] 35 50 2 2
* Din gl types
Warning: At 100% switch mode load the neutral shall be rated for 200% phase current
SYSTEM
DP360E DP380E
EXT.** SYSTEM EARTH CABLE [mm2] 25 25
EXTERNAL BATTERY MCCB [A] 125 125
EXT. BATTERY CABLE [mm2] 50 50
7OH0001 GB rev.09
Cable sizes refer to PVC insulated at max. 30°C ambient ** Must be rated as external PE cable as mains system is not supplying PE.
16
Installation Guide DP300E
Connection
4.1.4 Connecting DP3120E-DP3480E Right side view Warning: This is a Class A-UPS Product. In a domestic environment, this product may cause radio interference in which case, the user may be required to take additional measures. According to EN50091-2 Relay board Please refer to 8.6
Battery
Front view System Integration Interface Please refer to 4.2 Communication Interface Please refer to 4.3 Note: Ensure correct phase rotation of mains input voltage!! Max. input/output cables: 3//300 mm2. If input neutral is not present an optional DznO or DynII input isolation transformer is mandatory. Paralle Controller Please refer to 8.5
SYSTEM
Note: All external cable dimensions are recommended. Please refer to local legal provisions
Note: Glandplate in bottom of system must be mounted.
380V DP3120E 250 DP3160E 315 DP3240E 500 DP3320E 630 DP3480E 1000
* Din gl types
EXT. INPUT FUSES* FM [A] 400V 415V 250 250 315 315 500 500 630 630 1000 1000 SYSTEM
EXT. EXT. INPUT PE CABLE CABLE [mm2] [mm2] 380V 400V 415V 120 120 120 50 185 185 185 70 2//120 2//120 2//120 95 2//185 2//185 2//185 150 3//185 3//185 3//185 185 EXT.** SYSTEM EARTH CABLE [mm2] 25 25 25 25 25
EXT. EXT. OUTPUT ALARM CABLE CABLE [mm2] [max mm2] 95 150 2//95 2//150 3//150 2 2 2 2 2 EXT. BATT. CABLE [mm2] 95 150 2//95 2//150 3//150
Warning: At 100% switch mode load the neutral shall be rated for 200% phase current
DP3120E DP3160E DP3240E DP3320E DP3480E
EXT. BATTERY MCCB [A] 200 250 400 500 800
7OH0001 GB rev.09
Cable sizes refer to PVC insulated at max. 30°C ambient. ** Must be rated as external PE cable as mains system is not supplying PE.
Installation Guide DP300E
17
Connection
4.2 System Integration Interface
4.2.1 Introduction
Note: Use of the same designations in your diagrams make information exchange much easier.
DP300E
The system Integration Interface (SII) is the control link between the UPS and the system main switches as shown in the above diagram. The purpose is to ensure correct operation of the switches without losing the system output power. Position information from auxiliary contacts on the main switches are the inputs for the SII-board and the outputs are the lamp signals giving "the green light" for operating the specific switches. Besides above the SII-board also have input facilities for emergency shut down and temperature compensation of the charge voltage for systems with external battery. "Battery operation" and "Common fault" are the two main status relay signals also coming from the SII-board.
7OH0001 GB rev.09
18
Installation Guide DP300E
Connection
4.2.2 Connections
Remarks: X003 and X004, auxiliary contacts: When switching Q001, Q002, MCCB1 and MCCB2 from "ON" to "OFF" the auxiliary contacts have to give a signal before the corresponding mains switch is opened. When switching from "OFF" to "ON" the auxiliary contact has to be activated with max. 0.5 sec. delay from the corresponding main switch. When switching Q003 from "OFF" to "ON" the auxilliary contact has to give a signal before Q003 is closed. When switching from "ON" to "OFF" the auxilliary contact has to be activated with max. 0.5 sec. delay.
7OH0001 GB rev.09
Installation Guide DP300E
19
Connection
X005, output relays: The battery operation signal is 30 secs. delayed, but inhibited during battery tests. The common fault relay is delayed. Standard factory setting is 10 secs. but other periods can be programmed as described in 6.3. Same phase as power source for the output relays is mandatory for voltages above 170V.
4.3
Communication interface ComInterface
4.3.1 Introduction The ComInterface having 3 ports - is used when an interaction between UPS and e.g. a computer system has to be established. The main purpose is to ensure a controlled shut down of the computer in case of failures in the mains supply.
4.3.2 Connections
1
7OH0001 GB rev.09
20
Installation Guide DP300E
Starting up
5.0. Starting up
5.0.1 Starting up DP310E-DP380E
DP340E
DP310EDP320E
1.
Ensure that the system has been a stable environment for at least 12 hours to ensure any condensation has been evaporated before starting up. Prepare the system by opening the front door(s). Remove the two screws from the top cover. Lift up the front part of the top cover and remove it (only for DP310E-DP320E). Display shows
2. Note: If the starting up procedure for any reason is interrupted wait until the display shows the step 4 picture and repeat from this step.
3.
Switch on the mains power supply
System type XXX XXX kVA - XXX Stop charge DC capacitors : YES Start charge DC capacitors : YES Data stored Start charge DC capacitors : YES Insert fuse or close MCB
4. Warning: Do not insert F020 or F021 or external battery fuses/MCCB's without the display showing "Insert fuse or close MCCB" otherwise you may damage the UPS. If there is a fault in the charge circuit the display will show: "DC capacitor charge error". Do not insert F020 or F21 or close MCB, but call for assistance. 5.
Wait about 10 seconds Press on the keyboard
6. 7.
Press
on the keyboard
Wait about 1 second
8.
Wait about 1 minute
9.
Warning: If "Autostart" is active (please refer to 6.2) the UPS will start up automatically after step 9 with a delay of 1 minute.
a) Systems with built-in batteries (only possible with DP310E, DP320E and DP340E). Insert F020 and F021. b) Systems with external batteries. Insert battery fuses/close battery MCCB's in fuse/ MCCB box or battery cubicle. Please refer to LED indication and labeling in fuse/MCCB box or battery cubicle.
** System OFF **
10. Press the green ,,ON" key. 11. Remount the top cover (remember earth wire) and close the front door. The system is now started up and ready for use.
Normal operation load power XX%
7OH0001 GB rev.09
Installation Guide DP300E
21
Starting up
5.0.2 Starting up DP3120E-DP3480E
Green / ON Red / OFF
1.
Ensure that the system has been a stable environment for at least 12 hours to ensure any condensation has been evaporated before starting up. Prepare the system by opening the front door(s). Display shows
2. Note: If the starting up procedure for any reason is interrupted wait until the display shows the step 4 picture and repeat from this step.
3.
Switch on the mains power supply
System type XXX XXX kVA - XXX Stop charge DC capacitors : YES Start charge DC capacitors : YES
4. 5.
Wait about 10 seconds Press on the keyboard
Warning: Do not insert/close battery fuses/MCCB's without the display showing "Insert fuse or close MCCB" otherwise you may damage the UPS. If there is a fault in the charge circuit the display will show: "DC capacitor charge error". Do not insert battery fuses or close MCB, but call for assistance.
6. 7.
Press
on the keyboard
Data stored Start charge DC capacitors : YES Insert fuse or close MCB
Wait about 1 second
8.
Wait about 1 minute
9.
Close MCCB's in battery MCCB box. Please refer to LED indication and labeling in MCCB box.
** System OFF **
Warning: If "Autostart" is active (please refer to 6.2) the UPS will start up automatically after step 9 with a delay of 1 minute.
10. Press the green ,,ON" key. 11. Close the front door.
Normal operation load power XX%
The system is now started up and ready for use.
7OH0001 GB rev.09
22
Installation Guide DP300E
Programming parameters
6.0
6.1
Programming parameters
General
Below listed parameters can be programmed directly from the keyboard during the commissioning. Parameters are programmed as shown in the example 6.2.3.
6.2
6.2.1
Parameters
Parameter Bypass Note: The system must not run in bypass mode for longer periods of time as the batteries will not be recharged. Language
Setting* YES, NO GB, D, F, DK, S, SF NL, PL, CZ E, P, SK, H YES, NO YES, NO
Comments "YES" will switch the system into bypass mode Language of text in display
Autostart Remote shutdown active Remote shutdown Remote shutdown time
Automatic restart by mains return (1 min. delay). Ensures quick battery recharge. Shutdown of UPS by remote signal when in battery operation. Saves battery energy.
HIGH, LOW Nature of remote shutdown signal polarity 0, 1, 2, 3, 4 5, 6, 7, 8, 9 10 min. Time delay on remote shutdown of UPS
Battery capacity test
Initiates check of back-up time. The measured time is from start until it reaches low DC warning level (Se section 8.4) Initiates checks of battery condition by 25% discharging. Activates the battery monitor test in cyclic intervals (standard 3 months) Pressing the and key after selecting this parameter resets alarms and flushes messages in the alarm stack "YES" results in boost charge (10 hours) "YES" results in boost charge after battery operation. (10 hours) Local date can be entered Local time can be entered
Battery monitor test** Automatic battery test** Battery monitor reset**
3, 6 months
Boost charge Autoboost charge Enter new date Enter new time
YES, NO YES, NO YYMMDD HHMMSS
* Text in bold letters are the factory standard setting ** Only for systems with Battery Monitor active
7OH0001 GB rev.09
Installation Guide DP300E
23
Programming parameters
6.2.2 Keys used for programming
Note: The display accuracy is ±1%, ±1 digit.
6.2.3
Programming example - switch to bypass operation Display shows to enter parameter stack or until to store to exit Bypass operation load power xx% until
Action 1. Press 2. Press 3. Press 4. Press 5. Press
Bypass operation : NO
Bypass operation : YES
To return to normal operation Action 6. Press 7. Press 8. Press 9. Press 10. Press to enter parameter stack or until to store to exit Normal operation load power xx% until Bypass operation : YES Bypass operation : NO Display shows
7OH0001 GB rev.09
Programming of the other parameters can be performed in exactly the same way.
24
Installation Guide DP300E
Programming parameters
6.3 Programming of system configuration parameters
The system configuration parameters are protected by a password because most of them are critical for correct operation of the system. Wrong programming can for example destroy the battery or cause loss of output voltage during operation!! 6.3.1 System configuration parameters Parameter Isolation trafo mains Isolation trafo output Delta soft start time Setting* YES, NO YES, NO 1, 10, 20, 40 secs. YES, NO 410-460V 438V 438-460V 438V 336-384V 336V Comments YES if optional input isolation transformer is present YES if optional output isolation transformer is present Input current switching in ramp function. Higher values used together with smaller/ unstable diesel generators YES for systems with external static bypass switch Setting of float charge voltage at 20°C (Aut. compensation for deviations) Setting of boost charge voltage at 20°C (Aut. compensation for deviations) Warning for discharged battery
External SSW present Normal charge voltage Boost charge voltage Low battery warning Low battery shut down Synchronization Redundant operation
326 - 336V Switches off the system at min. permissible 326V battery voltage 0.25, 0.5, 1 Synchronisation speed. Higher values used 2, 4 Hz/sec with very unstable mains frequencies. YES, NO YES if more systems have to operate in a parallel redundant configuration Alarm for too high battery ambient temperature Delay before the common fault alarm relay is activated YES resets system locked in bypass or battery operation mode caused by system failures (Only for service personnel) Expected back-up time for UPS in minutes, when running at 100% ohmic load. Time used by the ABM.** Total battery capacity in Ah. Setting used by the ABM.**
High battery temperature 15-40°C 35°C Common fault delay Reset operation mode lock Expected back-up time [min.] Battery capacity in [Ah] 0, 10, 20 30 secs. YES, NO
0,1-999,9 5,0 0,1-999,9 7,0
* Text in bold letters are the factory standard setting ** Advanced Battery Monitor
7OH0001 GB rev.09
Installation Guide DP300E
25
Programming parameters
6.3.2 Programming example change charge voltage to 446V* Action Warning: If not complete sure about the consequences of changing a parameter please contact your local dealer! 1. Press and simultaneously to open for password input 2. Enter password 28 28 28 by pressing Last selected parameter Normal charge voltage : 438 Normal charge voltage : 446 Data stored Normal charge voltage : 446 Normal operation load power XX% Display shows Key in password :
3.
Press
or
until
4.
Press
5. 6. 7.
Press
to store
Wait about 1 second Press to exit
6.3.3 Programming example - change to output isolation transformer present* Action 1. Press and simultaneously to open for password input 2. Enter password 28 28 28 by pressing Last selected parameter Isolation trafo output : NO Isolation trafo output : YES Data stored Isolation trafo output : YES Normal operation load power XX% Display shows Key in password :
3.
Press
or
until
4.
Press
for change
5. 6. 7.
Press
to store
Wait about 1 second Press to exit
7OH0001 GB rev.09
*For charge voltages, battery warnings and shut down voltages and high battery temperature the parameter is changed by entering the actual value like example 6.3.2. The other parameters are selected by pressing the key as step 4 in example 6.3.3. - one or more times.
26
Installation Guide DP300E
Programming parameters
6.4 Programming of battery monitor
Display shows and simultaneously to open for password input 2. Enter password 28 28 28 by pressing Last selected parameter Expected back-up time [min.]: XXX.X Key in password :
Action 1. Press
3. 4.
Press
or
until
Enter the expected back-up time in min. at 100% ohmic (pf = 1) load, when the inverter has a mean efficiency of approx. 94% Press Data for DP310E: A-Pack (7Ah) = 14.0 min. Expected back-up time [min.]: 14.0
5.
Press
to store data
Data stored
6.
Press
or
until
Battery capacity in [Ah]: XX.X Battery capacity in [Ah]: 7.0
7
Press
to set Ah = 7.0 for battery
8.
Press
to store data
Data stored
9.
Press
to exit
Normal operation load power XX%
Installation of new batteries: When installing new batteries the procedure in 6.4 MUST be carried out, otherwise the monitor may give false alarms.
7OH0001 GB rev.09
Installation Guide DP300E
27
Switching off
7.0
7.0.1
Switching off
Switching off DP310E-DP380E
DP340E
DP310EDP320E
1.
Prepare the system by opening the front door(s). Remove the two screws for the top cover. Lift up the front part of the top cover and remove it (only for the DP310E-DP320E).
2.
If the system is equipped with an external service bypass switch please refer to chapter 8.1. If not continue with the next point (3) and observe that this next step will interrupt the system output voltage!!! Display shows Press the green ,,ON" and the red ,,OFF" keys simultaneously. The acoustic alarm sounds for 30 sec.* ** System OFF **
3.
Warning: Batteries out of service could be damaged if not recharged every 3rd month. Warning: Internal DC-capacitor may contain energy even after the UPS has been switched off.
4.
Switch off the mains power supply The red alarm LED below the display ligths. The acoustic alarm sounds for 30 sec. a) Systems with built-in batteries (only possible for DP310E, DP320E, and DP340E). Open F020 and F021. b) Systems with external batteries. Open battery fuses/switch off battery MCCB's in fuse/MCCB box or battery cubicle. Please refer to LED indication and labeling in fuse/ MCCB box or battery cubicle. The acoustic alarm sounds shortly.
** System OFF **
5.
Blank
*The acoustic alarm can be reset by the
key.
The UPS is now isolated. Maintenance/repair work can take place or the UPS can be disconnected and removed.
7OH0001 GB rev.09
28
Installation Guide DP300E
Switching off
7.0.2 Switching off DP3120E-DP3480E
Green / ON Red / OFF
1. 2.
Prepare the system by opening the front door(s). If the system is equipped with an external service bypass switch please refer to chapter 8.1. If not, continue with the next point (3) and observe that this next step will interrupt the system output voltage!!! Display shows Press the green ,,ON" and the red ,,OFF" keys simultaneously. The acoustic alarm sounds for 30 sec.* ** System OFF **
3.
Warning: Batteries out of service could be damaged if not recharged every 3rd month.
4.
Switch off the mains power supply The red alarm LED below the display ligths. The acoustic alarm sounds for 30 sec. Switch off battery MCCB's in MCCB box. Please refer to LED indication and labeling in MCCB box. The acoustic alarm sounds shortly.
** System OFF **
5. Warning: Internal DC-capacitor may contain energy even after the UPS has been switched off.
Blank
*The acoustic alarm can be reset by the
key.
The UPS is now isolated. Maintenance/repair work can take place or the UPS can be disconnected and removed.
7OH0001 GB rev.09
Installation Guide DP300E
29
Options/Accessories
8.0 Options/Accessories
8.1 Service Bypass Panel SBP300E - General arrangement
B
UPS SERVICE BYPASS
SYSTEM INPUT
SBP-310/320E
Refer to installation guide for operation instructions Operate Q002/Q003 only whien H002/H003 is on H003 H002 SYSTEM OUTPUT
Q001
Q003
BYPASS
Q002
A
Centres for fixing holes in rear of enclosure
UPS INPUT
This panel has two sources of power
UPS OUTPUT
4 x ø 6.5mm: SBP-310/320E & SBP-340E 4 x ø 8.5mm: SBP-360E & SBP-380E
Type
External System I/P fuse [A] 20 40 80 125 160
Maximum System I/P System O/P Maximum Maximum conditional / UPS I/P / UPS O/P external cable size/ short circuit cable cable System O/P stud size current [kA] [mm2]** [mm2]** fuse [A]*** 15 15 25 30 30 4 10 25 50 70 2.5 6 16 35 50 16 32 63 100 125 16mm2 16mm2 25mm2 M8/M10 M12
Dimensions HxWxD [mm]
Weight [kg]
Fixing centres AxB [mm2] 240x240 240x240 270x330 460x660 460x660
SBP-310/320E SBP-310/320E SBP-340E SBP-360E SBP-380E
315x305x125(175*) 315x305x125(175*) 350x400x125(175*) 560x750x175(235*) 560x750x175(235*)
7 7 11 30 32
***
**
*
If no external System O/P fuse is mounted or it has a higher value than the above, then the System O/P and UPS O/P cables should be the same size as the System I/P and UPS I/P cables. Sizes according to IEC 364-5-532 for PVC insulated copper cables at max. ambient temperature 30°C, installation method B: Insulated conductors in conduit on wall. Please refer also to local legal provisions. Note that single phase Switch Mode Power Supply loads increase the neutral current! At 100% SMPS load the neutral cable should be dimensioned for 200% of the phase current. Depth of enclosure including switch handles.
7OH0001 GB rev.09
30
Installation Guide DP300E
Options/Accessories
Mains supply Load DP300E
UPS SERVICE BYPASS
SYSTEM INPUT
SBP-310/320E
Refer to installation guide for operation instructions Operate Q002/Q003 only whien H002/H003 is on H003 H002 SYSTEM OUTPUT
Service Bypass Panel
Q001
Q003
BYPASS
Q002
UPS INPUT
This panel has two sources of power
UPS OUTPUT
O/P
I/P
SBP signalling
10 x 0.75mm2 (max. 2mm2)
7OH0001 GB rev.09
Installation Guide DP300E
31
Options/Accessories
8.1.1 Service Bypass Panel SBP300E
8.1.2 Wiring up 300E with SBP300E in a TN-C-S Network
DP300E
7OH0001 GB rev.09
32
Installation Guide DP300E
Options/Accessories
8.1.3 Wiring up DP300E with SBP300E in a TN-S Network
DP300E
7OH0001 GB rev.09
Installation Guide DP300E
33
Options/Accessories
8.1.4 Operating the external service bypass switch
8.1.4.1 Bypassing the UPS
Action Display shows Bypass operation : NO Bypass operation : YES
1. 2. 3. 4.
Press Press Press Press
on the keyboard or on the keyboard until
on the keyboard on the keyboard
Lamp indication on bypass panel 5. Check lamp indication on the bypass panel The Green lamp (H003) above the bypass switch handle (Q003) lights The Green lamp (H002) above the output switch handle (Q002) lights Only the lamp (H002) above the output switch handle (Q002) lights now
6.
Turn the external bypass switch (Q003) to position ,,1"
7.
Turn the output switch (Q002) to position ,,0"
Display shows 8. Open the front door and press both the green ,,ON" and the red ,,OFF" key simultaneously The acoustic alarm sounds for 30 sec.* Warning: If the UPS is out of service for more than 8 days the connected batteries might be damaged. Refer to total ,,Switching off" as described in chapter 7.0. **System OFF**
9.
Turn the input switch to position ,,0" The red alarm LED below the display lights and the acoustic alarm sounds for 30 sec.
* The acoustic alarm can be reset by the
key
EMERGENCY (UPS not alive) 1. 2. 3. 4. Turn the input switch (Q001) to position ,,0". Turn the output switch (Q002) to position ,,0". Change eventual released system input fuse(s). Turn the bypass switch (Q003) to position ,,1".
7OH0001 GB rev.09
34
Installation Guide DP300E
Options/Accessories
8.1.4.2 Switching the system from external bypass into normal UPS operation
NOTE:
If the battery has been disconnected please refer to "Starting up" in chapter 5.0.
Action* 1. Turn the input switch (Q001) to position ,,1"
Display shows **System OFF** Normal operation load power 0%
2.
Open the UPS front door and press the green ,,ON" key Press Press Press Press on the keyboard or on the keyboard until
3. 4. 5. 6.
Bypass operation : NO Bypass operation : YES
on the keyboard on the keyboard
Lamp indication on bypass panel 7. Check lamp indication on the bypass panel The Green lamp (H002) above the output switch handle (Q002) lights Now also the green lamp (H003) above the bypass switch handle (Q003) lights Only the green lamp (H003) above the bypass switch handle (Q003) lights Display shows 10. Press 11. Press on the keyboard or on the keyboard until Bypass operation : YES Bypass operation : NO
8.
Turn the output switch (Q002) to position ,,1"
9.
Turn the bypass switch (Q003) to position ,,0"
12. Press 13. Press 14. Press 15. Press
on the keyboard on the keyboard on the keyboard on the keyboard
Normal operation load power xx% No lamps on the bypass panel lights any longer
7OH0001 GB rev.09
Installation Guide DP300E
35
Options/Accessories
8.2
8.2.1
MCCB/Fuse-box
MCCB-box - example
Type
Amp. rating [A] 25 50 63 125 125 200 250 400 500 800
Connection cable [mm2] 4 10 16 50 50 95 150 2//95 2//150 3//150
Max. short circuit curr. [kA] 10 10 10 20 20 20 20 40 40 40
Dimensions HxWxD [mm] 540 x 540 x 183 540 x 540 x 183 540 x 540 x 183 540 x 540 x 183 540 x 540 x 183 540 x 540 x 183 540 x 540 x 183 1035 x 835 x 300 1035 x 835 x 300 1035 x 835 x 300
Weight [kg] 20 20 20 20 20 20 20 100 100 100
DP310E DP320E DP340E DP360E DP380E DP3120E DP3160E DP3240E DP3320E DP3480E
7OH0001 GB rev.09
36
Installation Guide DP300E
Options/Accessories
8.2.2 MCCB-box
Battery 1
Battery 2
UPS Battery 1
X009 LED signal from UPS "OK for operating corresponding MCCB" X010 MCCB position signals for UPS X011 Trip for emergency stop (220 - 240V AC)
7OH0001 GB rev.09
Installation Guide DP300E
UPS Battery 2
Main cables are connected directly to component terminals
37
Options/Accessories
8.2.3 Fuse-box - example
Type
Amp. rating [A] 25 50 63 125 125
Connection cable [mm2] 4 10 16 50 50
Max. short circuit curr. [kA] 10 10 10 20 20
Dimensions HxWxD [mm] 540 x 540 x 183 540 x 540 x 183 540 x 540 x 183 540 x 540 x 183 540 x 540 x 183
Weight [kg] 20 20 20 20 20
DP310E DP320E DP340E DP360E DP380E
7OH0001 GB rev.09
38
Installation Guide DP300E
Options/Accessories
8.2.4 Fuse-box
Battery 1
Battery 2
UPS Battery 1
X009 LED signal from UPS "OK for operating corresponding fuse breaker" X010 Released fuse signal for UPS
7OH0001 GB rev.09
Installation Guide DP300E
UPS Battery 2
39
Options/Accessories
8.2.5 DP300E with external battery via MCCB/fuse-box
DP300E
7OH0001 GB rev.09
40
Installation Guide DP300E
Options/Accessories
8.3 Battery Cubicle
8.3.1 Safety - Warnings
WARNINGS
The total system contains HAZARDOUS AC/DC VOLTAGES and is supplied from more power sources. Some terminals and components are live even when the system is switched off!
ONLY qualified electricians are allowed to perform the installation according to
national and local codes!
NO DP300E types are allowed to have built-in batteries when connected to external batteries!
Do NOT install other batteries than the battery packs BPII and BPIII in the BDP battery cubicles else the installer takes over the full responsibility! Do NOT install the BDP and operate the MCCB/fuse switches without referring to this Installation Guide. Do NEVER lift or transport the BDP with batteries installed.
8.3.2 Placing 8.3.2.1 Preparing the BDP and DP300E Unpack the BDP by removing the screws on the top and bottom part of the packaging side plates and lift up the side plates as a whole. Check that the type sign placed inside the door correspond to the ordered BDP. Before placing the BDP, open the front door and remove the front cover plate (loose all screws). Demount earth conductor. Then remove the top cover (two screws under the top front frame fastens it, see fig. next page) and finally remove the plate covering the hole for the interconnection cables between the DP300E and BDP. On the DP300E the one situated on the top part of the left side cover and on the BDP the one situated on the top part of the right side cover.
Top plate Top frame Front cover plate
Hole for interconnection cables Type sign
Front door
Front door
7OH0001 GB rev.09
Installation Guide DP300E
41
Options/Accessories
Top plate
Screws to release top plate
8.3.2.2 Placing Transport the BDP to the installation site by lifting underneath by means of a fork lift. Place the BDP close to the left side of the DP300E and flushed with the DP300E.
8.3.2.3 Dimensions and Weights BDP800 Height (mm) Width (mm) Depth Weight empty (kg) Weight with BP II (kg) Weight with BPIII (kg) 1400 800 800 165 750 BDP1000 1400 1000 800 190 775 1150
7OH0001 GB rev.09
42
Installation Guide DP300E
Options/Accessories
8.3.2.4 Configurations BDP DP300E BDP DP300E
1400mm
1400 mm BDP DP300E BDP
1600 mm DP300E
1400mm
1600 mm
1800 mm
8.3.2.5 Foot Prints Rear
Front
7OH0001 GB rev.09
Installation Guide DP300E
43
Options/Accessories
8.3.3 Mounting the Batteries
8.3.3.1 Introduction The battery cubicle is equipped with 4 sections of shelves in 4 levels, each having space for 16 battery blocks from the battery packs BP II and BP III.
Shelf section 1
Shelf section 2
Shelf 4
Shelf 3
Shelf 2
Shelf section 3
Shelf 1
Shelf section 4
Each section is sub-divided in 4 shelves, each having space for 4 battery blocks.
Warning
An insulating plate is included, which has to be placed between the battery blocks to prevent "short circuit" of battery poles during mounting of the interconnection cables, as described later.
Insulating plate Battery block
Warning
With reference to Local Code use:1. Additional insulating material 2. Insulating tools
7OH0001 GB rev.09
44
Installation Guide DP300E
Options/Accessories
Warning
An insulating covering (LAUS) is included, which has to be placed on top of the battery blocks to prevent "short circuit" of battery poles, when inserting shelf sections 3, 2, and 1.
7OH0001 GB rev.09
Installation Guide DP300E
45
Options/Accessories
WARNING
The BDP battery bank is sub-divided into two batteries: 1. Battery 1 is a series connection of the batteries in shelf section 1 and 2 containing 32 battery blocks having a nominal voltage of Un = 384Vdc. Battery 2 is a series connection of the batteries in shelf section 3 and 4 containing 32 battery blocks having a nominal voltage of Un = 384Vdc.
2.
Battery 1 Un = 384Vdc + No. 3 No. 1 Battery 1 Shelf section 1
Battery 2 Un = 384Vdc - + No. 4
No. 2 Shelf section 2
Battery 2
Shelf section 3
No. 5 Shelf section 4
No. 6
7OH0001 GB rev.09
46
Installation Guide DP300E
Options/Accessories
8.3.3.2 Mounting the Shelf Sections 1. 2. Remove the internal front cover and then the top cover Remove all the shelves.
3.
Ensure that breakers F001 and F002 are in ,,off" position (BDP with MCCB).
OFF
Or ensure that fuse F001 and F002 are not mounted (BDP with fuses).
DP360E-380E
DP310E-340E
4.
Ensure that the scarf from the scarf joints Q001 and Q002 is removed.
7OH0001 GB rev.09
Installation Guide DP300E
47
Options/Accessories
5. Start with shelf 1 in section 4 by inserting the shelf in the front part of the bottom rails, and place the first 4 battery blocks on it with the terminal side in front.
Topview
Front
WARNING:
Battery contains high energy. Be careful not to shortcircuit battery poles. Use insulating cable shoes during mounting.
6.
Mount the interconnection wires with the number 9 between the battery blocks 1+ and 2- and then battery blocks 3+ and 4-.
Wire No. 9
Topview
Front
Wire No. 9
7OH0001 GB rev.09
48
Installation Guide DP300E
Options/Accessories
7. Place wooden spacers between battery blocks.
Wooden spacers
8.
Push the first battery shelf one shelf width back and place the second shelf in front of it. Then place 4 battery blocks on the empty shelf.
Topview
Front
9. Place wooden spacer between battery blocks.
Spacer
7OH0001 GB rev.09
Installation Guide DP300E
49
Options/Accessories
10. Place the insulating plate between the battery blocks 5 and 6 and mount an interconnection wire with the number 10 between the battery blocks 5+ and 1-, starting with 5+. Use the same procedure for the battery blocks 6- and 2+, starting with 6-.
Topview
Wire no. 10
Front
Wire No. 9 Wire No. 10
Insulating plate
11.
Move insulating plate and place it between the battery blocks 7 and 8 and mount an interconnection wire with the number 10 between the battery blocks 7+ and 3starting with 7+. Use the same procedure for the battery blocks 8- and 4+, starting with 8-.
Topview
Front Wire No. 10
Insulating plate
7OH0001 GB rev.09
50
Installation Guide DP300E
Options/Accessories
12. Push the 2 shelves one shelf width back and place the third shelf in front of it. Then place 4 battery blocks on the empty shelf.
Topview
Front
13. Place wooden spacer between battery blocks.
Wooden spacer
14.
Place the insulating plate between blocks 9 and 10 and mount an interconnection wire with the number 10 between the battery blocks 9+ and 5-, starting with 9+. Use the same procedure for the battery blocks 10- and 6+, starting with 10-.
Topview
Front Wire No. 10
7OH0001 GB rev.09
Insulating plate
Installation Guide DP300E
51
Options/Accessories
15. Move insulating plate and place it between the battery blocks 11 and 12 and mount an inter-connection wire with the number 10 between the battery blocks 11+ and 7, starting with 11+. Use the same procedure for the battery blocks 12- and 8+, starting with 12-.
Topview
Front
Wire No. 10
Insulating plate
16.
Push the 3rd shelf one shelf back and place the 4th shelf in front of it. Then place 4 battery blocks on the empty shelf.
Topview
Front
17. Place wooden spacer between battery blocks.
Wooden spacer
7OH0001 GB rev.09
52
Installation Guide DP300E
Options/Accessories
18. Place the insulating plate between the battery blocks 13 and 14 and mount an interconnection wire with the number 10 between the battery blocks 13+ and 9-, starting with 13+. Use the same procedure for the battery blocks 14- and 10+, starting with 14-.
Topview
Front
Wire No. 10 Insulating plate
19.
Move insulating plate and place it between the battery blocks 15 and 16 and mount an interconnection wire with the number 10 between the battery blocks 15+ and 11, starting with 15+. Use the same procedure for the battery blocks 16- and 12+, starting with 16-.
Topview
Front
Wire No. 10
Insulating plate
7OH0001 GB rev.09
Installation Guide DP300E
53
Options/Accessories
20. Finally mount an interconnection wire with the number 9 between blocks 14+ and 15-.
Topview
Front
21.
Wire No. 9
Mount the batteries on shelf sections 3, 2, and 1 the same way as shelf section 4, starting with 3 then 2 and finally shelf section 1. Insulating covering. Place the insulating covering on top of the battery blocks to prevent "short circuit" of battery poles, when inserting shelf sections 3, 2, and 1.
22.
Shelf
Insulating covering
7OH0001 GB rev.09
54
Installation Guide DP300E
Options/Accessories
8.3.3.3 Connecting the Shelf Sections 1, 2, 3, and 4. 1. 2. 3. 4. 5. 6. Mount the interconnection wire 2 between the front left battery block on the shelf section 2 and the front right block on the shelf section 1. Mount the interconnection wire 5 between the front left battery block on the shelf section 4 and the front right block on the shelf section 3. Connect the interconnection wire 3 (placed with shrink sleeve in the BDP) to the front right battery block on the shelf section 2. Connect the interconnection wire 1 (placed with shrink sleeve in the BDP) to the front left battery block on the shelf section 1. Connect the interconnection wire 4 (placed with shrink sleeve in the BDP) to the front left battery block on the shelf section 3. Connect the interconnection wire 6 (placed with shrink sleeve in the BDP) to the front right battery block on the shelf section 4.
NOTE:
Interconnection wires must be placed between shelf and batteries - NOT in front of the batteries.
Battery 1 Un = 384Vdc
Battery 2 Un = 384Vdc
4 6 3 Shelf section 1 Battery 1 1
2
Shelf section 2
Shelf section 3 Battery 2
5
Shelf section 4
7OH0001 GB rev.09
Installation Guide DP300E
55
Options/Accessories
8.3.3.4 Type sign 1. After having mounted the batteries the type sign (placed in right front door) is filled in with number of month (e.g. January = 01) and year (e.g. 1996 = 96).
Year Month
8.3.4
Connecting the BDP to a DP300E
Top View Rear
+ -
+
-
X10:1,2,3,4
X9:1,2,3
X11:1,2 X12:1,2
Front
7OH0001 GB rev.09
56
Installation Guide DP300E
X13
X14
Options/Accessories
8.3.4.1 Before Starting-up
WARNING
1. Ensure that no electric power supply source has been connected to the DP300E for at least 5 min. Ensure that F001 and F002 in the BDP are in "off" position, or fuse F001 and F002 are not mounted. Ensure that the scarfs at Q001 and Q002 in the BDP are removed. Place the switch S001 on the DP300E System Integration Interface in the position "External battery temperature sensor".
2.
3. 4.
8.3.4.2 Connecting the Units With reference to diagram 8.3.5.1 and cable layout 8.3.4.3 the following procedure is recommended:
1.
Connect the DP300E terminals X004 and X012 on the System Integration Interface to the terminals X009, X010, and X012 in the BDP by means of the wires marked 150 to 158. Connect a possible external trip circuit to the X011 terminal in the BDP. Connect the DP300E terminals PE, X003, and X004 to the corresponding in the BDP by means of the power cables marked yellow-green and 20 to 23. Fit the scarfs on Q001 and Q002 in the BDP. Mount top and front covers. Mount earth conductor. Cable shoe
2. 3.
4. 5.
CU-rail
Sprocket
Spring
WARNING
6. Follow the ,,starting-up procedure" described in this guide (5.0). Do not insert fuse / close MCCB Insert fuse or until the display shows close MCB otherwise the system may be damaged.
Note: After starting-up the system, check that the battery temperature can be displayed. (Press 5 and 8 simultaneously on display; if not correctly installed display will show NV (Not Valid), Ref.: User Guide 5.0). It is recommended to perform a battery capacity test after having completed the installation. (Ref.: User Guide 8.4).
7OH0001 GB rev.09
Installation Guide DP300E
Screw
Flat
57
Options/Accessories
8.3.4.3 Cable Layouts
7OH0001 GB rev.09
58
Installation Guide DP300E
Options/Accessories
8.3.5 Diagrams
8.3.5.1 DP300E with Service Bypass Panel and Battery Cubicle
DP300E
7OH0001 GB rev.09
Installation Guide DP300E
59
Options/Accessories
8.3.5.2 Battery Cubicle (BDP) with MCCBs
Battery 1
Battery 2
Tem. Sensor
X003 X004 PE X009 X010 X011 X012
Battery 1 supply for UPS Battery 2 supply for UPS Protective earth LED signal from UPS "OK for operating corresponding MCCB" MCCB position signals for UPS Trip for emergency stop (220 - 240V AC) Temperature compensation of charging voltage
7OH0001 GB rev.09
60
Installation Guide DP300E
Options/Accessories
8.3.5.3 Battery Cubicle (BDP) with Fuses
Battery 1
Battery 2
Tem. Sensor
X003 X004 PE X009 X012
Battery 1 supply for UPS Battery 2 supply for UPS Protective earth LED signal from UPS "OK for operating the corresponding fuse breaker" Temperature compensation of charging voltage
7OH0001 GB rev.09
Installation Guide DP300E
61
Options/Accessories
8.4 Isolation transformer module
800 mm wide 600 mm wide 1600 mm wide
1400 mm
Isolation transformer DP310E-DP380E
1800 mm
Isolation transformer DP3120E-DP3320E
Isolation transformer DP3480E
System DP310E DP320E DP340E DP360/380E DP3120E DP3160E DP3240E DP3320E DP3480E
Height 1400 1400 1400 1400 1800 1800 1800 1800 1800
Width 600 600 600 600 800 800 800 800 1600
Depth 800 800 800 800 800 800 800 800 800
Weight 190 250 335 630 790*) 950*) 1240*) 1470*) 1950*)
*) Estimated weight. For foot prints please refer to section 3.3.
7OH0001 GB rev.09
62
Installation Guide DP300E
Options/Accessories
Yy0 Isolation transformer module, diagram
X1
L1
X2
L1
L2
L2
L3
L3
N
N
PE
PE
X3
155°C
7OH0001 GB rev.09
Installation Guide DP300E
63
Options/Accessories
8.4.1 Connecting the isolation transformer DP310E - DP320E
Temp. switch X003
X ut Inp 1 00 tX tpu Ou 2 00
Note: Ensure correct phase rotation of mains input voltage!! Max. input/output cables: 35 mm2. If input neutral is not present an optional DznO or DynII input isolation transformer is mandatory.
Iso. transformer
Note: All external cable dimensions are recommended. Please refer to local legal provisions. Note: Glandplate in bottom of system must be mounted. Warning: At 100% switch mode load the neutral shall be rated for 200% phase current.
ISO TRAFO
DP310E DP320E
EXT. INPUT FUSES* FM [A] 380V 400V 415V 380V 20 20 20 4 40 40 40 10
EXT. EXT. INPUT PE CABLE CABLE [mm2] [mm2] 400V 415V 4 4 4 10 10 10
EXT. EXT. TEMP. OUTPUT SWITCH CABLE CABLE [mm2] [max mm2] 4 10 2 2
* Din gl types
Cable sizes refer to PVC insulated at max. 30°C ambient.
7OH0001 GB rev.09
64
Installation Guide DP300E
Options/Accessories
8.4.2 Connecting the isolation transformer DP340E-DP380E
Temp. switch X003
X ut Inp 1 00 tX tpu Ou 2 00
Note: Ensure correct phase rotation of mains input voltage!! Max. input/output cables: 120 mm2. If input neutral is not present an optional DznO or DynII input isolation transformer is mandatory.
Iso. transformer
Note: All external cable dimensions are recommended. Please refer to local legal provisions. Note: Glandplate in bottom of system must be mounted. Warning: At 100% switch mode load the neutral shall be rated for 200% phase current.
ISO TRAFO
DP340E DP360E DP380E
EXT. INPUT FUSES* FM [A] 380V 400V 415V 380V 80 80 80 25 125 125 125 50 160 160 160 70
EXT. EXT. INPUT PE CABLE CABLE [mm2] [mm2] 400V 415V 25 25 16 50 50 16 70 70 35
EXT. EXT. TEMP. OUTPUT SWITCH CABLE CABLE [mm2] [max mm2] 25 50 70 2 2 2
* Din gl types
Cable sizes refer to PVC insulated at max. 30°C ambient.
7OH0001 GB rev.09
Installation Guide DP300E
65
Options/Accessories
8.4.3 Connecting the isolation transformer DP3120E-DP3320E
OUTPUT L1 X002
L2 L2 L3
L3 N
N PE
PE
TEMP. SWITCH X003
L1
INPUT X001
Note: Ensure correct phase rotation of mains input voltage!! Max. input/output cables: 3//300 mm2. If input neutral is not present an optional DznO or DynII input isolation transformer is mandatory.
Note: All external cable dimensions are recommended. Please refer to local legal provisions. Note: Glandplate in bottom of system must be mounted. Warning: At 100% switch mode load the neutral shall be rated for 200% phase current. ISO TRAFO EXT. EXT. EXT. INPUT INPUT PE FUSES* CABLE CABLE FM [A] [mm2] [mm2] 400V 415V 380V 400V 415V 250 250 120 120 120 50 315 315 185 185 185 70 500 500 2//120 2//120 2//120 95 630 630 2//185 2//185 2//185 150 EXT. EXT. TEMP. OUTPUT SWITCH CABLE CABLE [mm2] [max mm2] 120 185 2//120 2//185 2 2 2 2
DP3120E DP3160E DP3240E DP3320E
380V 250 315 500 630
* Din gl types
Cable sizes refer to PVC insulated at max. 30°C ambient.
7OH0001 GB rev.09
66
Installation Guide DP300E
Options/Accessories
8.4.4 Connecting the isolation transformer DP3480E
OUTPUT L1 X002
L2 L2 L3
L3 N
N PE
PE
TEMP. SWITCH X003
L1
INPUT X001
Note: Ensure correct phase rotation of mains input voltage!! Max. input/output cables: 3//300 mm2. If input neutral is not present an optional DznO or DynII input isolation transformer is mandatory.
Note: All external cable dimensions are recommended. Please refer to local legal provisions. Note: Glandplate in bottom of system must be mounted. Warning: At 100% switch mode load the neutral shall be rated for 200% phase current. ISO TRAFO EXT. EXT. EXT. INPUT INPUT PE FUSES* CABLE CABLE FM [A] [mm2] [mm2] 380V 400V 415V 380V 400V 415V DP3480E 1000 1000 1000 3//185 3//185 3//185 185 EXT. EXT. TEMP.. OUTPUT SWITCH CABLE CABLE [mm2] [max mm2] 3//185 2
* Din gl types
Cable sizes refer to PVC insulated at max. 30°C ambient.
7OH0001 GB rev.09
Installation Guide DP300E
67
68
11 12 X003 System Integration Interface DP300E System earth ISOTRAFO X005 L1 L2 L3 N PE E 1 2 X003 X001 L1 L2 L3 N PE X002 L1 L2 L3 N PE Load 11 12 X003 System Integration Interface DP300E System earth X001 L1 L2 L3 N PE 1 2 X003 X002 L1 L2 L3 N PE ISOTRAFO X005 L1 L2 L3 N PE E Load
Warning!
7OH0001 GB rev.09
The Yy0 isolation transformer ensures galvanic isolation between the mains supply and the load. When bypassing the isolation transformer, the load will loose the galvanic isolation from mains supply.
Options/Accessories
TN-S-SYSTEM
L1 L2 L3 N PE
X001 L1 L2 L3 N PE
Mains supply
TN-C-SYSTEM
L1 L2 L3 PEN
X001 L1 L2 L3 N PE
Mains supply
TT-SYSTEM
8.4.5 Wiring up the DP300E with external Yy0 isolation transformer at output
L1 L2 L3 N 11 12 X003 System Integration Interface DP300E
X001 L1 L2 L3 N PE
X001 L1 L2 L3 N PE System earth
1 2 X003
X002 L1 L2 L3 N PE ISOTRAFO
Installation Guide DP300E
X005 L1 L2 L3 N PE E
Load
Mains supply
Warning!
7OH0001 GB rev.09
The Yy0 isolation transformer ensures galvanic isolation between the mains supply and the load. When bypassing the isolation transformer, the load will loose the galvanic isolation from mains supply.
Installation Guide DP300E
1 2 X003 11 12 X003 System Integration Interface DP300E
TN-S-SYSTEM
Options/Accessories
L1 L2 L3 N PE ISOTRAFO
X001 L1 L2 L3 N PE X001 L1 L2 L3 N PE X005 L1 L2 L3 N PE E
X002 L1 L2 L3 N PE
Load
Mains supply
System earth
TN-C-SYSTEM 1 2 X003
L1 L2 L3 PEN ISOTRAFO
X001 L1 L2 L3 N PE X001 L1 L2 L3 N PE
X002 L1 L2 L3 N PE
11 12 X003 System Integration Interface DP300E
Mains supply
X005 L1 L2 L3 N PE E
Load
System earth
TT-SYSTEM 1 2 X003
8.4.6 Wiring up the DP300E with external Yy0 isolation transformer at input
L1 L2 L3 N ISOTRAFO
X001 L1 L2 L3 N PE
X002 L1 L2 L3 N PE
X001 L1 L2 L3 N PE
11 12 X003 System Integration Interface DP300E
69
Mains supply
X005 L1 L2 L3 N PE E
Load
System earth
70
1 2 X003 11 12 X003 System Integration Interface DP300E X002 L1 L2 L3 N PE X001 L1 L2 L3 N PE X005 L1 L2 L3 N PE E Load ISOTRAFO System earth 1 2 X003 X002 L1 L2 L3 N PE X001 L1 L2 L3 N PE 11 12 X003 System Integration Interface DP300E Load ISOTRAFO X005 L1 L2 L3 N PE E System earth 1 2 X003
Warning!
7OH0001 GB rev.09
The Yy0 isolation transformer ensures galvanic isolation between the mains supply and the load. When bypassing the isolation transformer, the load will loose the galvanic isolation from mains supply.
Options/Accessories
TN-S-SYSTEM
L1 L2 L3 N PE
X001 L1 L2 L3 N PE
Mains supply
TN-C-SYSTEM
L1 L2 L3 PEN
X001 L1 L2 L3 N PE
Mains supply
TT-SYSTEM
8.4.7 Wiring up the DP300E with external optional Dz0 isolation transformer at input
L1 L2 L3 N ISOTRAFO
X001 L1 L2 L3 N PE
X002 L1 L2 L3 N PE
X001 L1 L2 L3 N PE
11 12 X003 System Integration Interface DP300E
Installation Guide DP300E
Mains supply
X005 L1 L2 L3 N PE E
Load
System earth
Options/Accessories
8.4.8 Wiring up the DP300E with external optional Dz0 isolation transformer at input ....continued....
System earth ISOTRAFO Mains supply DP300E
Warning!
The Yy0 isolation transformer ensures galvanic isolation between the mains supply and the load. When bypassing the isolation transformer, the load will loose the galvanic isolation from mains supply.
IT-SYSTEM
7OH0001 GB rev.09
Installation Guide DP300E
L1 L2 L3
X001 L1 L2 L3 N PE
1 2 X003
X002 L1 L2 L3 N PE
X001 L1 L2 L3 N PE
11 12 X003 System Integration Interface
X005 L1 L2 L3 N PE E
Load
71
72
Warning!
The Dy11 isolation transformer is a phaseshifting element, which ensures galvanic isolation between the mains supply and the load. To avoid damaging circulation currents and to prevent the load from loosing the galvanic isolation do not bypass the isolation transformer.
11 12 X003 System Integration Interface PE ISOTRAFO System earth DP300E X005 L1 L2 L3 N PE E 1 2 X003 X001 L1 L2 L3 X002 L1 L2 L3 N PE Load 11 12 X003 System Integration Interface DP300E System earth X001 L1 L2 L3 N PE 1 2 X003 X002 L1 L2 L3 N PE ISOTRAFO X005 L1 L2 L3 N PE E Load
7OH0001 GB rev.09
Options/Accessories
TN-S-SYSTEM
L1 L2 L3 N PE
X001 L1 L2 L3 N PE
Mains supply
TN-C-SYSTEM
L1 L2 L3 PEN
X001 L1 L2 L3 N PE
Mains supply
TT-SYSTEM
8.4.9 Wiring up the DP300E with external optional Dy11 isolation transformer at output
L1 L2 L3 N 11 12 X003 System Integration Interface DP300E
X001 L1 L2 L3 N PE
X001 L1 L2 L3 N PE System earth
1 2 X003
X002 L1 L2 L3 N PE ISOTRAFO
Installation Guide DP300E
X005 L1 L2 L3 N PE E
Load
Mains supply
Warning!
7OH0001 GB rev.09
The Dy11 isolation transformer is a phaseshifting element, which ensures galvanic isolation between the mains supply and the load. To avoid damaging circulation currents and to prevent the load from loosing the galvanic isolation do not bypass the isolation transformer.
Installation Guide DP300E
1 2 X003 11 12 X003 System Integration Interface DP300E
TN-S-SYSTEM
Options/Accessories
L1 L2 L3 N PE ISOTRAFO
X001 L1 L2 L3 N PE X001 L1 L2 L3 N PE X005 L1 L2 L3 N PE E
X002 L1 L2 L3 N PE
Load
Mains supply
System earth
TN-C-SYSTEM 1 2 X003
L1 L2 L3 PEN ISOTRAFO
X001 L1 L2 L3 N PE X001 L1 L2 L3 N PE
X002 L1 L2 L3 N PE
11 12 X003 System Integration Interface DP300E
Mains supply
X005 L1 L2 L3 N PE E
Load
System earth
TT-SYSTEM 1 2 X003
8.4.10 Wiring up the DP300E with external optional Dy11 isolation transformer at input
L1 L2 L3 N ISOTRAFO
X001 L1 L2 L3 N PE
X002 L1 L2 L3 N PE
X001 L1 L2 L3 N PE
11 12 X003 System Integration Interface DP300E
73
Mains supply
X005 L1 L2 L3 N PE E
Load
System earth
Options/Accessories
8.4.11 Wiring up the DP300E with external optional Dy11 isolation transformer at input ....continued....
System earth ISOTRAFO Mains supply DP300E
Warning!
The Dy11 isolation transformer is a phaseshifting element, which ensures galvanic isolation between the mains supply and the load. To avoid damaging circulation currents and to prevent the load from loosing the galvanic isolation do not bypass the isolation transformer.
IT-SYSTEM
7OH0001 GB rev.09
74
L1 L2 L3
X001 L1 L2 L3 N PE
1 2 X003
X002 L1 L2 L3 N PE
X001 L1 L2 L3 N PE
11 12 X003 System Integration Interface
X005 L1 L2 L3 N PE E
Load
Installation Guide DP300E
Options/Accessories
8.5 Parallel/Redundant operation
The parallel board. Introduction. The parallel board establishes the possibility to connect two or more systems in parallel - either to obtain increased security or to obtain higher total output power. Among other functions the parallel board ensures a correct load sharing between the parallel connected systems. See section 4.1.1 - 4.1.4 regarding situation of parallel board (= parallel controller).
Control cables. The external multicable is terminated with a 15 pin SUB-D plug in both ends. Pin 1 to pin 1, pin 2 to pin 2, and so on up to pin 15 - except pin 8, which is not connected. Shield is connected to plug cover in both ends. The terminals X020 and X021 for the control cables are situated on the parallel board. X020 in UPS1 is connected to X021 in UPS2, X020 in UPS2 is connected to X021 in UPS3 and so on. X020 in last UPS is connected to X021 in UPS1. Power cables. To optimize load sharing in parallel operation the external power circuits must be "symmetrical", i.e. power input cables must have same lengths and cross-sections and the same for output cables.
7OH0001 GB rev.09
Installation Guide DP300E
75
Options/Accessories
8.5.1 General arrangement - (For two parallel systems)
Service Bypass Panel (SBP)
Mains Supply
Q003 Q004
System Output
Q001a Q001b
Q002b Q002a
DP300E
X020 X021
Control cables
MCCB/Fuse-box
Battery
X020 X021
DP300E
7OH0001 GB rev.09
76
Installation Guide DP300E
7OH0001 GB rev.09
Installation Guide DP300E
SYSTEM OUTPUT X004
Q003 H003
0 1
SYSTEM INPUT
Options/Accessories
X001
N L1 L2 L3 PE
N L1 L2 L3 PE
F010 4A-F
13 21 22 14
Q004
0 1
14 22 21 13
H004
N L1 L2 L3 PE
INPUT BUS
OUTPUT PARALLEL BUS
N L1 L2 L3 PE Q002a
0 1 13
Q001a
4 1
Q001b H002a
0 1
4
Q002b
0 1 14
0 1
13
1
H002b
14
8.5.2 Service Bypass Panel Diagram - (For two parallel systems)
N L1 L2 L3 PE
N L1 L2 L3 PE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14
N L1 L2 L3 PE
N L1 L2 L3 PE
X002a X010a
X002b
X003a X010b TO UPS-B SYSTEM INTEGRATION INTERFACE UPS A OUTPUT
X003b
UPS A INPUT
UPS B INPUT
TO UPS-A SYSTEM INTEGRATION INTERFACE
UPS B OUTPUT
77
2(I>)
2(I>)
2(I>)
2(I>)
78
L1 L2 X003 L3 N PE L1 L2 L3 N PE SYSTEM OUTPUT
7OH0001 GB rev.09
SBP3E//
9 10 11 12 13 14 1 2 3 4 5 6 9 10 11 12 13 14 X003a L1 L2 L3 N PE X002b L1 L2 L3 N PE X010b 7 8 X003b L1 L2 L3 N PE L1 L2 L3 N PE E 1 2 3 4 5 X005 Parallel board X020 X021 X003 X004 + - + 6 X005 1 2 3 4 5 6 X003 X001 7 8 L1 L2 L3 N PE 1 2 3 4 5 X005 6 L1 L2 L3 N PE E X005 SYSTEM EARTH
FM
L1
L1
L2
L2
Options/Accessories
L3
L3
X001
PEN
N PE
MAINS INPUT
X002a L1 L2 L3 N PE
1 2 3
4
5
X010a 6 7 8
L1 L2 L3 N PE
X001
1 2
3 4 5 6 7 8 X003
DP300E
DP300E
Parallel board X020 X021
X003 X004 + - + -
System Integration Interface X004 X012 X001 1 2 6 7 8 1 2 3 4 1 2 3 4
System Integration Interface X004 X012 X001 1 2 6 7 8 1 2 3 4 1 2 3 4
220-240V MCCB trip
220-240V MCCB trip
Temp. sensor 1 2 X011 Battery 2 + + Battery 1 6 2 2 6 1 2 3 X009 1 1 1 1 MCCB-Box 1 2 3 4 X010 1 2 X011 + +
Temp. sensor Battery 2
1 2 3 X009
1 2 3 4 X010
6
1
2
1
2
1
6
1
8.5.3 Parallel/Redundant DP300E with Service Bypass Panel and External Battery via MCCB Box
Installation Guide DP300E
MCCB-Box
Battery 1
Options/Accessories
8.5.4 Operating the external service bypass switch for parallel systems
8.5.4.1 Bypassing the parallel UPS system Action Point 1-4 can be carried out with any of the parallel systems, however this will switch all systems into bypass operation. Display shows 1. 2. 3. 4. Press Press Press Press on the keyboard or on the keyboard until Bypass operation : NO Bypass operation : YES
on the keyboard on the keyboard
All systems will transfer to bypass operation Do not switch off any of the UPS systems until point 5-8 has been carried out
Bypass operation
Lamp indication on bypass panel 5. Check lamp indication on the bypass panel The green lamp (H003) above the bypass switch handle (Q003) lights The green lamp (H004) above the output isolator (Q004) and the green lamps (H002) above the output switch handles (Q002) light The green lamp (H002) above the output isolator light Only the lamp (H002) above the output switch handles (Q002) lights now Display shows 9. Warning: If the UPS is out of service for more than 8 days the connected batteries might be damaged. Refer to total ,,Switching off" as described in chapter 7.0. Open the front door and press both the green ,,ON" and the red ,,OFF" key simultaneously in any of the systems The acoustic alarm sounds for 30 secs.* Repeat for (all) other system(s).
6.
Turn the external bypass switch (Q003) to position ,,1"
7.
Turn the output isolator (Q004) to position "0"
8.
Turn all output switches (Q002) to position ,,0"
**System OFF**
10. Turn all input switches (Q001) to position ,,0" The red alarm LED below the display lights and the acoustic alarm sounds for 30 secs. * The acoustic alarm can be reset by the key
7OH0001 GB rev.09
Installation Guide DP300E
79
Options/Accessories
EMERGENCY (UPS not alive) 1. 2. 3. 4. 5. Turn the input switches (Q001) to position ,,0". Turn the output switches (Q002) to position ,,0". Turn the output isolator (Q004) to position "0". Change possible released system input fuse(s). Turn the bypass switch (Q003) to position ,,1".
7OH0001 GB rev.09
80
Installation Guide DP300E
Options/Accessories
8.5.4.2 Switching the parallel system from external bypass into normal UPS operation
Action 1. Check that output isolator (Q004) is in position "0" Turn input switches (Q001) and output switches (Q002) to position "1" Open the UPS front door and press the green "ON" key on all systems Point 4-7 can be carried out with any of the parallel systems, however this will switch all systems to bypass operation
Display shows
Note: If battery has been disconnected please refer to "Starting Up" in chapter 5.0 to connect battery(-ies) again.
2.
**System OFF** Normal operation load power 0%
3.
4. 5. 6. 7.
Press Press Press Press
on the keyboard or on the keyboard until Bypass operation : NO Bypass operation : YES
on the keyboard on the keyboard
All systems will transfer to bypass operation
Bypass operation
Lamp indication on bypass panel 8. Check that green lamp (H004) above output isolator (Q004) lights Turn the output isolator (Q004) to position "1" Now also the green lamp (H003) above the bypass switch handle (Q003) lights Only the green lamp (H003) above the bypass switch handle (Q003) lights
9.
10. Turn the bypass switch (Q003) to position ,,0"
Point 11-16 must be carried out with same UPS as was used for point 4-7
7OH0001 GB rev.09
Installation Guide DP300E
81
Options/Accessories
Display shows 11. Press 12. Press 13. Press 14. Press 15. Press on the keyboard or on the keyboard until Bypass operation : YES Bypass operation : NO Normal operation load power xx% No lamps on the bypass panel lights any longer
on the keyboard on the keyboard on the keyboard
7OH0001 GB rev.09
82
Installation Gui