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XM-1002HX
SERVICE MANUAL
Ver 1.1 2001. 08
US Model Canadian Model AEP Model UK Model E Model
SPECIFICATIONS AUDIO POWER SPECIFICATIONS (US model) POWER OUTPUT AND TOTAL HARMONIC DISTORTION 100/50 watts per channel minimum continuous average power into 4 ohms, both channels driven from 20 Hz to 20 kHZ with no more than 0.04% total harmonic distortion per Car Audio Ad Hoc Committee standards.
Other Specifications Circuit system OTL (output transformerless) circuit Pulse power supply Inputs RCA pin jacks High level input connector Outputs Speaker terminals Through out pin jacks Speaker impedance 1* 8 (stereo) 2* 8 (when used as a bridging amplifier) Maximum outputs (HI-CURRENT/HI-VOLTAGE) 120/230 W x 2 (at 4 ) 380/580 W (monaural) at 4 Rated outputs (HI-CURRENT/HI-VOLTAGE) (supply voltage at 14.4 V) 50/100 W x 2 (20 Hz 20 kHz, 0.04% THD, at 4 ) 70/140 W x 2 (20 Hz 20 kHz, 0.1% THD, at 2 ) 140/280 W (monaural) (20 Hz 20 kHz, 0.1% THD, at 4 ) Frequency response 5 Hz 50 kHz ( +0.5 dB) 3 Harmonic distortion 0.005% or less (at lkHz, 4 ) Input level adjustment range 0.2 4.0 V (RCA pin jacks) 0.4 8.0 V (High level input)
High-pass filter 50 200 Hz, 12 dB/oct Low-pass filter 50 200 Hz, 12 dB/oct Low boost 0 10 dB (40 Hz) Power requirements 12 V DC car battery (negative ground) Power supply voltage 10.5 16 V Current drain at rated output : 26 A (4 HI-VOL TAGE mode) Remote input : 2 mA Dimensions Approx. 258 x 50 x 320 mm (10 l/4 x 2 x 12 5/8 in.) (1/h/p) not incl. projecting parts and controls Mass Approx. 3.3 kg (7 lb, 4 oz.) not incl. accessories Supplied accessories Mounting screws (4), Terminal cap (1) Design and specifications are subject to change without notice. * HI-CURRENT only
STEREO POWER AMPLIFIER
9-925-785-12
2001H0400-1 © 2001. 8
Sony Corporation
e Vehicle Company Shinagawa Tec Service Manual Production Group
1
TABLE OF CONTENTS
Specifications ............................................................................. 1
1. SERVICING NOTE ....................................................... 2 2. GENERAL ....................................................................... 3 3. DISASSEMBLY
3-1. Bottom Plate, Panel (Front), Panel (Rear) Removal .... 5 3-2. Amplifier Board Removal ............................................ 5
4. ELECTRICAL ADJUSTMENT ................................. 6 5. DIAGRAMS
5-1. Block Diagram .............................................................. 7 5-2. Printed Wiring Boards .................................................. 9 5-3. Schematic Diagram ..................................................... 13
6. EXPLODED VIEW ...................................................... 15 7. ELECTRICAL PARTS LIST .................................... 16
SECTION 1 SERVICING NOTE
CANCELLING THE PROTECTOR DURING SERVICING
Cut JW219 on the amplifier board to cancel the protector. After servicing always be sure to return JW219 to its original state.
T901 C801
JW89
IC902 JW219
PROTECTOR OFF
2
SECTION 2 GENERAL
This section is extracted from instruction manual.
3
4
SECTION 3 DISASSEMBLY
Note : Follow the disassembly procedure in the numerical order given.
SECTION 4 ELECTRICAL ADJUSTMENT
Bias Adjustment Procedure : 1. Rotare semi-fixed resistors RV104 and RV204 fully counterclockwise as viewed from the component side 2. No signal is entered, as input signal. 3. Apply the source voltage 14.4V between +12V, REMOTE and GND terminals. 4. Adjust the RV104 (L-CH) and RV204 (R-CH) so that the digital voltmeter reading becomes the adjustment limits below. Adjustment Limits : 3 ± 0.3mV Adjustment Location :
[AMPLIFIER BOARD] (Component side)
3-1. BOTTOM PLATE, PANEL (FRONT), PANEL (REAR) REMOVAL
1 Screws (+BTP 3X5) 1 Screws (+BTP 3X5)
8 Screws (+BTP 3X8) 7 Screws (+BTP 3X8) 2 Bottom plate 8 Screws (+BTP 3X8) 7Screws (+BTP 3X8)
L-CH
digital voltmeter
5 Screw
9 Panel (rear)
TP102 R143
4 Screws (+BTP 3X8)
Heat sink
TP101
6 Panel (front) 3 Auto fuse (30A) 4 Screws (+BTP 3X8)
RV104
3-2. AMPLIFIER BOARD REMOVAL
R-CH
1 Screws (+P 4X10) 2 Screws (+P 4X10)
RV204
TP201 R243 TP202
digital voltmeter
3 Amplifier board
Heat sink
5
6
SECTION 5 DIAGRAMS
5-1. BLOCK DIAGRAM
XM-1002HX
· Signal path. F
7
8
XM-1002HX
5-3. SCHEMATIC DIAGRAM
r
Refer to page 9 for Waveforms.
r
Refer to page 9 for IC Block Diagrams.
13
14
SECTION 6 EXPLODED VIEW
NOTE : · -XX, -X mean standardized parts, so they may have some difference from the original one. · Items marked " * "are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. · The mechanical parts with no reference number in the exploded views are not supplied. · Hardware (# mark) list and accessories and packing materials are given in the last of this parts list.
AMPLIFIER
NOTE : · Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. · -XX, -X mean standardized parts, so they may have some difference from the original one. · RESISTORS All resistors are in ohms METAL : Metal-film resistor METAL OXIDE :Metal oxide-film resistor F : nonflammable · Items marked " * "are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
SECTION 7 ELECTRICAL PARTS LIST
· SEMICONDUCTORS In each case, u : µ , for example : uA.... : µ A.... , uPA.... : µ PA.... uPB.... : µ PB.... , uPC.... : µ PC.... uPD.... : µ PD.... · CAPACITORS uF : µ F · COILS uH : µ H · Abbreviation G : German When indicating parts by reference number, please include the board.
6 7
#2
#2
8
#2 #2 #2
#2 #3
5 4
#3
#9 #3
Ref. No. *
Part No.
Description
Remark
Ref. No. C214 C215 C217 C218 C219 C220 C221 C222 C223 C224 C226 C227 C228 C230 C801 C802 C803 C804 C805 C806 C807 C808 C809 C901 C902 C903 C904 C909 C910 C911 C912 C913 C914 C915 C916 C917 C918 C919 C920 C921 C922 C923
Part No.
Description 47uF 100PF 100PF 100PF 0.22uF 0.22uF 0.22uF 100PF 47uF 0.1uF 15PF 0.1uF 0.047uF 33PF 22uF 0.001uF 47uF 0.1uF 0.001uF 22uF 470PF 470PF 22uF 0.1uF 0.1uF 0.001uF 0.001uF 1000PF 22uF 100uF 100uF 0.001uF 0.001uF 0.47uF 0.047uF 2200uF 2200uF 2200uF 100uF 100uF 0.1uF 0.1uF 20% 5% 5% 5%
Remark 16V 50V 50V 50V 25V 25V 25V 50V 16V 200V 50V 50V 200V 50V 16V 50V 10V 50V 50V 25V 50V 50V 25V 50V 50V 50V 50V 200V 25V 10V 16V 50V 50V 50V 200V 16V 16V 16V 50V 50V 200V 200V
A-3313-748-A AMPLIFIER BOARD, COMPLETE ************************* < CAPACITOR > C101 C102 C103 C104 C105 C106 C107 C108 C109 C110 C111 C112 C113 C114 C115 C117 C118 C119 C120 C121 C123 C124 C126 C127 C128 C130 C201 C202 C203 C204 C205 C206 C207 C208 C209 C210 C211 C212 C213 1-126-047-11 1-126-047-11 1-163-239-11 1-163-239-11 1-163-231-11 1-136-167-00 1-136-167-00 1-126-047-11 1-126-047-11 1-126-047-11 1-163-243-11 1-126-047-11 1-126-957-11 1-126-008-11 1-163-251-11 1-163-251-11 1-163-251-11 1-164-222-11 1-164-222-11 1-104-661-11 1-126-008-11 1-104-999-11 1-102-951-00 1-165-319-11 1-106-383-00 1-163-239-11 1-126-047-11 1-126-047-11 1-163-239-11 1-163-239-11 1-163-231-11 1-136-167-00 1-136-167-00 1-126-047-11 1-126-047-11 1-126-047-11 1-163-243-11 1-126-047-11 1-126-957-11 ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP FILM FILM ELECT ELECT ELECT CERAMIC CHIP ELECT ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT MYLAR CERAMIC CERAMIC CHIP MYLAR CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP FILM FILM ELECT ELECT ELECT CERAMIC CHIP ELECT ELECT 4.7uF 4.7uF 33PF 33PF 15PF 0.15uF 0.15uF 4.7uF 4.7uF 4.7uF 47PF 4.7uF 0.22uF 47uF 100PF 100PF 100PF 0.22uF 0.22uF 330uF 47uF 0.1uF 15PF 0.1uF 0.047uF 33PF 4.7uF 4.7uF 33PF 33PF 15PF 0.15uF 0.15uF 4.7uF 4.7uF 4.7uF 47PF 4.7uF 0.22uF 20% 20% 5% 5% 5% 5% 5% 20% 20% 20% 5% 20% 20% 20% 5% 5% 5% 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 16V 50V 50V 50V 25V 25V 16V 16V 200V 50V 50V 200V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V 50V
1-126-008-51 ELECT 1-163-251-11 1-163-251-11 1-163-251-11 1-164-222-11 1-164-222-11 1-164-222-11 1-163-251-11 1-126-008-11 1-104-999-11 1-102-951-00 1-165-319-11 1-106-383-00 1-163-239-11 1-124-282-00 1-163-141-00 1-126-967-11 1-126-956-11 1-163-141-00 1-128-551-11 1-163-133-00 1-163-133-00 1-128-551-11 1-165-319-11 1-165-319-11 1-163-141-00 1-163-141-00 1-106-343-00 1-128-551-11 1-126-933-11 1-126-933-11 1-163-141-00 1-163-141-00 1-136-173-00 1-106-383-00 1-111-044-11 1-111-044-11 1-111-044-11 1-126-052-11 1-126-052-11 1-104-999-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT MYLAR CERAMIC CERAMIC CHIP MYLAR CERAMIC CHIP ELECT CERAMIC CHIP ELECT ELECT CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP MYLAR ELECT ELECT ELECT CERAMIC CHIP CERAMIC CHIP FILM MYLAR ELECT ELECT ELECT ELECT ELECT MYLAR
9
#3
3
#2 #2 F901 #2 #2 not supplied #9 CN804, CN805 THP803 Q210, 211
10
12
11 14
13 14
#5 D907-910 #6 #4 #4 #5
5% 20% 10% 5%
13
Q110, 111
#7
15
#8
THP802 #6 #7
not supplied
5% 5% 20% 5% 20% 20% 5% 20% 5% 5% 20%
Q904-907
2
#1 #1 #1 #8
15
20% 20% 10% 5% 5% 5% 20% 20% 5% 5% 5% 5% 5% 20% 20% 20% 5% 20% 20%
1
Ref. No. * * * * * * * * * * * * * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CN804 Part No. 3-023-803-01 3-023-796-01 3-023-129-01 3-023-801-01 3-025-082-01 3-023-797-01 3-023-804-01 3-023-130-01 A-3313-748-A 3-023-799-01 3-023-798-01 3-025-083-01 3-025-081-01 3-936-982-01 3-023-800-01 Description COVER PLATE, BOTTOM PANEL, FRONT HEAT SINK SHEET (DOUBLE-FACE) PLATE, ORNAMENTAL SHEET, DIFFUSION PANEL, REAR AMPLIFIER BOARD, COMPLETE BRACKET (HIGH LEVEL) BRACKET (VR) RUBBER, LIGHT INTERCEPTION SHEET (INSULATING) PLATE (TR), RETAINER BRACKET (BOTTOM PLATE) Remark Ref. No. CN805 D907 D908 D909 D910 F901 Q110 Q111 Q210 Q211 Q904 Q905 Q906 Q907 Part No. 1-537-479-11 8-719-210-30 8-719-210-30 8-719-210-30 8-719-210-30 1-532-947-11 8-729-038-01 8-729-954-51 8-729-038-01 8-729-954-51 8-729-030-73 8-729-030-73 8-729-030-73 8-729-030-73 Description TERMINAL DIODE F10P20F(R) DIODE F10P20F(R) DIODE F10P20F(R) DIODE F10P20F(R) FUSE (BLADE TYPE) (AUTO FUSE) (30A) TRANSISTOR IRF9540(H) TRANSISTOR 2SC1545 TRANSISTOR IRF9540(H) TRANSISTOR 2SC1545 TRANSISTOR MTAJ30N06HD TRANSISTOR MTAJ30N06HD TRANSISTOR MTAJ30N06HD TRANSISTOR MTAJ30N06HD Remark
5% 5% 5% 20% 20% 20% 5% 5% 5% 5% 20% 20% 20% 20% 20% 10% 10%
1-537-479-11 TERMINAL
THP802 1-809-664-51 THERMISTOR, POSITIVE THP803 1-809-664-51 THERMISTOR, POSITIVE
1-104-999-11 MYLAR
15
16
Ver 1.1
AMPLIFIER
Ref. No. C924 C925 C926 C927 C928 C929 C930 C931 C932 C933 C934 C935 C936 C937 Part No. 1-126-052-11 1-126-052-11 1-119-761-11 1-119-761-11 1-165-319-11 1-165-319-11 1-126-009-11 1-126-009-11 1-164-232-11 1-165-319-11 1-165-319-11 1-126-157-11 1-126-157-11 1-164-232-11 Description ELECT ELECT ELECT ELECT CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP < CONNECTOR > CN801 CN802 CN803 CN804 CN805 1-537-477-21 1-537-478-21 1-784-904-11 1-537-479-11 1-537-479-11 TERMINAL BOARD (3P) (REMOTE, +12V, GND) TERMINAL BOARD (4P) (SPEAKER OUT) CONNECTOR 4P (HI LEVEL INPUT) TERMINAL TERMINAL < JACK > CNJ801 1-779-078-51 JACK, PIN 4P (OUTPUT THROUGH, INPUT) < DIODE > D801 D802 D803 D804 D805 D807 D808 D809 D810 D811 D812 D901 D902 D903 D904 D905 D906 D907 D908 D909 D910 D911 D912 D913 D914 D915 D916 D917 D918 8-719-025-34 8-719-801-78 8-719-801-78 8-719-801-78 8-719-801-78 8-719-801-78 8-719-070-01 8-719-070-01 8-719-070-01 8-719-070-01 8-719-070-01 8-719-025-34 8-719-025-50 8-719-987-67 8-719-987-67 8-719-054-55 8-719-054-55 8-719-210-30 8-719-210-30 8-719-210-30 8-719-210-30 8-719-801-78 8-719-801-78 8-719-025-49 8-719-025-49 8-719-025-49 8-719-025-49 8-719-987-67 8-719-987-67 DIODE DIODE DIODE DIODE DIODE 02CZ6.8-TE85L 1SS184 1SS184 1SS184 1SS184 Q101 Q102 Q103 Q104 Q105 Q106 Q107 Q108 Q109 Q110 Q111 Q112 Q113 Q201 Q202 Q203 Q204 Q205 Q206 Q207 Q208 Q209 Q210 Q211 Q212 Q213 Q801 Q802 Q803 Q804 Q805 Q806 Q807 Q808 Q809 8-729-422-29 8-729-203-48 8-729-184-53 8-729-140-82 8-729-184-53 8-729-140-82 8-729-209-18 8-729-203-45 8-729-038-52 8-729-038-01 8-729-954-51 8-729-216-21 8-729-216-21 8-729-422-29 8-729-203-48 8-729-184-53 8-729-140-82 8-729-184-53 8-729-140-82 8-729-209-18 8-729-203-45 8-729-038-52 8-729-038-01 8-729-954-51 8-729-216-21 8-729-216-21 8-729-216-21 8-729-230-49 8-729-230-49 8-729-216-21 8-729-230-49 8-729-230-49 8-729-230-49 8-729-230-49 8-729-230-49 L901 L902 1-419-851-11 INDUCTOR 1-410-396-71 INDUCTOR < PILOT LAMP > PL801 1-518-540-00 LAMP , PILOT < TRANSISTOR > TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SD601A-S 2SC3327-A 2SC1845-EA 2SA988-PAFAEA 2SC1845-EA 2SA988-PAFAEA 2SA1360-Y 2SC3423-O IRF540(H) IRF9540(H) 2SC1545 2SA1162-Y 2SA1162-Y 2SD601A-S 2SC3327-A 2SC1845-EA 2SA988-PAFAEA 2SC1845-EA 2SA988-PAFAEA 2SA1360-Y 2SC3423-O IRF540(H) IRF9540(H) 2SC1545 2SA1162-Y 2SA1162-Y 2SA1162-Y 2SC2712-YG 2SC2712-YG 2SA1162-Y 2SC2712-YG 2SC2712-YG 2SC2712-YG 2SC2712-YG 2SC2712-YG 50uH 0.45uH 100uF 100uF 4700uF 4700uF 0.1uF 0.1uF 100uF 100uF 0.01uF 0.1uF 0.1uF 10uF 10uF 0.01uF 20% 20% 20% 20% Remark 35V 35V 50V 50V 50V 50V 16V 16V 50V 50V 50V 16V 16V 50V Ref. No. IC802 IC803 IC804 IC805 IC806 IC807 IC901 IC902 Part No. 8-759-711-82 8-759-711-82 8-759-711-82 8-759-711-82 8-759-711-82 8-719-156-72 8-759-144-88 8-719-156-72 Description IC IC IC IC NJM4580E NJM4580E NJM4580E NJM4580E Remark
20% 20%
IC NJM4580E PHOTO COUPLER PS2501-1KA IC UPC494GS PHOTO COUPLER PS2501-1KA < JUMPER RESISTOR >
20% 20%
JR1 JR2 JR3
1-216-296-00 CONDUCTOR, CHIP 1-216-295-00 CONDUCTOR, CHIP 1-216-295-00 CONDUCTOR, CHIP < COIL >
DIODE 1SS184 LED SEC2764C (OVER CURRENT) LED SEC2764C (OFFSET) LED SEC2764C (TERMINAL) LED SEC2764C (MODE HI-VOLTAGE) LED SEC2764C (MODE HI-CURRENT) DIODE 02CZ6.8-TE85L DIODE 02CZ16-TE85L DIODE 11EFS2 DIODE 11EFS2 DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE < IC > 1SS306(TE85L) 1SS306(TE85L) F10P20F(R) F10P20F(R) F10P20F(R) F10P20F(R) 1SS184 1SS184 02CZ15-TE85L 02CZ15-TE85L 02CZ15-TE85L 02CZ15-TE85L 11EFS2 11EFS2
IC801
8-759-711-82 IC NJM4580E
17
AMPLIFIER
Ref. No. Q810 Q811 Q812 Q813 Q901 Q902 Q903 Q904 Q905 Q906 Q907 Q908 Q909 Q910 Q911 Q912 Q913 Part No. 8-729-230-49 8-729-216-21 8-729-230-49 8-729-216-21 8-729-041-38 8-729-216-21 8-729-230-49 8-729-030-73 8-729-030-73 8-729-030-73 8-729-030-73 8-729-230-49 8-729-230-49 8-729-209-15 8-729-141-83 Description TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SC2712-YG 2SA1162-Y 2SC2712-YG 2SA1162-Y 2SB1241TV2Q 2SA1162-Y 2SC2712-YG MTAJ30N06HD MTAJ30N06HD MTAJ30N06HD MTAJ30N06HD 2SC2712-YG 2SC2712-YG 2SD2012 2SB1094-LK Remark Ref. No. R139 R140 R141 R142 R143 R144 R145 R146 R147 R148 R149 R150 R151 R152 R201 R202 R203 R204 R205 R206 R207 R208 R209 R210 R211 R212 R213 R214 R215 R216 R217 R218 R219 R220 R221 R222 R223 R224 R225 R226 R227 R228 R229 R230 R231 R232 R233 R234 R235 R236 R237 R238 R239 R240 R241 R242 R243 Part No. Description 1.5K 3.9K 27K 10K 0.03X2 15K 4.7K 6.8K 4.7K 10K 10K 470K 10 1.5K 22K 22K 47K 47K 22K 22K 10K 22K 10K 6.8K 4.7K 10K 4.7K 100K 100K 100K 220 100K 3.3K 680 22K 6.8K 10K 120 27 1K 10K 3.3K 4.7K 4.7K 15K 15K 220 220 33 33 100K 100K 1.5K 3.9K 27K 10K 0.03X2 5% 5% 0.5% 2% 5W 2% 2% 0.5% 2% 2% 2% 2% 5% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 0.5% 2% 2% 2% 2% 2% 2% 0.5% 2% 2% 0.5% 2% 2% 2% 2% 5% 2% 2% 2% 2% 2% 2% 2% 0.5% 0.5% 2% 2% 2% 2% 5% 5% 0.5% 2% 5W Remark 1/4W 1/4W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/8W 1/10W 1W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/10W 3W F 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/8W 1/10W 1/10W 1/4W 1/4W 1/10W 1/10W 1-249-419-11 CARBON 1-249-424-11 CARBON 1-216-685-11 1-208-462-11 1-240-179-11 1-208-810-11 1-208-453-11 1-216-671-11 1-208-453-11 1-208-510-11 1-208-510-11 1-208-550-11 1-215-857-11 1-216-202-00 1-208-518-11 1-208-518-11 1-208-526-11 1-208-526-11 1-208-518-11 1-208-518-11 1-208-462-11 1-208-518-11 1-208-462-11 1-216-671-11 1-208-453-11 1-208-462-11 1-208-453-11 1-208-534-11 1-208-534-11 1-208-534-11 1-216-635-11 1-208-534-11 1-208-449-11 1-216-647-11 1-208-518-11 1-208-506-11 1-208-462-11 1-208-760-11 1-216-471-11 1-208-437-11 1-208-510-11 1-208-449-11 1-208-453-11 1-208-453-11 1-208-810-11 1-208-810-11 1-216-635-11 1-216-635-11 1-208-401-11 1-208-401-11 1-208-534-11 1-208-534-11 1-249-419-11 1-249-424-11 1-216-685-11 1-208-462-11 1-240-179-11 METAL CHIP RES,CHIP METAL PLATE RES,CHIP RES,CHIP METAL CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP METAL OXIDE RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP METAL CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP METAL CHIP RES,CHIP RES,CHIP METAL CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP METAL OXIDE RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP METAL CHIP METAL CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP CARBON CARBON METAL CHIP RES,CHIP METAL PLATE
8-729-119-78 TRANSISTOR 2SC403SP-51 8-729-173-38 TRANSISTOR 2SA733-K < RESISTOR >
R101 R102 R103 R104 R105 R106 R107 R108 R109 R110 R111 R112 R113 R114 R115 R116 R117 R118 R119 R120 R121 R122 R123 R124 R125 R126 R127 R128 R129 R130 R131 R132 R133 R134 R135 R136 R137 R138
1-208-518-11 1-208-518-11 1-208-526-11 1-208-526-11 1-208-518-11 1-208-518-11 1-208-462-11 1-208-518-11 1-208-462-11 1-216-671-11 1-208-453-11 1-208-462-11 1-208-453-11 1-208-534-11 1-208-534-11 1-208-534-11 1-216-635-11 1-208-534-11 1-208-449-11 1-216-647-11 1-208-518-11 1-208-506-11 1-208-462-11 1-208-760-11 1-216-471-11 1-216-210-00 1-208-510-11 1-208-449-11 1-208-453-11 1-208-453-11 1-208-810-11 1-208-810-11 1-216-635-11 1-216-635-11 1-208-401-11
RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP METAL CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP METAL CHIP RES,CHIP RES,CHIP METAL CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP METAL OXIDE RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP METAL CHIP METAL CHIP RES,CHIP
22K 22K 47K 47K 22K 22K 10K 22K 10K 6.8K 4.7K 10K 4.7K 100K 100K 100K 220 100K 3.3K 680 22K 6.8K 10K 120 27 3.3K 10K 3.3K 4.7K 4.7K 15K 15K 220 220 33 33 100K 100K
2% 2% 2% 2% 2% 2% 2% 2% 2% 0.5% 2% 2% 2% 2% 2% 2% 0.5% 2% 2% 0.5% 2% 2% 2% 2% 5% 2% 2% 2% 2% 2% 2% 2% 0.5% 0.5% 2% 2% 2% 2%
1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/10W 3W F 1/8W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/8W 1/10W 1/10W
1-208-401-11 RES,CHIP 1-208-534-11 RES,CHIP 1-208-534-11 RES,CHIP
18
AMPLIFIER
Ref. No. R244 R245 R246 R247 R248 R249 R250 R251 R252 R801 R802 R803 R804 R805 R806 R807 R808 R809 R810 R811 R812 R813 R814 R815 R816 R817 R818 R819 R820 R821 R822 R823 R824 R825 R826 R827 R828 R829 R830 R832 R833 R834 R835 R836 R837 R838 R839 R840 R841 R850 R901 R902 R903 R904 R905 R906 R907 Part No. 1-208-810-11 1-208-453-11 1-216-671-11 1-208-453-11 1-208-510-11 1-208-510-11 1-208-550-11 1-215-857-11 1-216-202-00 1-208-558-11 1-208-437-11 1-208-510-11 1-216-698-11 1-208-522-11 1-208-462-11 1-208-462-11 1-208-462-11 1-208-462-11 1-208-558-11 1-208-494-11 1-208-486-11 1-216-210-00 1-208-486-11 1-216-210-00 1-208-486-11 1-216-210-00 1-208-462-11 1-208-462-11 1-208-462-11 1-208-462-11 1-216-210-00 1-208-462-11 1-216-238-00 1-208-462-11 1-208-462-11 1-208-462-11 1-208-449-11 1-208-510-11 1-208-462-11 1-216-210-00 1-208-522-11 1-208-522-11 1-208-526-11 1-208-526-11 1-208-449-11 1-208-772-11 1-208-558-11 1-208-486-11 1-208-486-11 1-208-462-11 1-208-462-11 1-208-449-11 1-208-518-11 1-208-810-11 1-216-103-00 Description RES,CHIP RES,CHIP METAL CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP METAL OXIDE RES,CHIP RES,CHIP RES,CHIP RES,CHIP METAL CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP METAL CHIP 15K 4.7K 6.8K 4.7K 10K 10K 470K 10 1.5K 1M 1K 10K 91K 33K 10K 10K 10K 10K 1M 2.2K 1K 3.3K 1K 3.3K 1K 3.3K 10K 10K 10K 10K 3.3K 10K 47K 10K 10K 10K 3.3K 10K 10K 3.3K 33K 33K 47K 47K 3.3K 390 1M 1K 1K 10K 10K 3.3K 22K 15K 180K 3.3K 1.5K 2% 2% 0.5% 2% 2% 2% 2% 5% 2% 2% 2% 2% 0.5% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 5% 2% 2% Remark 1/10W 1/10W 1/10W 1/10W 1/8W 1/8W 1/10W 1W 1/8W 1/10W 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/8W 1/8W 1/8W 1/8W 1/8W 1/8W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/8W 1/10W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/8W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/8W 1/8W Ref. No. R908 R909 R910 R911 R912 R913 R914 R915 R916 R917 R918 R919 R920 R921 R922 R923 R924 R925 R926 Part No. Description 1.5K 3.3K 4.7K 10K 330 470 470 47 10 1K 1K 47 10 10 10 3.3K 3.3K 6.8K 6.8K 2% 2% 2% 5% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% 2% Remark 1/8W 1/10W 1/10W 1/4W 1/8W 1/8W 1/8W 1/8W 1/8W 1/10W 1/10W 1/8W 1/8W 1/8W 1/8W 1/10W 1/10W 1/8W 1/8W 1-216-202-00 RES,CHIP 1-208-449-11 RES,CHIP 1-208-453-11 RES,CHIP 1-249-429-11 1-208-474-11 1-208-478-11 1-208-478-11 1-208-405-11 1-216-150-00 1-208-437-11 1-208-437-11 1-208-405-11 1-216-150-00 1-216-150-00 1-216-150-00 1-208-449-11 1-208-449-11 1-208-506-11 CARBON RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP RES,CHIP
1-208-506-11 RES,CHIP
< VARIABLE RESISTOR > RV104 RV204 RV801 RV802 RV803 1-241-761-11 1-241-761-11 1-225-647-11 1-225-648-11 1-225-648-11 RES, ADJ, CARBON 1K (BIAS) RES, ADJ, CARBON 1K (BIAS) RES, VAR 20K/20K/20K/20K (FILTER) RES, VAR 5K/5K (LOW BOOST) RES, VAR 5K/5K (LEVEL) < SWITCH > S801 S901 1-572-185-11 SWITCH, SLIDE (FILTER) 1-771-387-11 SWITCH, TOGGLE (HI-CURRENT/HI-VOLTAGE) < TRANSFORMER > T901 1-431-882-11 TRANSFORMER, DC-DC CONVERTER < TRANSFORMER > TH801 1-808-877-11 THERMISTOR THP802 1-809-664-51 THERMISTOR, POSITIVE THP803 1-809-664-51 THERMISTOR, POSITIVE ************************************************************ MISCELLANEOUS ************** CN804 CN805 D907 D908 D909 D910 F901 Q109 Q110 Q209 Q210 Q904 Q905 Q906 Q907 1-537-479-11 1-537-479-11 8-719-210-30 8-719-210-30 8-719-210-30 8-719-210-30 1-532-947-11 8-729-038-52 8-729-038-01 8-729-038-52 8-729-038-01 8-729-030-73 8-729-030-73 8-729-030-73 8-729-030-73 TERMINAL TERMINAL DIODE F10P20F(R) DIODE F10P20F(R) DIODE F10P20F(R) DIODE F10P20F(R) FUSE (BLADE TYPE) (AUTO FUSE) (30A) TRANSISTOR IRF540(H) TRANSISTOR IRF9540(H) TRANSISTOR IRF540(H) TRANSISTOR IRF9540(H) TRANSISTOR MTAJ30N06HD TRANSISTOR MTAJ30N06HD TRANSISTOR MTAJ30N06HD TRANSISTOR MTAJ30N06HD
1-216-210-00 RES,CHIP 1-216-202-00 RES,CHIP
19
XM-1002HX
Ver 1.1
Ref. No. THP802 THP803
Part No. 1-809-664-51 1-809-664-51
Description THERMISTOR, POSITIVE THERMISTOR, POSITIVE
Remark
************************************************************ ACCESSORIES & PACKING MATERIALS ******************************** 3-013-264-01 3-367-410-01 3-701-639-00 3-862-334-11 3-862-334-21 COVER, 3P TERMINAL TABLE SCREW (DIA. 5X15), TAPPING BAG, POLYETHYLENE MANUAL, INSTRUCTION (ENGLISH, FRENCH) (AEP,UK,E) MANUAL, INSTRUCTION (GERMAN, ITALIAN) (AEP,UK,G,E) MANUAL, INSTRUCTION (SPANISH, PORTUGUESE) (AEP,UK,E) MANUAL, INSTRUCTION (DUTCH, SWEDISH) (AEP,UK,E) MANUAL, INSTRUCTION (RUSSIAN,GREEK) (AEP,UK,E) MANUAL, INSTRUCTION (ENGLISH,FRENCH) (US,Canadian)
3-862-334-31 3-862-334-41 3-862-334-51 3-862-334-61
************************************************************ ************** HARDWARE LIST ************** SCREW +BTP 3X5 TYPE2 N-S SCREW +BTP 3X8 TYPE2 N-S SCREW +P 3X8 TYPE2 N-S SCREW +P 3X14 TYPE2 N-S SCREW +P 3X5 TYPE2 N-S SCREW +PSW 3X10 SCREW +P 4X10 TYPE2 N-S SCREW +P 3X6 TYPE2 N-S SCREW M 4X8 (P)
#1 #2 #3 #4 #5 #6 #7 #8 #9
7-685-544-14 7-685-546-19 7-685-646-79 7-685-649-79 7-685-144-11 7-682-949-01 7-685-660-79 7-685-645-79 3-912-431-11
20
XM-1002HX
SERVICE MANUAL
US Model Canadian Model AEP Model UK Model E Model
SUPPLEMENT-1
File this supplement with the service manual.
Subject: Red Color Panal Addition
(ECN-CS804006)
The difference parts are described in this service manual supplement-1. Please refer to XM-1002HX service manual previously issued for the other information. · DIFFERENCE PARTS LIST Page
15 Ref. No. *3
Former
Part No. Description 3-023-129-01 PANEL, FRONT Remark Ref. No. *3 *3 *4 *4 *6 *6 *8 *8 Part No.
New
Description Remark 3-023-129-01 PANEL, FRONT (BLUE) 3-023-129-11 PANEL, FRONT (RED) 3-023-801-01 HEAT SINK (BLUE) 3-023-801-11 HEAT SINK (RED) 3-023-797-01 PLATE, ORNAMENTAL (BLUE) .....(BLUE) 3-023-797-21 PLATE, ORNAMENTAL (CLEAR).....(RED) 3-023-130-01 PANEL, REAR (BLUE) 3-023-130-11 PANEL, REAR (RED)
*4
3-023-801-01 HEAT SINK
*6
3-023-797-01 PLATE, ORNAMENTAL
*8
3-023-130-01 PANEL, REAR
NOTE: · Color Indication of Appearance Parts Example: KNOB, BALANCE (WHITE) . . . (RED) Parts Color Cabinet's Color · Items marked "*" are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
Sony Corporation
9-925-785-81
Personal & Mobile Communication Company
99A0478-1 Printed in Japan © 1999.1 Published by Quality Assurance Dept.
XM-1002HX
SERVICE MANUAL
Ver 1.1 2001. 08
US Model Canadian Model AEP Model UK Model E Model
CORRECTION - 1
Correct your Service Manual as shown below.
r
!: Indicates corrected portion
Page
D907
INCORRECT
D908 D909 D907
CORRECT
^
D908
^
D909
JW69
JW69
JW68
JW70
JW68
JW70
10
JW71 JW72 JW77
JW71 JW72 JW77
JW76
JW74
JW75
JW67
JW65
JW66
JW64
JW65
JW66
JW67
JW64
JW73
JW73
#
14
#
JW74
JW75
JW76
(SPM-99018)
Sony Corporation
9-925-785-91
Mobile Electronics Company
99G0277-1 Printed in Japan © 1999.7 Published by Quality Assurance Dept.
XM-1002HX
REVISION HISTORY
Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper on the revised page allows you to jump to the next revised page. Ver. 1.1 1.0 Date 2001. 08 1998. 01 Description of Revision The CORRECTION-2 is included into Ver 1.1 New