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HCD-CL1/CL3
SERVICE MANUAL
Ver 1.1 2002. 02

US Model Australian Model
HCD-CL1

AEP Model UK Model E Model
HCD-CL1/CL3

HCD-CL1/CL3 are the tuner, deck, CD and amplifier section in CHC-CL1/CL3.

Photo : HCD-CL1

Model Name Using Similar Mechanism CD SECTION CD Mechanism Type Base Unit Type Optical Pick-up Type TAPE DECK SECTION Model Name Using Similar Mechanism Tape Transport Mechanism Type

HCD-DX50 CDM63B BU-30BD60 A-MAX.3 HCD-CL5MD CMAL1Z215B

SPECIFICATIONS
Amplifier section Other models The following measured at AC 120/220/240 V, 50/ 60 Hz HCD-CL3: DIN power output (Rated): 80 + 80 watts (6 ohms at 1 kHz, DIN) Continuous RMS power output (Reference): 100 + 100 watts (6 ohms at 1 kHz, 10% THD) HCD-CL1: DIN power output (Rated): 40 + 40 watts (6 ohms at 1 kHz, DIN) Continuous RMS power output (Reference): 50 + 50 watts (6 ohms at 1 kHz, 10% THD) Inputs MD IN (phono jacks): voltage 450 mV, impedance 47 kilohms Outputs CD DIGITAL OUT (Supported sampling frequencies: 32 kHz, 44.1 kHz and 48 kHz) PHONES (stereo minijack): accepts headphones of 8 ohms or more.

For the U.S. model
AUDIO POWER SPECIFICATIONS POWER OUTPUT AND TOTAL HARMONIC DISTORTION: With 6-ohm loads, both channels driven, from 120 ­ 10,000 Hz; rated 50 watts per channel minimum RMS power, with no more than 10% total harmonic distortion from 250 milli watts to rated output. Total harmonic distortion: less than 0.1% (6 ohms at 1 kHz, 25 W) AEP models HCD-CL3: DIN power output (Rated): 80 + 80 watts (6 ohms at 1 kHz, DIN) Continuous RMS power output (Reference): 100 + 100 watts (6 ohms at 1 kHz, 10% THD) Music power output (Reference): 180 + 180 watts (6 ohms at 1 kHz, 10% THD) HCD-CL1: DIN power output (Rated): 40 + 40 watts (6 ohms at 1 kHz, DIN) Continuous RMS power output (Reference): 50 + 50 watts (6 ohms at 1 kHz, 10% THD) Music power output (Reference): 95 + 95 watts (6 ohms at 1 kHz, 10% THD)

-- Continued on next page --

COMPACT HiFi COMPONENT SYSTEM

9-873-852-12
2002B1600-1 © 2002.02

Sony Corporation
Home Audio Company Published by Sony Engineering Corporation

HCD-CL1/CL3

CD player section System Laser

Frequency response Tape deck section Recording system Frequency response

Compact disc and digital audio system Semiconductor laser (=780 nm) Emission duration: continuous 2 Hz ­ 20 kHz (±0.5 dB) 4-track 2-channel stereo 40 ­ 13,000 Hz (±3 dB), using Sony TYPE I cassettes

SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer: Check the antenna terminals, metal trim, "metallized" knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

LEAKAGE
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers' instructions to use these instruments. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The "limit" indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)
To Exposed Metal Parts on Set

Tuner section FM stereo, FM/AM superheterodyne tuner FM tuner section Tuning range 87.5 ­ 108.0 MHz (50 kHz step) Antenna FM lead antenna Antenna terminals 75 ohms unbalanced Intermediate frequency 10.7 MHz AM tuner section Tuning range AEP models: 531 ­ 1,602 kHz (with the interval set at 9 kHz) Other models: 531 ­ 1,602 kHz (with the interval set at 9 kHz) 530 ­ 1,710 kHz (with the interval set at 10 kHz) Antenna AM loop antenna External antenna terminals Intermediate frequency 450 kHz General Power requirements North American model: 120 V AC, 60 Hz AEP models: 230 V AC, 50/60 Hz Australian and New Zealand models: 230 ­ 240 V AC, 50/ 60 Hz Mexican model: 120 V AC, 60 Hz Korean model: 220 V AC, 60 Hz Other models: 120 V, 220 V, 230 ­ 240 V AC, 50/60 Hz Adjustable with voltage selector Power consumption U.S.A. model: HCD-CL1: 100 watts AEP models: HCD-CL3: 165 watts HCD-CL1: 100 watts HCD-CL3/CL1: 0.5 watts (at the Power Saving Mode) Other models: HCD-CL3: 165 watts HCD-CL1: 100 watts Dimensions (w/h/d) incl. projecting parts and controls Approx. 215 × 285 × 421 mm Mass Amplifier/Tuner/Tape/CD section: HCD-CL3: Approx. 8.0 kg HCD-CL1: Approx. 7.7 kg Design and specifications are subject to change without notice.

2.

3.

0.15 µF

1.5 k

AC Voltmeter (0.75 V)

Earth Ground Fig. A. Using an AC voltmeter to check AC leakage.

2

HCD-CL1/CL3
TABLE OF CONTENTS 1. SERVICING NOTES ······················································· 4 2. GENERAL ·········································································· 5 3. DISASSEMBLY
3-1. Top Panel, Side Panel ···················································· 7 3-2. Cassette Mechanism ······················································ 8 3-3. Front Panel ···································································· 8 3-4. Panel Board ··································································· 9 3-5. Back Panel, Main Board ················································ 9 3-6. Amp Board, Power Transformer ································· 10 3-7. CD Mechanism ···························································· 10 3-8. CD Base Unit (BU-30BD60) ······································ 11 3-9. Driver Board ································································ 12 3-10. Fitting Base (Stabilizer) Assy, Tray Assy, ··················· 12 3-11. Tray Sensor Board ······················································· 13 3-12. Slider (Loading), Gear (Slider) ··································· 13 3-13. Stocker Assy, Tray (Sub) ············································· 14 3-14. Disc Sensor Board ······················································· 14 3-15. IN OUT SW Board ······················································ 15 3-16. Motor Assy (M721), Motor Board ······························ 15 7-3. Printed Wiring Board Main Section ··························· 25 7-4. Schematic Diagram Main Section (1/2) ····················· 26 7-5. Schematic Diagram Main Section (2/2) ····················· 27 7-6. Schematic Diagram BD Section ································· 28 7-7. Printed Wiring Board BD Section ······························ 29 7-8. Schematic Diagram Driver Section ···························· 30 7-9. Printed Wiring Board Driver Section ························· 31 7-10. Schematic Diagram TC Section ································· 32 7-11. Printed Wiring Board TC Section ······························· 33 7-12. Schematic Diagram AMP Section ······························ 34 7-13. Printed Wiring Board AMP Section ··························· 35 7-14. Schematic Diagram Panel Section ····························· 36 7-15. Printed Wiring Board Panel Section ··························· 37 7-16. Schematic Diagram Trans Section ····························· 38 7-17. Printed Wiring Board Trans Section ··························· 39 7-18. Schematic Diagram Power Section ···························· 40 7-19. Printed Wiring Board Power Section ························· 41 7-20. IC Pin Function Description ········································ 42 7-21. IC Block Diagrams ······················································ 44

8. EXPLODED VIEWS
8-1. 8-2. 8-3. 8-4. 8-5. 8-6. Side Panel, Back Panel Section ··································· 46 Front Panel Section ····················································· 48 Chassis Section ···························································· 49 CD Mechanism Deck Section-1 ·································· 50 CD Mechanism Deck Section-2 ·································· 51 Base Unit Section (BU-30BD60) ································ 52

4. TEST MODE ···································································· 16 5. MECHANICAL ADJUSTMENTS ····························· 17 6. ELECTRICAL ADJUSTMENTS ······························· 17

9. ELECTRICAL PARTS LIST ······································· 53 7. DIAGRAMS
7-1. Circuit Boards Location ·············································· 21 7-2. Block Diagrams CD Section ······································· 22 Syscon Section ···························································· 23 Main Section ······························································· 24

3

HCD-CL1/CL3 SECTION 1 SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens. Laser component in this product is capable of emitting radiation exceeding the limit for Class 1. Model US, Mexican models AEP, UK models Australian model This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior. This caution label is located inside the unit. E, Taiwan models Korea model Power Voltage Incdication AC: 120 V 60 Hz AC: 230 V 50/60 Hz AC: 230 ­ 240V 50/60 Hz AC: 110, 220/ 230 ­ 240 V 50/60 Hz AC: 220 V 60 Hz MODEL IDENTIFICATION ­ Back Panel ­

Power Voltage Indicator

CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

Notes on chip component replacement · Never reuse a disconnected chip component. · Notice that the minus side of a tantalum capacitor may be damaged by heat. Flexible Circuit Board Repairing · Keep the temperature of soldering iron around 270°C during repairing. · Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). · Be careful not to apply force on the conductor when soldering or unsoldering.
SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

4

HCD-CL1/CL3 SECTION 2 GENERAL
1 2 3 4
This section is extracted from instruction manual.

1 2 34

wf wd ws wa w; ql qk qj qh qg

wh wg

5 6 7 8 9

wf wd ws wa w; ql qk qj

5 6 7 8 9 0 qa qs qd qf qg qh

qf

qd

qsqa 0

BASS/TREBLE ws (21) CD 1 ­ 3 qd (11) CD 1 ­ 3 Z qd (9) CD disc tray qf (9) CD SYNC ql (18) CD NX 8 (9) DBFB wa (20) DIMMER qg (7) DISPLAY wd (8, 12) Display window 3 EDIT w; (18) FUNCTION qs (9, 17, 18) GROOVE qj (20) MD 0 (24) MUSIC MENU ws (21)
BUTTON DESCRIPTIONS

PHONES jack 9 PLAY MODE/DIRECTION qk (9, 17, 18) REC PAUSE/START ql (18, 19) Remote sensor wf REPEAT qh (10) STEREO/MONO qh (15) Tape deck lid 2 (17) TAPE nN qa (17, 18) TUNER/BAND 7 (14, 15) VOLUME 5

CHECK 8 (11) CLEAR qs (11) CLOCK/TIMER SELECT 2 (20, 23) CLOCK/TIMER SET 3 (8, 19, 22) DBFB wh (20) DIMMER wd (7) DISC SKIP 9 (10, 12) DISPLAY qk (8, 12) ENTER/YES qa (8, 13, 14, 19, 22) FUNCTION qg (9, 17, 18) GROOVE qh (20) MENU/NO wa (14) MUSIC MENU 6 (21)
BUTTON DESCRIPTIONS

NAME EDIT/CHARACTER ws (12, 16) REPEAT 7 (10) SCROLL wg (13) SLEEP 1 (22) SURROUND 5 (20) TUNER/BAND wf (14, 15) VOL +/­ qj

?/1 1 ./> 4 x6 m/M ws +/­ ws

@/1 4 N q; x q; X q; M qd > qf . ql m w;

5

HCD-CL1/CL3

Setting the time
1 Turn on the system. 2 Press CLOCK/TIMER SET on the
remote.

Saving the power in standby mode
Press DISPLAY repeatedly when the system is off. Each time you press the button, the system switches cyclically as follows:

Proceed to step 5 when you set the clock for the first time.

3 Turn ./> (or press . or > on
the remote) to select "CLOCK SET?".

Demonstration t Clock display t Power Saving Mode
To cancel the Power Saving Mode

4 Press ENTER/YES. 5 Turn ./> (or press . or > on
the remote) to set the hour.

Press DISPLAY once to show the demonstration, twice to show the clock display.
Tip

6 Press M (or ENTER/YES on the
remote).

?/1 indicator lights up even in the Power Saving Mode.

The minute indication flashes.

7 Turn ./> (or press . or > on
the remote) to set the minute.

8 Press ENTER/YES on the remote.
The clock starts working.
If you made a mistake

Press m or M repeatedly until the incorrect item flashes, then set it again.
To change the preset time

Start over from step 1.

6

HCD-CL1/CL3 SECTION 3 DISASSEMBLY
· The equipment can be removed using the following procedure.
Set Top panel, Side panel Cassette mechanism Front panel Panel board Back panel, Main board Amp board, Power transformer CD mechanism CD base unit (BU-30BD60) Driver board Fitting base (stabilizer) assy, Tray assy Tray sensor board Slider (loading), Gear (slider) Stocker assy Disc sensor board IN OUT SW board Motor assy (M721), Motor board

Note : Follow the disassembly procedure in the numerical order given.

3-1. TOP PANEL, SIDE PANEL
Note: Attach it so that it pressed down the Main board.

qs Side panel (L) (Remove in the direction of the arrow) qa Four screws (CASE 3 TP2)

q; Screw (+BVTT 3 × 8) qh Top panel (Remove in the direction of the arrow) qf Flat cable (9 core) (CN304) 1 Screw (+BVTT 3 × 8) qg Connector (CN305) 6 D.C. Fan 5 Two screws (+BVTP 3 × 8) 2 Two screws (+BVTP 3 × 8) 4 Heat sink, cover

qd Two screws (HEXAGON SOCKET TAPPING)

3 Connector (CN904) 7 Screw (+BVTT 3 × 8)

9 Side panel (R) (Remove in the direction of the arrow) 8 Four screws (CASE 3 TP2)

7

HCD-CL1/CL3

3-2. CASSETTE MECHANISM

4 Two screws (+BVTP 3 × 8)

5 TC board

7 Flat cable (9 core)

8 Cassette mechanism deck

1 Connector 3 Bracket (Cassette mechanism) 6 Two screws (+BVTP 2.6 × 8) 6 Screw (+BVTP 2.6 × 8)

2 Screw (+BVTP 2.6 × 8) 2 Three screws (+BVTP 2.6 × 8)

3-3. FRONT PANEL
1 Screw (+BVTP 3 × 8)

6 Front panel

4 Two screws (HEXAGON SOCKET TAPPING) 2 Screw (+BVTP 3 × 8)

5 Connector (CN701) 3 Screw (+BVTP 3 × 8)

8

HCD-CL1/CL3

3-4. PANEL BOARD
4 Six screws (+BVTP 2.6 × 8) 5 Panel board 3 Four screws (+BVTP 2.6 × 8)

6 Two screws (+BVTP 2.6 × 8)

4 Eight screws (+BVTP 2.6 × 8) 7 Ring SW board

2 Nut

1 Knob (vol)

3-5. BACK PANEL, MAIN BOARD
5 Back panel 8 Connector (CN943) 9 Connector (CN942) 0 Connector (CN941) Main board qs Vol sel board qa Two screws (+BVTP 3 × 8) 3 Screw (+BVTP 3 × 8) 6 Two screws (+BVTP 3 × 8) 2 Connector (CN803) 1 Flat cable (15 core) (CN502)

7 Tuner 4 Thirteen screws (+BVTP 3 × 8)

qh Two connector (CN101, CN251) qd Two screws (+BVTP 3 × 8)

qg Connector (CN501) qf Connector (CN701) qj Connector (CN201) qk Main board

9

HCD-CL1/CL3

3-6. AMP BOARD, POWER TRANSFORMER
3 Four screws (+BVTP 4 × 8) 5 Two screws (+BVTP 3 × 16) 6 Three screws (+BVTP 3 × 8) 7 Amp board 8 Two screws (+BVTP 3 × 8)

9 Heat sink

4 Power transformer

2 Connector (CN902) 1 Connector (CN901)

q; Two screws (+BVTP 3 × 8)

qs Cord bushing

qa Sub power board

3-7. CD MECHANISM

5 CD mechanism deck (CDM63B)

3 Chassis assy

2 Two screws (+BVTP 3 × 8)

1 Three screws (+BVTP 3 × 8) 4 Four screws (+BVTP 3 × 8) Note: When installing the CD mechanism, the four bosses must be aligned with the specified positions.

10

HCD-CL1/CL3

3-8. CD BASE UNIT (BU-30BD60)

0 CD base unit (BU-30BD60)

9 Two insulators

8 Two insulators 7 Two screws (+PTPWH M2.6)

6 Two stoppers

5 Two screws (+BVTP 2.6 × 8)

4 BD board 3 Flat type wire (16 core) 2 Flat type wire (21 core) 1 Rivet

11

HCD-CL1/CL3

3-9. DRIVER BOARD

3 DRIVER board 1 Connector (CN703)

1 Connector (CN704)

1 Connector (CN702)

2 Screw (BTTP M2.6) 2 Screw (BTTP M2.6) 1 Connector (CN705)

3-10. FITTING BASE (STABILIZER) ASSY, TRAY ASSY
1 Two screws (BTTP M2.6)

4 Fitting base (STABILIZER) assy

2

2 1 Two screws (+BTTP M2.6) 5 Tray assy

3 Three bosses 3 Three bosses

12

HCD-CL1/CL3

3-11. TRAY SENSOR BOARD
6 HOLDER (SENSOR) 2 Two screws (+BTTP M2.6) 5 TRAY SENSOR board

Cam 1 Rotate the cam, and lift up the stocker at the full.

4 Two screws (+BTTP M2.6) Stocker 3

3-12. SLIDER (LOADING), GEAR (SLIDER)

3 Two screws (+BTTP M2.6)

4 Bracket (retainer)

2 Bracket (retainer)

6 Slider (LOADING)

1 Two screws (+BTTP M2.6) 8 Two gears (SLIDER) 7 Two floating screw

5 Floating screw

13

HCD-CL1/CL3

3-13. STOCKER ASSY, TRAY (SUB)

3 Stoscker assy

1 Screw (+BTTP M2.6) A

A

2 Slide the slider (BU.L), slider (BU.R) in the direction of arrow A at the full.

1 Screw (+BTTP M2.6)

3-14. DISC SENSOR BOARD

2 CD base unit assy

1 4 DISC SENSOR board

3 Two screws (+BTTP M2.6)

14

HCD-CL1/CL3

3-15. IN OUT SW BOARD

2 Two screws (+BTTP M2.6) 3 IN OUT SW board

1 Connector (CN704)

3-16. MOTOR ASSY (M721), MOTOR BOARD
1 Belt

2 Connector (CN702)

6

Motor board bottom view

7 Motor assy (M721)

4 Two screws (+BTTP M2.6) 5 Motor board

3 Remove two solders.

15

HCD-CL1/CL3

SECTION 4 TEST MODE
9. When x button is pressed to stop recording, the Tape (Deck) is selected and tape is rewound using the m button, tape is rewound, tape is stops at around the record-starting position and playback of the recorded portion of the tape is started. If PAUSE is inserted even once during recording, tape is rewound to the position around the PAUSE position and is played back. 10.The cold reset is enforced at the same time. [CD Service Mode] · This mode can run the CD sled motor freely. Use this mode, for instance, when cleaning the optical pick-up. Procedure: 1. Press ?/1 button to turn the set ON. 2. Select the function "CD". 3. Press three buttons x , FUNCTION , and CD 2 simultaneously. 4. The CD service mode is selected. 5. With the CD in stop status, turn the shuttle knob clockwise to move the optical pick-up to outside track, or turn the shuttle knob counter-clockwise to inside track. 6. To exit from this mode, perform as follows: 1) Move the optical pick-up to the most inside track. 2) Press three buttons in the same manner as step 2.
Note: · Always move the optical pick-up to most inside track when exiting from this mode. Otherwise, a disc will not be unloaded. · Do not run the sled motor excessively, otherwise the gear can be chipped.

[CD Ship Mode] · This mode moves the optical pick-up to the position durable to vibration. Use this mode when returning the set to the customer after repair. Procedure: 1. Press ?/1 button to turn the set ON. 2. Press CD 1 button and FUNCTION button simultaneously. 3. After the "STANDBY" display blinks six times, a message "LOCK" is displayed on the fluorescent indicator tube, and the CD ship mode is set. [GC Test Mode] · This mode is used to check the software version, FL tube, LED, keyboard and VACS. Procedure: 1. Press three buttons x , DISPLAY , and CD 2 simultaneously. 2. LEDs and fluorescent indicator tube are all turned on. 3. When you want to enter the software version display mode, press CD 1 . The model number and destination are displayed. 4. Each time CD 1 is pressed, the display changes starting from MC version, GC version, CD version, CDD version, CDM version, BD version, ST version, TA version, TM version, TC version and MD version in this order. 5. Press CD 2 button, and the key check mode is activated. 6. In the key check mode, the fluorescent indicator tube displays "K 0 J 0 V 0". Each time a button is pressed, "K 0" value increases. However, once a button is pressed, it is no longer taken into account. "V 0" value increases like 1, 2, 3 ... if rotating VOLUME knob in "+" direction, or it decreases like 0, 9, 8 ... if rotating in "­" direction. 7. Also when CD 3 is pressed after lighting of all LEDs and FL tubes, value of VACS appears. 8. To exit from this mode, press three buttons in the same manner as step 1, or disconnect the power cord. [MC Test Mode] · This mode is used to check operations of the respective sections of Amplifier, Tuner, CD and Tape. Procedure: 1. Press the ?/1 button to turn on the set. 2. Press the three buttons of x , DISPLAY and CD 3 simultaneously. 3. The "VOLUME" segment flashes. 4. Every pressing of BASS/TREBLE f changes the displays in the order of "GEQ MIN"t"GEQ FLAT"t"GEQ MAX" 5. When the VOLUME control knob is turned clockwise even slightly, the sound volume increases to its maximum and a message "VOLUME MAX" appears for two seconds, then the display returns to the original display. 6. When the VOLUME control knob is turned counter-clockwise even slightly, the sound volume decreases to its minimum and a message "VOLUME MIN" appears for two seconds, then the display returns to the original display. 7. In the test mode, the default-preset channel is called even when the TUNER is selected and an attempt is made to call the preset channel that has been stored in memory, by operating the Shuttle knob. (It means that the memory is cleared.) 8. When a tape is inserted in Deck and recording is started, the input source function selects MD automatically.

[CD Ship (Memory Clear) Mode] · Set the CD ship mode and set the default setup when shipped from the factory at the next AC power on. Procedure: 1. Press ?/1 button to turn the set ON. 2. Select the function "CD ". 3. Press three buttons x , FUNCTION and CD 1 simultaneously. 4. After the "STANDBY" display blinks six times, a message "LOCK" is displayed on the fluorescent indicator tube, and the CD ship mode is set. [CD/TAPE Repeat 5 Times Limit Release Mode] · 5 times limit of repeating CD/TAPE is released. Procedure: 1. Press ?/1 button to turn the set ON. 2. Press three buttons x , FUNCTION and CD 1Z . 3. 5 times limit of repeating CD/TAPE is released. 4. Cold reset is performed at power off.

16

SECTION 5 MECHANICAL ADJUSTMENTS
Precaution 1. Clean the following parts with a denatured alcohol-moistened swab: record/playback heads pinch rollers erase head rubber belts capstan idlers 2. Demagnetize the record/playback head with a head demagnetizer. 3. Do not use a magnetized screwdriver for the adjustments. 4. After the adjustments, apply suitable locking compound to the parts adjusted. 5. The adjustments should be performed with the rated power supply voltage unless otherwise noted. Torque Measurement
Mode FWD FWD back tension REV REV back tension FF/REW Torque meter CQ-102C Meter reading 3.04 ­ 6.96 N · m (31 to 71 g · cm) (0.43 ­ 0.98 oz · inch) 0.20 ­ 0.58 N · m (2 to 6 g · cm) (0.02 ­ 0.08 oz · inch) 3.04 ­ 6.96 N · m (31 to 71 g · cm) (0.43 ­ 0.98 oz · inch) 0.20 ­ 0.58 N · m (2 to 6 g · cm) (0.02 ­ 0.08 oz · inch) 6.97 ­ 14.02 N · m (71 to 143 g · cm) (0.98 ­ 1.99 oz · inch) 0.98 N · m or more (100 g or more) (3.53 oz or more) 0.98 N · m or more (100 g or more) (3.53 oz or more)

HCD-CL1/CL3 SECTION 6 ELECTRICAL ADJUSTMENTS
DECK SECTION 0 dB=0.775V

1. Demagnetize the record/playback head with a head demagnetizer. 2. Do not use a magnetized screwdriver for the adjustments. 3. After the adjustments, apply suitable locking compound to the parts adjusted. 4. The adjustments should be performed with the rated power supply voltage unless otherwise noted. 5. The adjustments should be performed in the order given in this service manual. (As a general rule, playback circuit adjustment should be completed before performing recording circuit adjustment.) 6. The adjustments should be performed for both L-CH and R-CH. 7. Switches and controls should be set as follows unless otherwise specified.
Tape P-4-A100 WS-48B Signal 10 kHz, ­10 dB 3 kHz, 0 dB Used for Azimuth Adjustment Tape Speed Adjustment

CQ-102C

Record/Playback Head Azimuth Adjustment Procedure: 1. Mode : Playback
test tape P-4-A100 (10kHz, ­10dB) main board CN301 Pin 1 (L-ch) Pin 3 (R-ch) set

CQ-102RC

CQ-102RC

CQ-201B

level meter

FWD tension

CQ-403A

+ ­

REV tension

CQ-403R

2. Turn the adjustment screw and check output peaks. If the peaks do not match for L-CH and R-CH, turn the adjustment screw so that outputs match within 1 dB of peak.

L-CH peak

output level

within 1 dB

within 1dB

screw position

R-CH peak screw position

L-CH peak

R-CH peak

17

HCD-CL1/CL3

3. Mode: Playback
test tape P-4-A100 (10kHz, ­10dB) main board CN301 Pin 1 (L-ch) Pin 2 (GND) L set R

Record Bias Adjustment Procedure:
oscilloscope

Pin 3 (R-ch) Waveform of oscilloscope

INTRODUCTION When set to the test mode performed in Tape Speed Adjustment, when the tape is rewound after recording, the "REC memory mode" which rewinds only the recorded portion and playback is set. This "REC memory mode" is convenient for performing this adjustment. During recording, the input signal FUNCTION will automatically switch to VIDEO. (After recording, press the m button without stopping will return to the position where recording was started.) 1. Press FUNCTION button to select VIDEO. (This step is not necessary if the above test mode has already been set.) 2. Insert a tape into deck, press the TAPE REC PAUSE/START button, and then press the Y button to start recording. 3. Mode: Record
VIDEO (AUDIO) IN 1) 315 Hz } 50 mV (­23.8 dB) 2) 10 kHz AF OSC blank tape CS-123

in phase

45° good

90°

135°

180° wrong

4. After the adjustments, apply suitable locking compound to the parts adjusted. Adjustment Location: Record/Playback/Erase Head
attenuator

600

Tape Speed Check Note: Set the test mode using the following method and begin tape speed adjustment. Procedure: With the power turned ON, press the x button, ENTER/YES button, and DISC 3 button simultaneously. (The "VOLUME" on the fluorescent display tube will blink while in the test mode.) To exit the test mode, press the "/1 button. 1. Insert the WS-48B into deck. 2. Press the Y button of deck. 3. Check the reading of frequency counter becomes 3000 ± 15 Hz. Sample Value of Wow and flutter W.RMS (JIS) less than 0.3% (test tape: WS-48B)

set

4. Mode: Playback
recorded position level meter

set main board CN301 Pin 3 (L-ch) Pin 1 (R-ch)

5. Confirm playback the signal recorded in step 2 become adjustment level as follows. If these levels do not adjustment level, adjust the RV304 (L-CH) and RV354 (R-CH) on the TC board to repeat steps 3 and 4. Adjustment level: The playback output of 10 kHz level difference against 315 Hz reference should be 0 ± 0.5 dB. Adjustment Location: [TC BOARD]

RV304

RV354

RV304(Lch),RV354(Rch) Record Bias

18

HCD-CL1/CL3

Record Level Adjustment Procedure: INTRODUCTION When set to the test mode performed in Tape Speed Adjustment, when the tape is rewound after recording, the "REC memory mode" which rewinds only the recorded portion and playback is set. This "REC memory mode" is convenient for performing this adjustment. During recording, the input signal FUNCTION will automatically switch to VIDEO. (After recording, press the m button without stopping will return to the position where recording was started.) 1. Press FUNCTION button to select VIDEO. (This step is not necessary if the above test mode has already been set.) 2. Insert a tape into deck, press the TAPE REC PAUSE/START button, and then press the Y button to start recording. 3. Mode: Record
VIDEO (AUDIO) IN (J101) 315Hz 50 mV (­23.8 dB) AF OSC 600 attenuator set blank tape CS-123

CD SECTION
Note :

1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given. 2. Use LUV-P01 (4-999-032-01) unless otherwise indicated. 3. Use an oscilloscope with more than 10M impedance. 4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks. S-Curve Check
Oscilloscope BD (CD) board TP(FEO) TP(DVC)

Procedure : 1. Connect an oscilloscope to TP (FEO). 2. Connect between TP (FEI) and TP (DVC) ( 1.65 V) by lead wire. 3. Turn Power switch on. 4. Load a disc (LUV-P01) and actuate the focus search. (In consequence of open and close the disc tray, actuate the focus search) 5. Confirm that the oscilloscope waveform (S-curve) is symmetrical between A and B. And confirm peak to peak level within 2 ± 0.5 Vp-p.
S-curve waveform symmetry

4. Mode: Playback
recorded position level meter

A
set main board CN301 Pin 3 (L-ch) Pin 1 (R-ch)

within 2 ±0.5Vp-p B

6. After check, remove the lead wire connected in step 2.
Note : · Try to measure several times to make sure than the ratio of A : B or B : A is more than 10 : 7. · Take sweep time as long as possible and light up the brightness to obtain best waveform.

5. Confirm playback the signal recorded in step 2 become adjustment level as follows. If these levels do not adjustment level, adjust the RV301 (L-CH) and RV351 (R-CH) on the MAIN board to repeat steps 3 and 4. Adjustment level: CN301 playback level: 47.2 to 53.0 mV (­24.3 to ­23.3 dB)

RF Level Check
oscilloscope BD (CD) board

Adjustment Location:
TP(RFAC)

[MAIN BOARD]

TP(DVC)

IC301 RV351 Record Level (R ch)

CN301 RV301 Record Level (L ch)

Procedure : 1. Connect an oscilloscope CH1 to TP (RFDC) and CH2 to TP (RFAC). 2. Turn Power switch on. 3. Load a disc (LUV-P01) and playback. 4. Confirm that oscilloscope waveform is clear and check if RF signal level is correct or not.

19

HCD-CL1/CL3

Note : Clear RF signal waveform means that the shape " " can be clearly distinguished at the center of the waveform.

Adjustment Location: [BD (CD) BOARD] (Conductor Side)

RF signal waveform VOLT/DIV : 200mV TIME/DIV : 500ns

level : 0.65 ±0.15Vp-p (RFDC) 1.1 ±0.4Vp-p (RFAC)

E-F Balance (1 Track jump) Check
oscilloscope BD (CD) board TP(TEO) TP(DVC)

TP (DVC) TP 1 (RFAC) 15 IC103 16 30 TP (FEO) TP TP (TEO) (FEI) 40 41 TP (RFDC)

21 20 1 80

IC101

Procedure : 1. Connect an oscilloscope to TP (TEO) and TP (DVC). 2. Turn Power switch on. 3. Load a disc (LUV-P01) and playback the number nine track. 4. Press the gG button. (Becomes the 1 track jump mode.) 5. Confirm that the level B and A (DC voltage) on the oscilloscope waveform.
1 track jump waveform center of waveform B A (DC voltage) DVC level=1.0 ±0.5Vp-p symmetry

60 61

RV101

6. Adjust RV101 on the BD board so that the center of waveform becomes the same voltage of DVC. (i.e. A=0V)

20

SECTION 7 DIAGRAMS
7-1. CIRCUIT BOARDS LOCATION
VOL SEL board THERMAL board TRANS board

HCD-CL1/CL3

THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) For schematic diagrams.
Note: · All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums. · All resistors are in and 1/4 W or less unless otherwise specified. f · : internal component. · 2 : nonflammable resistor. · 1 : fusible resistor. · C : panel designation. Note: The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. · · · · · A : B+ Line. B : B­ Line. H : adjustment for repair. Voltages and waveforms are dc with respect to ground under no-signal (detuned) conditions. Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. Circled numbers refer to waveforms. Signal path. F : FM E : PB a : REC J : CD (Analog) c : CD (Digital) Abbreviation AUS : Australian model MX : Mexican model TW : Taiwan model KR : Korea model

· Indication of transistor

B C

E These are omitted.

B

C

E These are omitted.

TC board MAIN board

C Q B E These are omitted.

AMP board

BACK LIGHT board

RING SW board

PANEL board

·

· ·

·

For printed wiring boards.
Note: · X · Y a · · : parts extracted from the component side. : parts extracted from the conductor side. : Through hole. : Pattern from the side which enables seeing.

SUB POWER board

TRAY SENSOR board

Caution: Pattern face side: (Side B) Parts face side: (Side A)

Parts on the pattern face side seen from the pattern face are indicated. Parts on the parts face side seen from the parts face are indicated.

IN OUT SW board

MOTOR board DRIVER board DISK SENSOR board BD (CD) board

21

21

HCD-CL1/CL3
7-2. BLOCK DIAGRAMS
CD SECTION

· Signal Path : CD

OPTICAL PICK-UP BLOCK (A-MAX.3)
VC VCC PD1 PD2 +5V 27 VC

IC103 RF AMP

IC101 DIGITAL SERVO DIGITAL SIGNAL PROCESSOR D/A CONVERTER D OUT 60

:DIGITAL OUT (OPTICAL) IC551 DIGITAL OUT (OPTICAL)

25 VFC 6 A 7 B 8 C 9 D FE 16 TE 18 39 FE 41 TE 40 SE SW 12 FEI 17 RFDCI 29 RFAC 15 RFDCO 28 51 RFAC 43 RFDC

L OUT 72

CD-L

A

MAIN SECTION

IC401(1/3) MASTER CONTROL

I5-10 I1-6 Q101 LD LD DRIVE

10 E 11 F 1 LD

R OUT 75

R-CH

GND

DATA 5 CLOK 7 XLAT 6

DATA CLK XLT
IC504

35 CD-DATA 37 CD-CLK 42 XLT

PD VR SW F+ FT+ T-

2 PD IC102 MOTOR/COIL DRIVE 14 CH1FO 13 CH1RO 12 CH2FO 11 CH2RO 17 CH3FO CH1FI CH1RI CH2FI CH2RI 2 3 5 6 27 SSTP SQSO 1 SENS 8 32 FFDR 33 FRDR 30 TFDR XTAI 66 31 TRDR XTAO 67 M102 SLED MOTOR CH3FI 24 CH3RI 23 CH4SI 25 28 SFDR 29 SRDR XRST 3 M101 SPINDLE M MOTOR 15 CH4FO 26 MDP LDON XRST PWM1 PWM2 PWM3 41 LDON 43 XRST 28 BU PWM 1 26 BU PWM 2 24 BU PWM 3 +3.3V Q102,D101 +3.3V REG. +5V X101 16.9344MHz SCLK 9 SQCK 2 SCOR 20
5 6 9 8 3 4 11 10 1 2 13 12

32 SQ-DATA-IN 36 SENS 33 SQ-CLK 19 SCOR

M
18 CH3RO

16 CH4RO MUTING 20

22

22

HCD-CL1/CL3
SYSCON SECTION

IC401(2/3) MASTER CONTROL

IC702 REMOTE SENSOR XC-IN 10 XC-OUT 11 X401 32.768kHz 2 4 SIRCS +5V S701 74 POWER KEY S707 DISPLAY S706 VOLUME ROTARY ENCODER 79 VOL A 78 VOL B 73 DISPLAY KEY LCD DATA 5 SCK LCD SCK 7 LCD STB 6 STB STB SCK VREF +5V LCD

X-IN 15 X-OUT 13 X402 16MHz

DATA DATA

S791 RING SW

S741-746 FUNCTION KEY 97 KEY0 STB LED 39

Q701 LED DRIVER D701 (POWER)

TC-MECHA +5V S718-724 FUNCTION KEY 91 B HALF/REC S711-717 S747-750 Q396-397 M 9V MOTOR CONTROL 55 CAPM-CNT1 FUNCTION KEY 94 KEY2 95 KEY1 BACK LIGHT 77

Q702 LED DRIVER CL1: D771-776 CL3: D777-779 (BACK LIGHT)

R REC F REC PACK

+5v

LED 1 89

Q741-743

D741 PLAY SW IC731 57 B PLAY SUB TRAY 1 HEIGHT SENSOR SENSOR OUT Q391-392 BTRGM+ TRIGGER MOTOR CONTROL 53 B TRG SUB TRAY 2 HEIGHT SENSOR IC733 SUB TRAY 3 HEIGHT SENSOR S501 (TC-LID-SW) LED 4 3 60 TC LID S742 (OUT) 46 OPEN 50 T-SENS3 90 B-SHUT IC732 49 T-SENS2 LED 3 2 Q745 LED DRIVER 48 T-SENS1 LED 2 1 Q746 LED DRIVER CD1

D743

D745

D712

CD2

CD3

TAPE ·REC

Q744 LED DRIVER

S741 (IN) IC751 (DISC IN DETECT)

47 CLOSE IC701 LOADING MOTOR DRIVER Q701 52 DISC-SENS LOAD-IN 44 7 FIN OUT2 2 LOAD-OUT 45 9 RIN OUT1 4

M (LOADING)

M721

23

23

HCD-CL1/CL3
MAIN SECTION

· R-CH is omitted due to same as L-CH. IC201 SOUND PROCESSOR J101 L VIDEO (AUDIO) IN R R-CH 36 VIDEO OUT 25 15 14 IC801 POWER AMP 10 Q203 MUTING + ­ 11 12 CD SECTION Q881,882 RELAY DRIVER R-CH RY801 TM801 L SPEAKER R · Signal Path : FM : CD : PB : REC

A

CD-L

37 CDMD

INBB 26 NFBB 27 FBB 28

Q201 SWITCH

R-CH Q971-973 MUTING SWITCH R-CH

Q801 OVERLOAD DET. THP842 Q841,842 THERMAL DET. Q835 Q836-837 PROTECT DC AMP

CL3 Q931-933 FAN DRIVER

(FAN)

· Abbreviation AUS : Australian model MX : Mexican model TW : Taiwan model KR : Korea model

38 TC 39 ST

REC 35

REC-L FEEDBACK IC401 (3/3) MASTER CONTROL 84 FRONT-RELAY STK-POWER 72 71 LINE MUTING DBFB ON/OFF 40 67 DA-MUTING Q501 RESET SWITCH 100 AC CUT 12 RESET 82 AMP-LAT 81 AMP-DATA 83 AMP-CLK HEAD PHONE 70 DETECT Q834 PROTECT 86 SWITCH

DRIVER

R-CH

J701 PHONES

22 21 20 + Q183 IC501 D+5V 1 RESET 3 SWITCH

CLK DATA LATCH

Q271 SWITCH

Q181,182 SWITCH +

Q831-833 PROTECT SWITCH

T901 POWER TRANSFORMER

TUNER UNIT
ST-L ST-R ST-CLK ST-D OUT ST-D IN ST-CE TUNED STEREO ST MUTING RDS-DATA RDS-INT R-CH

D901 +B POWER AMP CL1: AUS -B Q106,109 B+ SWITCH D108 D961 IC105 +5.7V 3 1 REG. CL1:KR/CL3:KR D953-956 CL1: E,TW S943-1 120V D962 EXCEPT CL1:E,TW

27 25 23 22 88 87 21 AEP,UK +10V 16 PB-A/B IC301 DOLBY NR AEP,UK 28 27 MS PAS DOL DOLBY NR MS OUT 26

ST-CLK ST-D IN ST-D OUT ST-CE TUNED CD-POWER 38 STEREO ST-MUTING

CD +5V

240V 220V

D +5V

20 RDS-DATA 18 RDS-INT

54 AMS-IN IC101 +10V 1 REG. IC102 +9V 1 REG. IC103 +7V 1 REG.

D957-960

IC304
5 +A 7

A IN(L) 48 46 B IN(L)

PB OUT(L)

40 58 TC-MUTING E +5V

+10V Q104 REG. A +9V

3

L REC/PB HEAD R R-CH

LM ON/ OFF 25

3

RV301 REC LEVEL REC OUT(L) DOLBY 39 TYPE B 36 EQ OUT(L) EQ IN(L) 38 BIAS SW

PB R LIN(L) BIAS ON/OFF

24 43 20

59 R/PB/PASS

RY911

M +7V

3

IC302 P

3

1 R REC/PB 4

RV304 REC BIAS T301 REC BIAS

RM ON/OFF 22 ALC ON/OFF 15 33

65 BIAS 61 REC MUTING STBY-RELAY 80 68 ALC 69 TC-RELAY

CL1: E,TW Q911 RELAY DRIVER T911 SUB TRANSFORMER D912-914 EXCEPT CL1:E,TW

EXCEPT CL1:E,TW CL1: E,TW

Q302,303 BIAS OSC

+12V Q301 +5.7V 3 IC911 +5.7V 1 REG.

ERASE HEAD

ERASE BIAS X

S943-2

CL1: E,TW

AC IN

24

24

HCD-CL1/CL3
7-3. PRINTED WIRING BOARD MAIN SECTION
· See page 21 for Circuit Boards Location. There are a few cases that the part printed on this diagram isn't mounted in this model.

(Page 41)

(Page 33)

· Semiconductor Location
Ref. No. D103 D106 D107 D108 D182 D202 D203 D501 D502 D504 D505 D506 D507 D508 D509 D514 IC101 IC102 IC103 IC105 IC201 IC301 IC401 IC501 IC504 IC551
IC 108

Location G-4 F-6 F-8 F-8 F-11 C-10 C-11 D-1 B-1 B-2 B-2 B-1 B-1 B-2 B-2 B-1 G-10 G-10 G-9 F-8 C-10 D-6 D-3 C-1 E-4 F-13 G-10 F-7 F-9 F-11 F-11 F-11 D-9 C-9 B-9 C-9 D-9 B-7 B-7 B-8 B-8 D-1

IC501

IC201

IC401 IC301

IC504

IC105 IC551

IC 502 IC 552

IC110

IC103

IC102

IC101

Q104 Q106 Q109 Q181 Q182 Q183 Q201 Q203 Q251 Q253 Q271 Q391 Q392 Q396 Q397 Q501

IC 503

(Page 37)

(Page 35)

(

)

(Page 29)

(Page 31)

(Page 35)

25

25

HCD-CL1/CL3
7-4. SCHEMATIC DIAGRAM MAIN SECTION (1/2)
· See page 45 for IC Block Diagram.

IC B/D

26

26

HCD-CL1/CL3
7-5. SCHEMATIC DIAGRAM MAIN SECTION (2/2)
· See page 42 for Waveforms. · See page 42 for IC Pin Function Description.

27

27

HCD-CL1/CL3
7-6. SCHEMATIC DIAGRAM BD SECTION
· See page 42 for Wavefoms. · See page 44 for IC Block Diagram.

IC B/D

I
(Page 27)

28

28

HCD-CL1/CL3
7-7. PRINTED WIRING BOARD BD SECTION
· See page 21 for Circuit Boards Location. There are a few cases that the part printed on this diagram isn't mounted in this model.

I
(Page 25)

IC102

IC101

· Semiconductor

Location
Ref. No. D101
IC103

Location B-3 C-3 B-2 D-2 C-1 A-3

IC101 IC102 IC103 Q101 Q102

(A-MAX.3)

29

29

HCD-CL1/CL3
7-8. SCHEMATIC DIAGRAM DRIVER SECTION
· See page 45 for IC Block Diagram.

IC B/D

27

30

30

HCD-CL1/CL3
7-9. PRINTED WIRING BOARD DRIVER SECTION
· See page 21 for Circuit Boards Location. There are a few cases that the part printed on this diagram isn't mounted in this model.

IC731

IC732

IC733

IC701

K
TO MAIN BOARD (Page 25)

IC751

31

31

HCD-CL1/CL3
7-10. SCHEMATIC DIAGRAM TC SECTION
· See page 45 for IC Block Diagram.

26

IC B/D

32

32

HCD-CL1/CL3
7-11. PRINTED WIRING BOARD TC SECTION
· See page 21 for Circuit Boards Location. There are a few cases that the part printed on this diagram isn't mounted in this model.

(Page 25)
· Semiconductor Location
Ref. No. Location A-3 B-1 A-4 C-3 B-4 B-2 B-2

IC302

IC302 IC304 Q301 Q302 Q303 Q304 Q305

IC304

33

33

HCD-CL1/CL3
7-12. SCHEMATIC DIAGRAM AMP SECTION

34

34

HCD-CL1/CL3
7-13. PRINTED WIRING BOARD AMP SECTION
· See page 21 for Circuit Boards Location. There are a few cases that the part printed on this diagram isn't mounted in this model.

(Page 25)

(Page 39)

(Page 25)

· Semiconductor Location
Ref. No. D801 D831 D851 D881 D891 D953 D954 D955 D956 D957 D958 D959 D960 D961 D962 D971 D991 IC801 Q801 Q831 Q832 Q833 Q834 Q835 Q836 Q837 Q841 Q842 Q851 Q881 Q882 Q971 Q972 Q973 Location E-6 B-7 F-6 H-5 F-6 B-2 B-2 B-2 B-2 B-2 A-2 B-2 B-2 B-3 B-3 D-7 H-6 F-8 E-6 D-5 C-5 C-5 C-5 D-5 E-5 E-5 B-7 B-7 F-6 G-5 F-5 D-7 C-7 C-7

(Page 39)

IC801

35

35

HCD-CL1/CL3
7-14. SCHEMATIC DIAGRAM PANEL SECTION

36

36

HCD-CL1/CL3
7-15. PRINTED WIRING BOARD PANEL SECTION
· See page 21 for Circuit Boards Location. There are a few cases that the part printed on this diagram isn't mounted in this model.

· Semiconductor Location
Ref. No. D701 D702 D703 D712 D741 D743 D745 D746 D771 D772 D773 D774 D775 D776 D777 D778 D779 IC702 Q701 Q702 Q741 Q742 Q743 Q744 Q745 Q746 Location B-8 E-4 E-4 G-6 H-7 H-6 H-5 E-8 B-5 C-5 B-5 C-5 B-5 B-4 B-4 B-5 C-5 C-8 B-7 B-2 F-8 F-6 F-8 E-7 F-7 F-7

IC 702

(Page 25)
DBFB EDIT REC

CD SYNC

VIDEO

37

37

HCD-CL1/CL3
7-16. SCHEMATIC DIAGRAM TRANS SECTION

JW7 CL1:AUS

CL1:
EXCEPT CL1:AUS,KR/CL3:KR

38

38

JW6 CL1:AUS

HCD-CL1/CL3
7-17. PRINTED WIRING BOARD TRANS SECTION
· See page 21 for Circuit Boards Location. There are a few cases that the part printed on this diagram isn't mounted in this model.

(Page 35)

TO SUB POWER BOARD VOL SEL BOARD

(Page 41)

(Page 35)

39

39

HCD-CL1/CL3
7-18. SCHEMATIC DIAGRAM POWER SECTION

EXCEPT CL1:E,TW

EXCEPT CL1:E,TW

EXCEPT CL1:E,TW

CL1: E,TW

EXCEPT CL1:E,TW CL1: E,TW CL1: E,TW

CL1:E,TW

40

40

HCD-CL1/CL3
7-19. PRINTED WIRING BOARD POWER SECTION
· See page 21 for Circuit Boards Location. There are a few cases that the part printed on this diagram isn't mounted in this model.

· Semiconductor Location
Ref. No. D911 D912 D913 D914 D915 IC911 Q911 Location C-4 A-4 A-4 A-4 A-4 B-4 C-5

IC911

(Page 25)

(Page 39) E, Taiwan models

VOLTAGE SELECTOR

41

41

HCD-CL1/CL3
· WAVEFORMS ­ BD (CD) SECTION ­ ­ MAIN SECTION ­

7-20. IC PIN FUNCTION DESCRIPTION
· IC401 M30622MGA-A33FP MASTER CONTROL (MAIN BOARD)
Pin No. 1 2 3 Pin Name LED 2 LED 3 LED 4 SIRCS LCD DATA LCD STB LCD SCK N.C. N.C. XC-IN XC-OUT RESET X-OUT VSS X-IN VCC NMI RDS-INT SCOR RDS-DATA ST-MUTING ST-CE ST-DOUT BU PWM 3 ST-DIN BU PWM 2 ST-CLK BU PWM 1 IIC-CLK IIC-DATA N.C. SQ-DATA-IN SQ-CLK XTSL CD-DATA SENS CD-CLK CD-POWER STB LED/CLK DBFB ON/OFF LDON XLT XRST LOAD-IN LOAD-OUT OPEN CLOSE T-SENS1 T-SENS2 T-SENS3 I/O O O O I O O O I O I O I I I I O O O O I O O O O O I O O O I O O O O O O O O O I I I I I LED control signal output LED control signal output LED control signal output Remote control receiver data signal input LCD DATA signal output LCD STB signal output LCD SCK signal output Connected to ground Connected to ground Sub clock input Sub clock output System reset input Main system clock output Ground Main system clock input Power supply (+5V) Not used (connected to Vcc) RDS interrupt signal input CD Q-data signal input RDS data signal input Tuner muting signal output Tuner chip enable output Tuner data signal output BU PWM 3 signal output Tuner data signal input BU PWM 2 signal output Tuner clock signal output BU PWM 1 signal output IIC SCL output IIC SDA output Not used CD SQ data input CD SQ clock output XTSL signsl output for IC101 CD data signal output BD condition signal input CD clock signal output CD power control signal output (H=ON,L=OFF) Standby LED ON/OFF signal output/Test point (clock check) DBFB control signal output (L=ON,H=OFF) LDON signsl output for IC103 CD LAT signal output CD reset signal output Loading motor control signal output Loading motor control signal output Tray open detect signal input Tray close detect signal input CD table detect signal input CD table detect signal input CD table detect signal input Description

1 IC101 ta
(RFAC)(CD Play mode)

3 IC101 el
(FE)(CD Play mode)
0.3 Vp-p 1.1 Vp-p

1 IC401 qa

32.768kHz

3.0Vp-p

4 5

2 IC101 ra
(TE)(CD Play mode)

4 IC101 wh (MDP)
2.5 Vp-p 0.4 Vp-p 7.5 µs

2 IC401 qd

6 7 8 9 10

16MHz

4.2Vp-p

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

42

42

HCD-CL1/CL3

Pin No. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

Pin Name FAN CNT DISC-SENS B TRG AMS-IN CAPM-CNT1 OPT SEL B PLAY TC-MUTING R/PB/PAS TC LID REC-MUTING VCC SOFT-TEST VSS BIAS MD/VIDEO DA-MUTING ALC TC-RELAY HEAD PHONE DETECT LINE-MUTING STK-POWER DISPLAYKEY POWER KEY PC_POWER MDM POWER BACK LIGHT VOL B VOL A STBY-RELAY AMP-DATA AMP-LAT AMP-CLK FRONT-RELAY N.C. PROTECT STEREO TUNED LED 1 B-SHUT B HALF/REC MODEL -IN SPEC-IN KEY2 KEY1 AVSS KEY0 VREF AVCC AC-CUT

I/O O I O I O O I O I I O O O O O O O I O O I I I O O I I O O O O O I I I O I I I I I I I O I Fan control signal output

Description

Detection input signal from DISC SENSOR BOARD B deck trigger control signal output AMS signal input (L=ON,H=OFF) Capstan motor REV/FWD/STOP control signal output Optical select signal output B deck play detect signal input Tape deck line muting signal output (H=ON,L=OFF) REC/PB/PAS select signal input (L=REC,Z=PB,H=PAS) TC lid detect signal input REC MUTING ON/OFF signal output (L=ON,H=OFF) Power supply (+5V) Test point (soft check out) Ground BIAS ON/OFF signal output (H=ON,L=OFF) Not used DA muting control signal output ALC ON/OFF signal output (L=ON,H=OFF) Tape deck relay ON/OFF signal output (H=ON,L=OFF) HEAD PHONE detect signal input LINE muting ON/OFF signal output (H=ON,L=OFF) Power amplifier ON/OFF signal output (H=ON,L=OFF) Display key detect signal input Power key detect signal input PC power detect signal from PC LINK MD P-DOWN control signal output Back light LED control signal output Volume signal input from rotary encoder Volume signal input from rotary encoder Standby relay ON/OFF signal output DATA signal output for sound processor LAT signal output for sound processor CLK signal output for sound processor Front speaker relay ON/OFF signal output (H=ON,L=OFF) Not used Speaker protect ON/OFF signal input (L=ON,H=OFF) STEREO detect signal input (L=ON,H=OFF) TUNED detect signal input (L=ON,H=OFF) LED control signal output B deck reel pulse signal input B deck half detect signal input MODEL input Version select input Key input signal from function key Key input signal from function key Analog ground Key input signal from function key Analog reference voltage Analog power supply AC_CUT ON/OFF check (L=ON,H=OFF)

43

HCD-CL1/CL3

7-21. IC BLOCK DIAGRAMS
­ BD (CD) BOARD ­ IC101 CXD3017Q
VDD VSS AVDD AVSS AVDD DOUT ASYO RFAC AVSS ADIO CLTV RFDC FILI IGEN BIAS ASYI PCO FILO

CE

60 Digital OUT LRCK 61 PCMD 62 BCK 63

59 58 57

56

55

54

53

52

51

50

49

48

47

46 45 44

43

42

41

TE

D/A Interface

40 SE Digital PLL Asymmetry Corrector A/D Converter OP Amp Analog SW 39 FE 38 VC 37 XTSL

EMPH XVDD XTAI XTAO

64 65 66 67 Serial-In Interface Timing Logic Over Sampling Digital Filter 16K RAM Servo Auto Sequencer SERVO Interface Error Corrector

Clock Generator SERVO DSP FOCUS SERVO TRACKING SERVO SELED SERVO PWM GENERATOR FOCUS PWM GENERATOR TRACKING PWM GENERATOR SLED PWM GENERATOR

36 TES1 35 TEST 34 VSS 33 FRDR

XVSS 68 AVDD1 69 AOUT1 70 AIN1 71 LOUT1 72 AVSS1 73 AVSS2 74

EFM Demodurator

32 FFDR 31 TRDR 30 TFDR 29 SRDR 28 SFDR 27 SSTP

3rd-Order Noise Shaper PWM PWM

Sub Code Processor

Digital CLV

26 MDP 25 LOCK

LOUT2 AIN2 AOUT2 AVDD2

75 76 77 78 RMUT 79 LMUT 80 1
SQSO

MIRR DFCT FOK CPU Interface

24 FOK 23 DFCT 22 MIRR 21 COUT

2
SQCK

3 4
XRST SYSM

5
DATA

6
XLAT

7
CLOK

8
SENS

9 10 11 12 13 14 15 16 17 18
ATSK SPOA SPOB XLON XPCK GFS SCLK WFCK XUGF VDD

19
C2PO

20
SCOR

44

HCD-CL1/CL3

­ MAIN BOARD ­ IC201 M62428AFP600C

AVDD

REF AMP + ­

VREF

42 AGND 41 VREFO + ­

VREFI SUR R SUR C IN1A

1 2 SURROUND SW 3 AGND

MIC AMP

40 MIC IN

4 IN1B 5 IN1C 6 IN1D 7 REC OUT1 INBAS1 8 9
+ ­ + ­

39 IN2A B A A B

BUFF AMP1
+ ­ + ­

BUFF AMP2 MIX AMP1 MIX AMP2

BASS AMP1

NFBAS1 10 FBAS1 11

FTRE1 12
+ ­ + ­

TONE OUT1 13 VOL IN1 14 FBB1 15 NFBB1 16 BB AMP1
+ ­

TONE AMP1 BASS BOOST SW
+ ­

TONE AMP2 BASS BOOST SW
+ ­

FIN AMP1

FIN AMP2

INBB1 17 OUT1 18 DGND 19 LATCH 20 DATA 21 CPU INTERFACE

­ DRIVER BOARD ­ IC701 BA6956AN

­ TC BOARD ­ IC302 uPC1330HA
INVERTER

TSD

CONTROL LOGIC
1 2 3 4

1
VREF

2
OUT2

3
RNF

4
OUT1

5
VM

6
VCC

7
FIN

8
GND

9
RIN

+ ­ BASS AMP2 BB AMP2 SW R1 GND
+ ­

+ ­

38 IN2B

37 IN2C

36 IN2D 35 REC OUT2 34 INBAS2

33 NFBAS2 32 FBAS2

31 FTRE2

30 TONE OUT2 29 VOL IN2 28 FBB2 27 NFBB2

26 INBB2 25 OUT2 24 AVDD 23 DVDD 22 CLK

COMPARATER 5 GND 6 VCC 7 8 9 SW R2

SW P1 CONT

SW P2 GND

45

HCD-CL1/CL3 SECTION 8 EXPLODED VIEWS
NOTE: · -XX, -X mean standardized parts, so they may have some differences from the original one. · Items marked "*" are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. · The mechanical parts with no reference number in the exploded views are not supplied. · Hardware (# mark) list and accessories and packing materials are given in the last of this parts list. Color Indication of Appearance Parts Example: KNOB, BALANCE (WHITE) . . . (RED) Parts of Color Cabinet's Color
The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

·

·

Abbreviation AUS : Australian model MX : Mexican model TW : Taiwan model KR : Korea model

8-1. SIDE PANEL, BACK PANEL SECTION
12

5
not supplied

9

4
#1

not supplied

15 15
not supplied #2 not supplied

not supplied

#2 #1

15 3

8

#1 not supplied #1 #1 #1 #2

11

#1

18

2
#1

10 6
#1

13 7
#2

1

not supplied

#1 not supplied FRONT PANEL

14

#1

2
#1

46

HCD-CL1/CL3

Ver 1.1 2002. 02

Ref. No. 1 2 3 3 3 3 4 5 6 6 6 6 6 7 7

Part No.

Description

Remarks

Ref. No. 10 10 10 10 10 10 10 10 10 11 12 13 13 13 13 14 14 14 14 14 14 14 15 18

Part No. 4-231-656-21 4-231-677-01 4-231-677-11 4-231-677-21 4-231-677-31 4-231-677-71 4-231-677-81 4-231-656-31 4-231-677-91 1-763-072-11

Description PANEL, BACK (CL3:KR) PANEL, BACK (CL1:AEP,UK) PANEL, BACK (CL1:US) PANEL, BACK (CL1:MX) PANEL, BACK (CL1:AUS) PANEL, BACK (CL1:TW) PANEL, BACK (CL1:KR) PANEL, BACK (CL3:MX) PANEL, BACK (CL1:E) FAN, D.C. (CL3)

Remarks

4-232-226-01 SCREW, HEXAGON SOCKET TAPPING 3-363-099-11 SCREW (CASE 3 TP2) 4-231-649-01 PANEL (L), SIDE (SILVER) (CL1:AEP,UK,AUS,E51,MX,TW,KR) 4-231-649-11 PANEL (L), SIDE (SILVER) (CL1:US) 4-231-649-21 PANEL (L), SIDE (BLACK) (CL3) 4-231-649-31 A-4476-076-A 1-769-910-11 1-693-530-81 1-693-531-81 1-693-529-41 1-693-537-81 1-693-538-81 1-769-944-11 PANEL (L), SIDE (BLACK) (CL1:US) TC BOARD, COMPLETE WIRE (FLAT TYPE) (9 CORE) TUNER (FM/AM) (CL1:US) TUNER (FM/AM) (CL1:AUS,MX,TW/CL3:MX)

TUNER (FM/AM) (CL1:AEP,UK/CL3:AEP,UK) TUNER (CL1:E) TUNER (CL1:KR/CL3:KR) WIRE (FLAT TYPE) (11 CORE) (CL1:US,AUS,E,MX,TW,KR/CL3:MX,KR) 1-773-008-11 WIRE (FLAT TYPE) (15 CORE) (CL1:AEP,UK/CL3:AEP,UK) 1-680-270-11 THERMAL BOARD X-4953-318-1 PANEL ASSY, TOP (SILVER) (CL1:AEP,UK,AUS,E,MX,TW,KR) X-4953-349-1 PANEL ASSY, TOP (SILVER) (CL1:US) X-4953-658-1 PANEL ASSY, TOP (BLACK) (CL3) X-4953-663-1 PANEL ASSY, TOP (BLACK) (CL1:US) 4-231-656-01 PANEL, BACK (CL3:AEP,UK)

1-796-351-11 MECHANISM, SINGLE CASSETTE (CMAL1Z215B) 4-231-650-01 PANEL (R), SIDE (SILVER) (CL1:AEP,UK,AUS,E51,MX,TW,KR) 4-231-650-11 PANEL (R), SIDE (SILVER) (CL1:US) 4-231-650-21 PANEL (R), SIDE (BLACK) (CL3) 4-231-650-31 PANEL (R), SIDE (BLACK) (CL1:US) A-4475-419-A A-4475-433-A A-4475-444-A A-4475-450-A A-4475-462-A A-4476-083-A A-4726-257-A 4-951-620-01 1-680-258-11 MAIN BOARD, COMPLETE (CL1:US) MAIN BOARD, COMPLETE (CL1:AEP,UK) MAIN BOARD, COMPLETE (CL1:AUS,TW,KR) MAIN BOARD, COMPLETE (CL3:AEP,UK) MAIN BOARD, COMPLETE (CL3:KR) MAIN BOARD, COMPLETE (CL1:E,MX) MAIN BOARD, COMPLETE (CL3:MX) SCREW (2.6X8), +BVTP VOL SEL BOARD (CL1:E,TW)

8 9 9 9 9 10

47

HCD-CL1/CL3

8-2. FRONT PANEL SECTION

65 63 62

65

61 54 56 65
not supplied

60

65

53 55 52

64

65

51

Ref. No. 51 51 52 53 54 54 54 54 54

Part No. 4-231-633-01 4-231-633-11 4-231-670-01 4-231-646-01 X-4953-315-1

Description

Remarks

Ref. No. 54 55 56 60 61 62 63 64 65

Part No. X-4953-804-1 4-933-134-41 1-679-982-11 1-804-260-11 4-231-637-01 4-231-636-01 1-679-981-11 A-4475-428-A 4-951-620-01

Description

Remarks

LID (CD) (SILVER) LID (CD) (BLACK) SPRING (CD) KNOB, VOLUME PANEL ASSY, FRONT (SILVER) (CL1:AEP,UK)

PANEL ASSY, FRONT (BLACK) (CL1:US) SCREW (+PTPWH 2.6X5) RING SWITCH BOARD DISPLAY PANEL, LIQUID CRYSTAL SHEET, DIFFUSION HOLDER, LCD BACK LIGHT BOARD PANEL BOARD, COMPLETE SCREW (2.6X8), +BVTP

X-4953-316-1 PANEL ASSY, FRONT (SILVER) (CL1:US) X-4953-317-1 PANEL ASSY, FRONT (SILVER) (CL1:AUS,E,MX,TW,KR) X-4953-320-1 PANEL ASSY, FRONT (SILVER) (CL3:AEP,UK) X-4953-322-1 PANEL ASSY, FRONT (SILVER) (CL3:MX,KR)

48

HCD-CL1/CL3

8-3. CHASSIS SECTION
#1 #3 #4 not supplied

102

103
#1

T901

#1

101

CD MECHANISM

112 109
not supplied

110

#1

104
#1

not supplied #1

Ref. No. 101 102 103 103 103 103 103 103 103 104 0 109 0 109 0 109

Part No. 1-680-257-11 1-680-256-11 A-4475-414-A A-4475-422-A A-4475-438-A A-4475-447-A A-4475-459-A A-4476-988-A A-4726-254-A 4-965-822-01

Description

Remarks

Ref. No. 0 109 0 109 0 109 110 * 110

Part No. 1-783-532-11 1-790-226-11 1-791-901-11 3-703-571-11 3-703-244-00

Description

Remarks

SUB POWER BOARD TRANS BOARD AMP BOARD, COMPLETE (CL1:US) AMP BOARD, COMPLETE (CL1:AEP,UK) AMP BOARD, COMPLETE (CL1:AUS,TW,KR) AMP BOARD, COMPLETE (CL3:AEP,UK) AMP BOARD, COMPLETE (CL3:KR) AMP BOARD, COMPLETE (CL1:E,MX) AMP BOARD, COMPLETE (CL3:MX) FOOT

CORD, POWER (CL1:US) CORD, POWER (CL1:UK/CL3:UK) CORD, POWER (CL1:MX/CL3:MX) BUSHING (S) (4516), CORD (CL1:MX/CL3:MX) BUSHING (2104), CORD (CL1:US,AEP,UK,AUS,E,TW,KR/CL3:AEP,UK,KR) ADAPTOR, CONVERSION (CL1:E,TW) TRANSFORMER, POWER (CL3:AEP,UK) TRANSFORMER, POWER (CL3:MX,KR) TRANSFORMER, POWER (CL1:AEP,UK) TRANSFORMER, POWER (CL1:US)

0 112 0 T901 0 T901 0 T901 0 T901 0 T901

1-569-008-21 1-435-808-11 1-435-809-11 1-435-829-11 1-435-830-11

1-769-079-21 CORD, POWER (CL1:KR/CL3:KR) 1-575-651-11 CORD, POWER (CL1:AEP,E,TW/CL3:AEP) 1-783-203-11 CORD, POWER (CL1:AUS)

1-435-831-11 TRANSFORMER, POWER (CL1:AUS,MX,TW,KR)

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

49

HCD-CL1/CL3
8-4. CD MECHANISM DECK SECTION-1
506 501
B

520

not supplied

B

507 506

501 518 508

509

501

not supplied
A

501 521 501 501 510
not supplied

509

512

514

not supplied

511 516 517 504 515
not supplied

501 513 501

501 502 502
not supplied not supplied

501

501 501

522

not supplied
A

501
not supplied

not supplied

501

Ref. No. 501 502 504 506 507 508 509 510 511 512

Part No. 4-218-253-01 4-228-995-01 4-228-972-01 4-985-672-01 4-228-414-01 4-228-980-01 4-228-981-01 4-228-963-01 4-228-964-01 4-228-970-01

Description SCREW (M2.6), +BTTP SPRING (L), TORSION TRAY (MAIN) SCREW (+PTPWH M2.6), FLOATING BRACKET (YOKE) SPRING (STOCKER), LEAF STOPPER (TRAY) SLIDER (STOCKER.L) SLIDER (STOCKER.R) TRAY (SUB)

Remarks

Ref. No. 513 514 515 516 517 518 520 521 522

Part No. 4-229-001-01 4-228-978-01 4-228-975-01 4-228-970-11 4-228-970-21 4-234-423-01 4-231-971-01 X-4953-307-1 1-678-457-11

Description HOLDER (SENSOR) COVER (TRAY.R) COVER (TRAY.L) TRAY (SUB) TRAY (SUB) SPRING (STOCKER L), LEAF PULLEY (30B), CHUCKING PULLEY (A) ASSY, CHUCKING TRAY SENSOR BOARD

Remarks

50

HCD-CL1/CL3
8-5. CD MECHANISM DECK SECTION-2
586

580 561 560 579 561 560 562 559 558 551
not supplied not supplied BASE UNIT

585 567 556 561 560 551 553 553 575 565 551 553

556

584

564

A

569 568

556 557

578

A

583 572 573 556 555 557 576 578 554
not supplied

556 551

551
M721

571 552 551
Ref. No. 551 552 553 554 555 556 557 558 559 560 561 562 564 565 567 568 Part No. 4-985-672-01 4-229-002-02 4-218-254-21 4-228-971-01 4-228-974-02 4-218-253-61 4-228-969-02 4-228-977-01 4-951-620-01 4-227-045-11 4-231-451-01 4-231-151-01 4-228-985-01 4-228-997-02 4-228-968-01 Description SCREW (+PTPWH M2.6), FLOATING GEAR (SLIDER) SCREW (M2.6), +PTPWH CAM RACK (CENTER) SCREW (M2.6), +BTTP SPRING (TABLE), LEAF SLIDER (BU.L) SCREW (2.6X8), +BVTP SPRING (INSULATOR), COIL INSULATOR (BU-30) STOPPER (BU) GEAR (PULLEY) GEAR (CAM) BELT Remarks Ref. No. 569 571 572 573 575 576 578 579 580 582 583 584 585 586 M721

553 551 552
Part No.

582 551
Description SLIDER (BU.R) MOTOR ASSY LEVER (MAIN.L) LEVER (MAIN.R) PULLEY CHASSIS SCREW (M2.6), +BTTP SCREW (DIA. 12), FROATING CDM HIGH SPEED ASSY MOTOR BOARD DRIVER BOARD IN OUT SW BOARD DISK SENSOR BOARD HOLDER (BU30) MOTOR, DC

556
Remarks

4-228-976-01 X-4952-971-1 4-228-999-02 4-229-000-02 4-229-003-01 4-228-988-01 4-218-253-71 4-227-899-01 A-4412-659-A 1-678-461-11 1-678-460-11 1-678-462-11 1-678-463-11 4-231-517-03 1-541-632-11

4-228-998-01 GEAR (DETECTION)

51

HCD-CL1/CL3

8-6. BASE UNIT SECTION (BU-30BD60)

307
not supplied

305

306 304 304

not supplied

not supplied

303

302

301

Ref. No. 301 302 303 304

Part No. 3-531-576-11 A-4725-531-A 4-233-832-01 7-627-853-28

Description RIVET BD BOARD, COMPLETE GEAR (LB) SCREW, PRECISION +P 2X3 TYPE3

Remarks

Ref. No. 305 306 0 307

Part No.

Description

Remarks

4-233-831-01 GEAR (LA) 1-757-710-11 WIRE (FLAT TYPE) (16 CORE) A-4735-188-A BU-30 (60) ASSY

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

52

HCD-CL1/CL3 SECTION 9 ELECTRICAL PARTS LIST
NOTE: · Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. · -XX, -X mean standardized parts, so they may have some difference from the original one. · Items marked "*" are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. · CAPACITORS: uF: µF Ref. No. Part No. Description · RESISTORS All resistors are in ohms. METAL: metal-film resistor METAL OXIDE: Metal Oxide-film resistor F: nonflammable COILS uH: µH SEMICONDUCTORS In each case, u: µ, for example: uA...: µA... , uPA... , µPA... , uPB... , µPB... , uPC... , µPC... , uPD..., µPD... Remarks Ref. No. C859 C861 C861 C891 C951 Part No. · Abbreviation AUS : Australian model MX : Mexican model TW : Taiwan model KR : Korea model
When indicating parts by reference number, please include the board name. The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

AMP

· ·

Description

Remarks 0.01uF 30% 16V (CL1:AEP,UK/CL3:AEP,UK) 4.7uF 20% 50V (CL1) 4.7uF 20% 100V (CL3) 0.47uF 20% 50V 2200uF 20% 42V (CL1:US,AEP,UK)

A-4475-414-A AMP BOARD, COMPLETE (CL1:US) *************************** A-4475-422-A AMP BOARD, COMPLETE (CL1:AEP,UK) ******************************* A-4475-438-A AMP BOARD, COMPLETE (CL1:AUS,TW,KR) ********************************** A-4475-447-A AMP BOARD, COMPLETE (CL3:AEP,UK) ******************************* A-4475-459-A AMP BOARD, COMPLETE (CL3:KR) *************************** A-4476-988-A AMP BOARD, COMPLETE (CL1:E,MX) ***************************** A-4726-254-A AMP BOARD, COMPLETE (CL3:MX) *************************** < CAPACITOR >

1-162-306-11 CERAMIC 1-107-713-11 ELECT 1-107-721-11 ELECT 1-126-959-11 ELECT 1-137-844-11 ELECT

C951 C951 C952 C952

1-135-832-11 ELECT 1-135-928-11 ELECT 1-137-844-11 ELECT 1-135-832-11 ELECT 1-135-928-11 ELECT

C801 C801 C802 C803 C804 C805 C806 C807 C808 C809

1-128-582-11 ELECT 1-126-964-11 ELECT 1-162-286-31 CERAMIC 1-162-282-31 CERAMIC 1-126-965-11 ELECT 1-136-161-00 FILM 1-136-161-00 FILM 1-136-153-00 FILM 1-136-153-00 FILM 1-162-306-11 CERAMIC

10uF 10uF 220PF 100PF 22uF

100V (CL1:US) 20% 50V (EXCEPT CL1:US) 10% 50V 10% 50V 20% 50V

20%

C952

2200uF 20% 50V (CL1:E,MX,AUS,TW,KR) 2200uF 20% 63V (CL3:AEP,UK,MX,KR/CL3:AEP,UK,KR) 2200uF 20% 42V (CL1:US,AEP,UK) 2200uF 20% 50V (CL1:E,MX,AUS,TW,KR) 2200uF 20% 63V (CL3:AEP,UK,MX,KR/CL3:AEP,UK,KR) 0.1uF 0.1uF 0.01uF 0.01uF 22uF 5% 5% 5% 5% 20% 50V 50V 50V 50V 50V (CL1) 100V (CL3) 50V (CL1) 100V (CL3) 10V 50V

0.047uF 5% 50V 0.047uF 5% 50V 0.01uF 5% 50V (CL1:AEP,UK/CL3:AEP,UK) 0.01uF 5% 50V (CL1:AEP,UK/CL3:AEP,UK) 0.01uF 30% 16V (CL1:AEP,UK/CL3:AEP,UK) 0.01uF 30% 16V (CL1:AEP,UK/CL3:AEP,UK) 4.7uF 20% 50V (CL1) 4.7uF 20% 100V (CL3) 100uF 20% 10V 2.2uF 20% 50V 100uF 10uF 10uF 220PF 100PF 10V 100V (CL1:US) 20% 50V (EXCEPT CL1:US) 10% 50V 10% 50V 20% 20%

C953 C954 C957 C958 C971

1-136-165-00 1-136-165-00 1-136-153-00 1-136-153-00 1-126-965-11

FILM FILM FILM FILM ELECT

C971 C972 C972 C973 C974 C975 C991

1-128-560-11 ELECT 1-126-965-11 ELECT 1-128-560-11 ELECT 1-104-665-11 ELECT 1-126-967-11 ELECT 1-162-306-11 CERAMIC 1-126-963-11 ELECT

22uF 22uF 22uF 100uF 47uF

20% 20% 20% 20% 20%

C810 C811 C811 C832 C833 C834 C851 C851 C852 C853 C854 C855 C856 C857 C858

1-162-306-11 CERAMIC 1-107-713-11 ELECT 1-107-721-11 ELECT 1-104-665-11 ELECT 1-126-961-11 ELECT 1-104-665-11 ELECT 1-128-582-11 ELECT 1-126-964-11 ELECT 1-162-286-31 CERAMIC 1-162-282-31 CERAMIC 1-126-965-11 1-136-161-00 1-136-161-00 1-136-153-00 ELECT FILM FILM FILM

0.01uF 30% 16V (CL1:AEP,UK/CL3:AEP,UK) 4.7uF 20% 50V (CL3)

< CONNECTOR > CN801 CN952 1-778-982-21 CONNECTOR, BOARD TO BOARD 13P 1-778-982-21 CONNECTOR, BOARD TO BOARD 13P < DIODE > D801 D831 D851 D881 D891 8-719-911-19 8-719-911-19 8-719-911-19 8-719-911-19 8-719-911-19 DIODE DIODE DIODE DIODE DIODE 1SS133T-72 1SS133T-72 1SS133T-72 1SS133T-72 1SS133T-72

1-136-153-00 FILM

22uF 20% 50V 0.047uF 5% 50V 0.047uF 5% 50V 0.01uF 5% 50V (CL1:AEP,UK/CL3:AEP,UK) 0.01uF 5% 50V (CL1:AEP,UK/CL3:AEP,UK)

53

HCD-CL1/CL3 AMP
Ref. No. D953 D954 D955 D956 D957 D958 D959 D960 D961 D962 D971 D991 Part No. 8-719-024-99 8-719-024-99 8-719-024-99 8-719-024-99 8-719-024-99 8-719-024-99 8-719-024-99 8-719-024-99 8-719-911-19 8-719-911-19 Description DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE 11ES2-NTA2B 11ES2-NTA2B 11ES2-NTA2B 11ES2-NTA2B 11ES2-NTA2B 11ES2-NTA2B 11ES2-NTA2B 11ES2-NTA2B 1SS133T-72 1SS133T-72 Remarks Ref. No. R807 R808 Part No. Description 10 Remarks 5% 1/2W (CL1:AEP,UK/CL3:AEP,UK) 10 5% 1/2W (CL1:AEP,UK/CL3:AEP,UK) 1K 15K 100K 47K 56K 22K 330 560 4.7K 33K 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 1/4W F 1/4W 1/4W 1/4W (CL3) 1/4W 1/4W 2W (CL1) 2W (CL3) 1/4W F 1/4W 1-260-076-11 CARBON 1-260-076-11 CARBON

R810 R811 R812 R813 R814 R815 R816 R816 R833 R834 R835 R836 R837 R839 R841

1-249-417-11 1-249-431-11 1-249-441-11 1-249-437-11

CARBON CARBON CARBON CARBON

1-249-438-11 CARBON 1-249-433-11 CARBON 1-215-889-00 METAL OXIDE 1-216-455-11 METAL OXIDE 1-249-425-11 CARBON 1-249-435-11 CARBON 1-249-433-11 1-249-429-11 1-249-429-11 1-249-441-11 1-249-440-11 CARBON CARBON CARBON CARBON CARBON

8-719-911-19 DIODE 1SS133T-72 8-719-911-19 DIODE 1SS133T-72 (CL3) < IC >

IC801 IC801

8-749-016-93 IC STK402-070S (CL1) 8-749-016-96 IC STK402-120S (CL3) < COIL >

L801 L851

1-420-872-00 COIL, AIR-CORE (CL1:AEP,UK/CL3:AEP,UK) 1-420-872-00 COIL, AIR-CORE (CL1:AEP,UK/CL3:AEP,UK) < TRANSISTOR >

22K 5% 1/4W 10K 5% 1/4W 10K 5% 1/4W 100K 5% 1/4W 82K 5% 1/4W (CL1:US,AEP,UK,AUS,TW,KR) 100K 100K 100K 1K 47K 1.5K 820 5% 1/4W (CL1:E,MX/CL3) 5% 1/4W 5% 1/4W 5% 1/4W F 5% 1/4W 5% 5% 1/4W F (CL1) 1/4W F (CL3) 1/4W

Q801 Q801 Q831 Q832 Q833 Q834 Q835 Q835 Q836 Q836 Q837 Q837 Q841 Q842 Q851 Q851 Q881 Q881 Q882 Q882 Q971 Q971 Q972 Q973 Q973

8-729-119-78 8-729-140-84 8-729-119-78 8-729-119-78 8-729-119-78 8-729-119-78 8-729-119-76 8-729-140-82 8-729-119-78 8-729-140-84 8-729-119-78 8-729-140-84 8-729-119-78 8-729-119-78 8-729-119-78 8-729-140-84 8-729-119-76 8-729-140-82 8-729-119-78 8-729-140-84 8-729-119-78 8-729-140-84 8-729-140-82 8-729-119-78 8-729-140-84

TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR < RESISTOR >

2SC2785TP-HFE (CL1) 2SC1841TP-PAFAEA (CL3) 2SC2785TP-HFE 2SC2785TP-HFE 2SC2785TP-HFE 2SC2785TP-HFE 2SA1175TP-HFE (CL1) 2SA988TP-PAFAEA (CL3) 2SC2785TP-HFE (CL1) 2SC1841TP-PAFAEA (CL3) 2SC2785TP-HFE (CL1) 2SC1841TP-PAFAEA (CL3) 2SC2785TP-HFE 2SC2785TP-HFE 2SC2785TP-HFE (CL1) 2SC1841TP-PAFAEA (CL3) 2SA1175TP-HFE (CL1) 2SA988TP-PAFAEA (CL3) 2SC2785TP-HFE (CL1) 2SC1841TP-PAFAEA (CL3) 2SC2785TP-HFE (CL1) 2SC1841TP-PAFAEA (CL3) 2SA988TP-PAFAEA 2SC2785TP-HFE (CL1) 2SC1841TP-PAFAEA (CL3)

R841 R842 R843 R851 R852 R853 R853 R854 0 R855 0 R855 R856 R857 R858 R860 R861 R862 R863 R864 R865 R866

1-249-441-11 CARBON 1-249-441-11 1-249-441-11 1-249-417-11 1-249-437-11 CARBON CARBON CARBON CARBON

1-249-419-11 CARBON 1-249-416-11 CARBON

1-249-437-11 CARBON 47K 5% 1-233-352-11 ENCAPSULATED COMPONENT (CL1) 1-234-499-21 ENCAPSULATED COMPONENT (CL3) 1-260-076-11 CARBON 1-260-076-11 CARBON 1-260-076-11 CARBON 1-249-417-11 CARBON 1-249-431-11 CARBON 1-249-441-11 CARBON 1-249-437-11 CARBON 1-249-437-11 CARBON 1-249-433-11 CARBON 1-215-889-00 METAL OXIDE 10 10

5% 1/2W 5% 1/2W (CL1:AEP,UK/CL3:AEP,UK) 10 5% 1/2W (CL1:AEP,UK/CL3:AEP,UK) 1K 5% 1/4W F 15K 5% 1/4W 100K 47K 47K 22K 330 5% 5% 5% 5% 5% 1/4W 1/4W (CL3) 1/4W 1/4W 2W (CL1) 2W (CL3) 2W (CL1) 2W (CL3) 1/4W 1/4W

R866 R801 R802 R803 R803 R804 0 R805 0 R805 R806 1-249-417-11 CARBON 1-249-437-11 CARBON 1-249-419-11 CARBON 1-249-416-11 CARBON 1-249-437-11 CARBON 1K 47K 1.5K 820 47K 5% 5% 5% 5% 5% 1/4W F 1/4W 1/4W F (CL1) 1/4W F (CL3) 1/4W 0 R881 0 R881 R882 R883

1-216-455-