File information: | |
File name: | Sharp ar 200.part04.rar |
Size: | 1953 kB |
Extension: | rar |
Mfg: | Sharp |
Model: | ar 200 🔎 |
Original: | |
Descr: | Service manual Sharp ar 200, Lanier 5216 |
Group: | Electronics > Office equipment > Copiers |
Uploaded: | 20-12-2007 |
User: | geokonna |
Multipart: | 0 1 2 3 4 5 6 7 8 9 |
Information about the files in archive: | ||
Decompress result: | OK | |
Extracted files: | 8 | |
File name SECT01.PDF < TRAINING MENU > < SERVICE MENU > < PARTS MENU > < USER MENU > 5216/5220 Section 1 Specifications 1-1 Table of Contents 5216/5220 Section 1: Specifications 5216/5220 Copier Specifications ... 1-3 Main Copier Unit ... 1-3 Power ... 1-3 Operating Parameters ... 1-4 Emissions ... 1-6 Agency Approvals ... 1-6 Optional Equipment ... 1-7 SS516-1 ... 1-7 SS516-2 ... 1-7 ET-516 ... 1-7 LCD Panel ... 1-8 Fax-516 ... 1-8 PCL-516 ... 1-12 NIC-516 ... 1-14 PS2-516 ... 1-14 E-Sort ... 1-14 ADF-516 ... 1-15 1-2 5216/5220 Specifications 1-3 5216/5220 Copier Specifications 5216/5220 Copier Specifications Main Copier Unit External Dimensions (W x D x H) Weight Exit Tray Photoconductor Drum Exposure Lamp Developing System Charging System Transfer System Separation System Fusing System Cleaning System Resolution 5216: 590 x 531 x 470 mm 5220: 590 x 531 x 523 mm 5216: 32 kg (70.55 lbs) 5220: 35.2 kg (77.6 lbs) 250 sheets face down OPC (Organic Photo Conductor) 30 mm in diameter Xenon lamp Dry 2-component magnetic brush Saw tooth charging +DC Corotron -DC Corotron Hot roller and pressure Contact blade Scanning: 400 dpi Printing: 600 dpi Photo Mode Scanning: 256 Graduations Photo Mode Printing: Binary Power Voltage Requirements Frequency Maximum Power Consumption Pre-Heat Auto Power Shut Off 120VAC, 220VAC, 240VAC (+15%) 50/60 Hz Not available at time of printing. Not available at time of printing. Not available at time of printing. 5216/5220 Specifications Operating Parameters Type 5216 Copy Speed Paper Size A3 B4 A4 A4R B5 B5R Ledger Legal Foolscap U.S. Letter Letter R Statement 100% 9 10 16 12 16 14 9 10 10 16 12 16 200% 9 10 16 12 16 14 9 10 10 16 12 16 1-4 5216/5220 Copier Specifications Desk-top 50% 9 10 14 12 16 14 9 10 10 14 12 16 5216/5220 Specifications 5220 Copy Speed Paper Size A3 B4 A4 A4R B5 B5R Ledger Legal Foolscap U.S. Letter Lette | ||
File name SECT02.PDF 5216/5220 Service Information Section 2 Installation 2-1 Table of Contents 5216/5220 Service Information Section 2: Installation 5216/5220 Copier... 2-3 Accessory Check ... 2-3 Unpacking ... 2-3 Environment Requirements ... 2-5 Power Requirements ...2-6 TD Cartridge Installation ... 2-7 Releasing The Drawer Pressure Plate ...2-11 Drawer Paper Size Setup ...2-12 2-2 NIC-516 PWA Installation (Option) ...2-57 Additional Print Driver Memory Installation (Option) ... 2-58 E-Sort Electronic Sort PWA (Option)... 2-59 Accessory Check ...2-59 Unpacking ...2-59 Installation Procedure ... 2-60 Additional Memory Installation (Option) ...2-62 ADF-516 (Option) ... 2-63 Accessory Check ...2-63 Unpacking ...2-63 Installation Procedure ... 2-64 SS516-1/SS516-2 System Stands ... 2-15 Accessory Check ... 2-15 Unpacking ...2-16 Installation Procedure ...2-18 ET-516 1-Bin Tray (Option) ... 2-26 Accessory Check ... 2-26 Unpacking ... 2-26 Installation Procedure ...2-27 LCD Panel & PWA Expansion Box ... 2-36 Accessory Check ... 2-36 Unpacking ... 2-36 Installation Procedure ...2-37 FAX-516 Facsimile (Option) ... 2-44 Accessory Check ... 2-44 Unpacking ...2-45 Installation Procedure ... 2-45 PCL-516 Printer (Option)... 2-52 Accessory Ch | ||
File name SECT03.PDF < TRAINING MENU > < SERVICE MENU > < PARTS MENU > < USER MENU > 5216/5220 Service Information Section 3 Disassembly 3-1 Table of Contents 5216/5220 Service Information Section 3: Disassembly Introduction ... 3-4 Covers/Doors ... 3-4 Front Door ... 3-4 Right Side Access Door ... 3-5 Rear Cover ... 3-6 Drawer 2 Rear Cover (5220 only) ... 3-7 Left Side Cover ... 3-7 Right Side Cover ... 3-8 Ozone Filters ... 3-8 Control Panel ... 3-9 Front Cover ... 3-10 PWAs... 3-11 AC/DC Power Supply High Voltage Power Supply PWAs ... 3-11 CCD Sensor PWA ... 3-11 Exposure Lamp Regulator PWA ... 3-12 E-Sort Option PWA ... 3-13 Main Logic PWA ... 3-14 Network Interface Card PWA. ... 3-15 Printer Interface PWA ... 3-16 Optional Memory PWA ... 3-17 PostScript PWA ... 3-17 Fax NCU PWA ... 3-18 Fax Option PWA ... 3-19 Document Handling ... 3-20 Platen Cover ... 3-20 Platen Cover Open/Closed Sensor (S5) ... 3-20 Exposure Glass ... 3-21 Auto Paper Size Sensors (5220 only; S2A&B) ... 3-21 3-2 Document Scanning ...3-22 Lens Assembly ...3-22 Exposure Lamp Assembly ...3-23 Exposure Lamp ...3-24 Scanner Home Position Sensor (S1) ...3-25 Scan Drive Motor (M5) ...3-25 Photoconductor | ||
File name SECT04.PDF 5216/5220 Service Information Section 4 Adjustments 4-1 Table of Contents 5216/5220 Service Information Section 4: Adjustments Document Handling... 4-5 Platen Cover Open/Close Sensor ... 4-5 APS Sensor ...4-6 4-2 ADF-516 ... 4-47 ADF Open/Close Sensor ...4-47 Sub-Scan Magnification Ratio - ADF ... 4-48 ADF Image Centering ... 4-49 ADF Image Leading Edge Registration ... 4-50 ADF Image Leading Edge Void ... 4-51 Document Scanning ... 4-7 Main Scan Distortion ... 4-7 Main Scan (Front to Rear) Distortion Balance ...4-9 Sub-Scan Distortion ...4-12 Main Scan Magnification Ratio ...4-15 Sub-Scan Magnification Ratio ...4-17 Service Mode... 4-52 User Programs ...4-52 Entering the Service Mode ... 4-56 Exiting the Service Mode ...4-56 Service Codes Tables ... 4-57 Document Handling Codes... 4-61 Document Scanning Codes... 4-62 Print Image Codes... 4-63 Image Processing Codes ... 4-65 Photoconductor Exposure Codes... 4-66 Photoconductor Process Codes ... 4-67 Development Codes ... 4-68 Paper Feed Codes ... 4-69 Fuser Codes ... 4-70 Copy Exit Codes... 4-71 ADF-516 Codes... 4-72 Control Panel Codes ... 4-75 System Codes ... 4-76 Counter Codes ... 4-80 PCL-516 ... 4-84 Print Image ... 4-18 Image Leading Edge Registration ... 4-1 | ||
File name SECT05.PDF < TRAINING MENU > < SERVICE MENU > < PARTS MENU > < USER MENU > 5216/5220 Section 5 Troubleshooting 5-1 Table of Contents 5216/5220 Section 5: Troubleshooting Error Codes ... 5-3 Facsimile Communication Error Codes ... 5-19 Overview ... 5-19 Communication Result Codes ... 5-20 Error Code 1 ... 5-24 Error Code 2 ... 5-27 Clearing Error Codes... 5-29 Clearing Error Codes Other Than U2 ... 5-29 Clearing U2 Error Codes ... 5-29 Document Handling... 5-30 ADF Aging ... 5-30 ADF Sensor Check ... 5-31 ADF Motor Forward Rotation Check ... 5-32 ADF Motor Reverse Rotation Check ... 5-32 ADF Pickup Roller Solenoid Check ... 5-33 ADF Original Feed Clutch Check ... 5-33 Document Scanning ... 5-34 Scanner Unit Check ... 5-34 Optical System Sensor Check ... 5-34 Exposure Lamp Check ... 5-35 APS Sensors Light Level Check ... 5-36 Shading Level Check ... 5-37 PCU Exposure... 5-38 Polygonal Mirror Motor Check ... 5-38 Development ... 5-39 Toner Supply Motor Check ... 5-39 Paper Feed ... 5-40 Paper Feed Solenoids Check ... 5-40 5-2 Paper Movement Check ...5-41 Main Drive Motor Check ...5-41 Paper Transport Sensor Check ...5-42 Fuser...5-43 Fuser Lamp and Process Exhaust Fan Motor Check ...5-43 Fuser Warm-up Time Check After an Error Condition ...5-44 Bypassing Fuser Warm-up ...5-45 Copy Exit...5-46 | ||
File name SECT06.PDF < TRAINING MENU > < SERVICE MENU > < PARTS MENU > < USER MENU > 5216/5220 Service Information Section 6 Component Diagrams 6-1 Table of Contents 5216/5220 Service Information Section 6: Component Diagrams 5216/5220 View 1 ... 6-3 5216/5220 View 2 ... 6-4 5216/5220 Clutches... 6-5 5216/5220 Miscellaneous Mechanical... 6-6 5216/5220 Motors... 6-8 5216/5220 Solenoids ... 6-9 5216/5220 Sensors & Switches... 6-10 5216/5220 PWAs... 6-12 5216/5220 Miscellaneous Electrical ... 6-13 ADF516 External ... 6-14 ADF516 Rollers ... 6-15 ADF516 Sensors ... 6-16 ADF516 APS Sensors Table ... 6-17 ADF516 Electrical ... 6-18 SS516-1/SS516-2 External... 6-19 SS516-1/SS516-2 Solenoids & PWA ... 6-20 SS516-1/SS516-2 Sensors & Switches... 6-21 Bypass Tray... 6-22 ET-516 ... 6-23 Other Optional PWAs ... 6-24 6-2 5216/5220 Service Information Component Diagrams 6-3 5216/5220 View 1 5216/5220 View 1 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Platen Cover Exposure Glass Handles Main ON/OFF Switch Control Panel Exit Tray Front Door Drawer 1 Right Side Cover Right Side Access Door Bypass Tray Guides Bypass Feed Tray Bypass Tray Extension Transfer Corona Cleaner Drawer 2 (5220 Only) 3 1 9 2 3 4 5 14 6 10 7 11 12 13 15 8 5216/5220 Service Information Component Diagrams 6-4 5216/5220 View 2 5216/5220 View 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Drum Cartridge Front Handle Drum Cartridge TD Cartridge Front Handle TD Cartridge Top Handle TD Cartridge Roller Front Jam Clearing Knob Fuser Unit Release Arms Paper Guide Used Toner Container 1 2 3 4 8 9 5 6 7 5216/5220 Service Information Component Diagrams 6-5 5216/5220 Clutches 5216/5220 Clutches 1. 2. 3. 4. Drawer 1 Paper Feed Clutch Drawer 2 Paper Feed Clutch Drawer 2 Paper Transport Clutch Registration Roller Clutch 4 1 3 2 5216/5220 Service Information Component Diagrams 6-6 5216/5220 Miscellaneous Mechanical 521 | ||
File name SECT08.PDF < TRAINING MENU > < SERVICE MENU > < PARTS MENU > < USER MENU > 5216/5220 Service Information Section 8 Preventive Maintenance 8-1 Table of Contents 5216/5220 Service Information Section 8: Preventive Maintenance Periodic Inspection ... 8-3 Symbols ... 8-3 Check List ... 8-3 Counters ... 8-5 Accessing Service Modes ... 8-5 List ... 8-5 TD Cartridge Rebuilding Procedure... 8-7 Drum Cartridge Rebuilding Procedure... 8-12 8-2 5216/5220 Service Information Preventive Maintenance 8-3 Periodic Inspection Periodic Inspection Symbols Clean A = Alcohol C = Soft pad, cloth, or vacuum cleaner Lubrication ZO = Zoom Oil SO = Silicon Oil WG = White grease (Krytox ® GPL 206) Replacement R = Replace in event of deformation or other damage Operation Checks CH = Check for abnormalities after cleaning or replacement with the copier ON. Note: Refer to the above table for an explanation of symbols used in this section. Check List Category Drive Gears Belts Exposure Glass White Plate Exposure Lamp Unit Reflector Exposure Lamp Unit Mirror Mirrors 2 and 3 Document Scanning Mirror 2/3 Pulley CCD Lens Exposure Lamp Unit Drive Wire Exposure Lamp Unit Rails APS Sensors Platen Cover Component EM Call CH & WG at 30K CH & C at 150K C C C C C CH C CH CH and ZO C C Replacement Interval 5216/5220 Service Information Preventive Maintenance Category Drum Photo Conductor Unit (PCU) Drum Blade Drum Cartridge Assembly Transfer Paper Guide PCU Exposure Laser Unit Dust-proof Glass Developer Material, Cap, & Mylar Blade Development/TD Cartridge Toner Waste Toner Container Developer Cartridge Assembly Paper Feed (All Drawers, Bypass Feeder, Transport Rollers, & Registration Roller) All Rollers All Clutches Fuser Roller Pressure Roller Fuser Pressure Roller Bearing Stripper Fingers Exit Rollers Ozone Filter ADF Pickup Roller ADF516 ADF Feed Roller ADF Separation Pad C C & ZO at 30K C C CH CH C CH C C C 30,000 180,000 180,000 180,000 150,000 150,000 C C 15,000 15,000 15,000 15,000 75,000 8-4 Periodic Inspection Component EM Call Replacement Interval 30,000 60,000 30,000 5216/5220 Service Information Preventive Maintenance 8-5 Counters Counters Accessing Service Modes 1. Enter the Service Mode by doing the following: A. Press the CLEAR Key. B. Press the INTERRUPT Key. C. Press the 0 Key. D. Press the INTERRUPT Key. 2. Using the keypad select the Main Code for the desired Service Mode. 3. Press the START Key. 4. Using the keypad select the Sub Code for the desired Service Mode. 5. Press the START Key | ||
File name SECT09.PDF < TRAINING MENU > < SERVICE MENU > < PARTS MENU > < USER MENU > 5216/5220 Section 9 Service Audit Information 9-1 5216/5220 Service Audit Information 9-2 Change Record Change Record Update Number Date February 2000 All Chapter Affected All Pages Affected Comments (reason for update) Initial issue |
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