Text preview for : 136_pdfsam_Sanyo PLV-Z5 servicemanual.pdf part of Sanyo PLV-Z5 Sanyo multimedia projector service manual.
Chassis no MC4-Z500 and MC4-Z5BK00.
Document is split into 15 parts
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MAIN (SIDE:B)
DOOR SW_B LENS IRIS DOOR SW_A "K8811" UNIT "K8801"
POWER "CN201"
K8L
IC4832
3 1 C4832 3 14
K8A
12 L4606 L4601 C4607 1
DOOR MOTER R/C "K28D"
8 L4602 C4608
K8N K8J
R4806 C4802 C873 R872 R871 C5801 16
R5809 D5622 C5623 R5626 C5626 C5624 R5627 R5623 R5624 L5621
1 1 R2833 28
IC4812
R4829 R4838
C4816
7 C4801 15
RB521
C4602 C4613
R501 C501 R502
K8H
1 5
K8M
1 3
4 11
R2563 C2563 R2561 C2562 R2562 C2561 L2562
TE3561
1AA4B10C55800
2nd REFLOW
C3506
TE3501
R8858 R8859 R8857 D8852 R8854 R8852 C8706 R8714 R8713
R4816
RB446
RB442
RB444
RB443
RB441
14 X4801
49 R4807 R5612 24 R5613 C5611 5 1
R-LCD PANEL
B-LCD PANEL
IC4801
R4819
R2581
25 26
1 100 L2897
C4604 L2894
D2886 L2883 R2894
D2882 L2881
R4828
L8711
1
C2566 C2567
C2568
IC501
CTRL "K28A"
5
R4817
R2895 R2896
K801
R3501
36
K4800
R877 1 4 8 5
C4807 50
C1811
IC871
1
R887 C881 R882 R881
C4806
1
19
NTFRPG
1 50 51 76 75
11
IC1811 10
11 R1811 1 20 11
10
IC1821
R1822 C1821 1 10 75 76
ICE
2
POWER "CN202" POWER "CN203"
K8C
TP35R
RB426 RB424
K8D
K35B
K35R
20
48
51 50
20
2 L4631 3
1
TP35B
C2501 C2502 C2503 C2506 C4621 14 36 R2501 D2894 R2502 R2503 D4631 C4631 C2891
IC801
9
IC401
TPVRST TPHRST TPDVS TPDHS
RB423 RB422 RB421
R801
K8B
C801
IC561
1
1
IC2891
R2892 1 L4621
R5807
IC5821
L5642
FLASH
WR RD
C5821 L5622
IC301
R1823 R1808 R1809 R1807 R1806 R1804 R1803 R1802 R1801
1 RB581 R562 C561
1
7
8
X1331
12
IC1303
5
R1376 R1381 4 1 5 5 8
TE3531
SCLK_F
C3802
4 1
R1374 R1378 R1379
1
C1331 16
C1332
R4437 RB4421 RB4422 R8012 R8013 RB4423 R8014
C8046 SIDEN
8
R1302 C1304 RST C1301 R1304
SDATA_F SCS_F
R2551
C2537
TP35G
76 50 51
HSIN C2531 R2531 C2532 R2532 C2533 R2533
4
R8822 D8821 R8821 C8821 D7817 R7816
C3803
IC1391
8
RB8001
R847 R846
L2532 R8214 R8228 R8227 RB4417 ADHS RB8258 RB8257
1
RB8004 SICLK RB8002 RB8003 RB8006 R8011 SIVS
C8242 C8243
C8033 C8036
Q8101 Q8131
8
9
C2538 R8216 R8217 ADFIELD RB8259
RB8254
R7817
R7818 L7804
C8037 C8041 C8038 C8032 C8063
Q3801
C7804 D7821
R3804 R3805 R3806 R3803
C8042 C8043 C8039
C8044
R8016 SIEVNODD C8047 C8048 R8152 1
RB8252
25 26
1 ADVS 100
Q8001
R8173 R8167 C8171
2
20
RB8251
ADCLK X8201
R8001
C8051 C8151 C8052
IC8201
VSIN
5
IC8261 4
R7822 R7823 R7821
C8029 C8028 C8084
C8064
Q8002
C8009 L8001 C8013 C8001 C8011 C8018 C8014
L7806 C7806
D887 5
C8019 C8073
1 4 5 4 8
C8056 R8156 R8153 R8126 R8123 C8058 C8057
5 1 8 1
4
C8284 L8281
5
4
1
8
C8027 L8081
R8004 C8002
8
5 8
9
1
19
R3479
1
R8291 C8291
8
1
8
CBIN
C8012
1
C8049 C8053 C8054 R8002 R8003 R8006 R8007
IC8281
D8103 C8104 R1002 R1001 D1001 D1003 9
C8281
4
5 IC8291
C1081 R5232 C1063 R1063 R1064 R6201 C1061 C1082 C5233 C5234 R5231 R5234 C1064 R1066
C8121
IC8171 R8166 R8171
D1022
Q1081
R8832 D8831 R8831 C8831
D1002
D1021
Q1001
C1001 D8101 D1004 C8134 D8133 D8132
R1026
R1006
PCB_MC4A
SOG
4 C8026 C8021 C8023 C8022 C8024
51
GIN BIN RIN
8
76 SOY 75
YIN SCIN VIDEO CRIN R5223 C5223
1
IC8271 8
R8272 R8271 C8271 9
8
C8006 C8007 C8008
16
L8291
Q5231
Q1061
1
36
IC5801
1
8 24
20 C1801 R812 R5647 R5646 25 R5643 C5646 R5644 C5644
IC1801
C2507
C3509
L3501
C3569
L3561
100
26 25 R561
TPDCLK
R3646 R3647 C3646 R3643 C3644 R3644 L4641 C4643 D898 L3642 C3638 R4641 C4641 L3632 C3637 L591
IC4833
C4833 1 3 1
R4853 R4854 D893 C593 R591 C591 D6631
LAMP BALLAST "CN201" SW902 FN901 FN902 FN903 LAMP SW "K8803" LAMP IRIS UNIT
R5808 R5811
L479
D875
K8P
RB403
RB402
RB401
RB404
D878 RB406
L478
50
26
1
TPFAN1
A
IC3401
RB3409 1 25
R3636 R3637 C3636 R3633 C3634 R3634 C3641 R3642 C3631 R3632
5
K78A
K8R
RB3401 RB3402 RB3403 R3424 R3422 R3423 R4466 R3426 R4467 RB3406 RB3407 RB4432 RB3408
IC3431
R5608 C5608 C5601 C5609 R5609 R5611
L5641
Q591 IC4641
TE301
R5606 C5606 C5604 R5604 R5603 R5602 C5603 R5601 R5607 D5621 D5641 1 C5602
C5662 C3801 C3804 D7816 D7822
R593 R594
Q592
R6609 C6609 R6608 C6608
D3642
L3641
3
L3631
RB4433
Q3631
Q3641
G-LCD PANEL
1
IC6601 24
D6641 C6601
TPFAN2
1
K78B
A
PWCK
IC4401
L4401 RB4431 RB4429 R4464 R4463 RB4428 RB4427 R4462 R4461 R532 R3531 C4401
13
PWVS
R6602 C6602 R6604 R6603 R6605 C6605 C531 R531
C5607
L303 R1331 L304
R4401
PWHS PWEN
RB377 RB376 RB374 RB373 RB371 RB372
3
24 RB551
13 R7843 R7842 C7841 R3652
12 5 8
IC3601
13 4
1
K78C
TPFAN3
K35G
1 1 L531
12
IC5601
8
1 7
IC7841
D6651
R1309 R1303 X4401 C1311 C1307 R1312 R1311 R1393 R1373 C1371
R4402
IC7831
25 26
3 1
Q3651
100
C3651
IC531
1
14
8
1 C6621
IC1371
IC1302
K8Q
4 C7831 R6623 C6622 R6624 C6623
TPFAN4
IC66215
L3651
D6661
IC1581
R7729
C3806 R1301
C1306 R1394
IC7701
4 1
C7701
IC3801
D3801
R7704
C1303
75
1
8
C2536
C1391
R8103 R8133
C542 R6224 C5224 4 C7742 R7742 R7720 8 C7741 R7751 R7733 R7732 R7734 R7731 R7701 R7703 5 C3658
L7721
SIHS
IC1301
R8031
R8212 R8213
RB4416
RB4414
RB4411
RB4424
RB4413
RB4412
RB4426
NMI C1302
K8G
L3652
R8226
R3654 C3654 R3653 C3656 R3657 R3656
C8251 R8252 C8261
C8254
R1584 R1583 C1581 L1581 R1581 C1583 D896
5 R7721
L8251 R8261
R8151
C8131 16
K3471
IC7741
1 R7743 C7743
8
R8224 50 RB8253 C8294
IC8251
L8261
4
IC8131
C8264
R7748
R7746 R7744
IC8151
IC8081 IC8071
C8071
L8002
IC5201
1 R5206 C5206
C8101
SYIN
A30C5
IC8101
R8282
C8017
C8016
C5209
K10E R5243 R5221
16 C5243 C5221 C5241 C5222 C5242 R5241 R5222 R5242
IC8121
R8122 R8121
R8071
C6204 C6208 C6203 C6207 C6202 C6206 C6201
Q1021
L8071 D1023
R1022 R1021
R1082
R1081
Q1062
C8004 C8003
D8102
D8131 C1021 D1024
A11
FILTER (SIDE:A)
LAMP BALLAST (SIDE:A) MAIN "K8P"
VA612 C612 R611 VA613
F601
VA611
A30C5
TYPE: 215004 T4AH250V
(LIVE) 1AA4B10C4870A_A PARTS_SIDE
SUB1
C613
CN201
2
CN101
K601
K6A
SW601
C611 C616 L611 L612 C614
POWER "CN101"
1
POWER "CN102"
T103
F.G
FILTER (SIDE:B)
POWER (SIDE:A)
FILTER "K6A"
A30C5
LAMP BALLAST "CN101"
MAIN "K8B"
VA612 VA613 C612 R611
F601
VA611
L611
L612 C614
K8803
MAIN "K8Q"
MAIN "K8C"
A12
CN202
LAMP SW (SIDE:A)
LAMP SW (SIDE:B)
CN201
CN203
C611 C616
SW601
K601
CN102 CN101
C613
SOLDER_SIDE
1
SW8803
4
SOLDER_SIDE
A30C5
A30C5
1AA4B10C4870D_A
SW8803
2 1
4 1
K6A
K8803
MAIN "K8A"
PCB_MC4A
Pin description of diode, transistor and IC
Diode Diode
K K A K A A K K
MC4-Z500
K: Cathode A: Anode
A A K K A A
Transistor/FET Transistor/FET
C C C1 C2 C2 B1 E1 Index E E B C C E B B C B C E B E B1 E B2 E2 B2 C1
C: Collector B: Base E: Emitter
D: Drain G: Gate S: Source
FET
C1 C2 E B2 B1 B2 B1 C1 C2 B2 E2 G S D D E1 S G
C B E
E B C B1
E
C1 C2
IC IC
2 Vdd (GND) 2 3
3 3 1 2 2 1 3 1 2 3 RESET 1 GND 1 (IN) 3 (OUT) 1 2 4 5
Index
12 N
Index
12 N
4 5 6
3 2 1
Index
N
Index 1 N 1 Index Index 1 N Index N 1
N 1 Index
N 1 Index
A13
Note on soldering
Do not use solder containing lead. This product has been manufactured using lead-free solder in order to help preserve the environment. Because of this, be sure to use lead-free solder when carrying out repair work, and never use solder containing lead. Lead-free solder has a melting point that is 3040 °C (86104 °F) higher than solder containing lead, and moreover it does not contain lead which attaches easily to other metals. As a result, it does not melt as easily as solder containing lead, and soldering will be more difficult even if the temperature of the soldering iron is increased. The extra difficulty in soldering means that soldering time will increase and damage to the components or the circuit board may easily occur. Because of this, you should use a soldering iron and solder that satisfy the following conditions when carrying out repair work. Also, soldering work must be done in a short time. Soldering iron Use a soldering iron which is 70 W or equivalent, and which lets you adjust the tip temperature up to 450 °C (842 °F) It should also have as good temperature recovery characteristics as possible.
MC4-Z500
Solder Use solder with the metal content and composition ratio by weight given in the table below. Do not use solders which do not meet these conditions.
Metal content Composition ratio by weight Tin (Sn) 96.5 % Silver (Ag) 3.0 % Copper (Cu) 0.5 %
Note: If replacing existing solder containing lead with lead-free solder in the soldered parts of products that have been manufactured up until now, remove all of the existing solder at those parts before applying the lead-free solder.
Diagrams & Drawings (MC4A)