Text preview for : 31_pdfsam_Sanyo PLV-Z5 servicemanual.pdf part of Sanyo PLV-Z5 Sanyo multimedia projector service manual.
Chassis no MC4-Z500 and MC4-Z5BK00.
Document is split into 15 parts
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Optical disassemblies
20-1
LCD panel / Prism ass'y removal. 1.Unhook the stopper and remove the Spacer. 2.Remove the screw-A(M2x3) and remove the Shield cover. 3.Remove the 4 screws-B(M2.5x5) and remove the LCD panel/Prism ass'y. B Spacer A Shield cover B B B LCD panel / Prism ass'y
Fig. 20-1
Panel Type Check
There are 2 types combination of the LCD Panel/Prism Ass'y and the optical unit, named Type-L and Type-R.Since both have no compatibility, each type should be combined with the same type, and the specificparts should be used. If not, the poor optical characteristics may degrade the quality of a projected image. When replacing the LCD Panel/Prism Ass'y,you need to take "Panel Type Check and Setting" on the Electrical Adjustment. The gamma-characteristics is different between Type-L and Type-R LCD Panel/Prism Ass'y
LCD Panel / Prism ass'y (Type-R) - 31 -
LCD Panel / Prism ass'y (Type-L)
L
R
Optical disassemblies
20-2
LCD panel / Prism ass'y disassemblies. 1.Remove the screw-A(M2x3), remove the stopper and remove the Polarized glass (OUT-R). 2.Remove the screw-B(M2x3), remove the stopper and remove the Polarized glass (OUT-G). 3.Remove the screw-C(M2x3), remove the stopper, remove the Optical filter (WV) and remove the Polarized glass (OUT-B). A Stopper B Polarized glass (OUT-R) Stopper
C Stopper Polarized glass (OUT-B)
Polarized glass (OUT-G)
Optical filter (WV)
Fig. 20-2
Note; Do not replace the LCD panel separately otherwise it can not obtain proper picture. Do not touch the prism, the LCD panel and electrode of flexible cable.
IMPORTANT NOTICE on LCD Panel/Prism Ass'y Replacement LCD panels used for this model can not be replaced separately. Do not disassemble the LCD Panel/Prism Ass'y. These LCD panels are installed with precision at the factory. When replacing the LCD panel, should be replaced whole of the LCD panels and prism ass'y at once. After replacing LCD Panel/Prism ass'y, please check the following adjustments. - Check the "Integrator Lens Adjustment" and "Relay Lens Adjustment" following to chapter "Optical Adjustment". - Check the "White Balance Adjustment" and "Common Center Adjustment" following to chapter "Electrical Adjustment". - Check the white uniformity on the screen. If you find the color shading, please adjust the white uniformity by using the proper computer and "Color Shading Correction" software supplied separately. The software can be ordered as follows;
COLOR SHADING CORRECTION
Service Parts No. 645 075 9611
- 32 -
Optical disassemblies
21-1
Optical filter(WV-G) ass'y removal. 1.Remove the screw-A(M2x5) and remove the Optical filter(WV-G) ass'y.
Optical filter (WV-G) ass'y
A
Fig. 21-1
21-2
Optical filter(WV-G) ass'y disassemblies. 1.Remove the screw-A(M2x5) and remove the Holder-A. 2.Remove the screw-B(M2x2), remove the Holder-B, remove the Holder-C and remove the Optical filter(WV-G).
A Holder-A
Holder-D
Holder-C
B
Optical filter(WV-G) Holder-B Fig. 21-2
- 33 -
Optical disassemblies
22-1
Polarized glass ass'y (IN-R) removal. 1.Remove the screw-A(M2x5) and remove the Polarized glass ass'y (IN-R). A Polarized glass ass'y(IN-R)
Fig. 22-1
22-2
Polarized glass(IN-R) removal. 1.Remove the screw-A(M2x5) and remove the Holder-A. 2.Remove the screw-B(M2x2), remove the Holder-B, remove the Holder-C and remove the Polarized glass(IN-R).
A
Holder-A
Holder-D
Holder-C
B
Polarized glass(IN-R)
Holder-B - 34 -
Fig. 22-2
Optical disassemblies
23
Polarized glasses removal. 1.Remove the screw-A(M2x5) and remove the Polarized glass ass'y (IN-G). 2.Remove the screw-B(M2x5) and remove the Polarized glass ass'y (IN-B). A Polarized glass ass'y(IN-G) Polarized glass ass'y(IN-B) B
Fig. 23-a
Polarized Glass ass'y (IN-G)
Polarized Glass(IN-G)
Holder
Stopper
Fig. 23-b
Hook
Push the Polarized glass upward, unhook the holder and remove the Polarized glass.
- 35 -
Optical disassemblies Polarized Glass ass'y (IN-B) Remove the screw-A and remove the Thermistor ass'y. Push the Polarized glass upward, unhook the holder and remove the Polarized glass. (Refer to P35)
Thermistor ass'y
A Polarized glass(IN-B)
Hook Fig. 23-c
Remove the Thermistor(TH901).
Thermistor(TH901)
Spacer
Fig. 23-d
- 36 -
Optical disassemblies
24
Projection lens ass'y removal. 1.Remove the 4 screws-A(M3x6) and remove the Projection lens ass'y.
Projection lens ass'y
SCREW-A
A A Fig. 24 A
A
SCREW-A
25
Projection lens removal. 1.Remove the 4 screws-A(M2.6x6) and remove the Projection lens. 2.Remove the screw-B(M3x6) and remove the Mounting main board .
Lens shift unit
Projection lens
Mounting main board
B
A A Fig. 25 A
A
- 37 -
Optical disassemblies
26
Optical base top removal. 1.Remove the 7 screws-A(T3x10) and remove the Optical base top. A A A A A A A
Optical base top
Fig. 26
27-1
Lamp iris unit and Relay lens ass'y removal. 1.Remove the 2 screws-A(M2x2), remove the Shield plate and remove the Lamp iris unit. 2.Remove the screw-A(M2.5x5) and remove the Relay lens (OUT) ass'y.
A
Shield plate Lamp iris unit
A
Relay lens(OUT) ass'y
B
Fig. 27-1
- 38 -
Optical disassemblies
27-2
Relay lens (OUT) ass'y disassemblies. 1.Remove the screw-A(M2x2), remove the Holder and remove the Relay lens (OUT).
Lens holder ass'y
A Relay lens (OUT) Holder
Fig. 27-2
28-1
Condenser Lenses removal. 1.Remove the 2 stopperes and remove the Condenser lens(OUT). 2.Remove the Relay lens(in) and remove the Condenser lens(R, G, B).
Stopper Stopper Condenser Lens(G) Condenser Lens(OUT) Relay Lens(IN) Condenser Lens(B)
Condenser Lens(R)
Fig. 28-1 - 39 -
Optical disassemblies
28-2
PBS and Integratoe lens (OUT) removal. 1.Remove the 3 stopperes and remove the Integrator lens(OUT). 2.Remove the stopper, shield plate and remove the PBS. Stopper
Shield plate PBS
Stopper
Integrator lens(OUT)
Stopper
Fig. 28-2
28-3
Mirrores removal. 1.Remove the stopperes and remove the mirrores. Stopper Dicroic Mirror(G) Dicroic Mirror(B) Stopper Stopper
Mirror(B)
Mirror(R)
Optical Filter(R)
Mirror(R) Stopper
Fig. 28-3
- 40 -