Text preview for : Jbl-GTO14001 caramp.pdf part of JBL GTO14001 car amplifier
Back to : Jbl-GTO14001 caramp.pdf | Home
GTO 14001
1 CHANNEL POWER AMPLIFIER SERVICE MANUAL
JBL Consumer Products 250 Crossways Park Dr. Woodbury, New York 11797 Released 2008 Discontinued XXXX Rev0 3/2008
GTO14001
- CONTENTS SPECIFICATIONS ...............................................1 PACKING............................................................2 CONTROL/INSTALLATION DRAWINGS..................3 CONTROL/INSTALLATION INSTRUCTIONS.............4 BASIC TROUBLESHOOTING.................................5 EXPLODED VIEW/PARTS LIST...............................6 AMPLIFIER BLOCK DIAGRAM...............................7 ELECTRICAL PARTS LIST ....................................8 P.C.B. DRAWINGS..............................................13 IC/TRANSISTOR PINOUTS...................................20 SCHEMATICS.....................................................21
GTO 14001 Specifications
Output Power: (14.4V supply) Signal-to-noise ratio: Dynamic power: Frequency response: THD+N 1KHz LPF=22KHz Input Impedance Maximum input signal: Maximum sensitivity: Bass Boost @ 20-100Hz DC Offset Output regulation: Idle Current @ 2 ohms Max Current Draw Remote Operating Voltages Turn-on delay time Circuit Protection Operating voltage range Dimensions: Fuses: 1200W RMS x 1 channels @ 4 ohms; 1% THD + N 1500W RMS x 1 channels @ 2 ohms; 1% THD + N 77dBA (reference 1W into 4 ohms) 108dBA (reference rated power into 4 ohms) 1800W @ 2 ohms 20Hz 300Hz (3dB) 0.05% (rated power @ 4 ohms) >20K ohms 6.0V 100mV 0-12dB (±2dB) <30mV .03dB @ 4 ohms 1.8A 140A @ 2 ohms ON 5V OFF 3.5V 2-3 sec Temperature (80±5C), Short circuit (8-16V) 18 9/16 x 10 3/8 x 2 1/8" (470 x 263 x 53mm) (4) x 40A
JBL continually strives to update and improve existing products, as well as create new ones. The specifications and details in this and related JBL publications are therefore subject to change without notice.
1
GTO14001
2
GTO14001
4x 2x
1x 1x 1x
4x
10-3/8" 263mm
0
1
2
2-1/8" 53mm
18-9/16" 470mm
D 34 9 A 8
5 6
7 A B C
1" 25mm
B A
B
C
D A
1-5/8" 40mm
8
3
GTO14001
GTO14001 CAR AUDIO SUBWOOFER AMPLIFIER OWNER'S MANUAL
Installation Warnings and Tips · Disconnect the negative () lead from your vehicle's battery. · At the installation sites, locate and make a note of all fuel lines, hydraulic brake lines, vacuum lines and electrical wiring. Use extreme caution when cutting or drilling in and around these areas. · Choose a safe mounting location away from moisture. · Make sure there is sufficient air circulation at the mounting location for the amplifier to cool itself. · Mount the amplifier, using the supplied hardware. Specifications · 1200W RMS x 1 channel @ 4 ohms and 1% THD + N* · 1500W RMS x 1 channel @ 2 ohms and 1% THD + N* · THD + N: 0.05% (rated power @ 4 ohms) · Signal-to-noise ratio: 77dBA (reference 1W into 4 ohms)* · Signal-to-noise ratio: 108dBA (reference rated power into 4 ohms) · Frequency response: 20Hz 330Hz (3dB) · Max power: 1500 watts * CEA-2006A-compliant 0 Speaker Output Connectors · Connect the speakers to these terminals, observing proper polarity. Either + or terminal may be used. Minimum total impedance is 2 ohms. 1 Fuses · Replace only with the same type and rating. 2 Power Input Connectors · +12V: Connect to the positive terminal of the vehicle's battery. 4 AWG wire is recommended. Install an appropriate fuse holder and fuse (160A minimum) within 18 inches of the battery. Make sure the wire is not damaged or pinched during installation. Install protective grommets when routing wires through the firewall or other sheet metal. · GND: Connect to the vehicle's chassis. Refer to the picture below. Factory Bolt Ring Connector Ground Wire 7 DBO (Dynamic Bass Optimization) Variable Subsonic High-Pass Filter With Variable Boost (Q) · For woofers in tuned (vented) enclosures, set the Frequency control to a value 10Hz below the enclosure's resonance (tuned) frequency. · For woofers in sealed boxes, set the control to any value you prefer, between 30Hz and 50Hz. · Set the Boost control according to your preference, being careful not to apply enough boost to damage your woofer(s). A DBO High-Pass Filter Frequency control, variable between 10Hz and 100Hz. See above for appropriate settings. B DBO Boost control provides up to 12dB of boost, slightly above the highpass filter's frequency. See above for appropriate settings. 8 Remote Level Control (RLC) Connector · Connect the Remote Level Control (RLC) here, using the supplied RJ-11 cable. 9 Power On LED · Illuminated when the amplifier is on. A Protect LED · Illuminated under any of the following fault conditions: battery over/under voltage, short circuit in speaker wires, amplifier is too hot, amplifier's output circuit has failed (DC voltage is present in the amplifier's output). B Setting Input Level A Turn Input Level control counterclockwise to 6V (minimim). B With a dynamic music track playing, turn the head unit's volume control to the 3/4 position. C Turn Input Level control clockwise until the bass output is proportionate to the output of the high-frequency speakers, according to your preference. D Input level is now adjusted correctly. C Setting the Crossover A Crossover setting for subwoofers. Note: Acceptable frequency ranges are indicated in gray. D Remote Level Control The Remote Level Control, if installed, will allow you to adjust the level of bass while seated in the listening position.
Note: Remove any paint below ring connector.
Star Washer
· REM: Connect to the "Remote Out" lead from the source unit or to a source of switched 12V+ (ACC). 3 Aux Output Connectors (RCA) · Nonfiltered pass-through output. Connect to the input of an additional amplifier. 4 Input Connectors (RCA) · Connect to the RCA outputs from the source unit or signal processor. 5 Input-Level Control · Used to match the input level of the amplifier to the output level of the source unit. · See B for the adjustment procedure. 6 Low-Pass Filter Frequency Control · 12dB/octave low-pass filter, variable from 32Hz to 320Hz. · See C for the adjustment procedure.
4
GTO14001
Amplifier Troubleshooting Guide
1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON Verify: A. Remote turn-on wire from source to amplifier has proper voltage B. Power (B+) connections at amplifier, terminal blocks, and battery are secure C. Ground (GND) connections at amplifier and vehicle chassis are secure D. Battery B+ fuse (if used) is OK E. Amplifier fuse is OK F. B+ at battery and B+ at amplifier has proper voltage
2. Status LED's Lit, No Output from Speakers in Normal Operating Condition Verify: A. RCA cables from amplifier to source are securely connected B. Volume adjustment on amplifier is correctly adjusted C. Source is ON and playing
3. Engine Noise From Speaker(s) Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading to amplifier. Verify: A. RCA cables are of good quality with no breakage to internal shields B. RCA cables from source to amplifier are not run alongside any power cables
4. Amplifier Output Distorted Music Verify: A. Source output music to amplifier is not distorted B. Source output sensitivity is correctly adjusted
5. Amplifier Shuts Down, Green LED's are Lit - Amplifier is in Thermal Protection Mode Verify: A. Amplifier is mounted with adequate air circulation around heatsinks or vents B. Amplifier is not mounted under carpet or sealed enclosure C. Speakers meet correct impedance for application (mono or stereo hookup)
6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker) Verify: A. Speaker crossover (if used) is not defective
5
GTO14001
Trans. Clamp
Trans. Clamp
Trans. Clamp
RCA CAP (Red) RCA CAP (Wht)
Front Plate
Standoff
6
GTO14001
BALANCED INPUT UNIT INPUT L
1 2
Block Diagram GTO14001
LP FREQ VARIABLE
OP
re
320Hz 32
d
32Hz-320Hz/12dB
BASSBOOST VARIABLE 0dB-12dB/50Hz
50 320Hz
MAIN AMP
OP OP
te
OUTPUT L
GAIN CONTROL
2 ohm/4 ohm
AMP
32
80
OUTPUT R
OP
is
SPEAKER
INPUT R
1 2
OP
eg
BALANCED INPUT UNIT
OP
IMS INPUT
U
nR
2 ohm/4 ohm
7
GTO14001
GTO14001 Electrical Parts List
Qty Part Number MAIN PCB Resistors 1 5 2 2 2 2 2 2 2 2 8 24 2 2 1 1 1 5 2 9 4 1 1 13 2 1 5 13 1 6 1 8 1 1 1 1 1 0702-3103-02 0702-3220-02 0702-4123-02 0705-5470-02 0712-64R7-02 0712-6221-02 0702-3331-02 0702-3562-02 0702-3222-02 0705-5222-02 0701-2100-02 0701-2101-02 0701-2470-02 0701-2221-02 0701-2331-02 0701-2751-02 0701-2821-02 0701-2102-02 0701-2182-02 0701-2222-02 0701-2472-02 0701-2113-02 0701-2332-02 0701-2103-02 0701-2153-02 0701-2203-04 0701-2223-02 0701-2473-02 0701-2563-02 0701-2104-02 0701-2105-02 0702-0106-03 1204-2030-01 1201-5030-04 1204-2040-02 1204-5041-11 1201-1031-03 R95 R85 R86 R87 R88 R89 R100 R101 R1 R133 R128 R129 R123 R124 R93 R94 R91 R92 R68 R71 R125 R126 R107 R108 R109 R110 R111 R112 R113 R114 R45 R57 R122 R76 R77 R79 R80 R81 R82 R83 R84 R13 R14 R15 R16 R17 R18 R21 R22 R23 R24 R25 R26 R27 R20 R78 R58 R59 R43 RX R105 R44 R48 R49 R50 R121 R115 R12 R62 R63 R64 R66 R67 R69 R70 R74 R75 R39 R40 R41 R127 R73 R72 R99 R28 R29 R32 R33 R37 R38 R130 R131 RX200 RX203 RX204 RX2001 R61 R51 R4 R3 R5 R103 R104 R98 R2 R6 R7 R8 R9 R10 R11 R19 R30 R31 R52 R53 R60 R106 R34 R35 R54 R55 R56 R116 R96 R36 R42 R11X R120 R118 R117 R119 R12X VR1 VR2 VR3 VR4 VR5 Carbon film resistor Carbon film resistor Carbon film resistor Cement resistor Metal Oxide film resistor Metal Oxide film resistor Carbon film resistor Carbon film resistor Carbon film resistor Cement resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor INPUT LEVEL LP FREQ HP FREQ BOOST Variable Resistor 1/2W 10K ±5% 12.5MM 1/2W 22 ±5% 12.5MM 1W 12K ±5% 15mm 5W 47 ±5% 2W 4.7 ±5% Horizontal 10MM 2W 220 ±5% Horizontal 10MM 1/2W 330 ±5% 12.5MM 1/2W 5.6K ±5% 12.5MM 1/2W 2.2K ±5% 12.5MM 5W 2.2K ±5% 13*9*2.5mm 5mm SMD 10 1/8W ±5% 0805 SMD 100 1/8W ±5% 0805 SMD 47 1/8W ±5% 0805 SMD 220 1/8W ±5% 0805 SMD 330 1/8W ±5% 0805 SMD R0805 750 1/8W ±5% SMD 820 1/8W ±5% 0805 SMD 1K 1/8W ±5% 0805 SMD 1.8K 1/8W ±5% 0805 SMD 2.2K 1/8W ±5% 0805 SMD 4.7K 1/8W ±5% 0805 SMD 11K 1/8W ±5% 0805 SMD 3.3K 1/8W ±5% 0805 SMD 10K 1/8W ±5% 0805 SMD 15K 1/8W ±5% 0805 SMD 20K 1/8W ±5% 0805 SMD 22K 1/8W ±5% 0805 SMD 47K 1/8W ±5% 0805 SMD 56K 1/8W ±5% 0805 SMD 100K 1/8W ±5% 0805 SMD 1M 1/8W ±5% 0805 10m ±1% manganese 1.5 10.5MM H=16.5MM B20K KQ L=15 ±10% in phase=±3dB B50K KQ L=15MM ±10% in phase2.5DB B2K/B200K KQ L=15MM ±15% B2K,B200K B500 KQ L=15 ±10% TG625MC-B10K Reference Designator Description
Capacitors 2 2 3 6 7 3 4 3 3 4 5 1 6 06D2C3357700 C103 C104 06D2C335C700 C92 CX102 06D211066109 C86 C45 C46 06D2C1067001 C106 C107 CX103 C98 C99 C81 06D212266010 C1 C2 C3 C4 C5 C6 C7 06D102266000 C22 C34 C52 06D214765000 C90 C91 C43 C84 06D211073001 C67 C78 C83 06D214775101 C66 C72 C73 06D213387001 C68 C69 C70 C71 06D212285101 C53 C54 C55 C56 C57 06D231027000 C109 06D231037000 C58 C59 C60 C61 C49 C51 Metal oxide film cap Metal oxide film cap E-cap Metal film cap E-cap E-cap E-cap E-cap E-cap E-cap E-cap Ceramic cap Ceramic cap 3.3UF/100V ±20% 105 Brown 20.5mm 3.3UF/250V ±20% 105 Brown 27mm 10uF/50V ±20% 5*11 105 Black 5MM 10UF/100V ±20% 20MM thickness=10.5MM 22uF/50V ±20% 5*11 105 5.0MM 22UF/50V ±10% 6.3*11 85 NP 47uF/35V ±20% 5*11 105 Black 5MM 100UF/16V ±20% 6*7 105 5MM 470UF/35V ±20% 8*20MM 105 Black 3300UF/100V 35*30MM ±20% 2200UF/35V 16*26MM ±20% 105 Low ESR 7.5MM 1000pF/100V ±20% 5MM 0.01uF/100V ±20% 5MM
8
GTO14001
Qty Part Number MAIN PCB 6 3 2 3 1 1 1 1 1 2 5 21 1 7 1 2 06D231047000 C31 C32 C33 C37 C74 C75 06D3C2247700 C100 C101 C102 06D374717400 C64 C65 06D1C4747701 C48 C85 C94 C93 06D1C105G700CX11 06D341547400 C44 06D341847000 C42 06D344737400 C47 06D344747000 C41 06S322206000 C39 C40 06S321016000 C10 C11 C12 C13 C38 C14 C15 C16 C17 C18 C19 C20 C21 06S121046000 C24 C25 C26 C27 C28 C29 C30 C35 C36 C76 C77 CX2 CX111 06S121244000 C97 06S124716000 C23 C62 C63 C79 C80 C87 C88 06D212285000 C116 06S321006000 C8 C9 Ceramic cap Metal film cap Ta capacitor Metal film cap Metal film cap MET CAP MET CAP MET CAP MET CAP Capacitor Capacitor Capacitor Capacitor Capacitor E-cap Capacitor 0.1uF/100V ±20% 5MM 224/100V ±5% Brown 5MM 470pF/100V ±5% 5.5mm 474/100V ±10% Brown 7.5mm 105/160V ±10% Brown 15MM thickness6.5MM 154/100V ±5% 5MM 184/100V ±5% 5MM 473/100V ±5% 5MM 474/100V ±5% 5MM SMD 22pF/50V 0805 NPO ±5% SMD 100pF/50V 0805 NPO ±5% SMD 0.1uF/50V 0805 X7R ±10% SMD 0.12UF/25V 0805 X7R ±10% SMD 470pF/50V 0805 X7R ±10% 2200UF/35V 16*33MM ±20% 105 SMD 10pF/50V 0805 NPO ±5% Reference Designator Description
Semiconductors 1 1 10 8 8 1 1 2 1 2 2 19 4 2 1 5 2 1 1 04ZL-6A10-00 D17 04ZL-4007-03 D39 D20 D21 D22 D23 D24 D25 D28 D29 04GS-R104-00 D30 D31 03D1-TP50-24 Q23 Q24 Q25 Q26 Q27 Q28 Q29 Q30 03T1-3205-02 Q11 Q12 Q13 Q14 Q15 Q16 Q18 Q21 2000-0017-00 LED1 2004-0014-00 LED2 01FA-7812-04 U7 U8 01FA-7912-04 U9 2202-1602-05 D26 D27 2202-1620-05 D48 D49 D3 D4 D6 D7 D8 D9 D10 D11 D12 D13 04PT-4148-01 D14 D16 DX1 DX2 D1 D2 D5 D15 D18 04ZL-2512-00 D32 D33 D34 D35 03N1-5551-04 Q9 Q10 03N1-2222-04 Q22 01JR-4560-08 U1 U2 U3 U4 U5 04WY-51AV101 DZ1 DZ2 01TI-L072-09 U6 2601-0202-00 LCR1 Diode Diode Diode MOS FET MOS FET LED LED +12V Pos. Regulator -12V Neg. Regulator Bridge rectifier Bridge rectifier Diode Rectifying diode Transistor Transistor Dual Op-Amp Zener Diode Dual Op-Amp Optocoupler 6A10 1000V 1N4007 DO-41 FR104 1A 400V 52MM TP50N20P TO-220 IRF3205 110A 50V TO-220 red light 3MM 2P 3.0MM blue light KA7812E TO-220 KA7912 TO-220 UF1602CT AKA 16/200V TO-220 MUR1620CTA KAD 16A/200V TO-220 SMD 1N4148 DO-213AA SMD MUR120 1A 2512 SMD MMBT5551LT1 NPN SOT-23 SMD BT2222 SOT-23 NPN SMD 4560 SOP-8 JRC SMD 5.1V DO-213AA 0.5W SMD TL072 SO-8 LCR-0202
Miscellaneous 1 1 1 1 2 1 2 2 4 1 1 1 1 1 2 1 2 1404-0020-04 1413-0001-00 1501-0400-01 1501-0300-02 1001-3002-10 1001-1022-10 1004-3001-10 2901-224C-00 1601-403E-00 1380-0209-00 1401-0002-04 3000-1400-05 3000-1400-06 1001-3500-10 3501-0029-00 1502-0209-00 1003-1003-08 J1 JK1 CN6 CN3 L8 L9 L10 L6 L7 RL1 RL2 F1A-F1D SW1 for F1 L4 L5 L10 L11 L12 CN1 R46 R47 RCA INPUT, AUX OUT Phone jack Terminal Terminal Power Inductor Common mode choke Inductor Relay Fuse Temperature switch Fuse holder HF Transformer HF Transformer Inductor Inductor Socket Inductor DIP AV4-8.4-38 up-white, down-red Nickel plating 6P4C RJ11 vendor model:HPCB-3021-6P4C Black BTS4-23 Nickel plating, cross screws BTS3-24 Nickel plating, cross screws DIP 30UH/40A ETD49 0.1*80*6 13TS DIP L1=L2 1MH 42.5 0.5*(24P*4)*2.5TS*2 DIP 30UH 12 5 11.5MM 2*3 DC12V 30A DIP 40A high temperature durable DIP, operating temp 80±5 TO-220, 2pins DIP 4PIN 49 4:9:7:6 F1=F2=0.8*16 4TS S1=S2=0.8*10 9TS S3=S4=1.0*1 7TS S5=S6=1.0*1 6TS 49 4:9 F1=F2=0.8*16 4TS S1=S2=0.8*10 9TS DIP 47 35UH*2 0.3*40*22TS ±30% K4D RH 7.8*15*3 L=1.8UH (2.0*70MM*0.5TS)±10% DIP PITCH 2.54MM 2PIN bending 90° SMD 0805 10UH 0.5A
9
GTO14001
Qty Part Number CONTROL PCB Resistors 1 4 4 2 2 1 5 1 2 1 3 1 1 1 1 0701-2104-02 0701-2103-02 0701-2100-02 0701-2102-02 0701-2222-02 0701-2153-02 0701-2472-02 0701-2821-02 0701-2681-02 0701-2152-02 0701-2101-02 0701-2303-03 0701-2221-02 0701-2331-02 0701-2473-02 R64 R3 R33 R30 R31 R117 R118 R193 R198 R55 R58 R105 R106 R2 R40 R41 R42 R43 R44 R45 R116 R199 R56 R49 R191 R192 R29 R113 R48 R57 Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor SMD 100K 1/8W ±5% 0805 SMD 10K 1/8W ±5% 0805 SMD 10 1/8W ±5% 0805 SMD 1K 1/8W ±5% 0805 SMD 2.2K 1/8W ±5% 0805 SMD 15K 1/8W ±5% 0805 SMD 4.7K 1/8W ±5% 0805 SMD 820 1/8W ±5% 0805 SMD 680 1/8W ±5% 0805 SMD 1.5K 1/8W ±5% 0805 SMD 100 1/8W ±5% 0805 SMD 30K 1/8W ±1% 0805 SMD 220 1/8W ±5% 0805 SMD 330 1/8W ±5% 0805 SMD 47K 1/8W ±5% 0805 Reference Designator Description NOTE THERE ARE TWO IDENTICAL CONTROL PCB'S IN THE GTO14001
Capacitors 1 1 2 8 2 1 1 1 2 06S2447644CD C93 C94 06S321026000 C100 06S321016000 C61 C62 06S121046000 C57 C59 C60 C63 C75 C77 C91 C92 06S132253000 C104 E1 06S123326000 C64 06S2447634CC C43 06S2410724CC C58 06S124727000 C55 C56 Ta Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Ta Capacitor Ta Capacitor Capacitor SMD 47uF/25V CASE-D ±20% Yellow SMD 1000pF/50V 0805 NPO ±5% SMD 100pF/50V 0805 NPO ±5% SMD 0.1uF/50V 0805 X7R ±10% SMD 2.2uF/16V 1206 X7R ±10% SMD 332/50V ±10% X7R 0805 SMD 47uF/16V CASE-C ±20% Yellow SMD 100UF/10V CASE-C ±20% Yellow SMD 472/100V 0805 X7R ±10%
Semiconductors 1 1 1 1 1 1 1 1 1 5 1 2601-4N35-00 U17 0100-C081-08 U8 01LM-M555-08 U7 0100-74AH-00 U16 0100-2010-00 U10 03P1-5401-04 Q30 01TC-WH04-00 U9 04ZL-2512-00 D8 01LM-M311-08 U11 04PT-4148-01 D2 D3 D4 D7 D49 04WY-51AV101 DZ1 Optocoupler Single Op-Amp Timer Inverter High/Low side Driver Transistor Triple Inverter Zener Diode Single Comparator Diode Zener Diode 4N35 DIP6 TLC081 SOP-8 SMD LM555 SOP-8 74AHC1G04 SOT-235 IR2010S SOL-16 SMD MMBT5401LT1 PNP SOT-23 TC7WH04F SMD MUR120 1A 2512 SMD LM311 SOP-8 SMD 1N4148 DO-213AA SMD 5.1V DO-213AA 0.5W
Miscellaneous 1 1505-1009-04 CN6 Pin DIP PITCH 2.54mm 10PIN*2, bending 90°
PWM PCB Resistors 1 3 3 1 1 2 1 9 1 1 2 0701-2221-02 0701-2102-02 0701-2202-02 0701-2222-02 0701-2432-02 0701-2472-02 0701-2512-02 0701-2103-02 0701-2113-02 0701-2123-02 0701-2203-04 2R65 2R5 2R155 2R156 2R33 2R138 2R146 2R132 2R102 2R46 2R147 2R200 2R1 2R34 2R36 2R78 2R99 2R137 2R148 2R152 2R149 2R171 2R35 2R104 2R175 Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor SMD 220 1/8W ±5% 0805 SMD 1K 1/8W ±5% 0805 SMD R0805 2K 1/8W ±5% SMD 2.2K 1/8W ±5% 0805 SMD 4.3K 1/8W ±5% 0805 SMD 4.7K 1/8W ±5% 0805 SMD 5.1K 1/8W ±5% 0805 SMD 10K 1/8W ±5% 0805 SMD 11K 1/8W ±5% 0805 SMD 12K 1/8W ±5% 0805 SMD 20K 1/8W ±5% 0805
10
GTO14001
Qty Part Number PWM PCB 1 7 1 1 1 0701-2333-02 0701-2473-02 0701-2623-02 0701-2753-02 0701-2104-02 2R98 2R3 2R4 2R19 2R20 2R44 2R97 2R145 2R2 2R103 2R154 Resistor Resistor Resistor Resistor Resistor SMD 33K 1/8W ±5% 0805 SMD 47K 1/8W ±5% 0805 SMD 62K 1/8W ±5% 0805 SMD 75K ±5% 1/8W 0805 SMD 100K 1/8W ±5% 0805 Reference Designator Description
Capacitors 1 12 2 1 06S121026000 2C143 2C1 2C22 2C34 2C79 2C80 2C81 06S121047000 2C82 2C84 2C89 2C117 2C132 2C151 06D212264103 2C87 2C88 06D211074100 2C2 Capacitor Capacitor E-cap E-cap SMD 1000pF/50V 0805 X7R ±10% SMD 104/100V 0805 X7R ±10% 220uF/25V ±20% 8*12 105 Black, 5MM 100uF/25V ±20% 6.3*11 105 Black, 5MM
Semiconductors 2 1 15 12 1 1 03P1-1023-01 2Q19 2Q20 03P1-B649-07 2Q17 2D1 2D2 2D36 2D40 2D41 2D42 2D43 04PT-4148-01 2D45 2D46 2D47 2D5 2D15 2D18 2D19 2D37 2Q1 2Q2 2Q3 2Q4 2Q5 2Q6 2Q7 2Q8 03N1-5551-04 2Q33 2Q37 2Q38 2Q39 03P1-5401-04 2Q32 01TI-L494-09 2U18 Transistor Transistor Diode Transistor Transistor PWM IC A1023 TO-92 PNP 2SB649A 1.5A 180V 20W PNP TO-126 SMD 1N4148 DO-213AA SMD MMBT5551LT1 NPN SOT-23 SMD MMBT5401LT1 PNP SOT-23 SMD TL494C SO-16
Miscellaneous 2 1 1506-0805-00 1003-1010-08 2CN1 2L1 Pin Inductor 8PIN*2, Bending 90, 2.5MM SMD 100MH 100MHZ 4A
LED PCB 8 2 1 8 1 0701-3102-02 2100-0067-02 2100-0068-02 2005-0009-00 LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 06S121046000 C1 R1 R2 R3 R4 R5 R6 R7 R8 Resistor FFC FFC Indicator SMD cap SMD 1K 1/4W ±5% 1206 2PIN UL1007 AWG26 L=70mm ends with tin 5mm, durable by 105 2PIN UL1007 AWG26 L=210mm one end with 2.54 terminal, one end with tin 5mm, durable by 105 DIP LED 2*3*4mm SMD 0.1uF/50V 0805 X7R ±10%
MISCELLANEOUS/MECHANICAL 1 2 1 1 2 1 1 4 4 4 4 11 4 SR-0752-0324 PL-A0048-000 GD-500012400 ZS-D00010112 ZS-A00010104 MK-0112-0507 HG-0033-0507 LS1JM0300401 LS1JM0300501 LS1FP0300011 LS1JM0401011 LS1JT0300801 LS1JT0300601 Heatsink Light bar Reflector board Logo house Side panel Front plate Rear plate Screw, BM3*4Black zinc plating Screw, BM3*5Black zinc plating Screw, KT3*6Black zinc plating Screw, BM4*10Black zinc plating Screw, BT3*8Black zinc plating Screw, BT3*6Black zinc plating 261.0*51.4*440.5MM Extrusion Alum. With Brushed metal surface 203.4*10.5*6.5MM light grey PC 57.4*38.0*5.8MM Light grey PC 110.0*49.80*9.0MM Alum. With chromeplating 470.0*51.94MM Alum. With chromeplating 240.6*50.3*1.2MM 1.2MM Black with silkscreen 240.6*50.3*1.2MM 1.2MMBlack with silkscreen Screw the temperture switch to heatsink For side LED board For light bar For side panel For front/rear plate and connector For bottom plate
11
GTO14001
Qty Part Number Reference Designator Description
MISCELLANEOUS/MECHANICAL 16 4 1 4 5 1 1 1 1 4 1 2 1 16 2 2 1 4 4 1 3 2 1 1 2 4 1 4 LS1JM0401401 LS1JT0301201 LS1JT0301001 ZL-10038A-15 DQ8069032084 JY264A22A01X PL-E0011-150 XG-0033-0501 JY247A22A01X LS1AA0404501 MP-O752-3001 GD-600030003 GD-600040003 JY217A12A10A LS1FJ0200801 LS1CA0301501 LS1AM0300601 XN-10500-012 JY442A24A05X 24T1-012800B J2 PL-G0003-000 J3 J4 J5 PL-E0017-150 JY432A13A10X JY440A20A05X PL-A0051-000 PL-A0054-000 PL-A0055-000 LS1CM0300501 Screw, BM4*14Black zinc plating Screw, BT3*12Black zinc plating Screw, BT3*10Black zinc plating Standoff Washer MICA Light diffusion paper Bottom plate MICA Screw Logo plate Reflector board 1 Reflector board 2 Pottery Screw Screw Screw Knob, Controls Insulated paper Jumper HA604 Jumper Light diffusion paper Insulated paper Insulated paper Transistor Clamp Transistor Clamp Transistor Clamp Insulated paper For power transistor For PCB board For RCA terminal 4.9*7.2*7.0mm Nylon 66 6.9*3.2*0.8MM M3, For Logo house PCB board 64*22*0.1MM 4.5MM 16.5MM 7MM 64.0*41.0*0.1MM two sides with glud 234.0*439.2*1.2MM 1.2MM black painting 47*22*0.1MM 4.5mm 16.5mm 7mm PA4*45 black Zinc plating 43.73*35.94*2.0MM Alum. Plate with stamped JBL logo, brushed mental surface on the plate, diamond cut on JBL logo. With one side glue. Durable by 95 ~ -35 175.0*6.0*2.0MM PC Clear silkscreen 64.0*41.0*2.0MM PC Clear silkscreen 17*12*1.0mm White KA2*8 black Zinc TA3*15 black Zinc PM3*6 SWC black Zinc, temperature switch ABS-757 black 10.5*9MM with white arrow 42.0*24.0*0.5MM red one sided glued,inductor 128.00*21.00*1.50MM, yellow copper 95*20.7*1.5mm T=1.5mm 175.0*6.5*0.1 ends with 3m 32.0*13.0*1.0 red with one sided glued,For E-cap 40.0*20.0*0.5 red with one sided 3M, For E-cap 14.0*7.0*30.0 with red isulated paper (30.0*10.0*1.0) 14.0*7.0*64.0 with red isulated paper (64.0*10.0*1.0) 14.0*7.0*45.0 with red isulated paper (45.0*10.0*1.0) TM3*5 black Zinc
12
GTO14001
13
GTO14001
14
GTO14001
15
GTO14001
16
GTO14001
17
GTO14001
18
GTO14001
19
GTO14001
20
1
2
3
4
5
6
7
8
9
10
11
12
GTO14001
+12V 4 D C12 C3 R8 R7 47K U1A 2 3 R6 47K C10 100P JRC4560 1 R28 10K 2 3 R39 4.7K U2A JRC4560 100P C23 471 R40 4.7K 1 R30 47K C39 22p JK1 1 +12V R61 15K 1 2 3 4 RJ-11 R41 4.7K +12V R58 220R R50 1K R33 10K LCR1 LCR0202
3 RADIO
-12V C24 104 R44 1K C38 100P 4 R72 3.3K 1 R56 100K R16 100R -12V D
K A
LPF FREQ
7 Rx 750 VR2A B50K 6 VR2B 3 B50K
1
2
R52 47K 2 3
R51 18K 6 5
C44 154 R73 4 11K C47 473 2 3
R23 100R 4
C29 104 U4A 1 JRC4560 C30 104
J1A RCA-4CH 1 2 1
C1
R2
R15 3 100R VR1A B20K 1 C5 2 22U/50V R43 330R 47K R31
U3A R48 1k JRC4560
R54 100K 5
2
RCA IN
J1C RCA-4CH 5 6
22U/50V 47K 3 3 J1B RCA-4CH C34 22U/50V 4
C25 104
8
3
2
R12 1.8K
5
R17 100R +12V
R24 100R
8
RADIO 7
R5 22K
22U/50V 47K C9 10P 6 5 R10 47K
4
C15 104
5 8 R13 100R -12V R29 10K +12V C27 104 R18 100R
7 R49 1k U3B JRC4560 R55 100K
7
+ JRC4560
5
10K R99
8
C4
R9
R11 47K
C13 100P
R53 47K C26 104 6
C40 22p
8
6
RCA OUT
RX203 4N35 10K 4148 47K C43 47U/16V R32 10K D3 R60
+12V +12V 3 R104 22k VR5A 10K 1
7
J1D RCA-4CH
Q9 5551
4
+VCC
4
R21 100R
-12V
C7 22U/50V
R47 10UH
100R R122
4148 D1
U6B
6
R96 1M
4148 D2
R121 + 3 2 D18 4148 D15 4148 1K
1
C2
R19
7 U1B JRC4560 R14 100R
LIMITER
C84 47U/25V
D5 4148
JRC4560 U6A
C52 22U/50V
22U/50V 47K
C11 100P C14 104
4
-12V R103 22K R98 22K
8
+12V +12V R22 100R 8
R46 10UH
2
R78 47R C80 471 R37 10K R38 10K 6 5 + U5B JRC4560 7 R20 47R
C45 10U/50V SIG1 CX2 104 R34 100K
R57 100R
C41 474 R105 820 1
C42 184
DBO
5 6 U4B + JRC4560 3 VR3B B200K VR4A B500R 7 R45 100R R62 2.2K 2
C28 104 U5A JRC4560 3
+ -
1
R106 56K 4
SIG2 C46 10U/50V CX111 104 R35 100K C
C VR3A B2K 2 5 2 R116 100K C97 124 C36 104
R127 4.7K
4
C79 471 R27 100R -12V
SUB SONIC
3 6
BASS BOOSTER
1 R115 1.8K
D20 FR104 F1A 1 3 F1C CN3
+12V REM PGND
D23 FR104 L7812 GND Vout
40A
2 4 6 8 F1B 40A L3 4.5MH/60A D17 6A10 C48 474 C31 104 C49 222 C53 W2200U/35V C54 C55 C56 C57 P+12V W2200U/35V W2200U/35V W2200U/35V W2200U/35V
C63 471 D22 FR104 R25 100R D21 FR104 C16 104 C66 470/35V
1
U7 Vin
3
+12V.BIAS R63 2.2K R64 2.2K Q22 MMBT2222 DX2 IN4148
HO1 D9 IN4148 SD1 SD2 R100 12K/1W R107 10R +VIN1
D11 IN4148 R109 10R +VCC C94 474/100V
3 2 1 POWER
40A 37 2 1 F1D 40A
5
C67 100U/16V
C19 104
2
C35 104
D7 IN4148 -VCC D28 FR104 D24 FR104 Vin GND 1 C18 104 C73 470U/35V 2 2 U8 Vout R4 20K L7812 +12V C21 104 C85 474 C20 104 -12V
DX1 IN4148 C86 10U/25V CN4 20 19 18 17 SD1 16 +12V.BIAS 15 14 13 12 11 10 9 8 +12V.D 7 +5V 6 -5V 5 PWM1 4 3 2 1 SIG1
3
13 12 11 14 R86 22R/ 1/2W C58 103 1 5 10 6 R87 22R/ 1/2W 7 8 C109 102/100V C62 471 R26 100R L4 T54
R93 330R DZ1 5.1V DZ2 5.1V C77 104
+5V
R67 2.2K
Q24 50N20
C92 3.3U/250V
Q26 50N20
D33 MUR120 95MM J4 L8 40 C98 10U/100V C103 3.3U/100V C100 224 R68 2.2K R128 4.7R/2W C51 222 RELOU D39 4004 -VCC RL11 12V/30A C107 10U/100V R130 L10 20 4 2 +SP 1 B +12V
D29 FR104
1 OU1 Q23 50N20 Q25 50N20 D32 MUR120 R123 220
2
C83 100U/16V C78 100U/16V Vout 3
C90 47U/25V C91 47U/25V
R125 2.2K/5W PWM1 PWM1 C64 471
CN2 CN-9P-180
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
2.2K Q11 3205 P+12V REM POLED +12V DIAG RELOU DCPR 4N35 +12V.D SP PRLED R75 2.2K R77 100R R80 100R Q12 3205 Q14 3205 Q13 3205
COM1
3 2 C59 103
D31 FR104
R11X R117 R118 R36
R74
Vin U9
GND
R76 100R
R79 100R
D30 FR104
C17 104
C72 470U/35V 1
C76 104 -5V
L7912
R94 330R
D25 FR104
20PIN SIG1
R66 2.2K
D8 IN4148
R108 10R
D10 IN4148
0.10.1 R110 10R
0.10.1
C93 474/100V
4
LO1
8
22U/50V 47K R3 22K
C6 22U/50V 1
C8 10P
Q10 5551
+
MODL
2
U2B JRC4560
R85 22R/ 1/2W
9
L12 2UH 2 RX200 10K
49
F1=F2=0.8*16 4TS S1=S2=0.8*10 8TS S3=S4=1*1 6TS S5=S6=1*1 7TS
D26 MUR1620CT 1 L6 30UH D27 MUR1620CT CX11 104/100V C74 104 R91 5.6K C68 C69 4700U/80V 4700U/80V 2 C32 104
5 3 R133 47R/5W
10K +VCC HO2 D12 IN4148 +VIN2 R92 5.6K R101 12K/1W DCPR R131 10K R111 10R D14 IN4148 R113 10R +VCC
SW1
JUC-31F/80C
LED1 PROTECT LED2 POWER R59 220R
13 12 11 14 R89 22R/ 1/2W C60 103 1 5
C102 224
C106 10U/100V R1 47R/5W 3 4 5 1
C81 10U/100V
C37 104 RX2001 10K 2
CN6 SP 1 2 3 4 CN4
SPEAKER OUT
R81 100R
R83 100R
C75 C33 104 104
L7 10 6 L5 T54 1 30UH 2 C71 4700U/80V
Q15 3205
Q18 3205
3 2
C70 4700U/80V D48 MUR1620CT
-VCC
CN5
Q16 3205
Q21 3205
C61 103
4
7 8 D49 MUR1620CT
R82 100R
R84 100R
R88 22R/ 1/2W
9
49
F1=F2=0.8*16 4TS S1=S2=0.8*10 8TS
10K1/2W R95 2 C22 22U/50V
20 19 18 17 SD2 16 +12V.BIAS 15 14 13 12 11 10 9 8 +12V.D 7 +5V 6 -5V 5 PWM2 4 3 2 1 SIG2
Q28 R70 50N20 2.2K
Q30 50N20 CX102 3.3U/250V
D35 MUR120 L9 R126 2.2K/5W PWM2 40 C104 C101 3.3U/100V 224 R129 4.7R/2W
CX103 10U/100V RELOU
-SP 1 2 +12V
L11 2UH
RL2 12V/30A
OU2 Q27 50N20 Q29 50N20 D34 MUR120 R124 220
C99 10U/100V PWM2 C65 471
R71 2.2K
COM2
J2 95MM
1
P+12V
2 J3 95MM
1
1
J5 95MM
20PIN SIG2 2 COM1
R69 2.2K
0.10.1 D13 IN4148 R112 10R D16 IN4148 R114 10R
R119 R120 R12X R42 0.1 0.1 -VCC
4N352 D6 4148
LO2
D4 4148 4N351 A RX204 10K
A 4N35
4N35
ECN NO
DESCRIPTON
APPROVED
DATA
PART NAME: PRODUCT MODE: SCALE: UNIT: SIZE: REV: 1:1 MM A3 1.0 DRAWN BY: CHECKED BY: APPROVED BY:
DW GNO: PART NO: DATA: DATA: DATA:
21
1 2 3 4 5 6 7 8 9 10
GTO14001
11
12
1
2
3
4
5
6
GTO14001
P+12V
D 2L1 REM 10R/100MHZ 2R1 10K 2C22 104 2D40 4148 2D5 IN4148 2D41 4148 2D36 4148 2D15 IN4148 2R19 47K 2R132 2.2K 2Q33 5551 2R102 4.3K 2D37 IN4148 2R36 10K
2R156 1K 2Q20 A1023 2R155 1K 2D18 IN4148 2Q19 A1023
D
2Q17 B649
UVP
2C1 104
2R2 62K
2CN1 1 2 3 4 5 REM 6 SW 7 POLED 8 9 +12V 10 DIAG 11 12 DCPR 13 14 4N35 15 +12V.D 16 +SP QB QA P+12V
+12V.D 2C80 104 16 C
2C84 104 P+12V 13 12 14 15 11 10 9
IN4148 2D19
PRLED
C
+
CON
E2
VCC
REF
OP2
E1
-
TL494CN 2C79 104 2Q32 5401 2R171 11K
2R149 10K
2U18TL494
CN14
47K 2R20
GND 7
FED
1
2
3
4
5
6
2R138 2K 2R34 10K
104 2C81 2R35 12K 2C82 104
2C143 102
2C151 C104 2C117 104
8
OP1
DT
C
R
+
-
DIAG
2R175 20K 2C132 104
OVP
2R46 4.7K
2R154 100K
2D43 4148 +12V.D 2D47 4148 B +12V 2R200 5.1K RELOU POLED 2Q38 5551 2R137 10K 10K 2R99 2D46 4148 2D1 4148 4N35 PRLED 2C87 220U/25V 2R146 2K 2R152 10K 2D2 4148 2R148 10K 2R33 2K 2Q4 5551 +SP 2R4 47K 2R97 47K 2Q5 5551 2C89 104 +12V 2R103 75K 2C88 220U/25V 2R145 47K 2Q7 5551 RELOU B
2Q6 5551 2R98 33K
2R104 20K 2Q2 5551 2R147 4.7K
2Q8 5551
2D42 4148
2D45 4148 +SP 2R78 10K 2Q1 5551 2R65 220R 2R44 47K 2R3 47K 2Q3 5551 2C34 104 2C2 100U/25V
2Q39 5551
SW 2Q37 5551 2R5 1K
A
A
ECN NO
DESCRIPTON
APPROVED
DATA
PART NAME: SCALE: UNIT: SIZE: REV: 1:1 MM A4 2.0 DRAWN BY: CHECKED BY: APPROVED BY:
DW GNO: PART NO: DATA: DATA: DATA:
22
1 2 3 4 5
POWER
PRODUCT MODE:
SYSTEM ONE
6
GTO14001
1 2 3 4 5 6
D
NOTE THERE ARE TWO IDENTICAL CONTROL PCB'S IN THE GTO14001
R64 100K +5V.BLAS C60 104 C100 102 R55 1K SD C104 2.2U/16V COM D4 IN4148 C59 104 R106 2.2K 1 U9 2 3 4 8 R105 2.2K D2 IN4148 D7 IN4148 C61 C62 100P 100P D3 IN4148 9 10 11 12 13 14 15 16 8 7 6 5 4 3 2 1 C94 DZ1 5.1V R199+12V.BIAS 680R R116 680R E1 2.2U/16V C63 104 R118 10R R193 10R R117 10R R198 10R R43 4.7K C93 C92 D8
D
MUR120
HOOU
104 4.7U/50V
HO LOOU
7W04
7 6 5
U10 2010
LO
4.7U/50V
R42 4.7K C91
C
PWM R2 15K R48 330R +5V 4.7K +5V 1 2 U8 3 4 C75 104 R191 100R -5V 8 7 R192 100R C56 472 C57 104 R30 10K R31 10K 1 5 U16 2 AO4G 3 4 104 4.7K R49 Q30 C77 R44
104
SIG
R3 10K
COM
R40 4.7K
C55 472
R41 COM
CN6 20 19 18 17 -VCC 16 15 COM 14 13 SD SD 12 +12V.BIAS 11 PWM PWM 10 9 8 7 SIG SIG 6 5 +12VOU +12VOU 4 +12V.D 3 +5V 2 1 CN-20P-180 -5V
C
5401
D49 IN4148 +5V.BLAS 100R R29 8 R56
081C
6 5
30K
Q DIS GND THR VCC 3 6 +12V.D 5 4 +12VOU 4N35 C43 NC U17 NC 1 R113 2 220R 3 C58 COM 6 7 R TRIG CVolt U7 4
1.5K
8 7 6 5
B
2 R57 5 R33 1 2 3 U11
B
47.5K 10K
LM311
R58 4
100U/10V
1
1K
555
R45
47U/10V 820R
C64
332
-VCC
A
A
ECN NO
DESCRIPTON
APPROVED
DATA
SCALE: UNIT: 1:1 MM A4 1.0 DRAWN BY: CHECKED BY: APPROVED BY:
DW GNO: PART NO: DATA: DATA: DATA:
23
1 2 3 4
SIZE:
GTO14001
5
REV:
6