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4 D5 AMPLIFIER PARTS SPECS. ALL ¼ Watt Resistors 2% metal film ALL 1 Watt Resistors 5% metal oxide
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0.1 OHM 2 WATT Resistors shall be wire wound All other 2 Watt Resistors are metal oxide ALL CAPICATORS above 470 uF shall be LOW E.S.R. 105 degrees. 3300 uF Caps. Are snap in type POLY CAPS are Dipped or Boxed mylar 100 volt
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D5600.2 AMPLIFIER SYSTEM INTERCONNECTION
2SC5200 AND 2SA1493 are TOSHIBA TL494 is TEXAS INSTRUMENTS DG405 is SILICONX L1 and T1 as per DIAMOND AUDIO drawing
D56002 Supply RevC D56002 Supply RevC.SCH
MUTE
D56002 Preamp RevC D56002 Preamp RevC.SCH
MUTE CH1PWRIN CH2PWRIN
D56002 Amp RevC D56002 Amp RevC.SCH
CH1PWRIN CH2PWRIN
POWER and SPEAKER pins as per drawing NOTES: 1. Power Ground and Signal Ground MUST are SINGLE POINT GROUNDED at the STORAGE CAPACITORS. 2. PCB copper thickness shall be a minimum of 2 Ounce/in**2. 3. Minmum Pad/Via size is 0.050" Diameter. B
B OC TAIL OC TAIL
4. Minimum hole size is 0.025" Diameter. 5. Minimum Signal Trace width is 0.015". 6. Minimum Power Trace width is 0.250" (for Output and +/- Rails) 7. Mounting pads for 0.100" center through hole components, 1/4W Resistors, and small Capacitors shall be a Minimum of 0.075"X0.075" (prefered pad is 0.075" X 0.100" OVAL or larger id space permits). 8. All PCBs and Schematics to be in PROTEL 99SE format ONLY. (www.protel.com) 9. Heat sink all TO-220 or larger ICs unless mounting is called out as Free Air. 10. PCB and Schematic Libraries are to be supplied as part of the deliverables. 11. Sikscreen shall be WHITE non-conductive with a minimum Text size of 0.040" Height. CONTACTS:
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UPDATES: 1. CORRECTED WIRING OF THE STEREO/MONO SWITCH SW3.
Mark Busier (480) 813-6200 [email protected] J Schwitalla (310) 582-1121 X17 (310) 600-3841 Mobile [email protected]
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TITLE
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D5600.2 AMPLIFIER MAIN BOARD ASSY.
THIS DRAWING CONTAINS INFORMATION PROPRIETARY TO DIAMOND AUDIO TECHNOLOGY, INC. ANY REPRODUCTION, DISCLOSURE, OR USE OF THIS DRAWING IS EXPRESSLY PROHIBITED EXCEPT UPON EXPLICIT WRITTEN PERMISSION BY DIAMOND AUDIO TECHNOLOGY, INC. 1 2 3
SIZE NEXT ASSY USEDON APPLICATION
4
B
DRAWING NO.
400-6723
11:28:31AM
5
REV DRAWN SHEET
C
Schwitalla 1 of 4
DATE FILE
8/21/2003
C:\DON\D5\6002\REVC\D56002 Project RevC.sch
3030PennsylvaniaAve. Santa Monica, CA 90404 USA
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F1 B+FUSED J7 + J6 REM J8 30A R35 F2 30A R33 1.00K 10uF/50V C64 R34 1 CGND 1.00K 1.00K 1 B+ D11 MUR-140 R36 Q25 MPSA56 SWB+ VERT MNT FREE AIR R165 220 R166 220 R37 1.00K Q45 TIP41C R118 100
R7 100K R39 1.00K U11 4N36 C77 100uF/25V R38 100uF/63V 10uF/50V R200 75.0 R201 75.0 PRI2 SEC4 R120 100 GND N I 7905T T1 R196 0 OHM R183 R182 150 R184 R151 10.0 10.0 Q26 MPSA56 R177 10 B+FUSED 10uF/50V C67 R195 0 OHM R181 10.0 R194 0 OHM R180 R178 R179 10.0 10.0 10.0 10.0 TRANSFORMER 5/5/18 12 SEC3 SEC1 1 11 8 C81 D26 1000uF/50V C95 1000uF/50V C97 1000uF/50V C99 1000uF/50V C9 1000pF Poly 0.1uF/Z5U D27 FEP16DT C86 C84 C57 D12 MUR-140 D13 MUR-140 D18 MUR-140 R172 22 / 1W D19 MUR-140 100uF/63V 1.00K D20 1N4744A C66 Q17 10uF/50V MPSA06 C78 10uF/50V 1000pF Poly C79 D23 1N4754A D14 MUR-140 D15 MUR-140 C41 0.047uF Poly R171 22 / 1W SEC2 100 / 1W R167 D16 MUR-140 D17 100uF/63V 10uF/50V C83 MUR-140 C56 U14 7805T N I GND R119 100 OUT +RAIL 100uF/63V C85 A
SEC1
SEC3
1 2
3
+AUX
A
1
REMOTE
1.00K Q16 MPSA06 C65
Q46 TIP41C
R8 100K
10uF/50V
PRI1
-RAIL OUT
R175 1.00K C80 0.01uFPoly R40 R173 THERMISTOR R95 B R94 2.21K 4.82K R96 2.21K R66 3.3K R97 1.80K C37 0.1uFPoly C89 0.01uF Poly 1 2 3 4 5 6 7 8 C69 100uF/25V C68 NO INSERT R9 C R121 100 U12 4N36 C101 10uF/50V R10 330K R41 1.00K D29 1N4003 SWB+ R46 1.00K U13 4N36 D C75 10uF/50V NOINSERT Q27 MPSA56 R98 2.74K R67 1.0K OC U17 1IN+ 1INFEEDBACK DTC CT RT GND C1 TL494N R43 2IN+ 2INREF OUT CTRL VCC C2 E2 E1 1.00K
1 2
U15 3 -AUX
6 1 5 1 4 1 3 1 2 1 1 0 1 9 R176 1.00K C82 0.01uF Poly 1.00K
Q54 Q53 Q52 Q51 Q50 Q49 Comment: IRF1405 Comment: IRF1405 Comment: IRF1405 Comment: IRF1405 Comment: IRF1405 IRF1405 L1
Q48 IRF1405 PRI1
+RAIL B
INDUCTOR 5T 7WIRE C90 2200uF/25V
C91 3300uF/25V
C92 3300uF/25V
R168
100 / 1W
2 3
7 6
FEP16DT D25
C93
1000uF/50V C96
1000uF/50V C98
1000uF/50V C100
0.1uF/Z5U C5
R199 0 OHM R190 150 R193 R192 R152 R191 10.0 10.0 10.0 Q28 MPSA56 R186 10
R198 0 OHM R189 10.0
R197 0 OHM R188 R187 10.0 10.0 10.0 9 SEC4
C94
PRI2
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5 10
SEC2
FEP16DT D24
FEP16DT
CONNECT POWER AND SIGNAL GROUNDS
Q61 Q60 Q59 Q58 Q57 Q56 Comment: IRF1405 Comment: IRF1405 Comment: IRF1405 Comment: IRF1405 Comment: IRF1405 IRF1405
Q55 IRF1405
+AUX R44 1.00K C38 0.1uF Poly 100uF/63V C87 CHASSIS GND POWER GND +RAIL R169 220 / 2W R99 2.74K 220uF/25V 10uF/50V 10uF/50V C70 C72 C6 1N4744A D21 R45 1.00K 10uF/50V D28 1N4732A C74 Q47 TIP41C +15 +5
0.1uF/Z5U -RAIL
Q18 MPSA06
1000uF/50V C10
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R42 1.00K
100uF/63V
10uF/50V
D22
220uF/25V
1N4744A
C106 1uF/25V R11 100K R12 100K R100 2.21K
R128 2.21K Q3 J109 10uF/50V C76 T1 GREEN D30 -RAIL R170 220 / 2W 3 U16 OUT 7905T IN GND
R101 2.74K Q62 TIP42C 2 1
R68 100
220uF/25V TAIL -15
C88
10uF/50V
C73
C71
MUTE R13 100K
C8
C7
TITLE
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D5600.2 AMPLIFIER MAIN BOARD ASSY.
THIS DRAWING CONTAINS INFORMATION PROPRIETARY TO DIAMOND AUDIO TECHNOLOGY, INC. ANY REPRODUCTION, DISCLOSURE, OR USE OF THIS DRAWING IS EXPRESSLY PROHIBITED EXCEPT UPON EXPLICIT WRITTEN PERMISSION BY DIAMOND AUDIO TECHNOLOGY, INC. 1 2 3
SIZE NEXT ASSY USEDON APPLICATION
4
B
DRAWING NO.
400-6723
11:28:31AM
5
REV DRAWN SHEET
C
Schwitalla 2 of 4
DATE FILE
8/21/2003
C:\DON\D5\6002\REVC\D56002 Supply RevC.sch
3030PennsylvaniaAve. Santa Monica, CA 90404 USA
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DISTRIBUTE CAPS NEAR POWER PINS OF OP AMPS
+15 R48 10.0K 0.1uF/Z5U C3 0.1uF/Z5U C31 0.33uF Poly C18 100pF/NPO R49 10.0K +15 8 8 SW5A HI PASS R16 1.00K R51 10.0K U10A DG405 C27 0.033uF Poly U10C DG405 C28 0.033uF Poly +15 C32 0.33uF Poly
ALL SWITCHES SHOWN IN THE OUT (EXTENDED) POSITION
C1
0.1uF/Z5U C4
0.1uF/Z5U
C2
A
C33 0.1uF Poly +15 8
A
-15
R47 10.0K C11 10uF/50V R1 100K 6 R14 1.00K 7 5 U1B NE5532N R2 100K
2 1 3 4 U4A NE5532N -15 R15 1.00K R50 10.0K
R69 475 R73A 50KCX4A
6 7 5 U4B NE5532N
R70 475 R73C 50KCX4A
6 7 5 U6B NE5532N ON OFF
2 1 3 4 U6A NE5532N -15 R74 475 R78A 50KCX4 R75 475 R78C 50KCX4
2 1 3 C39 0.047uF Poly 4 U8A NE5532N -15 ON OFF SW6B LO PASS
C17 100pF/NPO R84 20.0K +15 8 R79A GAIN 9mm 10KA R17 1.00K 4 SW4B SUBSONIC/HPF HPF SUBSONIC HPF -15 C19 B 100pF/NPO R80 33.2 R3 100K SUBSONIC SW4A SUBSONIC/HPF SW2B R53 10.0K R88A Q 9mm 50KA +5 R89 2.21K 15 -15 14 13
R82 1.50K
R18 1.00K
5 7 6 U8B NE5532N
C14 10uF/50V
R91 2.21K Q1 J109
CH1PWRIN
2 1 3 U1A NE5532N ST
SW3B MONO/ST MONO
U10E IN1 VGND DG405 IN2 V+ VL 10 11 12 +15 +5 R102 NOINSERT R103 10.0 C42 NOINSERT C43 33pF/NPO R86 20.0K R85 20.0K 6 7 5 U9B NE5532N MUTE C13 10uF/50V R90 2.21K
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CH2PWRIN Q2 J109
S M
GAIN BYPASS J1 RCAX4 6 LIN 5 4 RIN 3 LOUT 1 ROUT C12 10uF/50V 2 R21 1.00K 4 -15 C22 100pF/NPO R87 8 20.0K R55 10.0K R79B GAIN 9mm 10KA R19 1.00K R6 100K 6 7 5 U2B NE5532N R22 1.00K 4 -15 R57 10.0K 2 3 U5A NE5532N 1 3 U2A NE5532N C23 100pF/NPO R56 10.0K +15 8 SW5B HI PASS R23 R58 10.0K 1.00K 4 -15 U10B DG405 C29 0.033uF Poly 8 +15 S M GAIN BYPASS R52 10.0K C34 0.33uF Poly U10D DG405 C30 0.033uF Poly +15 C35 0.33uF Poly SW2A
SW3A MONO/ST MONO ST
R4 100K
C36 0.1uF Poly +15 8 SW6A LO PASS O N OFF 1 U9A NE5532N 4 -15 C
R83 1.50K
R71 1 475 R73B 50KCX4A
6 5
R72 7 U5B NE5532N 475 R73D 50KCX4A
6 5
7 U7B NE5532N
OFF ON
2 3
1 U7A NE5532N
2 R76 475 R78B 50KCX4 R77 475 R78D 50KCX4 3 C40 0.047uF Poly
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100pF/NPO
R81 33.2
R5 100K
C20
R88B Q 9mm 50KA
C21
100pF/NPO R20 1.00K +15 8
R54 10.0K PASS EQ SW1B AUX SELECT R24 1.00K C15 10uF/50V R59 10.0K
C24
R104 100
2 1 3 U3A NE5532N 4 -15
100pF/NPO R25 1.00K
R60 10.0K PASS EQ SW1A AUX SELECT
R105 D 100
6 7 5 U3B NE5532N R26 1.00K C16 D 10uF/50V R61 10.0K
TITLE
D5600.2 AMPLIFIER MAIN BOARD ASSY. C
DRAWING NO.
Cannot open file DATTITLE.wmf
THIS DRAWING CONTAINS INFORMATION PROPRIETARY TO DIAMOND AUDIO TECHNOLOGY, INC. ANY REPRODUCTION, DISCLOSURE, OR USE OF THIS DRAWING IS EXPRESSLY PROHIBITED EXCEPT UPON EXPLICIT WRITTEN PERMISSION BY DIAMOND AUDIO TECHNOLOGY, INC. 1 2 3 4
SIZE NEXT ASSY USED ON APPLICATION DATE FILE
5
400-6723
11:28:32 AM
REV DRAWN SHEET
C
Busier 3 of 4
8/21/2003
C:\DON\D5\6002\REVC\D56002 Preamp RevC.sch
3030 Pennsylvania Ave. Santa Monica, CA 90404 USA
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+AUX R122 1.21K TAIL A OC TAIL OC D1 4148 D2 4148 Q4 MPSA06 10pF/NPO 20.0K R62 C45 C48 100uF/25V R153 47.5 R27 1.00K Q5 MPSA06 R123 1.21K R28 1.00K C50 10pF/NPO 150pF/NPO C25 D3 4148 R106 100 Q20 MPSA56 D4 +RAIL 4148 150pF/NPO Q7 MPSA06 Q29 TIP41C Q31 2SC5200 Q32 2SC5200 Q33 2SC5200 R149 100 R108 100 R137 0.1 2W WIRE R138 0.1 2W WIRE R139 0.1 2W WIRE 1 10uF/50V C54 R131 221 R111 Q21 MPSA56 100 150pF/NPO C59 Q37 TIP42C C62 0.1uF/100V Poly J3 L1 -RAIL 4148 -AUX B C58 Q8 MPSA06 R92 2.21K A OC
R107 100
C44 150pF/NPO
Q19 MPSA56
R124 2.21K R129 470
R130 221
Q6 MPSA06 R135 220
J2 L+
CH1PWRIN
R112 100
R140 0.1 2W WIRE
R141 0.1 2W WIRE
R142 0.1 2W WIRE
R161 332
R163 10 / 1W
R63 10.0K
R154 47.5
C51 10pF/NPO
Q9 MPSA06 D5 R109 100
Q39 2SA1943
Q40 2SA1943
Q41 2SA1943
B
R157 8.25K TAIL
R159 82.5K
R29 1.00K
+AUX R125 1.21K D9 4148 R110 100 Q23 MPSA56 R126 1.21K D7 4148 D8 4148 Q10 MPSA06 10pF/NPO 20.0K R64 C46 C49 100uF/25V R30 1.00K Q11 MPSA06 C47 150pF/NPO Q22 MPSA56 R127 2.21K R132 470 Q12 MPSA06 R136 220 R31 1.00K C52 10pF/NPO C26 150pF/NPO D6 +RAIL 4148 150pF/NPO Q13 MPSA06 Q30 TIP41C Q34 2SC5200 Q35 2SC5200 Q36 2SC5200 R150 100 R115 100 R143 0.1 2W WIRE R145 0.1 2W WIRE R147 0.1 2W WIRE 1 10uF/50V C55 R134 221 R114 Q24 MPSA56 100 150pF/NPO C61 Q38 TIP42C C63 0.1uF/100V Poly J4 R+ 1 C C60 Q14 MPSA06 R93 2.21K OC
R113 100
C
R133 221
J5 R-
CH2PWRIN
R116 100
R144 0.1 2W WIRE
R146 0.1 2W WIRE
R148 0.1 2W WIRE
R162 332
R164 10 / 1W
R155 47.5
R65 10.0K
R156 47.5
C53 10pF/NPO
Q15 MPSA06 D10 R117 100
Q42 2SA1943
Q43 2SA1943
Q44 2SA1943 -RAIL
R158 8.25K TAIL
R160 82.5K
R32 1.00K
4148 -AUX
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TITLE
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Cannot open file DATTITLE.wmf
D5600.2 AMPLIFIER MAIN BOARD ASSY.
THIS DRAWING CONTAINS INFORMATION PROPRIETARY TO DIAMOND AUDIO TECHNOLOGY, INC. ANY REPRODUCTION, DISCLOSURE, OR USE OF THIS DRAWING IS EXPRESSLY PROHIBITED EXCEPT UPON EXPLICIT WRITTEN PERMISSION BY DIAMOND AUDIO TECHNOLOGY, INC. 1 2 3
SIZE NEXT ASSY USEDON APPLICATION
4
B
DRAWING NO.
400-6723
11:28:32AM
5
REV DRAWN SHEET
C
Schwitalla 4 of 4
DATE FILE
8/21/2003
C:\DON\D5\6002\REVC\D56002 Amp RevC.sch
3030PennsylvaniaAve. Santa Monica, CA 90404 USA
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