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155W Single Output with Battery Charger(UPS Function)
Features :
Universal AC input / Full range
AD-155
series
Protections: Short circuit / Overload / Over voltage Battery low and battery polarity protection Cooling by free air convection 100% full load burn-in test Fixed switching frequency at PFC 67KHz, PWM 134KHz 2 years warranty
SPECIFICATION
MODEL OUTPUT NUMBER DC VOLTAGE RATED CURRENT CURRENT RANGE RATED POWER OUTPUT VOLTAGE ADJ. RANGE LINE REGULATION LOAD REGULATION SETUP, RISE TIME HOLD UP TIME (Typ.) VOLTAGE RANGE FREQUENCY RANGE POWER FACTOR (Typ.) INPUT EFFICIENCY (Typ.) AC CURRENT (Typ.) INRUSH CURRENT (Typ.) LEAKAGE CURRENT OVERLOAD PROTECTION OVER VOLTAGE BATTERY LOW WORKING TEMP. WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS SAFETY & WITHSTAND VOLTAGE ISOLATION RESISTANCE EMC (Note 4) EMC EMISSION EMC IMMUNITY MTBF OTHERS
NOTE
AD-155A CH1 13.8V 10.5A 0 ~ 11.5A 151.55W ----------------------------CH2 13.3V 0.5A 0 ~ 0.5A
AD-155B CH1 27.6V 5A 0 ~ 5.5A 151.55W 150mVp-p CH1: 24 ~ 29V 1.0% 0.5% 0.5% 2000ms, 90ms/115VAC at full load ----------------------------CH2 27.1V 0.5A 0 ~ 0.5A
AD-155C CH1 54V 2.7A 0 ~ 2.7A 156.5W 240mVp-p CH1: 48 ~ 58V 1.0% 0.5% 0.5% ----------------------------CH2 53.5V 0.2A 0 ~ 0.5A
RIPPLE & NOISE (max.) Note.2 150mVp-p CH1: 12 ~ 14.5V VOLTAGE TOLERANCE Note.3 2.0% 0.5% 0.5% 24ms/230VAC 88 ~ 264VAC 47 ~ 63Hz PF>0.92 at full load 80% 2.5A/115VAC
1000ms, 90ms/230VAC
20ms/115VAC at full load 124 ~ 370VDC
84% 1.5A/230VAC 40A/230VAC
84%
COLD START 20A/115VAC <1mA / 240VAC
CH1:105 ~ 135% CH2:0.51 ~ 0.9A rated output power Protection type : AC Charging Mode : Constant current limiting, recovers automatically after fault condition is removed UPS Mode : Protected by internal fuse CH1:31.74 ~ 37.26V CH1:62.1 ~ 72.9V CH1:15.87 ~ 18.63V Protection type : Shut down o/p voltage, re-power on to recover 19.5V(+1.5V,-1V ) 10V 0.8V -10 ~ +60 -20 ~ +85 (Refer to "Derating Curve") , 10 ~ 95% RH 20 ~ 90% RH non-condensing 0.03%/ (0 ~ 50 ) 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes UL60950-1, TUV EN60950-1 approved I/P-O/P:3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVAC I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH Compliance to EN55022 (CISPR22) Class B, EN61000-3-2,-3 Compliance to EN61000-4-2,3,4,5,6,8,11, EN55024, light industry level, criteria A 183.3K hrs min. MIL-HDBK-217F (25 199*110*50mm (L*W*H) 0.88Kg; 16pcs/15Kg/0.95CUFT ) 39V 2V
DIMENSION PACKING
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com)
File Name:AD-155-SPEC 2011-06-16
155W Single Output with Battery Charger(UPS Function)
Mechanical Specification
192 5 100 172
AD-155
Case No. 906B
series
Unit:mm
12
1
9.5
2 3 4
110
3.5
5-M3
5
8.2
6 7
CN1
1 2
37
8
97
199
6
Terminal Pin No. Assignment
Pin No. 1 2 3 4 Assignment AC/L AC/N FG NC Pin No. 5 6 7 8 Assignment BAT. + BAT. -/COM DC OUTPUT COM DC OUTPUT +V
6
190.5
16.5
24.5
3.5
3.5
12
20
6.5
25
CN1 Pin No. Assignment :JST B2B-XH or equivalent
Pin No. 1 2 Assignment Mating Housing RESET SW JST XHP or equivalent Terminal JST SXH-001T-P0.6 or equivalent
50
3M3
20
159
Block Diagram
PFC fosc : 67KHz PWM fosc : 134KHz
BAT.CHARGER BACK UP B+ RESET +V -V CONSTANT CURRENT LIMITING & DETECTION CIRCUIT O.V.P.
I/P
EMI FILTER & RECTIFIERS
PFC CIRCUIT
POWER SWITCHING
RECTIFIERS & FILTER
FG ACTIVE START CIRCUIT
O.L.P.
PWM & PFC CONTROL
Derating Curve
Output Derating VS Input Voltage (A)
100
100
+13.8V
90
80
With 21.6 CFM min.(10cm)
80 70
60
LOAD (%)
With NO FAN
40
LOAD (%)
60 50 40 88 90 100 120 140 160 180 200 220 240 264
20
-10
0
10
20
30
40
50
60
70
(HORIZONTAL)
AMBIENT TEMPERATURE ( )
INPUT VOLTAGE (V) 60Hz
File Name:AD-155-SPEC 2011-06-16
Quality Engineering Test Report
SERIES: AD-155 155W AC-DC SINGLE OUTPUT WITH CHARGER
SAMPLE:
A.AD-155A C.AD-155C
+V1: 13.8V / 10.5A +V2:13.3V /0.5A +V1:54V /2.7A +V2:53.5V/0.2A
B.AD-155B
+V1:27.6V /5A +V2:27.1V/0.5A
NO
1
TEST ITEM
AC INPUT VOLTAGE RANGE
TEST CONDITION / SPECIFICATION
I/P:TESTING O/P:FULL LOAD I/P:88V~264VAC O/P:FULL LOAD SPEC:88~264VAC SPEC: A :+V1 :±0.5% +V2 :-----% B :+V1 :±0.5% +V2 :-----% C :+V1 :±0.5% +V2 :-----% SPEC: A :+V1 : ±0.5% +V2 : -----% B : +V1 : ±0.5% +V2 : -----% C : +V1 : ±0.5% +V2 : -----% SPEC: A :+V1 : ±1% +V2 : ---% B : +V1 : ±1% +V2 : ---% C : +V1 : ±1% +V2 : ---% SPEC: A :+V1 :150mV +V2 :-----mV B :+V1 :150mV +V2 :-----mV C :+V1 :240mV +V2 :-----mV SPEC:1.5A B:0.808A SPEC:40A
RESULT
B:66.58VAC~264VAC A: +V1: 0%~0% +V2: -----%~-----% B: +V1: 0%~0% +V2: -----%~-----% C: +V1: 0.011%~0.011% +V2: -----%~-----% A: +V1: -0.043%~+0.043% +V2: -----%~-----% B: +V1: -0.021%~+0.00% +V2: ------%~------% C: +V1: -0.022%~0.092% +V2: ------%~------%
VERDICT
P
2
LINE REGULATION
P
I/P:230VAC O/P:MIN. TO FULL LOAD 3 LOAD REGULATION
P
I/P:88~264VAC O/P:MIN. TO FULL LOAD 4 OUTPUT VOLTAGE TOLERANCE
A: +V1: -0.086%~+0.043% +V2: -----%~-----% B: +V1: -0.00%~0.043% +V2: -----%~-----% C: +V1: -0.126%~0.024% +V2: -----%~-----% A: +V1: 4mV +V2: ---mV B: +V1: 14mV +V2: ---mV C: +V1: 5mV +V2: ---mV
P
I/P:230VAC O/P:FULL LOAD 5 RIPPLE&NOISE
P
6
AC INPUT CURRENT MAX. INRUSH CURREN
I/P:230VAC O/P:FULL LOAD I/P:230VAC O/P: FULL LOAD I/P:230VAC
P
7
B:17.406A A: 11.566V~16.509V B: 23.18V~30.47V C: 44.6V~60.3V B: 666.45mS B: 37.32mS A:81.1% B:84.86% C:84.66% A:118%(CH1) B:143% C:125.9% A: L-FG:0.39mA N-FG:0.39mA B: O/P-FG >100M Ohms I/P-O/P >100M Ohms I/P-FG >100M Ohms
P
SPEC: A: V1:12V~14.5V B: V1:24V~29V C: V1:48V~58V
8
O/P VOLTAGE ADJ.RANGE
O/P:MIN. LOAD
P
9 10 11
SET UP TIME HOLD UP TIME EFFICIENCY OVER LOAD PROTECTION GROUND LEAKAGE CURRENT INSULATION RESISTANCE
I/P:230VAC O/P:FULL LOAD I/P:230VAC O/P:FULL LOAD I/P:230VAC O/P:FULL LOAD I/P:230VAC O/P:TESTING I/P:240VAC
SPEC:900mS SPEC:20mS SPEC: A:81% B:84% C:84% SPEC:105%~135%(CH1) 0.51A~0.9A(CH2) SPEC: L-FG--<1mA N-FG--<1mA
P P P 0.8A (CH2) 0.7 A 0.7A
12
P
14
P
15
SPEC: O/P-FG 500VDC/100M Ohms MIN. I/P-O/P 500VDC/100M Ohms MIN. I/P-FG 500VDC/100M Ohms MIN.
P
NO
TEST ITEM
TEST CONDITION / SPECIFICATION
SPEC: I/P- O/P: I/P - FG: O/P - FG: I/P:230VAC SPEC: A:9.5~10.5V B:19~20V C:38.5~39.5V 3000VAC/ 1 min. (10mA CUT-OFF) 1500VAC/ 1 min. (10mA CUT-OFF) 500VAC/ 1 min. (10mA CUT-OFF)
RESULT
B: I/P-O/P :4.6mA I/P-FG 3.2mA O/P-FG :1.2mA
VERDICT
DIELECTRIC / 16 WITHSTAND VOLTAGE
P
BATTERY LOW 17 PROTECTION
O/P FULL LOAD
A: 10.5V B: 19.5V C: 39V A: NON BREAK
P
18 BURN-IN TEST
I/P: 230VAC O/P100% LOAD with 18.6CFM FAN TA:24.6șC BURN-IN DURATION :1hr
P
1.LOW TEMPERATURE TEST I/P:230 VAC O/P:100% LOAD A :AFTER 15 hrs POWER ON OK
AMBIENT TEMPERATURE:-9.6șC 2.HIGH AMBIENT TEMPERATURE FULL LOAD TEST I/P:230VAC 19 ENVIRONMENT TEST O/P:FULL LOAD A :AFTER 3 hrs NON BREAK P
AMBIENT TEMPERATURE:51.1șC with 18.6CFM FAN
3.HIGH HUMIDITY HIGH VOLTAGE ON/OFF TEST I/P:264VAC O/P:FULL LOAD A: AFTER15 hrs POWER ON/OFFNON BREAK
AMBIENT TEMPERATURE25șC AMBIENT HUMIDITY95% A: I/P :230VAC O/P :100%LOAD POSITION BD1 TEMPERATURE RISE 20 TEST T rise OF PARTS Q1 T1 D40 C44 C5 P/N
AFTER 1hr BURN-IN TA:24.6șC with 18.6CFM FAN TEMP T rise
BRIDGE DIODE MAIN TRANSISTOR MAIN TRANSFORMER O/P DIODE O/P FILTER CAPACITOR I/P FILTER CAPACITOR
57.3șC 32.7șC 41.5șC 16.9șC 58.2șC 33.6șC 85.5șC 60.9șC 66.9șC 42.3șC 34.2șC 9.6șC P
A: SUPPOSE C44 IS THE MOST CRITICAL COMPONENT with 18.6CFM FAN 21 LIFE CYCLE I/P:230VAC O/P:100% I/P:230VAC O/P:100% A: LOAD Ta:24.6șC LOAD Ta:51.1șC Tc:66.9șC Tc:91.9șC Life:100008.5hrs Life:19649.8hrs P
22
CRITICAL COMPONENT RECORD ( FOR QC INSPECTION REFERENCE ONLY )
FUSE BRIDGE DIODE LINE FILTER TRANSFOMER POWER SWITCHER OUTPUT DIODE OUTPUT CAPACITOR INPUT CAPACITOR P.C.B
: 3A/250V CHARGER 15A/250V : KBJ608G : LF201 : TF-695 : 2SK2039 : D9202 : RUBYCON 1000uF/25V YXG 105șC : HITACHI 150uF/400V HP3 85șC : ADD-155
DATE
SAMPLE
TEST RESULT
TEST
APPROVAL
20001229
RD SAMPLE
PRDUCTION SAMPLE A101B30 AD155A AD155B AD155C PRDUCTION SAMPLE A104C25A AD155A AD155B AD155C PRDUCTION SAMPLE A106B04 AD155A PRDUCTION SAMPLE A107C27 AD155A PRDUCTION SAMPLE A108C01 AD155A PRDUCTION SAMPLE A110C04A AD155B
PASS
VINCENT Max Lin
20000130
PASS
SAM
Max Lin
20010409
PASS
VINCENT Max Lin
20010630
PASS
VINCENT Max Lin
20010727
PASS
VINCENT Max Lin
20010901
PASS
VINCENT Max Lin
20011102
PASS
VINCENT Max Lin